Endress and Hauser and Co FMR5XC User Manual

DRAFT

Technical Information

Micropilot FMR53, FMR54

Level radar
Level measurement in liquids

Application

Continuous, non-contact level measurement of liquids,
pastes and slurries

Features FMR53:

• Especially suited for small process connections; PTFE
sensors usable in chemically aggressive media

• Rod antenna

• Maximum measuring range: 20 m (66 ft)

• Process connection: 1½" thread or flange

• Temp. range: –40 to +150 °C (–40 to +302 °F)

• Pressure range: –1 to +40 bar (–14.5 to +580 psi)

•

Accuracy: ± 6 mm

Features FMR54:

• Ideally suited for measurements in bypasses and
stilling wells

• Horn or planar antenna

• Maximum measuring range: 20 m (66 ft)

• Process connection: flange

• Temp. range: –196 to +400 °C (–321 to +752 °F)

• Pressure range: –1 to +160 bar (–14.5 to +2 320 psi)

•

Accuracy: ± 6 mm

Your benefits

• Reliable measurement even for changing product and
process conditions

• Integrated data memory (HistoROM) for high
availability

• Intuitive operating menu in national languages for
easy commissioning

• Simple integration into control or asset management
systems

• Exact diagnostic and process information to assist fast
decisions

• International approvals for use in hazardous areas

• 5-point linearity protocol

• WHG and marine approvals

• SIL2 according to IEC 61508, SIL3 in case of
homogeneous or heterogeneous redundancy

• System integration via HART/PROFIBUS PA (Profile

3.02)/FOUNDATION Fieldbus

TI01041F/00/EN/01.12
71162678

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Table of contents

Table of contents

Micropilot FMR53, FMR54

Important document information ................ 4

Document conventions ........................... 4

Function and system design .................... 6

Measuring principle ............................. 6

Input ..................................... 8

Measured variable .............................. 8

Measuring range ............................... 8

Operating frequency ............................ 11

Transmitting power ............................ 11

Output ................................... 12

Output signal ................................ 12

Signal on alarm ............................... 13

Linearization ................................ 13

Galvanic isolation ............................. 13

Protocol-specific data ........................... 13

Power supply ............................. 17

Terminal assignment ........................... 17

Device plug connectors .......................... 24

Supply voltage ............................... 25

Power consumption ............................ 27

Current consumption ........................... 27

Power supply failure ............................ 28

Potential equalization ........................... 28

Terminals .................................. 28

Cable entries ................................ 28

Cable specification ............................. 28

Overvoltage protection .......................... 29

Performance characteristics ................... 30

Reference operating conditions ..................... 30

Maximum measured error ........................ 30

Measured value resolution ........................ 30

Reaction time ................................ 30

Influence of ambient temperature ................... 30

Influence of gas layer ........................... 30

Gas phase compensation with external pressure sensor

(PROFIBUS PA, in preparation) ..................... 31

Installation ............................... 32

Installation conditions ........................... 32

Measuring conditions ........................... 36

Installation in vessel (free space) .................... 37

Installation in stilling well ........................ 42

Installation in bypass ........................... 45

Vessels with heat insulation ....................... 48

Degree of protection ............................ 58

Vibration resistance ............................ 58

Cleaning the antenna ........................... 58

Electromagnetic compatibility (EMC) ................. 59

Process .................................. 60

Process temperature range ........................ 60

Process pressure range .......................... 60

Dielectric constant ............................. 61

Mechanical construction ..................... 62

Dimensions ................................. 62

Weight .................................... 66

Materials ................................... 67

Operability ............................... 72

Operating concept ............................. 72

Local operation ............................... 72

Operation with remote display and operating module FHX50 .. 73

Remote operation ............................. 73

Integration in tank gauging system ................... 77

System integration via Fieldgate ..................... 78

Certificates and approvals .................... 79

CE mark ................................... 79

C-Tick symbol ............................... 79

Ex approval ................................. 79

Dual seal according to ANSI/ISA 12.27.01 .............. 79

Functional Safety .............................. 79

Sanitary compatibility ........................... 79

AD2000 ................................... 79

Pressure Equipment Directive ...................... 79

Marine certificate (in preparation) ................... 79

Radio standard EN302372-1/2 ..................... 79

FCC / Industry Canada .......................... 79

CRN approval ................................ 80

Track record ................................ 80

Other standards and guidelines ..................... 80

Ordering information ........................ 81

Ordering information ........................... 81

5-point linearity protocol (in preparation) ............... 81

Customized parametrization ....................... 82

Accessories ............................... 83

Device-specific accessories ........................ 83

Communication-specific accessories .................. 85

Service-specific accessories ........................ 86

System components ............................ 86

Environment .............................. 49

Ambient temperature range ....................... 49

Ambient temperature limits ....................... 49

Storage temperature ............................ 58

Climate class ................................ 58

Geometric height according to IEC61010-1 Ed.3 .......... 58

2 V. 1, Rev. 7, 26-10-2012 Endress+Hauser

Documentation ............................ 87

Standard documentation ......................... 87

Supplementary documentation ..................... 87

Safety Instructions (XA) .......................... 87

Registered trademarks ....................... 88

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Micropilot FMR53, FMR54

Patents .................................. 89

Table of contents

Endress+Hauser V. 1, Rev. 7, 26-10-2012 3

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Important document information

DANGER

WARNING

CAUTION

NOTICE

Document conventions Safety symbols

Symbol Meaning

A0011189-EN

A0011190-EN

A0011191-EN

A0011192-EN

Electrical symbols

Micropilot FMR53, FMR54

DANGER!

This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious
or fatal injury.

WARNING!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious
or fatal injury.

CAUTION!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor
or medium injury.

NOTICE!

This symbol contains information on procedures and other facts which do not result in personal
injury.

Symbol Meaning

Direct current

A0011197

A terminal to which DC voltage is applied or through which direct current flows.

Alternating current

A0011198

A terminal to which alternating voltage is applied or through which alternating current flows.

Direct current and alternating current

A0017381

• A terminal to which alternating voltage or DC voltage is applied.

• A terminal through which alternating current or direct current flows.

Ground connection

A grounded terminal which, as far as the operator is concerned, is grounded via a grounding system.

A0011200

Protective ground connection

A terminal which must be connected to ground prior to establishing any other connections.

A0011199

Equipotential connection

A connection that has to be connected to the plant grounding system: This may be a potential

A0011201

equalization line or a star grounding system depending on national or company codes of practice.

Symbols for certain types of information

Symbol

Meaning

Allowed

Indicates procedures, processes or actions that are allowed.

A0011182

Preferred

Indicates procedures, processes or actions that are preferred.

A0011183

Forbidden

Indicates procedures, processes or actions that are forbidden.

A0011184

Tip

Indicates additional information.

A0011193

Reference to documentation

Refers to the corresponding device documentation.

A0011194

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Function and system design

F

L

D

E

R

0%

100%

Micropilot FMR53, FMR54

Measuring principle

The Micropilot is a "downward-looking" measuring system, operating based on the time-of-flight method
(ToF). It measures the distance from the reference point (process connection) to the product surface. Radar
impulses are emitted by an antenna, reflected off the product surface and received again by the radar system.

A0017871

Setup parameters of the Micropilot

å 1

Reference point of the measurement (lower edge of the flange or threaded connection)

R
E Empty calibration ( = zero)
F Full calibration (= span)
D Measured distance
L Level (L = E - D)

Input

The reflected radar impulses are received by the antenna and transmitted into the electronics. A
microprocessor evaluates the signal and identifies the level echo caused by the reflection of the radar impulse
at the product surface. The unambiguous signal identification is accomplished by the PulseMaster® eXact
software together with the Multi-echo tracking algorithms, based on many years of experience with time-of­flight technology.

The distance D to the product surface is proportional to the time of flight t of the impulse:

D = c · t/2,

with c being the speed of light.

Based on the known empty distance E, the level L is calculated:

L = E – D

The reference point R of the measurement is located at the process connection. For details see the
dimensional drawing:

•

FMR53: (® ä 63)

•

FMR54: (® ä 64)

The Micropilot is equipped with functions to suppress interference echoes. The user can activate these
functions. Together with the multi-echo tracking algorithms they ensure that interference echoes (i.e. from
edges and weld seams) are not interpreted as level echo.

6 V. 1, Rev. 7, 26-10-2012 Endress+Hauser

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Micropilot FMR53, FMR54

Engineering Procurement Installation

Commissioning

Operation

Maintenance Retirement

Output

The Micropilot is commissioned by entering an empty distance "E" (=zero), a full distance "F" (=span) and
application parameters. The application parameters are automatically adapt into the instrument to the
process conditions. For models with a current output, the factory adjustment for zero point "E" and span "F"
is 4 mA and 20 mA. For digital outputs and the display module, the factory adjustment for zero point "E" and
span "F" is 0 % and 100 %.

A linearization with max. 32 points, based on a table entered either manually or semi-automatically, can be
activated locally or remotely. This function provides a measurement in engineering units and a linear output
signal for spheres, horizontal cylindrical tanks and vessels with conical outlet.

Life cycle of the product

A0013773-EN

Life cycle

å 2

Engineering

• Universal measuring principle

• Measurement unaffected by medium properties

• Hardware and software developed according to SIL IEC 61508

Procurement

• Endress+Hauser being the world market leader in level measurement guarantees asset protection

• Worldwide support and service

Installation

• Special tools are not required

• Reverse polarity protection

• Modern, detachable terminals

• Main electronics protected by a separate connection compartment

Commissioning

• Fast, menu-guided commissioning in only a few steps on site or from the control room

• Plain text display in national languages reduces the risk of error or confusion

• Direct local access of all parameters

• Short instruction manual at the device

Operation

• Multi-echo tracking: Reliable measurement through self-learning echo-search algorithms taking into
account the short-term and long-term history in order to check the found echoes for plausibility and to
suppress interference echoes.

• Diagnostics in accordance with NAMUR NE107

Maintenance

• HistoROM: Data backup for instrument settings and measured values

• Exact instrument and process diagnosis to assist fast decisions with clear details concerning remedies

• Intuitive, menu-guided operating concept in national languages saves costs for training, maintenance and
operation

• Cover of the electronics compartment can be opened in hazardous areas

Retirement

• Order code translation for subsequent models

• RoHS-conforming (Restriction of certain Hazardous Substances), unleaded soldering of electronic
components

• Environmentally sound recycling concept

Endress+Hauser V. 1, Rev. 7, 26-10-2012 7

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Input

Micropilot FMR53, FMR54

Measured variable

Measuring range Maximum measuring range

The measured variable is the distance between the reference point and the product surface.

Subject to the empty distance entered "E" the level is calculated.

Alternatively, the level can be converted into other variables (volume, mass) by means of linearization (32
points).

Device Maximum measuring range

FMR53 20 m (66 ft)

FMR54 20 m (66 ft)

Usable measuring range

The usable measuring range depends on the size of the antenna, the reflectivity of the medium, the
mounting location and eventual interference reflections.

The following tables describe the groups of media as well as the achievable measuring range as a function of
application and media group. If the dielectric constant of a medium is unknown, it is recommended to
assume media group B to ensure a reliable measurement.

Media groups

Media groups

A

B

C

D

DK (er)

1.4 to 1.9 non-conducting liquids, e.g. liquefied gas

1.9 to 4 non-conducting liquids, e.g. benzene, oil, toluene, …

4 to 10 e.g. concentrated acids, organic solvents, esters, aniline, alcohol, acetone, …

> 10 conducting liquids, e.g. aqueous solutions, dilute acids and alkalis

Example

1)

1) Treat Ammonia NH3 as a medium of group A.

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Micropilot FMR53, FMR54

BB

10

(33)

20

(66)

15

(49)

CC DD

BB

20

(66)

20

(66)

15

(49)

CC DD

BB

10

(33)

7.5
(25)

5

(16)

CC DD

BB

12.5
(41)

7.5

(25)

10

(33)

CC DD

Device Storage tank Buffer tank

Calm product surface (e.g. intermittent filling, filling from bottom, immersion

tubes)

Antenna type and size Antenna type and size

FMR53 Rod 390 mm (15 in)

Rod 540 mm (21 in)

FMR54 Horn 150 mm (6 in) Horn 200 mm (8 in)

Horn 250 mm (10 in)

A0018844

- Rod 390 mm (15 in)

Measuring range [m (ft)]

A0018833

Moving surfaces (e.g. continuous filling, from above, mixing jets)

Rod 540 mm (21 in)

Horn 150 mm (6 in) Horn 200 mm (8 in)

Horn 250 mm (10 in)

A0018846

A0018845

A0018835

-

A0018847

Endress+Hauser V. 1, Rev. 7, 26-10-2012 9

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Micropilot FMR53, FMR54

BB

8

(26)

4

(13)

6

(20)

CC DD

BB

10

(33)

6

(20)

8

(26)

CC DD

20

(66)

A, B, C, D

38

(125)

A, B, C, D

20

(66)

C, D

Device Process tank with agitator Stilling well Bypass

A0018837

A0018839

A0018840

Turbulent surface. Single stage agitator (f

1 Hz)

A

Antenna type and size

FMR53 Rod 390 mm (15 in)

Rod 540 mm (21 in)

FMR54 Horn 150 mm (6 in) Horn 200 mm (8 in)

Horn 250 mm (10 in)

A0018848

rot

- - - -

A0018850

<

80 to 250 mm (3 to 10 in)

Horn

Antenna type and size

150 to 300 mm (6 to 12 in)

A0018851

Planar

Horn

80 to 250 mm (3 to 10 in)

A0018852

A0018854

Measuring range [m (ft)]

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Micropilot FMR53, FMR54

Operating frequency

Transmitting power

C-band (~ 6 GHz)

Up to 8 Micropilot transmitters can be installed in the same tank because the transmitter pulses are
statistically coded.

Distance Average energy density in beam direction

1 m (3.3 ft) < 12 nW/cm

5 m (16 ft) < 0.4 nW/cm

2

2

Endress+Hauser V. 1, Rev. 7, 26-10-2012 11

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Output

Output signal HART

Signal coding FSK ±0.5 mA over current signal

Data transmission rate 1 200 Bit/s

Galvanic isolation Yes

PROFIBUS PA (in preparation)

Signal coding Manchester Bus Powered (MBP)

Data transmission rate 31.25 kBit/s, voltage mode

Galvanic isolation Yes

FOUNDATION Fieldbus (in preparation)

Signal coding Manchester Bus Powered (MBP)

Data transmission rate 31.25 kBit/s, voltage mode

Galvanic isolation Yes

Micropilot FMR53, FMR54

Switch output

For HART devices, the switch output is available as an option. See product structure, feature 20:
"Power Supply, Output", option B: "2-wire; 4-20mA HART, switch output"

Devices with PROFIBUS PA and FOUNDATION Fieldbus always have a switch output.

Switch output

Function Open collector switching output

Switching behavior Binary (conductive or non-conductive), switches when the programmable switch point is

reached

Failure mode non-conductive

Eectrical connection values U = 10.4 to 35 VDC, I = 0 to 40 mA

Internal resistance

Insulation voltage floating, Insulation voltage 1 350 VDC to power supply aund 500 VAC to ground

Switch point freely programmable, separately for switch-on and switch-off point

Switching delay freely programmable from 0 to 100 sec. , separately for switch-on and switch-off point

Number of switching cycles corresponds to the measuring cycle

Signal source
device variables

Number of switching cycles unlimited

RI < 880 W
The voltage drop at this internal resistance has to be taken into account on planning the
configuration. For example, the resulting voltage at a connected relay must be sufficient
to switch the relay.

• Level linearized

• Distance

• Terminal voltage

• Electronic temperature

• Relative echo amplitude

• Diagnostic values, Advanced diagnostics

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Micropilot FMR53, FMR54

Signal on alarm

Linearization

Galvanic isolation

Protocol-specific data HART

Depending on the interface, failure information is displayed as follows:

• Current output (for HART devices)
– Failsafe mode selectable (in accordance with NAMUR Recommendation NE 43):

– Failsafe mode with user-selectable value: 3.59 to 22.5 mA

• Local display
– Status signal (in accordance with NAMUR Recommendation NE 107)
– Plain text display

• Operating tool via digital communication (HART, PROFIBUS PA, FOUNDATION Fieldbus) or service
interface (CDI)
– Status signal (in accordance with NAMUR Recommendation NE 107)
– Plain text display

The linearization function of the device allows the conversion of the measured value into any unit of length
or volume. Linearization tables for calculating the volume in cylindrical tanks are pre-programmed. Other
tables of up to 32 value pairs can be entered manually or semi-automatically.

All circuits for the outputs are galvanically isolated from each other.

Manufacturer ID 17 (0x11)

Device type ID 41 (0x28)

HART specification 6.0

Device description files (DTM,
DD)

HART load

HART device variables The measured values can be freely assigned to the device variables.

Supported functions • Burst mode

Minimum alarm: 3.6 mA
Maximum alarm (= factory setting): 22 mA

Information and files under:

• www.endress.com

• www.hartcomm.org

Min. 250 W

Measured values for PV (primary variable)

• Level linearized

• Distance

• Electronic temperature

• Relative echo amplitude

• Analog output adv. diagnostics

Measured values for SV, TV, FV (second, third and fourth variable)

• Level linearized

• Distance

• Terminal voltage

• Electronic temperature

• Absolute echo amplitude

• Relative echo amplitude

• Area of incoupling

• Additional transmitter status

PROFIBUS PA (in preparation)

Manufacturer ID

Ident number 0x1559

Profile version 3.02

GSD file Information and files under:

GSD file version

Endress+Hauser V. 1, Rev. 7, 26-10-2012 13

17 (0x11)

• www.endress.com

• www.profibus.org

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Micropilot FMR53, FMR54

Output values

Input values

Supported functions • Identification & Maintenance

Analog Input:

• Level linearized

• Distance

• Terminal voltage

• Electronic temperature

• Absolute echo amplitude

• Relative echo amplitude

Digital Input:

• Extended diagnostic blocks

• Status output PFS Block

Analog Output:

• Analog value from PLC (for sensor block external pressure and temperature)

• Analog value from PLC to be indicated on the display

Digital Output:

• Extended diagnostic block

• Level limiter

• Sensor block measurement on

• Sensor block save history on

• Status output

Einfachste Geräteidentifizierung seitens des Leitsystems und des Typenschildes

• Automatic Ident Number Adoption
GSD compatibility mode with respect to the preceding product Micropilot M
FMR2xx

• Physical Layer Diagnostics
Installation check of the PRFIBUS segment and the Micropilot FMR5x via the
terminal voltage and telegram surveillance.

• PROFIBUS Up-/Download
Up to 10 times faster writing and reading of parameters via PROFIBUS up-/
download

• Condensed Status
Simple and self-explanatory diagnostic information by categorization of occurring
diagnostic messages.

FOUNDATION Fieldbus (in preparation)

Manufacturer ID 0x452B48

Device type 0x1028

Device Revision 0x01

DD Revision Information and files can be found:

CFF Revision

Device Tester Version (ITK
Version)

ITK Test Campaign Number IT085300

Link Master (LAS) capable yes

Link Master / Basic Device
selectable

Node address Default: 247 (0xF7)

Features supported Following methods are supported:

Virtual Communication Relationships (VCRs)

Number of VCRs 44

Number of Link Objects in VFD 50

• www.endress.com

• www.fieldbus.org

6.0.1

yes; default: Basic Device

• Restart

• ENP Restart

• Setup

• Linearization

• Self Check

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Micropilot FMR53, FMR54

Permanent entries 1

Client VCRs 0

Server VCRs 10

Source VCRs 43

Sink VCRs 0

Subscriber VCRs 43

Publisher VCRs 43

Device Link Capabilities

Slot time 4

Min. inter PDU delay 8

Max. response delay 20

Transducer Blocks

Block Content Output values

Setup Transducer Block Contains all parameters for a standard commissioning

procedure

Advanced Setup Transducer
Block

Display Transducer Block Contains all parameters for the configuration of the

Diagnostic Transducer Block Contains diagnostic information no output values

Expert Configuration
Transducer Block

Expert Information
Transducer Block

Service Sensor Transducer
Block

Service Information
Transducer Block

Data Transfer Transducer
Block

Contains all parameters for a more detailed configuration
of the device

display module

Contains parameters which require detailed knowledge
of the functionalities of the device

Contains information about the state of the device no output values

Contains parameters which can only be operated by
Endress+Hauser service personnel

Contains information on the state of device which is
relevant for service operations

Contains parameters which allow to backup the device
configuration in the display module and to restore it into
the device.

• Level or volume
(Channel 1)

• Distance (Channel 2)

no output values

no output values

no output values

no output values

no output values

no output values

1)

1) depending on the configuration of the block

Function Blocks

Block

Resource Block The Resource Block contains all the data

Multiple
Analog Input
Block

Discrete Input
Block

Content Number of

that uniquely identifies the field device.
It is an electronic version of a nameplate
of the device.

The AI block takes the manufacturer's
input data, selected by channel number,
and makes it available to other function
blocks at its output.

The DI block takes a discrete input value
(e.g. indication of an level limit), and
makes it available to other function
blocks at its output.

permanent
blocks

1 0 - enhanced

2 3 25 ms enhanced

1 2 20 ms standard

Number of
instantiable
blocks

Execution
time

Functionality

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Micropilot FMR53, FMR54

Block Content Number of

permanent
blocks

PID Block The PID block serves as proportional-

integralderivative controller and is used
almost universally to do closed-loop­control in the field including cascade and
feedforward.

Arithmetic
Block

Signal
Characterizer
Block

Input Selector
Block

Integrator
Block

Analog Alarm
Block

This block is designed to permit simple
use of popular measurement math
functions. The user does not have to
know how to write equations. The math
algorithm is selected by name, chosen by
the user for the function to be done.

The signal characterizer block has two
sections, each with an output that is a
non-linear function of the respective
input. The non-linear function is
determined by a single look-up table
with 21 arbitrary x-y pairs.

The input selector block provides
selection of up to four inputs and
generates an output based on the
configured action. This block normally
receives its inputs from AI blocks. The
block performs maximum, minimum,
middle, average and ‘first good’ signal
selection.

The Integrator Function Block integrates
a variable as a function of the time or
accumulates the counts from a Pulse
Input block. The block may be used as a
totalizer that counts up until reset or as a
batch totalizer that has a setpoint, where
the integrated or accumulated value is
compared to pre-trip and trip settings,
generating discrete signals when these
settings are reached.

1 1 25 ms standard

1 1 25 ms standard

1 1 25 ms standard

1 1 25 ms standard

1 1 25 ms standard

1 1 25 ms standard

Number of
instantiable
blocks

Execution
time

Functionality

Up to 20 blocks can be instantiated in the device altogether, including the blocks already instantiated
on delivery.

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Micropilot FMR53, FMR54

+

–

4...20 mA

4...20 mA

5

5

4

4

1

1

2

2

8

9

3

3

+

+

–

–

1

+

2

4...20mA
HART

10 mm

Spare part

71108xxx

2- wire level

4-20 mA 4-20 mA

HART

[21]

open

-

1

+

2

4-20mA

1-channel overvoltage protection

-

71128617

[16]

A

+

–

7

B

6

Power supply

Terminal assignment 2-wire: 4-20mA HART

A0011294

Terminal assignment 2-wire; 4-20mA HART

Endress+Hauser V. 1, Rev. 7, 26-10-2012 17

å 3

A

Without integrated overvoltage protection
B With integrated overvoltage protection
1

Active barrier with power supply (e.g. RN221N): Observe terminal voltage (® ä 25)
2

HART communication resistor (³250 W): Observe maximum load (® ä 25)
3 Connection for Commubox FXA195 or FieldXpert SFX100 (via VIATOR Bluetooth modem)
4

Analog display device: Observe maximum load (® ä 25)
5

Cable screen; observe cable specification (® ä 28)
6 Terminals for 4-20mA HART (passive)
7 Overvoltage protection module
8 Terminal for potential equalization line
9 Cable entry

DRAFT

2-wire: 4-20mA HART, switch output

1

3

+

+

2

4

4-20mA/

FIELDBUS

4-20mA/

2-channel overvoltage protection

-

-

71128619

[17]

B

1

+

2

4...20 mA
HART

10 mm

Spare part

71108xxx

2- wire

4-20 mA PFS

HART

[02/03]

open

-

A

1

+

2

-

3

+

4

-

10

9

8

7

11

+

+

-

-

223

3

4

4

6

5

5

1

1

4...20 mA

4...20 mA

³ W250

³ W250

3+

3+

4-

4-

+

+

–

–

Micropilot FMR53, FMR54

Terminal assignment 2-wire; 4-20mA HART, switch output

å 4

A

Without integrated overvoltage protection

18 V. 1, Rev. 7, 26-10-2012 Endress+Hauser

B With integrated overvoltage protection
1

Active barrier with power supply (e.g. RN221N): Observe terminal voltage (® ä 25)

2

HART communication resistor (³250 W): Observe maximum load (® ä 25)

3 Connection for Commubox FXA195 or FieldXpert SFX100 (via VIATOR Bluetooth modem)
4

Analog display device: Observe maximum load (® ä 25)

5

Cable screen; observe cable specification (® ä 28)

6 Terminals for 4-20mA HART (passive)
7 Terminals for switch output (open collector)
8 Terminal for potential equalization line
9 Cable entry for 4-20mA HART line
10 Cable entry for switch output line
11 Overvoltage protection module

A0013759

DRAFT

Micropilot FMR53, FMR54

1

3

+

+

2

4

4...20mA
HART

4...20mA

10 mm

Spare part

71108xxx

2- wire level

4-20 mA 4-20 mA

HART

[04/05]

open

-

-

11

A

1

3

+

+

2

4

4-20mA/

FIELDBUS

4-20mA/

2-channel overvoltage protection

-

-

71128619

[17]

14
13
12

+

+

+

+

+

-

-

-

-

1

1

2

2

3

3

9

9

5

5

8

8

6

6

7

7

4

4

+

+

–

–

+

+

–

–

4...20 mA

4...20 mA

10

B

4...20 mA

4...20 mA

2-wire: 4-20mA HART, 4-20mA

Terminal assignment 2-wire, 4-20 mA HART, 4...20mA

å 5

A

Without integrated overvoltage protection
B With integrated overvoltage protection
1 Connection current output 2
2 Connection current output 1
3

Endress+Hauser V. 1, Rev. 7, 26-10-2012 19

Supply voltage for current output 1 (e.g. RN221N); Observe terminal voltage (® ä 26)
4

Cable screen; observe cable specification (® ä 28)
5

HART communication resistor (³ 250 W): Observe maximum load (® ä 26)
6 Connection for Commubox FXA195 or FieldXpert SFX100 (via VIATOR Bluetooth modem)
7

Analog display device ; observe maximum load (® ä 26)
8

Analog display device ; observe maximum load (® ä 26)
9

Supply voltage for current output 2 (e.g. RN221N); Obesrve terminal voltage (® ä 26)
10 Overvoltage protection module
11 Terminals for current output 2
12 Terminal for the potential equalization line
13 Cable entry for current output 1
14 Cable entry for current output 2

This version is also suited for single-channel operation. In this case, current output 1 (terminals 1 and

2) must be used.

A0013923

DRAFT

4-wire: 4-20mA HART (10.4 to 48 VDC)

3

1

+

L+

4

2

4...20 mA
HART

10.4...48 V=

10 mm

Spare part

71108xxx

2- wire

4-20 mA

HART

[08]

open

-

L-

A

13
12

11

910

+

-

2 3

4

6

7

8

5

1

4...20 mA

³ W250

Micropilot FMR53, FMR54

Terminal assignment 4-wire; 4-20mA HART (10.4 to 48 VDC)

å 6

1

Evaluation unit, e.g. PLC

2

HART communication resistor (³250 W): Observe maximum load (® ä 27)

3 Connection for Commubox FXA195 or FieldXpert SFX100 (via VIATOR Bluetooth modem)
4

Analog display device: Observe maximum load (® ä 27)

5

Signal cable including screening (if required), observe cable specification (® ä 28)

6 Protective connection; do not disconnect!
7

Protective earth, observe cable specification (® ä 28)

8 Terminals for 4...20mA HART (active)
9 Terminals for supply voltage
10

Supply voltage: Observe terminal voltage (® ä 27), observe cable specification (® ä 28)

11 Terminal for potential equalization
12 Cable entry for signal line
13 Cable entry for power supply

CAUTION

!

To ensure electrical safety:

►

Do not disconnect the protective connection (7).

►

Disconnect the supply voltage before disconnecting the protective earth (8).

Connect protective earth to the internal ground terminal (8) before connecting the supply voltage. If
necessary, connect the potential matching line to the external ground terminal (12).

In order to ensure electromagnetic compatibility (EMC): Do not only ground the device via the
protective earth conductor of the supply cable. Instead, the functional grounding must also be
connected to the process connection (flange or threaded connection) or to the external ground
terminal.

An easily accessible power switch must be installed in the proximity of the device. The power switch
must be marked as a disconnector for the device (IEC/EN61010).

A0011340

20 V. 1, Rev. 7, 26-10-2012 Endress+Hauser

DRAFT

Micropilot FMR53, FMR54

3

1

+

L

4

2

4...20 mA
HART

90...253 V~

10 mm

Spare part

71108xxx

2- wire

4-20 mA

HART

[09]

open

-

N

A

13
12

11

910

+

-

2 3

4

6

7

8

5

1

4...20 mA

³ W250

4-wire: 4-20mA HART (90 to 253 VAC)

Terminal assignment 4-wire; 4-20mA HART (90 to 253 VAC)

å 7

1

Evaluation unit, e.g. PLC

2

HART communication resistor (³250 W): Observe maximum load (® ä 27)

3 Connection for Commubox FXA195 or FieldXpert SFX100 (via VIATOR Bluetooth modem)
4

Analog display device: Observe maximum load (® ä 27)

5

Signal cable including screening (if required), observe cable specification (® ä 28)

6 Protective connection; do not disconnect!
7

Protective earth, observe cable specification (® ä 28)

8 Terminals for 4...20mA HART (active)
9 Terminals for supply voltage
10

Supply voltage: Observe terminal voltage (® ä 27), observe cable specification (® ä 28)

11 Terminal for potential equalization
12 Cable entry for signal line
13 Cable entry for power supply

CAUTION

!

To ensure electrical safety:

►

Do not disconnect the protective connection (7).

►

Disconnect the supply voltage before disconnecting the protective earth (8).

Connect protective earth to the internal ground terminal (8) before connecting the supply voltage. If
necessary, connect the potential matching line to the external ground terminal (12).

In order to ensure electromagnetic compatibility (EMC): Do not only ground the device via the
protective earth conductor of the supply cable. Instead, the functional grounding must also be
connected to the process connection (flange or threaded connection) or to the external ground
terminal.

An easily accessible power switch must be installed in the proximity of the device. The power switch
must be marked as a disconnector for the device (IEC/EN61010).

A0018965

Endress+Hauser V. 1, Rev. 7, 26-10-2012 21

DRAFT

PROFIBUS PA / FOUNDATION Fieldbus (in preparation)

1

3

+

+

2

4

FIELDBUS

2-channel overvoltage protection

-

-

71128619

[17]

4-20mA/

4-20mA/

B

1

1

+

+

2

2

FIELDBUS

Spare part

71023457

PA/FF

[06/07]

FIELDBUS

-

-

1

3

+

+

2

4

PA/FF

10 mm

Spare part

71108xxx

2- wire level

4-20 mA PFS

FIELDBUS

[26/27]

open

-

-

A

4

1

1

2

3

6

5

3+

3+

4-

4-

Micropilot FMR53, FMR54

A0011341

Terminal assignment PROFIBUS PA / FOUNDATION Fieldbus

å 8

A

Without integrated overvoltage protection
B With integrated overvoltage protection
1

Cable screen: Observe cable specifications (® ä 28)
2 Terminals for switch output (open collector)
3 Terminals PROFIBUS PA / FOUNDATION Fieldbus
4 Terminal for potential equalization line
5 Cable entries
6 Overvoltage protection module

22 V. 1, Rev. 7, 26-10-2012 Endress+Hauser

DRAFT

Micropilot FMR53, FMR54

3+

+

-

4-

3+

2

1

+

4-

Connection examples for the switch output

For HART devices, the switch output is available as an option. See product structure, feature 20:
"Power Supply, Output", option B: "2-wire; 4-20mA HART, switch output"

Devices with PROFIBUS PA and FOUNDATION Fieldbus always have a switch output.

A0015909

Connection of a relay

å 9

Suitable relays (examples):

• Solid-state relay: Phoenix Contact OV-24DC/480AC/5 with mounting
rail connector UMK-1 OM-R/AMS

• Electromechanical relay: Phoenix Contact PLC-RSC-12DC/21

Connection of a digital input

å 10

1 Pull-up resistor
2 Digital input

A0015910

Endress+Hauser V. 1, Rev. 7, 26-10-2012 23

DRAFT

Micropilot FMR53, FMR54

21

3

4

+

–

nc

2

1

4

3

Device plug connectors

For the versions with fieldbus plug connector (M12 or 7/8"), the signal line can be connected without
opening the housing.

Pin assignment of the M12 plug connector

Pin Meaning

1 Signal +

2 not connected

3 Signal -

4 Ground

A0011175

Pin assignment of the 7/8" plug connector

Pin Meaning

1 Signal -

2 Signal +

3 Screen

4 Not connected

A0011176

24 V. 1, Rev. 7, 26-10-2012 Endress+Hauser

DRAFT

Micropilot FMR53, FMR54

R [ ]?

U0[V]

10

10.4 21.4

20 30 35

0

500

R [ ]W

U0[V]

10

12 23

20 30 35

0

500

R [ ]W

U0[V]

10

12 23

20 30 35

0

500

Supply voltage

"Power Supply,

1)

Output"

A: 2-wire; 4-20mA HART • Non-Ex

"Approval"

• Ex nA

• Ex ic

• CSA GP

Ex ia / IS 10.4 to 30 V

• Ex d(ia) / XP

• Ex ic(ia)

• Ex nA(ia)

• Ex ta / DIP

Ex ia + Ex d(ia) / IS + XP 12 to 30 V

An external power supply is required.

Various supply units can be ordered from Endress+Hauser: see "Accessories" section (® ä 86)

2-wire, 4-20mA HART, passive

2)

Terminal voltage U at
the device

10.4 to 35 V

12 to 35 V

3)

3)

4)

4)

Maximum load R, depending on the supply voltage U0 at the
supply unit

A0017140

1) Feature 020 of the product structure

2) Feature 010 of the product structure

3)

For ambient temperatures Ta £ -20 °C (-4 °F) a minimum voltage of 15 V is required for the sartup of the device at the MIN error current (3,6 mA). The
startup current can be parametrized. If the device is operated with a fixed current I ³ 5,5 mA (HART multidrop mode), a voltage of U ³ 10,4 V is sufficient

throughout the entire range of ambient temperatures.

4)

For ambient temperatures Ta £ -20 °C (-4 °F) a minimum voltage of 16 V is required for the satrtup of the device at the MIN error current (3.6 mA).

"Power Supply, Output"

B: 2-wire; 4-20 mA HART,

switch output

1) Feature 020 of the product structure

2) Feature 010 of the product structure

3)

For ambient temperatures Ta £ -30 °C (-22 °F) a minimum voltage of 16 V is required for the satrtup of the device at the MIN error current (3.6 mA).

1)

"Approval"

• Non-Ex

• Ex nA

• Ex nA(ia)

• Ex ic

• Ex ic(ia)

• Ex d(ia) / XP

• Ex ta / DIP

• CSA GP

• Ex ia / IS

• Ex ia + Ex d(ia) / IS + XP

2)

Terminal voltage U at
the device

12 to 35 V

12 to 30 V

3)

3)

Maximum load R, depending on the supply voltage U0 at the
supply unit

A0019136

A0019136

Endress+Hauser V. 1, Rev. 7, 26-10-2012 25

DRAFT

Micropilot FMR53, FMR54

R [ ]?

U0[V]

10

12 23

20 30

0

500

"Power Supply, Output"

C: 2-wire; 4-20mA HART, 4-20mA any 12 to 30 V

1) Feature 020 of the product structure

2) Feature 010 of the product structure

3)

For ambient temperatures Ta £ -30 °C (-22 °F) a minimum voltage of 16 V is required for the satrtup of the device at the MIN error current (3.6 mA).

1)

"Approval"

2)

Terminal voltage U at the
device

3)

Polarity reversal protection

Admissible residual ripple
at f = 0 to 100 Hz

Admissible residual ripple
at f = 100 to 10000 Hz

Maximum load R, depending on the supply voltage U0 at the
supply unit

Yes

USS < 1 V

USS < 10 mV

A0017055

26 V. 1, Rev. 7, 26-10-2012 Endress+Hauser

DRAFT

Micropilot FMR53, FMR54

4-wire, 4-20mA HART, active

"Power supply; Output"

K: 4-wire 90-253VAC; 4-20mA HART 90 to 253 VAC (50 to 60 Hz),

L: 4-wire 10,4-48VDC; 4-20mA HART 10.4 to 48 V

1) Feature 020 of the product structure

PROFIBUS PA, FOUNDATION Fieldbus (in preparation)

"Power supply; Output"

E: 2-wire; FOUNDATION Fieldbus, switch output
G: 2-wire; PROFIBUS PA, switch output

1) Feature 020 of the product structure

2) Feature 010 of the product structure

3) Input voltages up to 35 V will not spoil the device.

1)

1)

Terminal voltage Maximum load R

overvoltage category II

DC

"Approval"

• Non-Ex

• Ex nA

• Ex nA(ia)

• Ex ic

• Ex ic(ia)

• Ex d(ia) / XP

• Ex ta / DIP

• CSA GP

• Ex ia / IS

• Ex ia + Ex d(ia) / IS + XP

2)

500 Ω

Terminal voltage

9 to 32 V

9 to 30 V

3)

3)

max

Polarity sensitive

FISCO/FNICO compliant
according to IEC 60079-27

Power consumption

Current consumption HART

"Power supply; Output"

A: 2-wire; 4-20mA HART < 0.9 W

B: 2-wire; 4-20mA HART, switch output < 0.9 W

C: 2-wire; 4-20mA HART, 4-20mA < 2 x 0.7 W

K: 4-wire 90-253VAC; 4-20mA HART 6 VA

L: 4-wire 10,4-48VDC; 4-20mA HART 1.3 W

1) Feature 020 of the product structure

Nominal current

Breakdown signal
(NAMUR NE43)

PROFIBUS PA (in preparation)

No

Yes

1)

3.6 to 22 mA, the start-up current for multidrop mode can be parametrized (is set to

3.6 mA on delivery)

adjustable: 3.59 to 22.5 mA

Power consumption

Nominal current

Error current FDE (Fault
Disconnection Electronic)

14 mA

0 mA

Endress+Hauser V. 1, Rev. 7, 26-10-2012 27

DRAFT

FOUNDATION Fieldbus (in preparation)

Micropilot FMR53, FMR54

Power supply failure

Potential equalization

Terminals

Device basic current

Error current FDE (Fault
Disconnection Electronic)

FISCO (in preparation)

U

i

I

i

P

i

C

i

L

i

• Configuration is retained in the HistoROM (EEPROM).

• Error messages (incl. value of operated hours counter) are stored.

No special measures for potential equalization are required.

If the device is designed for hazardous areas, observe the information in the documentation "Safety
Instructions" (XA, ZD).

Without integrated overvoltage protection

•
Plug-in spring terminals for wire cross-sections 0.5 to 2.5 mm2 (20 to 14 AWG)

With integrated overvoltage protection

•
Screw terminals for wire cross-sections 0.2 to 2.5 mm2 (24 to 14 AWG)

14 mA

0 mA

17.5 V

550 mA

5.5 W

5 nF

10 mH

Cable entries

Cable specification

• Cable gland (not for Ex d):
–

Plastics M20x1.5 for cable Æ 5 to 10 mm (0.2 to 0.39 in): non-Ex, ATEX/IECEx/NEPSI Ex ia/ic

–

Metal M20x1.5 for cable Æ 7 to 10 mm (0.28 to 0.39 in): dust-Ex, FM IS, CSA IS, CSA GP, Ex nA

• Thread for cable entry:
– ½" NPT
– G ½"
– M20 × 1.5

• Connector (only for non-Ex, Ex ic, Ex ia): M12 or 7/8"

• Standard device cable is sufficient for the power supply of the device.

•

Minimum cross-section: (® ä 28)

•

For ambient temperature TU³60 °C (140 °F): use cable for temperature TU +20 K.

HART

• A normal device cable suffices if only the analog signal is used.

• A shielded cable is recommended if using the HART protocol. Observe grounding concept of the plant.

PROFIBUS (in preparation)

Use a twisted, screened two-wire cable, preferably cable type A.

For further information on the cable specifications, see Operating Instructions BA00034S "Guidelines
for planning and commissioning PROFIBUS DP/PA", PNO Guideline 2.092 "PROFIBUS PA User and
Installation Guideline" and IEC61158-2 (MBP).

FOUNDATION Fieldbus (in preparation)

Endress+Hauser recommends using twisted, shielded two-wire cables.

For further information on the cable specifications, see Operating Instructions BA00013S
"FOUNDATION Fieldbus Overview", FOUNDATION Fieldbus Guideline and IEC 61158-2 (MBP).

28 V. 1, Rev. 7, 26-10-2012 Endress+Hauser