Endecotts Minor 200, Octagon 200, Octagon 200CL, Titan 450, Air Sizer 200 Operating Instructions Manual

WHEN PARTICLE SIZE MATTERS

Minor 200 Octagon 200 Octagon 200CL Air Sizer 200 EFL 300 Titan 450

SIEVING MACHINES

Operating Instructions

Content

1

Contents

1. OPERATING INSTRUCTIONS NOTES……………………………….. 5 Warnings 5 Repairs 6 Safety 7 Safety instructions 7 Summary of safety instructions 8 Confirmation 10

2. TRANSPORT AND INSTALLATION………………………………… 11 Transport 11 Temperature fluctuations 11 Intermediate storage 11

3. OPERATING INSTRUCTIONS MINOR 200………………………… 13 Technical specifications 14 General Information 14 Specifications 15 Controls and Functions 16 Setting Up 17 Electrical connections 17 Start-up and commissioning 18 Certificate of CE-Conformity 20

4. OPERATING INSTRUCTIONS OCTAGON 200…………………… 21 Technical specifications 22 General Information 22 Specifications 23 Controls and functions 24 Setting Up 26 Electrical connections 26 Transport protection 27 Mount sieve clamping unit 28 Operating Instructions 29 Wet sieving 31 Certificate of CE-Conformity 32

5. OPERATING INSTRUCTIONS OCTAGON 200CL……………….. 33 Technical specifications 34 General Information 34 Specifications 35 Controls and functions 36

Content

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Setting Up 38 Electrical connections 38 Transport protection 39 Mount sieve clamping unit 39 Operating Instructions 41 Wet sieving 43 Certificate of CE-Conformity 44

6. OPERATING INSTRUCTIONS AIR SIZER 200…………………….. 45 Technical specifications 46 General Information 46 Specifications 47 Controls and functions 48 Setting Up 50 Electrical connections 50 Start-up and commissioning 51 Operating Instructions 52 Switching On and Off 52 Inserting the test sieve 52 Soft-faced mallet – Application and Use 52 Use of the machine for the intended purpose 53 Negative Pressure 55 Operating Software 55 Filter (Option) 56 Cleaning and service 56 Certificate of CE-Conformity 58

7. OPERATING INSTRUCTIONS EFL 300……………………………… 59 Technical specifications 60 General Information 60 Specifications 61 Controls and functions 62 Setting Up 64 Electrical connections 64 Transport protection 65 Mount sieve clamping unit 67 Operating Instructions 68 Wet sieving 70 Certificate of CE-Conformity 71

8. OPERATING INSTRUCTIONS TITAN 450…………………………. 73 Technical specifications 74

Content

3

General Information 74 Specifications 75 Controls and functions 76 Setting Up 78 Electrical connections 78 Transport protection 79 Mount sieve clamping unit 81 Operating Instructions 82 Wet sieving 83 Certificate of CE-Conformity 84 GENERAL INFORMATION……………………………………………… 85 Use of Sieves 85 Test Sieves Available from Endecotts 85 EVALUATION SOFTWARE: SIEVEWARE……………………………… 87 General Information 87 Specifications 88 Function 88

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document may be reproduced in any way wit hout written consent of Endecotts Ltd. nor may be

modified, copied or distributed with the help of electronic systems.

Manual can be subject to technical modification and errors.

1. Technical specifications 1. Technical specifications

5

1. Operating instructions notes

These operating instructions for the Endecotts test sieving machines give all necessary information on the sections mentioned in the contents.

They give instructions to the target group(s) defined in the respective sections for safe, correct handling of the Endecotts machines. It is important that each target group(s) is (are) familiar with the relevant section, in order to ensure safe, reliable handling of the machine according to its intended use.

This technical documentation is for use as a reference work and as a learning aid.

The information of each individual product (sieving machines) is complete within their section.

Repair instructions are not included in this manual. If repairs are necessary please contact your supplier or Endecotts Ltd directly. Endecotts Ltd www.Endecotts.com

Warnings

The following signs are used to warn of hazards:

Personal injuries

Material damage

1. Setting up 1. Setting up 1. Setting up

6

Repairs

This operating manual does not contain any repair instructions.

In the interests of your own safety, repairs should only performed by Endecotts Ltd or an authorised representative (service technician).

In this case, please notify the following:

The local Endecotts representative

Your supplier

Endecotts Ltd direct

Your address for service:

1. Technical specifications 1. Technical specifications

7

Safety

Target group:

All persons concerned with the machine in any way.

The entire Endecotts machine range is a modern, highly efficient product of Endecotts Ltd, corresponding to state of the art works. If the machine is used according to the intended purpose with knowledge of this technical documentation it is completely safe and reliable to operate.

Safety instructions

As the operator it is your duty to ensure that all persons charged with working on the Endecotts machine:

• Have read and understood all the instructions on safety,

• Before beginning work know all the instructions and regulations for the target

group relevant to their work,

• Have access to the technical documentation for this machine at all times,

without problems.

• New personnel should be familiarised with safe, proper handling of the

machine before beginning work on the Endecotts machine, either by verbal instruction from a competent person or through this technical documentation.

• Improper operation can cause injury to persons or damage to the equipment.

You are responsible for your own safety and that of your employees.

• Ensure that unauthorised persons have no access to the Endecotts machine.

For your own protection have your employees confirm that they have been instructed in operation of the Endecotts machine. The draft of a suitable form is given at the end of the section on safety.

We exclude claims for damages in any form for damage to persons or property caused through non-observance of the following safety instructions.

8

1. Setting up

Summary of safety instructions

Safety instructions

Technical data

Do not make any changes to the machine and use only spare parts and accessories which have been approved by Endecotts. The declaration of conformity to the European directives by Endecotts will otherwise lose its validity. Furthermore this will result in the loss of any kind of guarantee claims.

Packing

Please keep the packing material during the guarantee period in case of a

complaint your guarantee claim will be at risk if the machine is returned in

inadequate packing.

Transport

The Endecotts machine must not be knocked, shaken or thrown during

transport; otherwise the electronic and mechanical components may be damaged.

Temperature fluctuations

If subjected to high temperature fluctuations (e.g. during transport by plane) the

Endecotts machine must be protected against condensed water. If not damage to

the electronic components may be caused.

Supply schedule

If the delivery is incomplete and/or transport damage has occurred, you must

immediately notify the transport agent and Endecotts Ltd (within 24 hrs.). It is possible that later complaints may not be considered.

Ambient temperature

If the ambient temperature is exceeded or drops below the normal value the

electrical and mechanical components may become damaged and the

performance data can change to an unknown degree.

We exclude claims for damages in any form for damage to persons or property caused through non-observance of the following safety instructions.

1. Technical specifications

9

1. Technical specifications

Atmospheric humidity

At high atmospheric humidity the electrical and mechanical components may become damaged and the performance data can change to an unknown degree.

Installation / transport protection - IMPORTANT

If the machine is operated with the transit bolts, or is transported without transit bolts, mechanical components may become damaged.

Electrical connection / connecting the mains power supply

If the values given on the rating label are not observed electrical and mechanical components may become damaged.

Wet sieving

Never operate your Endecotts machine directly in water. Danger through current surge.

During wet sieving always operate your Endecotts machine connected to a mains socket which is protected by an FI protective (safety) switch.

The water quantity added should always be dosed in such a way that the sieve surface is only just wetted.

Sieving aids

Make sure that the wire mesh of the sieves is not excessively stretched through

overloading with sieving aids, since this will impair the precision of your test

sieves.

Damage may occur if the

shaker is allowed to operate with a loose clamping

plate.

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1. Setting up

Cleaning

Do not clean the Endecotts machine under running water.

Danger to life through current surge.

Use only a cloth moistened with water; solvents are not allowed.

Wearing parts

These operating instructions do not include repair instructions.

For your own safety, repairs should be carried out only by Endecotts Ltd or an

authorised agency or Endecotts service technicians.

Confirmation

I have read and taken note of the sections – preliminary

comments and safety

________________________________________________

Signature of operator

________________________________________________

Signature of service technician

1. Technical specifications

11

1. Technical specifications

2. Transport and installation

Packing has been adapted to the transport method and conforms to generally applicable packing guidelines.

Packing

Please keep the packing material during the guarantee period in case of a complaint, your guarantee claim will be at risk if the machine is returned in

inadequate packing.

Transport

The Endecotts Machine must not be knocked, shaken or thrown during transport;

otherwise the electronic and mechanical components may become damaged.

Please make sure you have removed all transit bolts before using the Endecotts

machine. Specific operating instructions can be found on the relevant pages

for every single

Endecotts machine in this manual.

Temperature fluctuations

If subjected to high temperature fluctuations (e.g. during transport by plane) the

Endecotts machine

must be protected against condensed water. If not damage to

the electronic components may be caused.

Intermediate storage

Ensure that the Endecotts machine is kept dry also during intermediate storage.

12

1. Setting up

1. Technical specifications

13

1. Technical specifications

3. Operating instructions:

Minor 200

14

1. Setting up

Technical specifications

SIEVE SHAKER MODEL: Minor 200

General Information

The Minor 200 has been developed and manufactured to combine low cost with the benefits of a welldesigned and engineered shaker. It incorporates many features usually found only on larger, more expensive models. It is ideal for the use in laboratories and a plant since it is compact and genuinely portable (weighing only 16 kg). The sieve stack is held firmly in position by a clamping belt system. Removing it allows the whole unit to be stored in a space less than 200 mm high. There are no rotating parts in the Minor 200 consequently it is quiet in operation and maintenance free.

Advantages

• Electromagnetic drive for quiet and virtually maintenance free operation

• Compact and portable (weighing only 16 kg)

• Requires only small storage space due to small footprint

• Easily removable clamping belt system (included)

• Easy to use

• Different voltages available

• Complies with the requirements of AASHTO T 27

The Minor 200 is not recommended for any wet sieving operations!

Do not make any changes to the machine and use only spare parts and

accessories approved by Endecotts Ltd.

The declaration of conformity to the European directives by Endecotts

will otherwise lose its validity.

Furthermore this will result in the loss of any kind of guarantee claims.

1. Technical specifications

15

1. Technical specifications

Specifications

Range 38 µ

m to 125 mm

Drive / sieving motion electromagnetic

Max. Batch / feed capacity 3 kg

Max. Number of fractions 8 full height / 16 half height (200 mm or 8”)

Amplitude ~ 1.6 mm* fixed

Speed 3,000 min-1 at 50 Hz

Time display analogue, 0 - 60 min or continuously

Suitable for dry sieving yes

Suitable for wet sieving no

Sieve diameter 100 / 200 mm or 3” / 8"

Clamping device clamping belt system (included)

Model bench top

Protection code IP 20

Electrical supply different voltages available

Power connection 1-phase

Ø x H 262 x 126 mm

Net weight 16 kg

(*) depending on load

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1. Setting up

Controls and Functions

Operators should be familiar with and fully understand the controls and indicators before operating this machine.

PLUG

(Removable knob for lid)

CLAMP PLATE

CLAMPING LATCH

ADJUSTABLE CAM BUCKLES

MAINS SWITCH STRAP

COVER

BASE

ANTI-VIBRATION FEET

LED (indicates

mains power to instrument)

PROCESS TIMER On /Off Switch

LOCATION PLATE

SIEVE STACK

MAINS POWER CONNECTION

FUSE HOLDER

60 MIN

OFF

CONTINUOUSLY

1. Technical specifications

17

1. Technical specifications

Setting Up

Electrical connections

Ensure that the voltage and frequency on the rating label, at the rear of the shaker, correspond with the local electrical mains supply.

• Connect the Minor 200 to the power supply using the connection cable

provided.

Do not connect to any other supply other than stated on the rating label,

otherwise electrical and mechanical components can be damaged.

Ambient temperature: 5°C to 40°C

If the ambient temperature is exceeded or drops below the specified value

the electrical and mechanical components may become damaged and the

performance data can change to an unknown degree.

Atmospheric humidity:

Maximum relative humidity 80% at temperatures up to 31°C, with linear reduction down to 50% relative humidity at 40°C.

At high atmospheric humidity the electrical and mechanical components

may become damaged and the performance data can change to an unknown degree.

• Mains power connection

Mains power connection with integral line filter. Ensure the IEC connector on the mains lead is pushed fully into the mains inlet at the rear of the machine.

• L.E.D (Mains Connected Indication)

This is a green L.E.D that indicates electrical power is connected to the equipment. The L.E.D is illuminated when the IEC connector is pushed fully into the inlet and power is switched on at the local outlet. If the L.E.D fails to light with the local outlet switch in the ON position then the fuse (see “Fuse holder”) has blown or power is not present at the mains.

• Fuse (Fuse Holder)

The fuse is a ceramic fuse. It is important that the recommended current rating is not exceeded and the fuse is replaced with the same type and size. If the fuse blows after replacement then a fault exists in the equipment which must be rectified.

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1. Setting up

• Process Timer

The process timer is a mechanical 0-60 minute timer which also provides continuous running if desired. Operating periods are increased by rotating clockwise and decreased by rotating anticlockwise (the timer will commence timing down as soon as the knob is released, regardless of electrical power being connected or not). When the knob is turned anti-clockwise from off position to the continuous running mark, the shaker will continue running until the knob is returned to the off position.

Start-up and commissioning

The shaker should be set up according to the following procedure.

The following items should be removed from the case and checked before the shaker is operated (Take care the shaker weighs 16 kg):

• 1 off Set-up Instructions.

• 1 off Instruction Manual.

• 1 off Mains Cable.

• 1 off Clamp Plate Assembly.

• 1 off Minor Shaker fitted with Clamping Straps and Buckles.

Position the shaker on a level, rigid and robust bench, suitable for the operation of the sieve shaker. Being placed on a level surface ensures symmetrical distribution of the sample over the sieves, during operation.

Operating Instructions

1. Place the receiver centrally on the location plate..

2. Stack the required test sieves on top of the receiver (min. 1x receiver + 2x sieves + 1x lid).

3. Put the sample in the top sieve and fit the lid.

In order to guarantee exact results under fast sieving conditions, the quantity of material to be sieved should be adapted to the sieve diameter and the nominal mesh size. More detail information is displayed in our “TEST SIEVING MANUAL”.

4. Place the clamp plate on top of the sieve stack.

5. Raise the clamping latch lever upwards to expose the latch hook.

1. Technical specifications

19

1. Technical specifications

While holding the clamping latch using one hand, press the lever on the cam buckle with the other hand. Slide the cam buckle along the clamping strap until it can be engaged into the latch hook. Release the cam buckle, pull the lose end of the strap downwards to partially tension the strap.

Do not over tension. The clamping latch lever will remain in the raised position 20-30 degrees from the vertical when partially tensioned. Repeat these actions for the second clamping latch.

6. Press both levers down, closing the latches to clamp the sieve

stack. Do not use excessive force, it may be necessary to loosen the straps slightly to secure.

7. Repeat previous action to release or increase tension in the strap as necessary to ensure a firm

grip!

The Endecotts Minor 200 sieve shaker is maintenance free other than keeping external surfaces clean.

Cleaning - The machine can be cleaned with a soft damp cloth using a solution of water and a mild liquid detergent. Do not use any solvents for cleaning

Fuse - Should a fuse require replacement this must be of the identical type and rating as the original! The rating of the fuse is marked on a label above the fuse. Disconnect from the mains supply. Remove the blown fuse and place the new fuse in.

Do not over tighten

Damage may occur if the shaker is allowed to operate with a loose clamping plate.

Endecotts machines are fully tested and factory checked before shipping to customers. No parts require lubrication or resetting unless disturbed. The sieve shaker has been constructed and factory tested to ensure correct operation when connected to the specified electricity supply indicated on the machines rating label.

All replacement parts must be ordered by quoting the shaker serial number and the correct part number. Use of unapproved spares or any alteration to the machine would invalidate all warranties and compliance with the European directives for ‘CE’ marking.

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1. Setting up

CERTIFICATE OF CE-CONFORMITY

TEST SIEVE SHAKER

MINOR 200

Certificate of CE-Conformit y according to: EC Mechanical Engineering Directive 2006/42/EC

Applied harmonized standards, in particular: EN ISO 12100 Security of machines

EC Directive Electromagnetic Compatibility 2004/108/EC

Applied standards, in particular:

EN55011:2009+A1:2010, Group 1, Class B Radio disturbance characteristics – Limits and methods of measurement

EN 61000-3-2:2006+A1:2009+A2:2009 EN 61000-3-3:2008 EN61326-1:2006

Additional applied standar ds, i n particular

EN 61010 Safety prescriptions concerning measuring, operating, controlling and laboratory equipment

Authorised for the compilation of technical documents:

Endecotts Ltd (technical documentation)

The following records are held by Endecotts Ltd in the form of Technical Documentation:

Detailed records of engineering development, construction plans, study (analysis) of the measures required for conformity assurance, analysis of the residual risks involved and operating instructions in due form according to the approved regulations for preparation of user information data.

The CE-conformity of the Endecotts Test Sieve Shaker Type Minor 200 is assured herewith.

In case of a modification to the machine not previously agreed with us as well as the use of not licensed spare parts and accessories this certificate will lose its validity.

Endecotts Ltd London, July 2014

1. Technical specifications

21

1. Technical specifications

4. Operating instructions:

Octagon 200

22

1. Setting up

Technical specifications

SIEVE SHAKER MODEL: Octagon 200

General Information

The sieve shaker Octagon 200 is suitable for all sieving tasks in laboratories as well as onsite and provides optimum sieving action for fast and reproducible results.

It is robust, compact and sufficiently lightweight to be portable. Its electromagnetic drive combined with a 3D sieving motion ensures excellent separation efficiency in a short amount of time.

A digital display as well as a quick-release clamping system makes operation very easy and straightforward.

Advantages

• Easy-to-use sieve clamping system

• Accepts up to 8 full height 200 mm or 8" diameter sieves

• Suitable for dry and wet sieving

• 10 amplitude settings and digital timer

• 3D sieving motion allows for high separation efficiency and non-blinding

sieving action

• Different voltages available

• No mechanical moving parts

• Compact and portable

Do not make any changes to the machine and use only spare parts and

accessories approved by Endecotts Ltd.

The declaration of conformity to the European directives by Endecotts

will otherwise lose its validity.

Furthermore this will result in the loss of any kind of guarantee claims.

1. Technical specifications

23

1. Technical specifications

Specifications

Range 20 µ

m to 125 mm

Drive / sieving motion electromagnetic 3D

Max. Batch / feed capacity 3 kg

Max. Number of fractions 8 full height / 16 half height (200 mm or 8”)

Amplitude 0 - 3 mm digital setting in 10 steps

Speed 3,000 min-1 at 50 Hz

Time display digital, 0:10-99:50 min

Interval operation yes (one mode)

Suitable for dry sieving yes

Suitable for wet sieving yes

Serial interface -

Sieve diameter 100 / 200 mm or 3”/ 8''

Max. Height of sieve stack up to 450 mm

Clamping device quick-release clamping system (included)

Model bench top

Protection code IP 54

Electrical supply different voltages available

Power connection 1 – Phase

W x H x D 418 x 232 x 435 mm

Net weight 35 kg

Standards CE

Noise characteristic values:

Example 1:

Emission value related to workplace LpAeq = 63 dB (A) (Operating conditions: Material to be sieved = quartz sand, grain size < 1mm, 5 sieves Amplitude =

1.5 mm)

Example 2:

Emission value related to workplace LpAeq = 67 dB (A) (Operating conditions: Material to be sieved = quartz sand, grain size < 1mm, 5 sieves Amplitude = 3 mm)

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1. Setting up

Controls and functions

The sieve shaker should be placed on a level surface to ensure symmetrical distribution of the sample over the sieve mesh. The surface should be rigid and robust where vibration will not cause problems.

Operators should be familiar with and fully understand the controls and indicators before operating this machine. This should be done in conjunction with the diagram below and control

panel description.

CLAMP PLATE

CLAMP HAND WHEELS

SIEVE STACK

LARGE PLAIN

CLAMP WASHERS

ROUND CLAMP RODS

MAINS SWITCH

MAINS POWER CONNECTION

FUSE HOLDER

CONTROL PANEL

1. Technical specifications

25

1. Technical specifications

1 LED light to indicate interval operation ON.

2

Interval mode button M1 switches interval operation ON/OFF, upper LED lights up; 10 seconds on, 2 seconds off

3 Display shows the preselected sieving time, 00:10 – 99:50 min.

4 LED light to indicate START button “>” ON

5 Start the machine by pressing the START button “>”.

6 & 8 “˅“ and “˄” button reduces/increases the sieving time, 00:10 – 99:50 min

7

Stop the machine by pressing the STOP button “

□“.

9 & 10 “˅“ and “˄” button reduces/increases the amplitude, in 10 steps

11 10 LED’s for the Power bar indicating amplitude setting in 10 steps

6

7 4 1

5

3

11 2 9

10

8

26

1. Setting up

Setting Up

Electrical connections

* The voltage and frequency for the Octagon 200 is

given on the rating label.

* Ensure that the values agree with the existing power

supply.

* Connect the Octagon 200 to the power supply using

the connection cable provided.

* When connecting the power cable to the mains

external fusing is necessary according to the regulations of the installation location

Do not connect to any other supply other than stated on the rating label,

otherwise electrical and mechanical components can be damaged.

Ambient temperature: 5°C to 40°C

If the ambient temperature is exceeded or drops below the specified value

the electrical and mechanical components may become damaged and the

performance data can change to an unknown degree.

Atmospheric humidity:

Maximum relative humidity 80% at temperatures up to 31°C, with linear reduction down to 50% relative humidity at 40°C.

At high atmospheric humidity the electrical and mechanical components

may become damaged and the performance data can change to an

unknown degree.

Endecotts Minor 200, Octagon 200, Octagon 200CL, Titan 450, Air Sizer 200 Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual