Encore electronic Oil-Free Air Compressor User Manual

Page 1
Air Compressor
(66-501-1)
INSTRUCTION MANUAL
PART NO. A08591 Rev. 0 11/04
Copyright © 2004 Delta Machinery
To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call
1-866-422-4286.
ESPAÑOL: PÁGINA 25 FRANÇAIS: PAGE 49
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SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols.
Indicates an imminently hazardous
situation which, if not avoided, in death or serious injury.
will result
which, if not avoided,
or moderate injury.
Indicates a potentially hazardous situation
may result in minor
Indicates a potentially hazardous situation
which, if not avoided,
death or serious injury.
could result in
indicates a potentially hazardous situation which, if not avoided,
property damage
Used without the safety alert symbol
may result in
.
IMPORTANT SAFETY INSTRUCTIONS
Some dust created by power sanding, sawing, grinding,
chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:
lead from lead-based paints
crystalline silica from bricks and cement and other masonry products
arsenic and chromium from chemically-treated lumber Your risk from these exposures varies, depending on how often you do
this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.
When using air tools, basic safety precautions should always be followed to reduce the risk of of personal injury.
drilling, and other construction activities contains
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IMPORTANT SAFETY INSTRUCTIONS
Save these instructions
Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment.
HAZARD
WARNING: Risk of explosion or fire
What Could Happen
It is normal for electrical contacts within the motor and pressure switch to spark.
If electrical sparks from compressor come into contact with flammable vapors, they may ignite, causing fire or explosion.
Restricting any of the compressor ventilation openings will cause serious overheating and could cause fire.
Unattended operation of this product could result in personal injury or property damage. To reduce the risk of fire, do not allow the compressor to operate unattended.
How To Prevent It
Always operate the compressor in a well ventilated area free of combustible
materials, gasoline, or solvent vapors.
If spraying flammable materials, locate compressor at least 20 feet away from spray area. An additional length of hose
may be required.
Store flammable materials in a secure location away from compressor.
Never place objects against or on top of compressor. Operate compressor in an open area at least 12 inches away from any wall or obstruction that would
restrict the flow of fresh air to the ventilation openings.
Operate compressor in a clean, dry well ventilated area. Do not operate unit
indoors or in any confined area. Always remain in attendance with the
product when it is operating.
Always disconnect electrical power by moving pressure switch lever to the off position and drain tank daily or after each use.
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HAZARD
WARNING: Risk of Bursting
Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury.
What Could Happen
Failure to properly drain condensed water from tank, causing rust and thinning of the steel tank.
Modifications or attempted repairs to the tank.
Unauthorized modifications to the unloader valve, safety valve, or any other components which control tank pressure.
Excessive vibration can weaken the air tank and cause rupture or explosion
ATTACHMENTS & ACCESSORIES:
Exceeding the pressure rating of air tools, spray guns, air operated
accessories, tires, and other inflatables can cause them to explode or fly apart, and could result in serious injury.
HAZARD
How To Prevent It
Drain tank daily or after each use.
If tank develops a leak, replace it immediately with a new tank or replace the entire compressor.
Never drill into, weld, or make any modifications to the tank or its
attachments.
The tank is designed to withstand specific operating pressures. Never make
adjustments or parts substitutions to alter the factory set operating pressures.
For essential control of air pressure,
you must install a pressure regulator and pressure gauge to the air outlet (if not equipped) of your compressor.
Follow the equipment manufacturers recommendation and never exceed the maximum allowable pressure rating of attachments. Never use compressor
to inflate small low pressure objects such as children’s toys, footballs, basketballs, etc.
WARNING: Risk from Flying Objects
What Could Happen
The compressed air stream can cause soft tissue damage to exposed skin and can propel dirt, chips, loose particles, and small objects at high speed, resulting in property damage or
personal injury.
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How To Prevent It
Always wear ANSI Z87.1 approved safety glasses with side shields when using the
compressor.
Never point toward any part of the body or at other people or animals.
Always turn the compressor off and bleed pressure from the air hose and tank
before attempting maintenance, attaching tools or accessories.
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any nozzle or sprayer
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HAZARD
WARNING: Risk of Electrical Shock
What Could Happen
Your air compressor is powered by electricity. Like any other electrically powered device, If it is not used properly it may cause electric shock.
Repairs attempted by unqualified personnel can result in serious injury or death by electrocution.
Electrical Grounding: Failure to provide adequate grounding to this product could result in serious injury or death from electrocution.
See grounding instructions.
HAZARD
WARNING: Risk to Breathing
What Could Happen
The compressed air directly from your compressor is not safe for breathing. The air stream may contain carbon
monoxide, toxic vapors, or solid particles from the tank. Breathing these contaminants can cause serious injury or death.
How To Prevent It
Never operate the compressor when it is raining or in wet conditions.
Never operate compressor with protective covers removed or damaged.
Any electrical wiring or repairs required on this product should be performed by authorized service center personnel in accordance with national and local electrical codes.
Make certain that the electrical circuit
to which the compressor is connected
provides proper electrical grounding, correct voltage and adequate fuse protection.
How To Prevent It
Air obtained directly from the compressor should never be used to supply air for human consumption. In order to use air
produced by this compressor for breathing, suitable filters and in-line safety equipment must be properly installed. In-line filters and safety equipment used in conjunction with the compressor
must be capable of treating air to all applicable local and federal codes prior to human consumption.
outdoors
Sprayed materials such as paint, paint
solvents, paint remover, insecticides, weed killers, may contain harmful
vapors and poisons.
Work in an area with good cross ventilation. Read and follow the safety instructions provided on the label or safety data sheets for the materials you are spraying. Use a NIOSH/ MSHA approved respirator designed for use with
your specific application.
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HAZARD
WARNING: Risk of Burns
What Could Happen
Touching exposed metal such as the compressor head or outlet tubes, can result in serious burns.
HAZARD
WARNING: Risk from Moving Parts
What Could Happen
Moving parts such as the pulley, flywheel,
and belt can cause serious injury if they come into contact with you or your clothing.
Attempting to operate compressor damaged or missing parts or attempting
to repair compressor with protective shrouds removed can expose you to moving parts and can result in serious
injury.
with
HAZARD
WARNING: Risk of Falling
How To Prevent It
Never touch any exposed metal parts on compressor during or immediately after operation. Compressor will remain hot for several minutes after operation.
Do not reach around protective shrouds or attempt maintenance until unit has been allowed to cool.
How To Prevent It
Never operate the compressor with guards or covers which are damaged or removed.
Any repairs required on this product should be performed by authorized service center personnel.
What Could Happen
A portable compressor can fall from a table, workbench, or roof c
damage to the compressor and could result in serious injury or death to the operator.
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ausing
How To Prevent It
Always operate compressor in a stable secure position to prevent accidental movement of the unit. Never operate compressor on a roof or other elevated position. Use additional air hose to reach high locations.
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HAZARD
WARNING: Risk of Serious Injury or Property Damage When Transporting Compressor
(Fire, Inhalation, Damage to Vehicle Surfaces)
What Could Happen
Oil can leak or spill and could result
in fire or breathing hazard; serious injury or death can result. oil leaks will damage carpet, paint or other surfaces in vehicles or trailers.
Always place COMPRESSOR on a protective mat when transporting to protect against damage to vehicle from leaks. Remove COMPRESSOR from vehicle immediately upon arrival at your destination.
How To Prevent It
HAZARD
WARNING: Risk of Unsafe Operation
What Could Happen
Unsafe operation of your air compressor could lead to serious injury or death to you or others.
SAVE THESE INSTRUCTIONS
How To Prevent It
Review and understand all instructions and warnings in this manual.
Become familiar with the operation and controls of the air compressor.
Keep operating area clear of all persons,
pets, and obstacles. Keep children away from the air
compressor at all times
Do not operate the product when fatigued or under the influence of alcohol or drugs. Stay alert at all times.
Never defeat the safety features of this
product.
Equip area of operation with a fire extinguisher.
Do not operate machine with missing, broken, or unauthorized parts.
.
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GLOSSARY
Become familiar with these terms before operating the unit.
CFM: Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery. PSIG: Pounds per square inch gauge; a unit of measure of pressure. Code Certification: Products that bear one or more of the following marks: UL,
CUL, ETL, CETL, have been evaluated by OSHA certified independent safety laboratories and meet the applicable Underwriters Laboratories Standards for Safety.
Cut-In Pressure: While the motor is off, air tank pressure drops as you continue to use your accessory. When the tank pressure drops to a certain low level the motor will restart automatically. The low pressure at which the motor automatically restarts is called "cut-in" pressure.
Cut-Out Pressure: When an air compressor is turned on and begins to run, air pressure in the air tank begins to build. It builds to a certain high pressure before the motor automatically shuts off - protecting your air tank from pressure higher than its capacity. The high pressure at which the motor shuts off is called "cut-out" pressure.
Branch Circuit: Circuit carrying electricity from electrical panel to outlet.
DUTY CYCLE
This air compressor pump is capable of running continuously. However, to prolong the life of your air compressor, it is recommended that a 50%-75% average duty cycle be maintained; that is, the air compressor pump should not run more than 30-45 minutes in any given hour.
SPECIFICATIONS
Model No. 66-501-1
Bore 1-7/8 Stroke 1-1/4 Voltage/Hertz/ Phase 120V/60Hz/1Ph Minimum Branch Circuit Requirement 15 amps *Fuse Type Time Delay Air Tank Capacity 8 gallons Approximate Cut-in Pressure 100 Approximate Cut-out Pressure 125 SCFM @ 40 PSIG 3.7 SCFM @ 90 PSIG 2.6
A circuit breaker is preferred. Use only a fuse or circuit breaker that is the same rating as the branch circuit the air compressor is operated on. If compressor is connected to a circuit protected by fuses, use only time delay fuses. Time delay fuses should be marked "D" in Canada and "T" in the US.
ACCESSORIES
Accessories for this unit are available at the store the unit was purchased.
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ASSEMBLY
The wheels and handle do not provide adequate
down stairs or steps. The unit must be lifted, or pushed up a ramp.
1. Submerge handle grip into warm soapy water to make installation easier. Remove handle grip from soapy water and slide onto handle.
2. Slide handle through holes in compressor saddle onto tabs. Secure with screws, one on each side.
side of the outfit when installing the wheels because the compressor will have a tendency to tip over.
3. Install one shoulder bolt and one nut for each wheel. Tighten securely. The outfit will sit level if the wheels are properly installed.
4. Clean and dry underside of air tank leg opposite wheels. Remove the protective strip from the adhesive backed molded foot bumpers. Attach the foot bumpers to the bottom of leg on each end. Press firmly into place.
clearance, stability or support for pulling the unit up and
Compressor Saddle
Screw
Handle
It will be necessary to brace or support one
Wheel
Nut
Shoulder Bolt
Molded Foot Bumpers
Tab
INSTALLATION
HOW TO SET UP YOUR UNIT
Location of the Air Compressor
Locate the air compressor in a clean, dry and well ventilated area. The air compressor should be located at least 12" away from the wall or other obstructions that will interfere with the flow of air. The air compressor pump and shroud are designed to allow for proper cooling. The ventilation openings on the compressor are necessary to maintain proper operating temperature. Do not place rags or other containers on or near these openings.
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GROUNDING INSTRUCTIONS
RISK OF ELECTRICAL SHOCK. In the event of a short
circuit, grounding reduces the risk of shock by providing an escape wire for the electric current. This air compressor must be properly grounded.
The portable air compressor is equipped with a cord having a grounding wire with an appropriate grounding plug (see illustrations). The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances.
1. The cord set and plug with this unit contains a
grounding pin. This plug MUST be used with a grounded outlet.
Grounding
Pin
120 Volt U.S.A. Plug
IMPORTANT: The outlet being used must be
installed and grounded in accordance with all local codes and ordinances.
2. Make sure the outlet being used has the same
configuration as the grounded plug. DO NOT
USE AN ADAPTER.
When used outside of the United
Grounding
Pin
240 Volt U.S.A. Plug
States of America a conversion kit may be required for local use.
3. Inspect the plug and cord before each use. Do not use if there are signs
-
of damage.
4. If these grounding instructions are not completely understood, or if in
doubt as to whether the compressor is properly grounded, have the installation checked by a qualified electrician.
IMPROPER GROUNDING CAN RESULT IN ELECTRICAL
SHOCK. Do not modify the plug provided. If it does not fit the available outlet, a
correct outlet should be installed by a qualified electrician. Repairs to the cord set or plug MUST be made by a qualified electrician.
Extension Cords
Using extension cords is not recommended. The use of extension cords will cause voltage to drop resulting in power loss to the motor and overheating. Instead of using an extension cord, increase the working reach of the air hose by attaching another length of hose to its end. Attach additional lengths of hose as needed. If an extension cord must be used, be sure it is:
a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot
receptacle that will accept the plug on the product
in good condition
no longer than 50 feet
14 gauge (AWG) or larger. (Wire size increases as gauge number
decreases. 12 AWG, 10 AWG, and 8 AWG may also be used. DO NOT USE 16 OR 18 AWG.)
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Voltage and Circuit Protection
Refer to the Parts Manual for the voltage and minimum branch circuit requirements.
Certain air compressors can be operated on a 15 amp circuit if the following conditions are met.
1. Voltage supply through branch circuit is 15 amps.
2. Circuit is not used to supply any other electrical needs (lights, appliances,
etc.).
3. Extension cords comply with specifications.
4. Circuit is equipped with a 15 amp circuit breaker or 15 amp time delay
fuse. NOTE: If compressor is connected to a circuit protected by fuses, use only time delay fuses marked "D" for Canada and "T" for US.
If any of the above conditions cannot be met, or if operation of the compressor repeatedly causes interruption of the power, it may be necessary to operate it from a 20 amp circuit. It is not necessary to change the cord set.
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OPERATION
Know Your Air Compressor
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
Description of Operation
Become familiar with these controls before operating the unit. On/Auto/Off Switch: Turn this switch ON to provide automatic power to the
pressure switch and OFF to remove power at the end of each use.
Pressure Switch: The pressure switch
On/Auto/Off
Switch
automatically starts the motor when the air tank pressure drops below the factory set "cut-in" pressure. It stops the motor when the air tank pressure reaches the factory set "cut-out" pressure.
Safety Valve: If the pressure switch
Safety
Valve
does not shut off the air compressor at its "cut-out" pressure setting, the safety valve will protect against high pressure by "popping out" at its factory set pressure (slightly higher than the pressure switch "cut-out" setting).
Outlet
Pressure Gauge
Outlet Pressure Gauge: The outlet pressure gauge indicates the air pressure
available at the outlet side of the regulator. This pressure is controlled by the regulator and is always less than or equal to the tank pressure.
Tank Pressure Gauge: The tank pressure gauge indicates the reserve air pressure in the tank.
Regulator: Controls the air pressure shown on the outlet pressure gauge. Pull the knob out and turn clockwise to increase pressure and counterclockwise to decrease pressure. When the desired pressure is reached push knob in to lock in place.
Drain Valve: The drain valve is located at the base of the air tank and is used to drain condensation at the end of each use.
Cooling System (not shown): This compressor contains an advanced design cooling system. At the heart of this cooling system is an engineered fan. It is perfectly normal for this fan to blow air through the vent holes in large amounts. You know that the cooling system is working when air is being expelled.
Air Compressor Pump (not shown): Compresses air into the air tank. Working air is not available until the compressor has raised the air tank pressure above that required at the air outlet.
Check Valve: When the air compressor is operating, the check valve is "open", allowing compressed air to enter the air tank. When the air compressor reaches "cut-out" pressure, the check valve "closes", allowing air pressure to remain inside the air tank.
Pressure
Switch
Regulator
Tank
Pressure Gauge
Drain Valve
Check Valve
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How to Use Your Unit
How to Stop:
1. Set the On/Auto/Off lever to "OFF".
Before Starting
Break-in Procedure
Risk of Unsafe Operation. Serious damage may result if
the following break-in instructions are not closely followed.
This procedure is required before the air compressor is put into service and when the check valve or a complete compressor pump has been replaced.
1. Make sure the On/Auto/Off lever is in the "Off" position. NOTE: Pull coupler back until it clicks to prevent air from escaping through the
quick connect.
2.
Plug the power cord into the correct branch circuit receptacle. Voltage and Circuit Protection paragraph in the Installation section of this manual.)
3. Open the drain valve fully (counterclockwise) to permit air to escape and
prevent air pressure build up in the air tank during the break-in period.
4. Move the On/Auto/Off lever to "On/Auto" position. The compressor will start.
5. Run the compressor for 15 minutes. Make sure the drain valve is open and
there is minimal air pressure build-up in tank.
6. After 15 minutes, close the drain valve (clockwise). The air receiver will fill
to "cut-out" pressure and the motor will stop.
The compressor is now ready for use.
(Refer to
Before Each Start-Up:
1. Place On/Auto/Off lever to "OFF".
2. Pull regulator knob out, turn counterclockwise until it stops. Push knob in
to lock in place.
3. Attach hose and accessories. NOTE: The hose or accessory will require a
quick connect plug if the air outlet is equipped with a quick connect socket.
Too much air pressure causes a hazardous risk
of bursting. Check the manufacturer’s maximum pressure rating for air tools and accessories. The regulator outlet pressure must never exceed the maximum pressure rating.
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How to Start:
1. Turn the On/Auto/Off lever to "AUTO" and allow tank pressure to build. Motor will stop when tank pressure reaches "cut-out" pressure.
2. Pull the regulator knob out and turn clockwise to increase pressure. When the desired pressure is reached push knob in to lock in place. The compressor is ready for use.
NOTE: Always operate the air compressor in well-ventilated areas free of gasoline or other combustible vapors. If the compressor is being used to operate a sprayer DO NOT place near the spray area.
MAINTENANCE
Customer Responsibilities
Before each use
Check Safety Valve Drain Tank
To Check Safety Valve
If the safety valve does not work properly, over-
pressurization may occur, causing air tank rupture or an explosion. Before starting compressor, pull the ring on the safety valve to make sure that the safety valve operates freely. If the valve is stuck or does not operate smoothly, it must be replaced with the same type of valve.
Daily or after each use
To Drain Tank
1. Set the On/Auto/Off lever to "OFF".
2. Pull the regulator knob out and turn counter-clockwise to set the outlet pressure to zero.
3. Remove the air tool or accessory.
4. Pull ring on safety valve allowing air to bleed from the tank until tank pressure is approximately 20 psi. Release safety valve ring.
5. Drain water from air tank by opening bottom of tank.Water will condense in the air tank.
tank causing a risk of air tank rupture
6. After the water has been drained, close the drain valve (clockwise). The air compressor can now be stored.
NOTE: If drain valve is plugged, release all air pressure. The valve can then be removed, cleaned, then reinstalled.
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If not drained, water will corrode and weaken the air
drain valve (counter-clockwise) on
.
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SERVICE AND ADJUSTMENTS
Unit cycles automatically when power is on. When doing
Maintenance, you may be exposed to voltage sources, compressed air or moving parts. Personal injuries can occur. Before performing any Maintenance or repair, unplug the compressor and bleed off all air pressure.
ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN.
Before servicing:
• Unplug or disconnect electrical supply to the air compressor.
• Bleed tank of pressure.
• Allow the air compressor to cool.
To Replace or Clean Check Valve
1. Release all air pressure from air tank. See "To Drain Tank" in the
Maintenance section.
2. Unplug outfit.
3. Loosen the nut on the outlet tube
and move the outlet tube to the side.
4. Unscrew the check valve (turn
counterclockwise) using a socket wrench.
5. Make sure the valve disc moves
freely inside the check valve and the spring holds the disc in the upper, closed position. The check valve may be cleaned with a solvent, such as paint and varnish remover.
6. Apply sealant to the check valve
threads. Reinstall the check valve (turn clockwise).
7. Replace the outlet tube and tighten
the nut.
8. Perform the Break-in Procedure.
See "Break-in Procedure" in the Operation section.
Outlet Tube
Nut
Check Valve
Screwdriver
In open position nothing is visible.
In closed position disc is visible.
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To Replace Regulator
1. Release all air pressure from air tank. See "To Drain Tank" in the
Maintenance section.
2. Unplug outfit.
3. Using an adjustable wrench remove the gauges and hose from the
regulator.
4. Remove the regulator.
5. Apply pipe sealant tape to the nipple on the standpipe.
6. Assemble the regulator and orient as shown.
NOTE: Arrow indicates flow of air. Make sure it is pointing
Regulator
in the direction of air flow.
7. Reapply pipe sealant to gauges and hose.
8. Reassemble gauges and hose. Orient gauges to read
correctly. Tighten hose with wrench.
Arrow
STORAGE
Before you store the air compressor, make sure you do the following:
1. Review the "Maintenance" section on the preceding pages and perform
scheduled maintenance as necessary.
2. Set the On/Auto/Off lever to "OFF".
3. Turn the regulator counterclockwise and set the outlet pressure to zero.
4. Remove the air tool or accessory.
5. Pull ring on safety valve allowing air to bleed from the tank until tank
pressure is approximately 20 psi. Release safety valve ring.
6. Drain water from air tank by opening drain valve on bottom of tank.
Water will condense in the air tank. If not drained, water
will corrode and weaken the air tank causing a risk of air tank rupture.
7. After the water has been drained, close the drain or drain valve. NOTE: If drain valve is plugged, release all air pressure. The valve can then be
removed, cleaned, then reinstalled.
8. Protect the electrical cord and air hose from damage (such as being
stepped on or run over). Wind them loosely around the compressor handle. (If so equipped)
9. Store the air compressor in a clean and dry location.
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TROUBLESHOOTING
Performing repairs may expose voltage sources, moving
compressed air sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressure.
PROBLEM
Excessive tank pressure - safety valve pops off.
parts or compressed air sources, moving parts or
CAUSE
Pressure switch does not shut off motor when compressor reaches "cut­out" pressure.
CORRECTION
Move On/Auto/Off lever to the "OFF" position, if the outfit does not shut off contact a Trained Service Technician.
Air leaks at fittings.
Air leaks at pressure switch release valve. (if equipped)
Air leaks in air tank or at air tank welds.
Air leaks between head and valve plate.
Air leak from safety valve.
Pressure switch "cut-out" too high.
Tube fittings are not tight enough.
Contact a Trained Service Technician.
Tighten fittings where air can be heard escaping. Check fittings with soapy water solution. Do Not
Overtighten.
Defective pressure switch release valve.
Contact a Trained Service Technician.
Defective air tank. Air tank must be replaced.
Do not repair the leak.
Do not
drill into, weld or otherwise modify air tank or it will weaken. The tank can rupture or explode.
Leaking seal.
Contact a Trained Service Technician.
Possible defect in safety valve.
Operate safety valve manually by pulling on ring. If valve still leaks, it should be replaced.
Knocking Noise.
Possible defect in safety valve.
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Operate safety valve manually by pulling on ring. If valve still leaks, it should be replaced.
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PROBLEM
Pressure reading on the regulated pressure gauge drops when an accessory is used.
Compressor is not supplying enough air to operate accessories.
CAUSE
It is normal for "some" pressure drop to occur.
Prolonged excessive use of air.
Compressor is not large enough for air requirement.
CORRECTION
If there is an excessive amount of pressure drop when the accessory is used, adjust the regulator following the instructions in the "Description of Operation" paragraph in the "Operation Section.
NOTE: Adjust the regulated pressure under flow conditions (while accessory is being used).
Decrease amount of air usage.
Check the accessory air requirement. If it is higher than the SCFM or pressure supplied by your air compressor, you need a larger compressor.
Regulator knob has continuous air leak.
Regulator will not shut off air outlet.
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Hole in hose.
Check valve restricted.
Air leaks.
Damaged regulator
Damaged regulator
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Check and replace if required.
Remove and clean, or replace.
Tighten fittings.
Replace
Replace
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PROBLEM
Motor will not run.
CAUSE
Fuse blown, circuit breaker tripped.
CORRECTION
Check fuse box for blown fuse and replace as necessary. Reset circuit breaker. Do not use a fuse or circuit breaker with higher rating than that specified for your particular branch circuit.
Check for proper fuse. You should use a time delay fuse.
Check for low voltage problem.
Check the extension cord.
Disconnect the other electrical appliances from circuit or operate the compressor on its own branch circuit.
Extension cord is wrong length or gauge.
Loose electrical connections.
Faulty motor.
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Check the extension cord.
Check wiring connection inside terminal box.
Have checked by a Trained Service Technician.
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AIR COMPRESSOR DIAGRAM
21
5
13
16
4
3
9
10
1
15
6
14
12
11
8
7
7
17
20
2
18*
* IMPORTANT: Some models were built with a check valve and bushing reducer. If check valve needs to be replaced, remove the old check valve and reducer bushing before replacing with the pr
eferred
one piece check valve (Key 18).
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PARTS LIST
Key No Part Number Description
1 TIA-4150 Safety Valve 2 A06891 Drain Valve 3 CAC-4299 Wheel 6" (2) 4 CAC-60 Shoulder Bolt (2) 5 SSF-8080-ZN Nut Hex 3/8-16 (2) 6 AC-0345 Handle 7 SSF-612 Screw #10-16 x 1(2) 8 AC-0364 Molded Foot Bumper 9 Z-D27227 Pressure Switch 10 D26615 Cord Assembly 11 D28999 Manifold 12 D30198 Nipple 1/4 1/4 NPT x 2-1/2 13 D27256 Regulator 14 Z-AC-0009-1 Gauge - Right Hand 15 Z-AC-0010-1 Gauge - Left Hand 16 Z-D25895 Tank 17 SSP-473 Nut Sleeve 18 D29264 Check Valve 20 21
CAC-1254 Isolator (4) SSF-621 Screw 1/4-14 x 5/8 (2)
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AIR COMPRESSOR PUMP DIAGRAM
9
3
18
5
6
8
14
17
15
1
2
25
4
To
rque
49-55 in.-lbs.
To
rque
30-45 in.-lbs.
To
rque
10 in.-lbs. Max
9-13
9-12
9-8
9-9
9-10
9-11
7
10
22
16
24
Torque 30 in.-lbs.
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PARTS LIST
Key
No. Part No. Description
1 ----- Shroud - Left 2 ----- Shroud - Right
3
4 CAC-1212 Tube Seal ▲ 5 ----- Head Gasket
6 Z-A08548 Valve Plate Assembly 7 DAC-269 Outlet Tube 8 ----- Gasket 9 Z-A04647 Sub Pump Assembly
9-8 ----- Rod Assembly
9-9 ----- Pre-Formed Compression Ring 9-10 ----- Connecting Rod Cap
9-11 D21127 Screw #10-24 x .563 + 9-12 SSF-3147 Screw 3/8-16 x .375 UNC
9-13 ----- Cylinder Sleeve 10 CAC-1206-1 Hose Clamp + 14 SUDL-9-1 Screw #8-32 x .375/.344 + 15 SSF-3156 Screw #10-9 x .500 (5) 16 A00765 Motor Cord 17 D25731 Isolator Pump (5) + 18 SSF-995 Screw #10-24 x .875 (4) 22 AC-0206 Isolator Tube 24 25 AC-0815 Timing Belt
----- Cylinder Head
Z-D23701 Replacement Brushes
Not Illustrated
KK-4964 Connecting Rod Kit
D30324 Ring Kit D30139 Gasket and Seal Kit A06436 Left/Right Shroud Kit + KK-4929 Fastener Kit
23- ENG
A08591
Page 24
LIMITED WARRANTY
DELTA MACHINERY warrants to the original purchaser that all products covered under this warranty are free from defects in material and workmanship. Products covered under this warranty include air compressors, air tools, service parts, pressure washers, and generators, which have the following warranty periods: 3 YEARS - Limited warranty on 2-stage oil-free air compressor pumps that operate at 1725 RPM. 2 YEARS - Limited warranty on oil-lubricated air compressor pumps. 1 YEAR - Limited warranty on all other air compressor components. 2 YEARS - Limited warranty on electric generator alternators. 1 YEAR - Limited warranty on other generator components. 2 YEARS - Limited warranty on pneumatic air tools as described in Delta general catalog. 1 YEAR - Limited warranty on pressure washers used in consumer applications (i.e. personal residential
household usage only).
90 DAY - Pressure washers used for commercial applications (income producing) and service parts.
Delta will repair or replace, at Delta's option, products or components which have failed within the warranty period. Service will be scheduled according to the normal work flow and business hours at the service center location, and the availability of replacement parts. All decisions of warranty shall be final. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):
• To process a warranty claim on this product, DO NOT return it to the retailer. The product must be evaluated by a Warranty Service Center call 1-866-422-4286, 24 hours a day, 7 days a week.
• Retain original cash register sales receipt as proof of purchase for warranty work.
• Use reasonable care in the operation and maintenance of the product as described in the Owners Manual(s).
• Deliver or ship the product to the nearest Delta Authorized Warranty Service Center. Freight costs, if any, must be paid by the purchaser.
• Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation. Contact the nearest arrangements.
• If the purchaser does not receive satisfactory results from the the purchaser should contact Delta.
THIS WARRANTY DOES NOT COVER:
• Merchandise sold as reconditioned, used as rental equipment, and floor or display models.
• Merchandise that has become damaged or inoperative because of ordinary wear, misuse*, cold, heat, rain, excessive humidity, freeze damage, use of improper chemicals, negligence, accident, failure to operate the product in accordance with the instructions provided in the Owners Manual(s) supplied with the product, improper maintenance, the use of accessories or attachments not recommended by repair or alterations.
* An air compressor that pumps air more than the recommended duty cycle during a one hour period
may be considered misuse.
• Repair and transportation costs of merchandise determined not to be defective.
• Costs associated with assembly, required oil, adjustments or other installation and start-up costs.
• Expendable parts or accessories supplied with the product which are expected to become inoperative or unuseable after a reasonable period of use, including but not limited to sanding disks or pads, saw and shear blades, grinding stones, springs, chisels, nozzles, o-rings, air jets, washers and similar accessories.
• Merchandise sold by company, such as gasoline engines. The product manufacturer's warranty, if any, will apply.
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY
RESULT FROM ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY. Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you.
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
Delta Authorized Warranty Service Center. For the location of the nearest Delta Authorized
Delta Authorized Warranty Service Center that provides on-site service calls, for service call
Delta which has been manufactured by and identified as the product of another
Delta Machinery with regard to this limited
Delta Authorized Warranty Service Center,
Delta, or unauthorized
A08591
Jackson, TN USA
1-866-422-4286
24- ENG
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