3 4 K 3 5 0 Z
OPERATORS
MANUAL
Table of Contents
General Information .................................................................................................A Section
Z34 Kawasaki Quick Reference Sheet ..................................................................A-2
Warranty Information ..............................................................................................A-3
Safety Precautions ..................................................................................................B Section
Z34 Operation..........................................................................................................C Section
Maintenance Information .........................................................................................D Section
Service Locator Chart ............................................................................................D-1
Electrical .................................................................................................................E Section
34K350Z, 34K15Z Wire Harness Schematic .........................................................E-1
Notes .......................................................................................................................F Section
THE ENGINE EXHAUST FROM THIS PRODUCT
CONTAINS CHEMICALS KNOWN IN THE STATE
OF CALIFORNIA TO CAUSE CANCER, BIRTH
DEFECTS OR OTHER REPRODUCTIVE HARMS.
IMPORTANT:
A separate Engine Owner’s Manual is included with your owner’s packet which contains additional engine
information that will not be repeated in this manual. You are highly urged to read it before attempting any
operation or repair of the engine. Engine Owner’s Manual covers the engine manufactures warranty.
WARNING:
i
General Information
This manual covers the following equipment
models:
Z34 – 34K350Z
To the new owner
The purpose of this manual is to assist owners
and operators in maintaining and operating the
Encore Z34 mower and deck. Please read it
carefully; information and instructions furnished
can help you achieve years of dependable service.
A separate Engine Owner’s Manual is included
with your owner’s packet which contains additional
engine information that will not be repeated
in this manual. You are highly urged to read it
before attempting any operation or repair of the
engine. Engine Owner’s Manual covers the engine
manufactures warranty.
It is the owner’s responsibility to make certain
that the operator reads and understands this
manual and all decals before operating this
machine. It is also the owner’s responsibility to
make certain that the operator is a qualified and
physically able individual, properly trained in the
operation of this equipment. Local regulations may
restrict the age of the operator.
Using this manual
General operation, adjustment and maintenance
guidance is outlined for both the experienced
and novice Encore user. Operating conditions
vary considerably and cannot all be addressed
individually. Through experience, however,
operators should find no difficulty in developing
good operating skills suitable to most conditions.
Directions used in this manual, for example RIGHT
or LEFT, refer to directions when seated on the
mower facing forward unless otherwise stated.
Photographs and illustrations used were current
at the time of printing, but subsequent production
changes may cause your machine to vary slightly
in detail. ENCORE MFG. CO., INC. reserves
the right to redesign and change the machine as
deemed necessary, without notification.
Warranty registration
The Delivery and Warranty Registration form
must be completed and signed to validate your
warranty protection. As the new equipment owner,
you are expected to see that the form is completed
and forwarded to ENCORE MFG. CO., INC. at
time of delivery.
IMPORTANT: Any unauthorized modification,
alteration, or use of non-approved attachments
voids the warranty and releases ENCORE MFG.
CO., INC. for any liability arising form subsequent
use of this equipment.
Model and serial number
Mower model and serial number are found on the
serial tag, located on the seat frame directly under
seat plate.
These numbers are required on the Warranty
Registration form. They will also assure you of the
correct service parts when replacement becomes
necessary.
Parts and Service
Use original Encore replacement parts only.
These parts are available through your local
Encore dealer. To obtain prompt, efficient service,
always provide the following information when
ordering parts:
1. Correct part description
2. Correct model number
3. Correct serial number
All warranty repair and service must be
handled through an authorized Encore dealer.
Arrangements should be made through your local
service center.
For location of nearest dealer look up our dealer
search on our website: www.seriousred.com
A-1
General Information
Engine
15hp Kawasaki FH430V-AS23
Blades Torque Specs
423029 14.25" blade 14 1/8" 65 ft-lbs
blade bolt
423014 low lift blade 14 1/4" 90 ft-lbs
nut on top of spindle
423173 mulch blade 13 7/8" 50 ft-lbs
clutch bolt
423210 super hi-lift blade 14 1/16"
603035 20" blade 20 3/16"
603041 low lift blade 20 3/16"
603055 mulch blade 20"
603056 super hi-lift blade 20 3/16"
Belts
343018 blade drive belt
363210 deck drive belt
583385 pump belt
Tires Front Caster Bearings
343111 wheel/tire assy 423200
bearing
343112 drive tire (18x7.5x8) 423201
bearing retainer
343113 rim w/ valvestem
363311 front caster complete
363260 front tire & tube (4.10/3.50-4)
* * * * front rim not serviced
Spindles Sea
t
583106 spindle assy comp. 423246 seat complete w/o tracks
583111 housing 583089
seat cushion
363350 bearing 583090
back cushion
583112 shaft 593097
molded arm rest
583113 brg. Spacer tube
Transmission
343120 RH IZT transaxle (Hydro-Gear 328-2400R) Seal Kit # 343152
343121 LH IZT transaxle (Hydro-Gear 328-2400L) Seal Kit # 343152
*** lifetime lubricated transaxles
Throttle 363352
Choke N/A
Muffler 343019
Gaske
t
423324
Wire Harnes
s
343077
Safety Module N/A
Electrical Components
423027 Ignition Switch
423017 Starter Relay
583423 Time Delay Module
583351 Relay
523034 Park Brake Switch
823193 Neutral Switch
523031 PTO Switch
523030 Seat Switch
523283 Hour Meter
Clutch 343084
Z34 Kawasaki Quick Reference Sheet
A-2
ENCORE WARRANTY
WHAT IS COVERED BY THIS WARRANTY
This warranty extends to the original retail purchaser only and
commences on the date of original retail purchase:
1.
Residential use: The warranty will be Two years from the
date of purchase against defects in workmanship and
materials for any Encore rider that is used for consumer
purpose. Normal residential use means use of product on
owners’ property only.
2. Commercial use: The warranty will be Two year from the
date of purchase and 90 days for rental use against
defects in workmanship and materials for any Encore rider
that is used for commercial purpose.
3. If the Purchaser discovers within this warranty period a
defect in materials or workmanship:
Purchaser must promptly notify an Authorized Encore
Dealer and return the mower, including any defective
parts, to an Authorized Encore Service Dealer.
Encore Mfg. Co., Inc. will determine if material or
workmanship is defective and then either repair or
replace such parts.
Service calls and/or transportation expense of the
product to and from the authorized dealer, for warranty
work, will be paid by the owner of the product.
4. Encore Mfg. Co., Inc. provides a limited warranty for
90 days from the date of purchase against defects in
workmanship and materials for all parts, excluding normal
wear items such as batteries, tires, and belts.
5. The Deck Shell warranty is Ten years from the date of
purchase against defects in workmanship and materials
for any Encore rider that is used for consumer and
commercial use only.
6. NOTICE: Cutter housings, electrical components,
hydraulic components and electric-clutch must be returned
before warranty will be paid.
7. The engine warranty is covered by its respective
manufacturer. Please refer to the manufacture’s warranty
statement in the manufacture’s engine manual that is
included in the literature packet. Engine warranties
should be referred to the nearest authorized service
outlet of the engine manufacturer.
Encore Mfg. Co., Inc. reserves the right to change or improve
the design of any mower without assuming any obligation to
modify any mower previously manufactured.
WHO MUST PERFORM THE WARRANTY SERVICE
All warranty service will be performed by dealers authorized
by Encore Mfg. Co., Inc. Service calls and/or transportation
expense of the product to and from the authorized dealer,
for warranty work, will be paid by the owner of the product.
For warranty service you can contact an authorized dealer or
contact:
Encore Mfg. Co., Inc.
PO Box 888
Beatrice, Nebraska 68310
1-800-267-4255
www.encoreequipment.com
www.seriousred.com
WHAT IS NOT COVERED BY THIS WARRANTY
Encore Mfg. Co., Inc. does not warranty:
Repairs made by unauthorized persons.
Damage caused by use of the Encore equipment for
purposes other than those for which it was designed
Damages caused by disasters such as fire, flood, wind,
and lightening.
Damages caused by neglect, abuse, abnormal use,
improper or unreasonable use, accident, negligence or
misuse.
Repairs or replacement resulting from the use of
unauthorized parts, accessories or attachments.
Repairs or replacement as the result of any alterations
or modifications, in the determination of Encore, which
adversely affects the operation, performance or durability
of the equipment.
Encore unit which has the serial number removed or made
illegible.
Depreciation or damage caused by normal wear, lack of
reasonable and proper maintenance or failure to follow the
product’s owner’s manual provided by Encore Mfg. Co.,
Inc.
Normal maintenance parts and service including, but not
limited to: filters, fuel, lubricants, tune-up parts, belts,
blades, blade sharpening, brake or steering adjustments.
Repairs necessary due to improper fuel, contaminates
in the fuel system, or failure to properly prepare the fuel
system prior to any period of non-use over three months.
LIMITATION OF REMEDIES
In no case shall Encore Mfg. Co., Inc. be liable for any special,
incidental, or consequential damages based upon breach of
warranty, breach of contract, negligence, strict liability in tort, or
any other legal theory.
Such damages include, but are not limited to
Loss of profits
Loss of savings or revenue
Loss of use of Encore mower or any associated equipment
Cost of capital
Cost of any substitute equipment, facilities, services, or
downtime
The claims of third parties including customers, and injury
to property
Some states do not allow the exclusion or limitation
of incidental or consequential damages, so the above
limitation or exclusion may not apply to you.
OWNER’S RESPONSIBILITY
You must maintain your Encore Product following the
maintenance procedures described in your owner’s manual.
Such routine maintenance, whether performed by a dealer or
by you, is at your expense.
This machine, like any other powered equipment, is
potentially dangerous unless properly operated. Any operator
must be cautious and keep safety in mind at all times.
Any operator, prior to using the Encore equipment, should
thoroughly familiarize himself with the owner’s manual
regarding operation and safety of the machine, as well as all
safety warnings on the machine itself.
ENCORE MFG. CO., INC. CANNOT BE RESPONSIBLE
FOR THE WAY YOU OPERATE, OR THE CONDITIONS
IN WHICH YOU OPERATE THE MOWER. USE COMMON
SENSE AT ALL TIMES.
WARRANTY REGISTRATION
1.
The Warranty registration form MUST be completed and
forwarded to Encore Mfg. Co., Inc. within fifteen days
following date of purchase.
2.
The date of purchase constitutes delivery.
Encore Mfg. Co., Inc. does not assume or authorize anyone to
assume for them any other obligation.
A-3
ENCORE
Your mower is only as safe as the operator!
Operator carelessness or error may result in
serious bodily injury. Improper maintenance of
the machine may also result in injury. Please read
and follow these instructions on Safe Operation
and be certain that anyone using this mower
fully understands and follows these instructions.
Instructions are from ANSI Standard B17.4-2004.
1. Familiarize yourself with the controls and know
how to stop the rider and mower deck quickly.
WARNING:
DO NOT allow children to operate the machine. DO
NOT allow any adult to operate the machine without
proper instruction.
2. Inspect your work area carefully. Remove debris from the area to be cut. Keep all bystanders away from the mowing area.
3.
Avoid contact with moving parts. Keep
hands and feet clear of the mower deck.
7. Handle gasoline carefully. Use an approved
gasoline container. Fill the fuel tank, to within
1” from the neck, with good quality unleaded
gasoline.
8. Seat must be occupied and drive levers must
be in the Neutral position and the Blade Clutch
must be disengaged before starting engine.
9. Operator must wear proper shoes and clothing, which may include safety glasses and ear
protection.
10.
Mow only during daylight hours or under very
good articial light.
1. The safety shield over the Grass Discharge
1
area must always be bolted in place and in the
DOWN position unless the Grass Catcher is
being used.
12. If a solid object has been hit by the blades
stop the machine and check for damage.
Repair or replace any damaged / broken part
prior to restarting the engine.
4. Never direct the discharge of material toward
bystanders or allow anyone near the machine
while in operation.
5. The machine is not intended for highway or
street use. Never carry passengers!
6. Never tamper with safety devices or guards. If
a guard or safety device is damaged or removed, replace it before operating the rider.
CAUTION:
Never add fuel to the tank while the engine
is running or hot. ALWAYS WAIT at least
five minutes before refueling and REFUEL
WITH THE ENGINE OFF. KEEP FUEL AWAY
FROM SPARKS OR FLAMES. WIPE AWAY
any fuel spillage BEFORE starting unit. Never
fill the fuel tank indoors. Wipe up any spilled
gasoline. Gasoline is highly flammable - NO
SMOKING.
13. To avoid burns, DO NOT TOUCH the engine
or mufer immediately after operation or during.
14.
Disengage blades when transporting and
when crossing walks and gravel roads.
15. DO NOT mow close to drop-offs, deep ditches
or other hazards. DO NOT attempt to mow
slopes grater than 15°, Always mow across
the face of a slope NOT up and down.
16. Reduce speed and exercise extreme caution
on slopes and in sharp turns to prevent tipping
or loss of control. Be especially cautious when
changing direction on slopes.
17. The Encore Rider is NOT designed for towing.
18. Only factory approved Grass Collection
Systems are permitted.
19. Shut off fuel while storing or transporting. Do
Not store fuel near ames ot drain indoors.
B-1
ENCORE
Before Operating Reminders
Fill engine crankcase as per engine manufacturer’s
manual. ENGINE DOES NOT HAVE OIL IN
CRANKCASE FROM THE FACTORY. Add proper
fuel to fuel tank, open shut-off valve.
The battery is now a gel-cell and w ill not require
acid.
Before hooking up the ground wires make sure that
the engine has been filled to the proper level with oil.
If battery will not turn the engine over after hooking the
wires up it may require a charge for 15 to 20 minutes.
ASSEMBLY
INSTRUCTIONS
Remove unit from crate, taking care to remove
inner boxes and the small parts box.
1. Remove deflector chute, bolt bag and operator’s
manual from main assembly.
2. Open bolt bag and lay out the following bolts:
(8) 5/16” -18 x 3/4” HHCS
(4) 5/16” lock washers
(4) 5/16” nyloc nuts
(4) 5/16” -18 whizlock nuts
3. Taking four of the 5/16” -18 x 3/4” bolts and four of
the 5/16” lock washers, attach the seat to the seat
plate.
4. Using the remaining bolts and whizlock nuts, bolt
the control levers onto the outsides of the mount
angles, adjusting them according to operator
comfort.
STARTING ENGINE
Throttle control, ignition switch and choke control are
located between motion control levers on the front
panel under the front of the seat.
Because of a built-in safety interlock system, your
machine will not start unless the seat is occupied.
TO START ENGINE: occupy seat, set park brake,
leave the motion control levers swung out, move
throttle control lever all way to choke position. Turn
ignition key to start position to engage starter, release
the key when engine starts. Ignition switch is spring
loaded and will return to run position automatically.
Slowly return choke to run position once the engine
has started.
STOPPING ENGINE
TO STOP ENGINE: move throttle lever to idle position
and turn ignition key to “OFF” position. If engine has
been working hard or is hot, allow engine to idle for
a short period of time before turning off key. This
practice will help cool engine before stopping.
IN CASE OF EMERGENCY engine may be stopped
by turning ignition key to “OFF” position.
CAUTION:
Always remove the key and set the parking brake
when leaving the machine unattended, even for just
a few minutes.
PREVENT ACCIDENTS:
unauthorized persons an opportunity to operate
this machine.
Do not give children or
5. With the operator’s seat in the raised position
locate the two lead seat switch wire located in the
seat frame. Attach the two leads to the seat switch
located on the under-side of the seat.
6. Fill engine crank case as per engine
manufacturer’s manual. The engine DOES NOT
have oil in the crankcase from the factory.
7. Raise the unit slightly and place a board under
each rear wheel. With the deck in the raised
position start the unit and drive it off the pallet.
Once you are familiar with the contents of this
manual, you are ready to mow with the finest
mower built!
WARNING:
THE ENGINE EXHAUST FROM THIS PRODUCT
CONTAINS CHEMICALS KNOWN IN THE STATE
OF CALIFORNIA TO CAUSE CANCER, BIRTH
DEFECTS OR OTHER REPRODUCTIVE HARMS.
WARNING:
DO NOT allow children to operate the machine. DO
NOT allow any adult to operate the machine without
proper instruction.
C-1
ENCORE
Forward Travel Pivot Turn
Forward Travel
Right Turn
Reverse Travel
Right Turn
Reverse Travel
N = Neutral or Stopped Travel
The further the levers are moved away from the neutral position, the faster the machine will travel.
To turn the mower LEFT or RIGHT, slow the speed of the wheel in the direction you want to turn.
To CHANGE DIRECTION, slowly move levers to neutral and move the lever forward in the direction of travel you want to go.
Direction of arrows indicate direction of machine travel.
N N
AS SETTING IN THE DRIVER’S SEAT
Push both levers
forward evenly
Push one levers
forward and other
lever pull back
Push left lever
forward more than
the right lever
Pull left lever back
more than right
lever
Pull back both
levers evenly
[ Return both levers evenly to the neutral position. ]
Figure 1
SAFETY INTERLOCK SYSTEM
Your Encore Rider is equipped with a Safety Interlock
System that is designed to help prevent possible
serious injuries. Understanding and maintaining this
system is vital, for maximum safe operation.
TO START ENGINE:
1.
Blades (PTO) must be “OFF”.
2. Control levers in neutral
(swung out).
3. Park Brake “ON”.
4. Operator in seat.
THE ENGINE WILL KILL IF:
The operator leaves the seat with:
1.
a. The control levers out of neutral
(swung in).
b. The blades on (PTO).
c. The park brake is “OFF”.
d. All the above.
2. The park brake is set before the
control levers are in neutral
(swung out)
CORRECT TRANSMISSION
OPERATION TO GO
FORWARD OR REVERSE
The Encore Rider is equipped with a pump/wheel motor
unit for each wheel and are controlled with “Motion
Control Levers” , one for each wheel.
See Figure 1
MOWING SPEED
The Encore Rider is designed to operate most
efficiently at maximum blade speeds.
The running speed of the machine should allow the
mower blades to maintain this maximum speed while
mowing across turf. Use a slower ground speed for
cutting tall grass, grass which is heavy with moisture,
or when mowing uphill. If ground speed is too fast,
or blade speed is too slow, mowing will be uneven
because mower blades will not be able to lift grass into
cutting position as the mower passes.
Throttle control regulates speed of engine as
measured in RPM. This control SHOULD NOT be
used to control ground speed.
C-2
Belt Tensioner
Adjustment
1. Front Caster Wheel Bearings (2)
2. Front Caster Pivot Bearing Zerks (2)
3. Engine Oil Fill & Dipstick
4. Engine Oil Filter
5. Engine Air Filter
6. Battery
7. Fuel Tank
8. Engine Fuel Filter
9. Fuel Shut-off Valve
10. Fender w/ Cup Holder
11. Steering Block Zerks (2)
12. Engine Vent Screen
13. Drive Tires
14. Pump Belt ( 583385 )
15. Blade Drive Belt ( 343018 )
16. Deck Drive Belt ( 363210 )
17. Tiltable Foot Plate
18. Front Casters Wheels
19. Starter Relay
20. 20” Blade
21. 14.25” Blade
22. Located inside the seat frame
under operators seat:
1. Time delay module
2. Relays
3. Fuse Block
S E R V I C E L O C AT O R
C H A R T
VIEWED FROM TOP OF UNIT
VIEWED FROM UNDER OF DECK
Figure 2
1
1
2
3
4
5
6
7
8
9
10
11
11
12
13
13
14
15
16
17
18
20
21
19
22
ENCORE
D-1
ENCORE
MAINTENANCE INFO
1. Do not adjust mower or change attachments
unless the engine has been stopped and the key
has been removed.
2. Good maintenance, wiping up gasoline and oil
spills, will reduce potential re hazards.
3. To insure that the mower will remain in safe
operating condition, check and tighten all bolts,
nuts and screws. Especially make certain the
blade bolt/nuts are always tightened properly.
4. Never adjust governor on engine to a faster speed.
The engine manufacturer adjusts the engine RPM
to the proper setting.
5. Allow time for the engine to cool down prior to
storing mower. Do not store mower or gasoline
near any open ame or where gasoline fumes may
be ignited.
6. Always replace worn or broken parts with genuine
Encore repair parts purchased from an authorized
Encore dealer. Using anything other than Encore
repair parts may void all Encore factory warranties.
OIL AND FILTER
Since the hydraulic drives on the Z34 Rider are lifetime
lubricated there are no required filter and or oil changes
required. Please refer to the engine manual for engine
lubrication recommendations.
Lubrication
The following recommendations on lubrication chart
below should be adhered to. Environmental conditions
may be cause to vary frequency. Grease points are
pointed out in Figure 2.
Description of Maintenance Task Service Intervals
Blades - sharpen & securely fastened to 65 ft-lbs Daily
Check fuel level Daily
Discharge chute - securely in place & in lowest
position
Verify safety start interlock system Daily
Visually inspect tires Daily
Visually inspect unit for loose hardware and/or
damaged parts
Check battery connections Every 50 hours
Check tire pressure with a guage Every 50 hours
Check pump drive belt tension & condition Every 100 hours
Check blade drive belt tension & condition Every 100 hours
Check deck drive belt tension & condition Every 100 hours
Tighten lug nuts on wheels Every 100 hours
Check oil level in engine See Note A
Change engine oil & filter See Note A
Change fuel filter See Note A
Clean air intake screen See Note A
Clean cylinder / head fins See Note A
Clean foam element See Note A
Clean paper element See Note A
Replace air cleaner paper element See Note A
Clean and regap or replace spark plugs See Note A
Note:
Refer to Supplied Engine Manufactures Owner’s Manual for all maintance
A.
and engine manufactures warranty policy information
Daily
Daily
CAUTION:
DO NOT SPILL OIL OR GREASE ON BELTS.
TIRE PRESSURE
This vehicle has been designed to achieve maximum
operator comfort and ride. This cannot be achieved
without proper tire pressure. A low pressure gauge is
required to check the front tires.
Front Tires - 14 PSI
Rear Tires - 20 PSI
NOTES:
The Encore Rider is driven and steered by the rear
wheels.
REAR TIRE CIRCUMFERENCE DIRECTLY EFFECTS
THE TRACKING OF THE MACHINE.
If the machine will not drive in a straight line, check
air pressure and adjust accordingly.
D-2
ENCORE
A
B
B
A: Deck Drive Belt Tensioner eyebolt
B: Blade Drive Belt Tensioner eyebolt
Figure 4
BELT ROUTING
TO FRONT OF MOWER
Simplied View
Top View of the Deck
Blade Drive Belt
343018
Figure 5
BATTERY
The battery is located under the right hand fender
to the rear of the machine. The gel-cell battery is
maintenance free.
CAUTION:
When servicing the battery or any other part of the
electrical system, or if the battery must be removed
for any reason, always, disconnect negative (ground)
cable FIRST and reconnect it LAST to avoid possibility
of electrical shorts.
At temperatures below 32° F (0° C), full charge state
must be maintained to prevent cell electrolyte from
freezing and causing permanent battery damage.
Belt Adjustment
Remove key from the ignition switch. The blade
drive belt and the deck drive belt may be accessed
by raising the foot plate. Each of these belts have an
eyebolt for adjusting spring tension.
See Figure 4.
Spring tension should be maintained by having
approximately 1/8” stretch between coils. By turning
the nut on the eyebolt clockwise you increase the
tension, counter clockwise will decrease tension.
For longest service life, battery should be kept clean by
wiping it off with a paper towel. Any corrosion around
battery should be removed by applying a solution of
one part baking soda to four parts water. A light coating
of grease or petroleum jelly may be applied to all
exposed terminal surfaces to prevent corrosion.
When installing a belt please refer to the following
figure 5 for routing the belt.
D-3
Deck Height Adjustment
A
A
Figure 6
Figure 7
Figure 8
B
Deck height adjustment can be attained by pressing
down on the foot pedal and pulling the cut pin (A) out
and repositioning it with the corresponding hole to the
depth gauge label (See Fig. 6). Adjustments can be
made in 1/4” increments from 1” to 4 1/2”.
ENCORE
Tracking Adjustment
The Encore Z34 riding lawnmower comes from the
factory with the neutral setting already adjusted;
however, the full-speed tracking will require checking.
The full-speed tracking may be checked by operating
the machine on a smooth level surface. If the machine
tends to travel more to one side rather than in a straight
line, the tracking requires adjustment.
The tracking adjustment can be made by altering the
position of the stop-plate located beneath the fuel
tank/fender on each side of the machine. See Figure 7.
The stop-plate limits the amount of stroke allowed on
the steering lever. By rotating the stop-plate away from
the linkage rod, the steering lever will be allowed to
travel further thereby making that side faster.
Leveling Deck
The deck comes from the manufacturer pre-leveled. If
the deck does not appear to be cutting level use the
following procedure. When leveling the deck, you will
notice there are four chains (B) that support the deck
(See fig. 8) these are the points you adjust when you
need to level the deck.
1. Set all tire pressures to the correct specification.
2. Place machine on a level concrete surface.
3. Wearing heavy gloves, move blades by hand so
they are pointing in the same direction. Measure
from the blade tip (beveled edge to the ground. If
there is more than 3/16” difference from one side
to the other, the deck should be leveled.
4. Adjust deck height by loosening nut on deck lift
chain and raising or lowering accordingly. Once
you have achieved a difference of 3/16” or less
retighten nut.
D-4
ENCORE
B
A
Figure 10
Important Note:
Cup side of spring washer
goes against blade.
Spring
Washer
Blade
Blade
Bolt
.EW"LADE
25 Degrees
When Notch Starts
Discard Blade
Dangerous!
Mower Blades
Check sharpness of mower blades after every 10 hours
of operation. To sharpen blades proceed as follows:
CAUTION:
TURN OFF ENGINE AND REMOVE KEY BEFORE
MAKING ANY ADJUSTMENTS.
Block front end of mower up or run front up on
ramps.
Remove blade by turning bolt counter clockwise.
Blades should be discarded when worn excessively.
See Sketch.
Sharpen blade with a hand file, electric grinder or
blade sharpener. Wear gloves and eye protection
when sharpening. Grind blade at original bevel.
Check balance of blade by positioning the blade on
a nail or blade balance pedestal. Grind the blade
on the end that is heavier until both sides balance.
Do not wear loose
fitting clothing
which could get
caught in moving
parts. Always
be sure to wear
adequate protective
clothing. Wearing
safety glasses and safety shoes is advisable.
Reinstall blades. Refer to Figure 9 for further
information
Bypass Valve
In some applications, it is desirable to move the
machine for short distances at low speeds without
operating the engine. Using (A) push the lever forward
and then turn the knob (B) clockwise to lock lever in
forward position. You will need to return the lever to its
previous position prior to operating again.
D-5
ORG / LT. GRN 18 GA.
LT. BLUE 14 GA.
BLK/WHT 16 GA.
18 GA.
LT. BLUE/RED 18 GA.
RED /BLACK STP. 18 GA.
CHARGING
ENGINE
ENGINE KILL
STARTER RELAY
423017
BLACK 16 GA.
GROUND
TO ENGINE
RED /BLACK STP. 18 GA.
ORANGE 12 GA.
IGNITION SWITCH
WIRE JUNCTION
STARTER SOLENOID
TO POS. SIDE OF
RED 14 GA.
LT. BLUE 14 GA.
RED 12 GA.
WHITE 16 GA.
NEUTRAL
20 AMP FUSE
15 AMP FUSE
FUSE BLOCK
RED 12 GA.
423027
583351
RELAY
87
16 GA.
YELLOW
87a
86
30
BLACK
85
SWITCH
N/O
823193
WHT / LT. GREEN 18 GA.
CONN.
CLUTCH
PARK BRAKE
LT. BLUE/RED 18 GA.
BLACK 16 GA.
N/C
523034
SWITCH
N/O
ENGINE
GROUND TO
BLACK 14 GA.
SEAT
BLK/WHT 16 GA.
CBA DE F
523031
SWITCH
CLUTCH
YEL / LT. BLUE 18 GA.
PURPLE 18 GA.
LT. GREEN 18 GA.
LT. BLUE/RED 18 GA.
523030
SWITCH
HOUR METER
LT. BLUE/RED 18 GA.
LT. BLUE 14 GA.
BLACK 18 GA.
523283
REAR VIEW OF
DELAY MODULE
CONN.
583423
N/C
Note:
Only Function of module
is delay on seat switch
ENCORE PART #: 343077
WIRE HARNESS FOR 34K350Z ; 15 HP KAWASAKI
WIRE HARNESS FOR 34K15Z ; 15 HP KAWASAKI
ENCORE
E-1
Notes
F-1
Notes
F-2
Notes
F-3
Notes
F-4
0811 A
All rights reserved. Contents subject to change. Part Number
,ENCORE MANUFACTURING CO., INC.
Z SERIES
34K350Z - OPERATORS MANUAL
933236
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