Safety Alert Symbol ................................................................................................................................................8
TRAINING ................................................................................................................................................................8
MAINTENANCE AND STORAGE ............................................................................................................................ 12
SAFETY AND INSTRUCTIONAL DECALS ................................................................................................................ 14
MODEL NUMBERS ............................................................................................................................................... 16
FIXED DECK MODELS WEIGHT AND DIMENSIONS (36/48) .................................................................................. 16
FLOAT DECK MODELS WEIGHT AND DIMENSIONS (36/48) ................................................................................. 16
FUEL SYSTEM ....................................................................................................................................................... 16
ELECTRICAL SYSTEM ............................................................................................................................................ 16
HYDRAULIC SYSTEM ............................................................................................................................................ 16
SPEED CONTROL LEVER ................................................................................................................................... 19
CHOKE CONTROL ............................................................................................................................................. 20
THROTTLE CONTROL ........................................................................................................................................ 20
PARK BRAKE ..................................................................................................................................................... 20
HOUR METER ................................................................................................................................................... 20
STARTING THE ENGINE .................................................................................................................................... 21
DISENGAGING THE BLADES ............................................................................................................................. 22
STOPPING THE ENGINE .................................................................................................................................... 22
DRIVING THE MACHINE ................................................................................................................................... 22
TRANSPORTING A UNIT ................................................................................................................................... 23
LOADING A UNIT .............................................................................................................................................. 24
CHECK SAFETY INTERLOCK SYSTEM ................................................................................................................. 26
CHECK FOR LOOSE HARDWARE ....................................................................................................................... 27
SERVICE AIR CLEANER ...................................................................................................................................... 27
TRANSMISSION DRIVE BELT TENSION ............................................................................................................. 30
MOWER DECK DRIVE BELT TENSION ............................................................................................................... 30
BOTTOM BELT TENSION (if so equipped) ........................................................................................................ 30
PARK BRAKE ADJUSTMENT .............................................................................................................................. 30
Evaporative Emission Control Warranty Statement ........................................................................................ 35
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HYDRO-DRIVE WALK BEHIND MOWER
SAFETY
Safety Alert Symbol
This symbol means: ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED!
The safety alert symbol appears above
information which alerts you to unsafe actions
or situations and will be followed by the word
TRAINING
Read the instructions carefully. Become
familiar with the safe operation of the
equipment, operator controls, and safety
signs.
All operators need to be trained before
operating this unit.
Never let children or untrained people
operate the equipment without proper
instruction.
Keep everyone, especially children and
pets, away from the area of operation.
Remember that the operator or user is
responsible for accidents or hazards
occurring to other people or their property.
DANGER, WARNING, or CAUTION.
PREPARATION
DANGER: White lettering/Red
background.
Indicates failure to observe the safety
instructions will result in death or serious injury.
WARNING: Black letters on orange
background.
Indicates failure to observe safety instructions
could result in death or serious injury.
Evaluate the terrain to determine what
accessories and attachments are needed to
properly and safely perform the job. Use
only accessories and attachments approved
by ENCORE
The use of personal protective equipment,
such as (but not limited to) safety glasses,
hearing protection, substantial footwear and
long trousers is highly recommended.
CAUTION
CAUTION: Black letters on yellow
background.
Indicates failure to observe the safety
instructions may result in death or serious
injury.
This machine produces sound levels in
excess of 85 dBA at the operator’s ear and
can cause hearing loss through extended
periods of exposure.
Wear hearing protection when operating this
machine.
Thoroughly inspect the area where the
equipment is to be used and remove all
stones, sticks, wires, bones, and other
foreign objects which may damage the
equipment or cause personal injury to
operator or bystanders.
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HYDRO-DRIVE WALK BEHIND MOWER
Check that the operator’s presence controls,
safety switches, and shields are attached
and functioning properly. Do Not operate
unless they function properly.
DANGER
In certain conditions during fueling, static
electricity can be released causing gasoline
vapors to ignite.
DANGER
In certain conditions gasoline is extremely
flammable and highly explosive.
A fire or explosion from gasoline can burn
you, others and cause property damage.
Refuel outdoors, on level ground while
engine is cold.
Never remove fuel cap or add fuel when
engine is running or when engine is hot.
Never fill the fuel tank so that gasoline level
rises above the bottom of the filler neck to
allow for gasoline expansion and prevent
fuel spillage.
If fuel is spilled, DO NOT attempt to start the
engine. Move away from the area of the
spill and avoid creating any source of
ignition until fuel vapors have dissipated.
Do not smoke while refueling and stay away
from an open flame or where gasoline
fumes may be ignited by spark.
Do not operate without entire exhaust
system in place and in proper working
condition.
Do not place any equipment that is leaking
gasoline in an enclosed trailer.
Be sure all fuel tanks and gasoline storage
containers have proper caps installed to
prevent spillage and minimize vapor
escaping into the trailer.
A fire or explosion from gasoline can burn
you, others, and cause property damage.
Purchase and store gasoline only in an
approved container
Always place gasoline containers on the
ground away from your vehicle while filling.
Do not fill gasoline containers inside a
vehicle or on a truck or trailer bed because
interior carpets or plastic truck bed liners
may insulate the container and slow the loss
of any static charge.
When practical, remove gas powered
equipment from the truck or trailer and
refuel the equipment with its wheels on the
ground.
If this is not possible, then refuel such
equipment on a truck or trailer from a
portable container, rather than from a
gasoline dispenser nozzle.
If a gasoline dispenser nozzle must be
used, keep the nozzle in contact with rim of
the fuel tank or container opening at all
times until fueling is complete.
WARNING
Gasoline is harmful or fatal if swallowed.
Long-term exposure to vapors and failure to
use caution may cause serious injury or
illness.
Avoid prolonged breathing of vapors.
Keep face away from nozzle and gas
tank/container opening.
Keep away from eyes and skin.
Never siphon by mouth.
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HYDRO-DRIVE WALK BEHIND MOWER
OPERATION
Although hazard control and accident
prevention are partially dependent upon the
design and configuration of the equipment,
these factors are also dependent upon the
awareness, concern and proper training of the
personnel involved in the operation, transport,
maintenance and the storage of the equipment.
It is essential that all Operator Safety
Mechanisms be connected and in operating
condition prior to use for mowing.
WARNING
Operating engine parts, especially the
muffler, become extremely hot. Severe
burns can occur on contact and debris,
such as leaves, grass, brush, etc. can catch
fire.
Allow engine parts, especially the
muffler, to cool before touching.
Remove accumulated debris from
muffler and engine area.
WARNING
Engine exhaust contains carbon monoxide,
which is an odorless deadly poison that can
kill you.
devices in place and in proper working
condition.
Stop engine, wait for all moving parts to
stop and engage parking brake:
o Before refueling
o Before dumping the grass catcher
o Before making height adjustments
Park machine on level ground. Stop
engine, wait for all moving parts to stop,
remove key and engage parking brake:
o Before checking, cleaning or working
on the mower.
o After striking a foreign object or
machine develops an abnormal
vibration (inspect machine for
damage and repair before resuming
operation)
o Before clearing blockages
o Before leaving the operator position
Never mow with the discharge deflector
raised, removed or altered unless there is a
grass collection system or mulch kit in place
and working properly.
Do Not change the engine governor setting
or over speed the engine.
Do Not run engine indoors or in a small
confined area where dangerous carbon
monoxide fumes can collect.
Operate only in daylight or good artificial
light, keeping away from holes and hidden
hazards.
Be sure all drives are in neutral and parking
brake is engaged before starting engine.
Never raise deck with blades running.
Never operate the mower with damaged
guards, shields, or covers. Always have
safety shields, guards, switches and other
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HYDRO-DRIVE WALK BEHIND MOWER
WARNING
Hands, feet, hair, clothing, or accessories
can become entangled in rotating parts.
Contact with rotating parts can cause
traumatic amputation or severe lacerations.
Do Not operate the machine without guards,
shields, and safety devices in place and
working properly.
Keep hands, feet, hair, jewelry, or clothing
away from rotating parts.
DO NOT operate the mower when people,
especially children, or pets are in the area.
Stop the blades, slow down, and use
caution when transporting the mower to and
from the area to be mowed or crossing
surfaces other than grass.
Do not operate the mower under the
influence of alcohol or drugs.
Be alert, slow down and use caution when
making turns. Look behind and to the side
before changing directions.
Use extreme care when loading and
unloading the machine into a trailer or truck.
Be aware of the mower discharge path and
direct discharge away from others.
Use care when approaching blind corners,
shrubs, trees, or other objects that may
obscure vision.
SLOPE OPERATION
Use extreme caution when mowing and/or
turning on slopes as loss of traction and/or tipover could occur. The operator is responsible
for the safe operation on slopes.
DANGER
Mowing on wet grass or steep slopes can
cause sliding and loss of control.
Mow across slopes, never up and down.
Do Not mow slopes when grass is wet.
Do Not mow near drop-offs or near water.
Do Not mow slopes greater than 15
degrees.
Reduce speed and use extreme caution on
slopes.
Avoid sudden turns or rapid speed changes.
Remove or mark obstacles such as rocks,
tree limbs, etc. from the mowing area. Tall
grass can hide obstacles.
Be aware that operating on wet grass,
across steep slopes or downhill may cause
the mower to lose traction. Loss of traction
to the drive wheels may result in sliding and
a loss of braking and steering.
Watch for ditches, holes, rocks, dips and
rises that change the operating angle, as
rough terrain could overturn the machine.
Always avoid sudden starting or stopping on
a slope. If tires lose traction, disengage the
blades and proceed slowly off the slope.
Use extreme care with grass catchers or
attachments. These can change the
stability of the machine and cause loss of
control.
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HYDRO-DRIVE WALK BEHIND MOWER
MAINTENANCE AND STORAGE
Before any maintenance, disengage drives,
lower implement, set parking brake, stop
engine and remove key or disconnect spark
plug wire. Wait for all moving parts to stop
before adjusting, cleaning or repairing.
Park machine on level ground. Never allow
untrained personnel to service machine
For engine maintenance, follow the engine
manufacture’s recommendations as stated
in the engine manual.
Keep engine, engine area, free from
accumulation of grass, leaves, excessive
grease, or oil and other debris. These
materials may be combustible which could
result in a fire.
Maximum mowing results and safety can
only be achieved if the mower is properly
maintained and operated correctly.
Check all bolts frequently to maintain proper
tightness.
Keep all guards, shields and safety devices
in place and in safe working condition.
All replacement parts must be the same as,
or equivalent to, the parts supplied on
original equipment.
Use care when checking blades. Wrap the
blade(s) or wear gloves, and use caution
when servicing them. Only REPLACE
damaged blades, NEVER straighten or weld
them.
Disconnect the battery cable from the
negative battery post when the unit will be
allowed to sit for more than 30 days without
use.
Store fuel in a container specifically
designed for this purpose in a cool, dry
place.
Gasoline powered equipment or fuel
containers should not be stored in a
basement or any enclosed area where open
pilot lights or heat appliances are present.
Shut off fuel while storing or transporting.
Do not store fuel near flames or drain
indoors.
DANGER
Charging or jump starting the battery
may produce explosive gasses. Battery
gases can explode causing serious
injury.
Keep sparks, flames, or cigarettes
away from battery.
Ventilate when charging or using
battery in an enclosed space.
Make sure venting path of battery is
always open once battery is filled
with acid
Always shield eyes and face from
battery.
DANGER
Battery electrolyte contains sulfuric
acid, which is poisonous and can cause
severe burns. Swallowing electrolyte
can be fatal or if it touches skin can
cause severe burns.
Wear safety glasses to shield eyes,
and rubber gloves to protect skin and
clothing when handling electrolyte.
Do Not swallow electrolyte.
In the event of an accident, flush with
water and seek medical attention
immediately.
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HYDRO-DRIVE WALK BEHIND MOWER
CAUTION
If the ignition is in the “ON” position
there is potential for sparks and
engagement of components. Sparks
could cause an explosion or moving
parts could engage causing personal
injury.
Be sure ignition switch is in the “OFF”
position before charging the battery.
WARNING
Removing standard, original equipment
parts and accessories may alter the
warranty, traction, and safety of the
machine. Unauthorized changes to the
engine, fuel or venting system, may
violate EPA and CARB regulations.
WARNING
Hydraulic fluid escaping under pressure can
penetrate skin and cause injury. Fluid
accidentally injected into the skin must be
surgically removed within a few hours by a
doctor familiar with this form of injury or
gangrene may result.
Make sure all hydraulic fluid hoses and
lines are in good condition and all
hydraulic connections and fitting are
tight before applying pressure to
hydraulic system.
Keep body and hands away from pinhole
leaks or nozzles in components charged
with high pressure hydraulic fluid.
Use cardboard or paper, not your hands,
to find hydraulic leaks.
Safely relieve all pressure in the
hydraulic system by placing the motion
control levers in neutral and shutting off
the engine before performing any work
on the hydraulic system.
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HYDRO-DRIVE WALK BEHIND MOWER
SAFETY AND INSTRUCTIONAL
DECALS
Keep all safety signs legible. Remove
all grease, dirt and debris from safety
signs and instructional labels.
Replace all worn, damaged, or missing
safety signs.
When replacement components are
installed, be sure that current safety
signs are affixed to the replaced
components.
If an attachment or accessory has been
installed, make sure current safety signs
are visible.
New safety signs may be obtained from
your authorized ENCORE equipment
dealer.
Safety signs may be affixed by peeling
off the backing to expose the adhesive
surface. Apply only to a clean, dry
surface. Smooth to remove any air
bubbles.
Familiarize yourself with the following
safety signs and instructional labels.
They are critical to the safe operation of
your machine.
8303 363023 8307
363038 8008
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HYDRO-DRIVE WALK BEHIND MOWER
CONSOLEDECAL–453567
SPEEDCONTROLDECAL453565
PARKBRAKEDECAL453568
THROTTLEDECAL453564
ENGINE OFF ENGINE ON CHOKE HOUR METER BLADE SWITCH
DECAL GRAPHICS
NEUTRAL FAST SLOW
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HYDRO-DRIVE WALK BEHIND MOWER
SPECIFICATIONS
MODEL NUMBERS
EW36FS481VH
FUEL SYSTEM
Capacity: 5 Gal
Type of Fuel: Regular Unleaded Gasoline
87 Octane or higher
Less than 10% Ethanol E10 or less
Fuel Filter: In-line
the NOMENCLATURE guide in the back of this
manual to familiarize yourself with the terms.
INSTRUCTIONS
1. Remove top boards of crate and all loose
items from inside. Remove outside frame
work so that the mower is setting on the
pallet.
2. Use this step only for models with a fixed
deck. Using 6 - 3/8” X 1” bolts (3 – for each
caster) and 6 - 3/8” Whiz Lock nuts, bolt the
casters into place so that the whiz Lock nuts
are on the inside of deck.
3. Use this step only for models with a 36"
floating deck. Using 4 - M8 X 25 bolts and
4- M8 Nylok nuts, secure the deck
discharge deflector to the hinge mechanism.
4. Use this step only for models with a 48"
floating deck. Assemble the discharge
deflector to the deck using the hardware
that is attached to the components.
5. Place the fuel tank on the mounting platform
so that the vent tube on the filler neck is in
front. Secure with nylon hold down straps,
pulling tension on the buckles until tight.
6. Using the remaining 4 - 3/8” X 1” bolts and
the 4 - 3/8” Nylok nuts, attach the
handlebar, three mounting positions are
available and have been provided to
ensure operator comfort. Connect the wire
harness to the plug of the engine harness.
Route the throttle and choke cables around
the left hand side of the engine and attach
to the engine control plate, adjust for proper
operation. Using the supplied metal cable
clips and plastic ties, secure the wire
harness and control cables to handlebar as
necessary.
7. Temporarily lift the rear of the mower so that
both wheels may be rotated freely. Rotate
each wheel by hand in a back and forth
motion to ensure that the brake pawl of
each wheel is fully engaged with the cog
wheel. Place the park brake lever in the on
(up) position and rotate the brake lever
located directly behind the left wheel motor
in a counterclockwise direction until a
significant resistance is encountered, this is
the point at which the brakes begin to
release. Adjust the position of the brake rod
swivel so that it can be easily inserted into
the hole of the brake lever, install the
washer and secure with the hairpin cotter
pin.
8. Test the park brake function by moving the
park brake lever to the off (down) position
and ensure that both wheels rotate freely.
Lower the mower so that the drive wheels
are resting securely on the pallet.
9. Attach the two steering control rods to the
pumps using 2 - 5/16" X 1" bolts, flat
washers, and Nylok nuts as shown in Fig. 1.
Note - Because the handlebar can be secured
in three different positions the following
adjustment procedure must be carried out each
time the handlebar position is changed. Use
Fig. 1
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HYDRO-DRIVE WALK BEHIND MOWER
10. Ensure that the steering control levers are
free to move and not in the latched position.
11. Remove the clevis pin from the LH pump
control spring cartridge and ensure that the
cartridge does not impede the movement of
the speed shaft.
12. Ensure that the speed control lever is in the
neutral position and loosen both jam nuts at
the turnbuckle of the speed control rod.
Rotate the speed shaft lever
counterclockwise until a significant
resistance is encountered, this will place the
RH pump in the neutral position. While
holding the speed shaft lever in position,
use the turnbuckle to adjust the length of
the speed control rod so that the bolt is
allowed to be installed freely, then secure
with the Nylok nut and tighten both jam nuts
at the turnbuckle.
13. Grasp the LH pump control spring cartridge
and pull rearward until a significant
resistance is encountered, this will place the
LH pump in the neutral position. Turn the
adjusting knob located at the rear of the LH
speed control spring cartridge until the
clevis pin is allowed to be installed freely,
then secure the clevis pin with the hairpin
cotter pin.
14. Make a visual inspection to ensure that the
steering control rods are free and do not
make contact with any other part of the
machine throughout their entire range of
motion at all speed settings. All
interference, if any, must be eliminated
immediately.
Caution - If the steering control rods are
allowed to touch another object it will adversely
affect the steering accuracy which may cause
the operator to lose control.
lock can be engaged, then tighten the jam
nuts.
FINAL
CHECK/ADJUSTMENT
Caution - It is highly recommended that after
making the above speed control adjustments
the initial start of the machine is done with the
rear wheels off the ground so that they are
allowed to rotate freely without the possibility of
propelling the machine.
1. At this point, check the engine oil level and
adjust as required. Make sure that the air
pressure in both rear tires is set at 12 psi,
tracking will be adversely affected if they are
not the same. Adjust the front tire
pressures to 20 psi.
2. Start the machine, release the park brake,
and set the throttle to allow the engine to
idle, the drive wheels should not be rotating.
Note - If the RH wheel is rotating an adjustment
is necessary to the length of the speed control
rod. If the LH wheel is rotating an adjustment
can be made with the adjusting knob located at
the rear of the speed control spring cartridge.
Always make any necessary adjustment to the
RH side first.
Caution - Do not adjust the nut at the rear of the
RH pump control spring cartridge, this is set at
the factory. If an inadvertent adjustment has
been made, remove the clevis pin from the
pump control spring cartridge and set the gap to
between 1 and 3 millimeters as shown in fig. 2.
15. Place the speed control lever in the neutral
position and adjust the length of the steering
control rods by loosening the jam nuts and
turning each of the rods until the neutral
Fig. 2
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HYDRO-DRIVE WALK BEHIND MOWER
3. With the throttle at idle speed move the
speed control slowly throughout the full
range, the drive wheels should both turn at
the same speed progressively increasing as
the speed control is moved forward.
4. With the throttle at idle speed place the
speed control lever at mid range (3-5),
grasp each of the steering control levers
and move them through their full range of
motion, the respective drive wheel should
slow to a stop and then begin to turn
progressively faster in the opposite direction
as the lever is pulled closer to the handle.
5. With the throttle at idle speed and the speed
control lever at mid range (3-5), pull the
steering lever toward the handle and
engage the neutral lock, the respective
wheel should stop. If the wheel continues to
rotate make the appropriate adjustment to
the length of the steering control rod.
6. Check for proper belt tension ( see belt
tension guide). Keep a 1/8” to 1/4”
clearance between belt guides and belts.
Proper adjustments must be maintained to
ensure safe, trouble free, long life operation of
the mower. After completing the foregoing
instructions and recommended procedures you
are ready to put the mower into operation.
OPERATOR CONTROLS
SPEED CONTROL LEVER
Located right of the control console
The speed control lever is used to vary the
speed at which the machine travels. Position
"N", Neutral, is used when starting, or running
the engine if the operator should need to leave
the operator position. Positions 1-8 provide
increasingly faster travel speeds, the highest
are generally unacceptable for achieving a
good quality of cut and are intended strictly for
transport.
STEERING LEVERS
Located beneath handlebar grip area
The steering levers control the forward rotation
of the respective wheel. (Speed is determined
by throttle position and speed control lever
setting) Pulling on a lever gradually reduces
the wheel speed causing the machine to turn in
that direction. Further movement of the lever
gradually slows the wheel to a stop and then
changes the direction of rotation.
OPERATION
It is highly recommended that the park brake be
applied whenever the operators hands are not
in contact with the handlebars.
OPC LEVERS
Located above handlebar grip area
The OPC (Operator Presence Control) levers
are part of an important safety system designed
to shut off the engine if the operator leaves the
operator position before securing the machine.
At least one of the OPC levers must be held
down in order to keep the engine running while
the park brake is off or the blade switch is on.
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HYDRO-DRIVE WALK BEHIND MOWER
SAFETY INTERLOCK
TO START: Park brake must be ON, speed
control lever must be in NEUTRAL position,
blade switch must be OFF, and ignition switch
in RUN.
TO RUN: If the park brake is off, one or both
OPC levers must be held down.
TO LEAVE OPERATOR POSITION: Blade
switch must be OFF, speed control lever in
NEUTRAL, and the park brake ON.
CHOKE CONTROL
Located on the control console
The choke is used to aid in starting a cold
engine. Pulling the choke knob up will move
the choke into the “on” position, pushing the
choke down will return the choke to the “off”
position.
THROTTLE CONTROL
Located on the control console
The throttle is used to control engine speed.
Moving the throttle lever forward will increase
engine speed and moving the throttle lever to
the rear will decrease engine speed. Moving
the throttle forward into the detent is full throttle.
NEUTRAL LOCKS
Located in front of steering levers
The neutral locks are used to hold the steering
levers in the neutral position. When the
steering levers are in the neutral position, the
locks may be rotated fully to secure them.
being engaged. The unit must be tied down
and brake engaged when transporting.
IGNITION SWITCH
Located on the control console.
The ignition switch is used to start and stop the
engine. The switch has two positions “OFF”
and "ON". Insert key into switch and rotate
clockwise to the “ON” position before
attempting to start the engine. Rotate the
switch to the "OFF" position to stop the engine.
NOTE: To start the engine, the park brake
must be in the on position, the speed control
lever must be in the neutral position, and the
blade switch must be off.
HOUR METER
Located on the control console
The hour meter records the number of hours
that the engine has run.
BLADE ENGAGEMENT SWITCH
Located on console
Switch must be pulled out (up) to engage the
blades. Switch is pushed in to disengage the
blades.
RDC (FLOATING DECKS ONLY)
Pedals located and operated by right foot
The Remote Discharge Control is used to open
and close the deck discharge to selectively
allow and restrict material flow.
PARK BRAKE
Located left of the control console
To engage, pull the lever all the way up. To
release, push the lever all the way down. When
parking on a steep slope, the wheels must be
chocked or blocked in addition to the brake
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HYDRO-DRIVE WALK BEHIND MOWER
PRE-START
Fill fuel tank on level ground. For best results
use only clean, fresh regular grade unleaded
gasoline with an octane rating of 87 or higher.
IMPORTANT: Never use methanol, gasoline
containing methanol, gasohol containing
more than 10% ethanol, premium gasoline,
or white gas because the fuel system could
be damaged.
Do Not add oil to gasoline
Do Not over fill fuel tank. Fill the fuel tank to
the bottom of the filler neck. The empty space
in the tank allows gasoline to expand.
Overfilling may result in fuel leakage or damage
to the engine or emission system.
Make sure you understand the controls, their
locations, their functions, and their safety
requirements.
Refer to the Maintenance section and perform
all the necessary inspection and maintenance
steps.
OPERATING
INSTRUCTIONS
STARTING THE ENGINE
1. Move the speed control lever to the neutral
position.
2. Move the park brake lever to the on
position.
3. Push in (down) on the PTO switch to the
“disengage” position.
4. Place the throttle midway between the
“SLOW” and “FAST” positions.
5. On a cold engine, pull the choke knob up
into the “ON” position.
6. On a warm engine, leave the choke in the
“OFF” position.
7. Turn ignition switch to the “ON” position.
8. Give the recoil starter a few quick pulls to
start the engine.
9. If the choke is in the “ON” position,
gradually return choke to the “OFF” position
as the engine warms up.
BLADE ENGAGEMENT
DANGER
The rotating blades under the mower deck
are dangerous. Blade contact can cause
serious injury or kill you.
Do Not put hands or feet under the mower
or mower deck when the blades are
engaged.
DANGER
An uncovered discharge opening will allow
objects to be thrown in an operator’s or
bystander’s direction. Also, contact with
the blade could occur. Thrown objects or
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HYDRO-DRIVE WALK BEHIND MOWER
blade contact can cause serious injury or
death.
Never operate the mower with the discharge
deflector raised, removed, or altered unless
there is a grass collection system or mulch
kit in place and working properly.
The PTO switch engages the cutting blades.
Be sure all persons are clear of mower deck
and discharge area before engaging the PTO.
Erratic movement of the steering levers may
cause the Operator to lose control of the
machine, which may cause damage to the
machine or personal injury.
Use slow and steady movement of the
steering levers.
Use caution when making turns.
Slow the machine down before making
sharp turns.
1. Set throttle to “MIDWAY” position.
2. Depress either of the OPC levers.
3. While holding the OPC lever, pull up on the
blade control switch (PTO). the clutch
should engage and the mower blades begin
rotating.
4. Increase the throttle to the "FAST” position
before mowing.
DISENGAGING THE BLADES
1. Set the throttle midway between the
“SLOW” and “FAST” positions.
2. Push down on the PTO switch to disengage
the blades.
STOPPING THE ENGINE
1. Bring the unit to a full stop.
2. Engage both neutral locks.
3. Move the speed control lever to the neutral
position.
4. Place the throttle midway between the
“SLOW” and “FAST” positions.
5. Push down on the PTO switch to disengage
the blades.
6. Turn the ignition switch to the “OFF”
position to stop the engine.
7. Apply the park brake.
8. Remove the key to prevent children or other
unauthorized persons from starting engine.
DRIVING THE MACHINE
CAUTION
DRIVING FORWARD
1. Ensure that both neutral locks are engaged.
2. Start the engine as described in
"STARTING THE ENGINE" previously in
this manual.
Remember - At least one of the OPC levers
must be depressed when the park brake is off
or the engine will not run.
3. Release the park brake.
4. Move the speed control lever to the desired
position.
5. Pull in gently on both steering levers to
release the neutral locks and then release
the steering levers slowly, this will cause the
machine to begin moving in accordance
with the speed control setting.
Travel speed is controlled by the position of the
throttle and speed control lever.
6. Steering is accomplished by moving the
steering levers as described in "STEERING
LEVERS" previously in this manual.
7. To stop, slowly move both steering control
levers to the neutral position and engage
the locks.
STARTING IN COLD WEATHER
This mower is equipped with a feature that
allows you to disengage the pump drive to ease
starting in cold temperatures. The handle is
located on the left side of the rear deck just
behind the engine. Pull out and slide the
handle in fully to release the drive. Pull out and
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HYDRO-DRIVE WALK BEHIND MOWER
slide the lever to the rear of the mower to latch
the handle in the engaged position after the
engine has been started.
TRANSPORTING
ADJUSTING THE CUTTING HEIGHT
The cutting height of the mower deck is
adjustable from 1.5 to 4.5 inches in 1/4 inch
increments for FIXED deck models, and 1.5 to
4.5 inches in 1/2 inch increments for
FLOATING deck models. Before attempting to
make any adjustments always make sure that
the mower is on level ground, the park brake is
on and the ignition key has been removed.
For the FIXED deck models use the supplied
chart and accompanying diagram located in the
back of this manual to establish which aspects
need to change to produce the desired result.
For the FLOATING deck models you must use
the pin holes as a guide to correctly set the
height. Lift up on one side of the deck and
secure it with the latch. Lift the other side and
secure it. Move all 4 pins to the holes that will
produce the desired cutting height. Lift the
deck, one side at a time, the latches will release
automatically, and lower it to the pins.
TRANSPORTING A UNIT
Use a heavy-duty trailer or truck to transport the
machine. Lock brakes and block wheels.
Securely fasten the machine to the trailer or
truck with straps, chains, cable, or ropes. Be
sure that the trailer or truck has all necessary
lighting and marking as required by law.
Secure a trailer with a safety chain.
CAUTION
This unit does not have proper turn signals,
lights, reflective markings, or a slow moving
vehicle emblem. Driving on a street or
roadway without such equipment is
dangerous and can lead to accidents
causing personal injury. Driving on a street
or roadway without such equipment may
also be a violation of State laws and the
operator may be subject to traffic tickets
and/or fines.
Do Not drive a unit on a public street or
roadway.
WARNING
Loading a unit on a trailer or truck increases
the possibility of backward tip-over.
Backward tip-over could cause serious
injury or death.
Use extreme caution when operating a
unit on a ramp
Use only a single, full width ramp; Do
Not use individual ramps for each side of
the unit.
If individual ramps must be used, use
enough ramps to create an unbroken
ramp surface wider than the unit.
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HYDRO-DRIVE WALK BEHIND MOWER
Do Not exceed a 20 degree angle
between ramp and ground or between
ramp and trailer or truck.
Avoid sudden acceleration while driving
unit up a ramp to avoid tipping
backward.
Avoid sudden deceleration while backing
unit down a ramp to avoid tipping
backward.
LOADING A UNIT
Use extreme caution when loading units on
trailers or trucks. One full width ramp that is
wide enough to extend beyond the rear tires is
recommended instead of individual ramps for
each side of the unit. A full width ramp provides
a surface to walk on behind the unit. If it is not
possible to use one full width ramp, use enough
individual ramps to simulate a full width
continuous ramp.
Ramp should be long enough so that the angles
between the ramp and the ground and the ramp
and the trailer or truck do not exceed 20
degrees. A steeper angle may cause mower
deck components to get caught as the unit
moves from ramp to trailer or truck. Steeper
angles may also cause the unit to tip backward.
If loading on or near a slope, position the trailer
or truck so it is on the down side of the slope
and the ramp extends up the slope. This will
minimize the ramp angle. The trailer or truck
should be as level as possible.
IMPORTANT: Do Not attempt to turn the
unit while on the ramp, you may lose control
and drive off the side.
Avoid sudden acceleration when driving up a
ramp and sudden deceleration when backing
down a ramp. Both maneuvers can cause the
unit to tip backward.
MAINTENANCE
Note: The left and right side of the machine is determined by standing in the normal operator’s
position.
WARNING
Remove the key from the ignition switch,
engage parking brake, and pull the wire(s)
off the spark plug(s) before you do any
maintenance. Also push the wire(s) aside
so accidental contact with the spark plug
does not occur.
While maintenance or adjustments are being
made, someone could start the engine.
Accidental starting of the engine could
seriously injure you or other bystanders.
WARNING
Allow the engine to cool completely before
service or making repairs around the engine
area.
The engine can become very hot. Touching
a hot engine can cause severe burns.
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Maintenance Service Interval
Maintenance Procedure
Before each use or daily
Check the engine oil level
Check the mower blades
Check the safety interlock system
Check for loose hardware
Check for belt obstructions
Check for fuel and oil leakage
Clean the engine and exhaust system area
Clean the grass and debris build-up from the machine and
cutting deck, including under the deck
After the first 8 hours
Change the engine oil
After the first 100 hours
Torque the wheel lug nuts
Clean the dust and dirt from cylinder and cylinder head fins
Clean the spark plugs, check and adjust gap if necessary
After the first 150 hours
Change hydraulic oil and filter
Every 40 hours
Check the condition of the belts
Check the tire pressures
Grease the caster wheel bearings
Grease the deck belt idler arm bearing
Every 100 hours
Change the engine oil
Every 200 hours
Change the engine oil filter
Every 250 hours
Replace the primary air cleaner
Grease cutter housing bearings
Check the secondary air cleaner – replace if dirty. See the
Engine manual for additional information
Every 500 hours
Torque the wheel lug nuts
Change hydraulic oil and filter
Replace the secondary air cleaner. See the Engine manual
for additional information.
Monthly
Check the battery charge
Yearly
Grease the front caster pivots
HYDRO-DRIVE WALK BEHIND MOWER
RECOMMENDEDMAINTENANCESCHEDULE(S)
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HYDRO-DRIVE WALK BEHIND MOWER
CHECK ENGINE OIL LEVEL
Check the engine oil daily before starting the
engine otherwise shortage of the engine oil may
cause serious damage to the engine such as
seizure.
Place the engine on a level surface. Clean
area around the oil gauge before removing it.
Remove the oil gauge and wipe it with a clean
cloth.
Reinsert the oil gauge to check the oil level.
The level should be between “ADD” and “FULL”
marks. Do not overfill.
Install and tighten the oil gauge
CAUTION
Do not fill above the “FULL” mark. Excess oil
will cause a smoking condition, and may cause
the engine to overheat.
3. Reinstall the blades (if they were removed) in
the following order:
A. Install blade bolt through washer, spacers,
and blade in same order as removed to
maintain desired cutting height.
B. Apply lubricant to threads of blade bolt as
needed to prevent seizing. Copper-based
anti-seize is preferable. Grease is an
acceptable substitute. Install blade bolt
finger tight then torque the blade bolts to 5060 ft-lb (68-81 N-m).
WARNING
Incorrect installation of the blade or
components used to retain the blade can be
dangerous. Failure to use all original
components and assembled as shown could
allow a blade or blade component to be thrown
out from under the deck resulting in serious
personal injury or death.
WARNING
CALIFORNIA PROPOSITION 65
BATTERY POSTS, TERMINALS, AND RELATED
ACCESSORIES CONTAIN LEAD AND LEAD
COMPOUNDS, CHEMICALS KNOWN TO THE
STATE OF CALIFORNIA TO CAUSE CANCER
AND REPRODUCTIVE HARM. WASH HANDS
AFTER HANDLING.
CHECK MOWER BLADES
Service Interval: Before each use or daily
Stop engine, wait for all moving parts to stop, and
remove key. Engage parking brakes.
1. Lift deck and secure in raised position as stated
in the Clean Grass Build-Up Under Deck
section.
2. Inspect blades and sharpen or replace as
required.
Always use original equipment, i.e. blades,
blade bushings, and blade bolts as shown.
CHECK SAFETY INTERLOCK SYSTEM
Service Interval: Before each use or daily
CAUTION
It is essential that operator safety
mechanisms be connected and in proper
operating condition prior to use.
Do not tamper with the interlock
switches.
Check the operation of the interlock
switches daily and replace any damaged
switches before operating the machine.
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HYDRO-DRIVE WALK BEHIND MOWER
Understanding the Safety Interlock System
The safety interlock system is designed to prevent
the mower blades from rotating unless:
Operator presence is detected when either
OPC lever is in the operating position.
The blade control switch (PTO) is pulled on.
The safety interlock system is designed to stop the
mower blades if you release either OPC lever while
the PTO switch is in the engage position.
Checking the Safety Interlock System
1. With the park brake "ON" (up), the speed
control lever in position "N" (neutral), and the
blade switch "OFF" (down), start the engine and
set the throttle to an idle.
2. While standing in the operator zone with the
OPC levers "UP" (released), pull the blade
switch up to the "ON" position, the engine
should begin to die.
3. Before the engine stops, push one of the OPC
levers to the "DOWN" (engaged) position, the
engine should continue to run.
4. Release the OPC lever, the engine should
begin to die.
5. Before the engine stops, move the other OPC
lever to the "DOWN" (engaged) position, the
engine should continue to run.
6. Release the OPC lever, the engine should
begin to die.
7. Before the engine stops, push the blade switch
down to the "OFF" position, the engine should
continue to run.
8. Ensuring that the park brake is still "ON" (up),
move the speed control lever to position "1"
(slow), the engine should begin to die.
9. Before the engine stops, move the speed
control lever to position "N" (neutral), the engine
should continue to run.
10. Move the park brake to "OFF" (down), the
engine should begin to die.
11. Before the engine stops, move the park brake
to the "ON" (up) position, the engine should
continue to run.
If the Safety Interlock System does not appear to
be working correctly it must be repaired before
allowing anyone to operate the machine.
CHECK FOR LOOSE HARDWARE
Service Interval: Before each use or daily
1. Stop engine, wait for all moving parts to stop
and remove key. Lock both parking brakes.
2. Visually inspect machine for any loose
hardware or any other possible problem.
Tighten hardware or correct problem before
operating.
SERVICE AIR CLEANER
Service Interval: 250 Hours
1. Stop engine, wait for all moving parts to stop
and remove key. Engage parking brakes.
2. See the Engine Owner’s Manual for
maintenance instructions.
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HYDRO-DRIVE WALK BEHIND MOWER
CHANGE ENGINE OIL
Service Interval: 100 hours
CHANGE HYDRO-DRIVE OIL
Service Interval: 500 hours
NOTE: Change oil and filter after first eight
(8) hours of operation.
1. Stop engine, wait for all moving parts to
stop and remove key. Engage parking
brake.
2. Drain oil while engine is warm.
3. The oil drain valve is located on the left side
of the engine. Place the pan under the
machine to catch the oil. It may be helpful
to attach a flexible tube to the end of the
drain valve to help direct the flow of oil into
the pan.
4. Open the oil drain valve and allow the oil to
drain, then close the oil drain valve and
remove the plastic tube if one was used.
5. Clean around oil fill cap and remove cap.
Fill to specified capacity and replace cap.
6. Use oil recommended in the Engine
Owner’s Manual. DO NOT overfill. Wipe up
any spilled oil from engine deck mounting
surfaces.
7. Start the engine and check for leaks. Stop
engine and recheck oil level.
4. Follow steps 1 through 4 above for engine oil
change
5. Replace the oil filter per the engine Owner’s
Manual. Clean around the oil filter and carefully
remove the filter by unscrewing it. Make sure
no oil drains onto the belt drive or clutch
through the holes in the engine deck. Before
the new filter is installed, apply a thin coating of
oil on the surface of the rubber seal. Turn filter
clockwise until rubber seal contacts the filter
adapter, then tighten filter and additional 2/3 to
3/4 turn.
6. Follow steps 5 through 6 above to refill engine
oil.
CHANGE ENGINE OIL FILTER
Service Interval: 200 hours
1. Follow steps 1 through 4 above for engine oil
change
2. Replace the oil filter per the engine Owner’s
Manual. Clean around the oil filter and carefully
remove the filter by unscrewing it. Make sure
no oil drains onto the belt drive or clutch
through the holes in the engine deck. Before
the new filter is installed, apply a thin coating of
oil on the surface of the rubber seal. Turn filter
clockwise until rubber seal contacts the filter
adapter, then tighten filter and additional 2/3 to
3/4 turn.
3. Follow steps 5 through 6 above to refill engine
oil.
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FITTING
LOCATIONS
INITIAL
PUMPS
NUMBER
OF
PLACES
SERVICE
INTERVAL
1. Deck Belt
Idler Arm
1
1
Every 40
Hours
2. Front Caster
Wheel Hubs
1
2
Every 40
Hours
3. Front Caster
Pivots
1 2 Yearly
HYDRO-DRIVE WALK BEHIND MOWER
CHECK TIRE PRESSURES
Service Interval: Every 40 hours
1. Stop engine, wait for all moving parts to stop
and remove key. Engage parking brake.
2. Inflate drive tires to 12 psi.
3. Inflate caster tires to 20 psi.
CHECK CONDITION OF BELTS
Service Interval: Every 40 hours
Lubrication Chart
1. Stop engine, wait for all moving parts to stop
and remove key. Engage parking brake.
2. Look on the top side of the cutting deck to
check the mower blade drive belt condition.
3. Look under the engine deck to check the pump
drive belt condition.
4. Check all idler arms to be sure they pivot freely.
LUBRICATE GREASE FITTINGS
Note: See chart for service intervals.
1. Stop engine, wait for all moving parts to stop
and remove key. Engage parking brake.
2. Lubricate fittings with NGLI #2 multi-purpose
grease.
CHECK SPARK PLUGS
Service Interval: As required
Remove spark plugs, check condition and reset
gaps, or replace with new plugs. See Engine
Owner’s Manual.
COPPER-BASED ANTI-SEIZE
Copper-based anti-seize can be used in the
following locations:
1. On threads of Blade Bolts. See Check Mower Blades section.
2. Between engine crankshaft, pump drive
sheave, and clutch.
DIELECTRIC GREASE
Dielectric grease can be used on all blade type
electrical connections to prevent corrosion and loss
of contact.
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HYDRO-DRIVE WALK BEHIND MOWER
BOTTOM BELT TENSION (if so equipped)
ADJUSTMENTS
Note: Disengage PTO, shut off engine, wait for all
moving parts to stop, engage parking brake, and
remove key before servicing, cleaning, or making
any adjustments to the unit.
WARNING
POTENTIAL FOR SERIOUS INJURY
Certain procedures required the vehicle engine
to be operated and the vehicle to be raised off
of the ground. To prevent possible injury to the
servicing technician and/or bystanders, insure
the vehicle is properly secured.
CAUTION
Raising the mower for service or
maintenance relying solely on mechanical
or hydraulic jacks could be dangerous. The
mechanical or hydraulic jacks may not be
enough support or may malfunction
allowing the unit to fall, which could cause
injury.
Do Not rely solely on mechanical or
hydraulic jacks for support. Use adequate
jack stands or equivalent support.
TRANSMISSION DRIVE BELT TENSION
Adjust position of latch post to provide 5-1/2"
(+-1/8") between centers of the spring hook bolts.
MOWER DECK DRIVE BELT TENSION
Adjust eye bolt to obtain spring length of 3 1/2" to 3
3/4" measured over 19 coils (1/32" gap between
coils).
Adjust tension rod to obtain 1/2" belt deflection
midway between outboard and center spindle
pulleys.
PARK BRAKE ADJUSTMENT
This adjustment must be made each time the
handlebar is changed to a different position.
Temporarily lift the rear of the mower so that both
wheels may be rotated freely. Engage the park
brake so that the brake is on, the lever will be in the
up position. Remove the hairpin cotter pin from the
swivel at the lower end of the brake rod and
separate the swivel from the brake lever. Rotate
each wheel by hand in a back and forth motion to
ensure that the brake pawl of each wheel is fully
engaged with the cog wheel. Place the park brake
lever in the on (up) position and rotate the brake
lever located directly behind the left wheel motor in
a counterclockwise direction until a significant
resistance is encountered, this is the point at which
the brakes begin to release. Adjust the position of
the brake rod swivel so that it can be easily inserted
into the hole of the brake lever, install the washer
and secure with the hairpin cotter pin. Test the
park brake function by moving the park brake lever
to the off (down) position and ensure that both
wheels rotate freely. Lower the mower so that the
drive wheels are resting securely on the ground.
FORWARD TRACKING ADJUSTMENT
This mower is equipped with on-the-fly tracking
making adjustments possible without the need of
tools or even stopping the machine. Adjustments
are simply made by turning the knob on the left
hand pump control spring cartridge clockwise to
steer left, and counterclockwise to steer right.
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HYDRO-DRIVE WALK BEHIND MOWER
CLEAN DEBRIS FROM MACHINE
CLEANING
Service Interval: Before each use or daily
Service Interval: Before each use or daily
(May be required more often in dry or dirty
conditions.)
CAUTION
Excessive debris around engine cooling air
intake and exhaust system area can cause
engine exhaust area and hydraulic system
to overheat which can create a fire hazard.
CLEAN ALL DEBRIS FROM ENGINE AND
EXHAUST SYSTEM AREA.
1. Stop engine, wait for all moving parts to
stop, and remove key. Engage parking
brakes.
2. Clean all debris from rotating engine air
intake screen around engine shrouding, and
exhaust system area.
3. Wipe up any excessive grease or oil around
the engine and exhaust system area.
CLEAN DUST AND DIRT FROM
CYLINDER HEAD FINS.
Service Interval: Every 100 hours
1. Stop engine, wait for all moving parts to
stop, and remove key. Engage parking
brake.
2. Remove cooling shrouds from engine and
clean cooling fins. Also clean dust, dirt and
oil from external surfaces of engine which
can cause improper cooling.
3. Make sure cooling shrouds are properly
reinstalled. Operating the engine without
cooling shrouds will cause engine damage
due to overheating.
1. Stop engine, wait for all moving parts to
stop, and remove key. Engage parking
brake.
2. Clean off any oil, debris, or grass build-up
on the machine and cutting deck, especially
under deck belt shields, around the fuel
tank, around engine and exhaust area.
CLEAN GRASS BUILD-UP UNDER DECK
Service Interval: Before each use or daily
1. Stop engine, wait for all moving parts to
stop, and remove key. Engage parking
brakes.
2. Lift the front of unit and support unit using
jack stands or equivalent support.
CAUTION
Raising the mower for service or
maintenance relying solely on
mechanical or hydraulic jacks could be
dangerous. The mechanical or hydraulic
jacks may not be enough support or
may malfunction allowing the unit to fall,
which could cause injury.
Do not rely solely on mechanical or
hydraulic jacks for support. Use
adequate jack stands or equivalent
support.
3. Clean out any grass build-up from
underside of deck and in discharge
deflector.
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PROBLEM
POSSIBLE CAUSE
Engine will not start or is Hard To Start
No Fuel
Too Much Fuel (flooded)
Interlocked Controls Not Positioned Properly
Air Filter or Air Screen is Dirty
Faulty Spark Plug
Improper Fuel
Stops Suddenly or Lacks Power
No Fuel or improper Fuel
Engine Overloaded
Dirt in Fuel Line
Air Filter or Air Screen is Dirty
Incorrect Oil Level
Blocked Fuel Filter
Engine Overheats
Engine Overloaded
Dirty Air Filter or Air Screen
Dirt in Fuel Line
Blocked or dirty cooling fins
Incorrect Oil Level
Mower Pulls Left or Right
Unequal Tire Pressure
Tracking knob has been inadvertently moved
Mower Cuts Unevenly
Unequal Tire Pressure
Different Quantities of Spindle and/or Caster Spacers
Blades Dull or Damaged
Mower Deck Not Engaging
Belt is Broken, Worn, or Out of Adjustment
Mower Vibrates
Blades Dull or Damaged
Engine Bolts are Loose
Mower moves slowly or not at all
Hydraulic pump drive belt is loose
Cold-start clutch disengaged
HYDRO-DRIVE WALK BEHIND MOWER
TROUBLESHOOTING
IMPORTANT: It is essential that all operator safety mechanisms be connected and in proper operating condition
prior to mower use.
When a problem occurs, do not overlook the simple causes. For example, starting problems could be caused by
an empty fuel tank.
The following table lists some of the common causes of trouble. Do not attempt to service or replace major
items or any items that require special training or adjustment procedures. Have this work done by your Service
Dealer.
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HYDRO-DRIVE WALK BEHIND MOWER
WIRING SCHEMATICS
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HYDRO-DRIVE WALK BEHIND MOWER
CUTTINGHEIGHTADJUSTMENTS
NOMENCLATURE
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HYDRO-DRIVE WALK BEHIND MOWER
Evaporative Emission Control Warranty Statement
CALIFORNIA EVAPORATIVE EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
The California Air Resources Board and Worldlawn Power Equipment is pleased to explain the
evaporative emission control system's warranty on your 2016 model year lawn mower. In
California, new equipment that use small off-road engines must be designed, built, and equipped to
meet the State's stringent anti-smog standards. Worldlawn Power Equipment must warrant the
evaporative emission control system on your lawn mower for the period listed below provided there
has been no abuse, neglect or improper maintenance of your equipment.
Your evaporative emission control system may include parts such as: fuel tanks, fuel lines, fuel
caps, valves, canisters, vapor hoses, clamps, connectors, and other associated components. For
engines less than or equal to 80 cc, only the fuel tank is subject to the evaporative emission
control warranty requirements of this section.
MANUFACTURER'S WARRANTY COVERAGE:
This evaporative emission control system is warranted for two years. If any evaporative emissionrelated part on your equipment is defective, the part will be repaired or replaced by Worldlawn
Power Equipment.
OWNER'S WARRANTY RESPONSIBILITIES:
• As the lawn mower owner, you are responsible for performance of the required maintenance
listed in your owner's manual. Worldlawn Power Equipment recommends that you retain all
receipts covering maintenance on your lawn mower, but Worldlawn Power Equipment cannot deny
warranty solely for the lack of receipts.
• As the lawn mower owner, you should however be aware that Worldlawn Power Equipment may
deny you warranty coverage if your fuel tank has failed due to abuse, neglect, or improper
maintenance or unapproved modifications.
• You are responsible for presenting your lawn mower to a Worldlawn Power Equipment
distribution center or service center as soon as the problem exists. The warranty repairs should be
completed in a reasonable amount of time, not to exceed 30 days. If you have a question regarding
your warranty coverage, you should contact Worldlawn Power Equipment service at (402) 228-
4255.
DEFECTS WARRANTY REQUIREMENTS:
(a) The warranty period begins on the date the engine or equipment is delivered to an ultimate
purchaser. 0
(b) General Evaporative Emissions Warranty Coverage. The fuel tank must be warranted to the
ultimate purchaser and any subsequent owner that the evaporative emission control system when
installed was:
(1) Designed, built, and equipped so as to conform with all applicable regulations; and
(2) Free from defects in materials and workmanship that causes the failure of a warranted part for
a period of two years.
(c) The warranty on evaporative emissions-related parts will be interpreted as follows:
(1) Any warranted part that is not scheduled for replacement as required maintenance in the
written instructions must be warranted for the warranty period defined in subsection (b)-(2). If any
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HYDRO-DRIVE WALK BEHIND MOWER
such part fails during the period of warranty coverage, it must be repaired or replaced by
Worldlawn Power Equipment. Any such part repaired or replaced under the warranty must be
warranted for a time not less than the remaining warranty period.
(2) Any warranted part that is scheduled only for regular inspection in the written
instructions must be warranted for the warranty period defined in subsection (b)-(2). A statement in
such written instructions to the effect of "repair or replace as necessary" will ,not reduce the period
of warranty coverage. Any such part repaired or replaced under warranty must be warranted for a
time not less than the remaining warranty period.
(3) Any warranted part that is scheduled for replacement as required maintenance in the
written instructions must be warranted for the period of time prior to the first scheduled
replacement point for that part. If the part fails prior to the first scheduled replacement, the part
must be repaired or replaced by Worldlawn Power Equipment. Any such part repaired or replaced
under warranty must be warranted for a time not less than the remainder of the period prior to the
first scheduled replacement point for the part.
(4) Repair or replacement of any warranted part under the warranty provisions of this article'
must be performed at no charge to the owner at a warranty station.
(5) Notwithstanding the provisions of subsection (4) above, warranty services or repairs
must be provided at distribution centers that are franchised to service the subject engines or
equipment.
(6) The owner must not be charged for diagnostic labor that leads to the determination that
a warranted part is in fact defective, provided that such diagnostic work is performed at a warranty
station.
(7) Throughout the evaporative emission control system's warranty period set out in
subsection (b)(2), Worldlawn Power Equipment must maintain a supply of warranted parts
sufficient to meet the expected demand for such parts.
(8) Manufacturer approved replacement parts must be used in the performance of any
warranty maintenance or repairs and must be provided without charge to the owner. Such use will
not reduce the warranty obligations of the manufacturer issuing the warranty.
(9) The use of any add-on or modified parts will be grounds for disallowing a warranty claim
made in accordance with this article. Worldlawn Power Equipment will not be liable under this
Article to warrant failures of warranted parts caused by the use of an add-on or modified part.
(10) Worldlawn Power Equipment shall provide any documents that describe the warranty
procedures or policies within five working days of request by the Air Resources Board.
EMISSION WARRANTY PARTS LIST:
1) Fuel Tank, 2) Fuel line, 3) Fuel cap, 4) remote vent, 5) Carbon canister
Written instructions for the maintenance and use of the evaporative emissions control system by
the owner shall be furnished with each new engine or equipment.
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Page 37
COMPONENT or SYSTEM
WARRANTY SERVICE THROUGH
WARRANTY PROVIDED BY
PERIOD
Engines
Engine Manufacture
Engine Manufacture
2 Years
Five Speed Gearboxes
Encore
Gearbox Manufacture
1 Year
Electric PTO Clutches
Encore
Clutch Manufacture
2 Years
Hydraulic Pumps & Motors
Encore
Hydraulic Manufacture
2 Years
Batteries
Encore
Encore
1 Year
Mower Cutting Deck Shells
Encore
Encore Part & Labor
0-5 Years
Mower Cutting Deck Shells
Encore
Encore Part Only
5-10 Years
GENERAL PROVISIONS The product warranty described in this document is provided by Encore
Manufacturing, a Division of Worldlawn Power Equipment, Inc, (“Encore”) and is a limited warranty.
Encore will warrant on the terms and conditions herein and applies to the original purchasers of new
product from Encore Power Equipment or an authorized Encore dealer/retailer. Encore’s sole
responsibility with any claim made under this warranty is limited to repair or replacement of any part in the
excise of our reasonable discretion, to be defective in materials or workmanship from the original date of
purchase (see warranty period below for details) and no claim of breach of warranty shall be cause for
rescission, cancellation, or voiding the contract of sale of the mower.
EXCLUSIONS, CONDITIONS, and EXCEPTIONS This limited warranty extends only to those mowers
purchased for private residential and commercial use. A mower purchase for any other reason, for
example as a rental unit, shall have a (90) ninety day limited warranty under the same terms and
conditions as set forth herein. Any work done on or to the mower by anyone other than an authorized
Encore dealer/retailer, including the original purchaser, voids all provisions of the warranty except those
provisions which limit Encore’s liability (as set forth below). This limited warranty specifically excludes
normal wear items, included but not limited to belts, blades, and tires. This limited warranty does not
extend to any mower or part thereof which has been misused, neglected, damaged, abused, altered, not
properly serviced or maintained, or which has been operated in any way contrary to the operating
instructions as specified in the owners/operator manual. This limited warranty does not extend to any
repair or replacement made necessary by the effects of the weather, environment, transportation, or
accidents. The warranty herein is in lieu of other warranties, express or implied, including , without
limitation, any implied warranty of merchantability or fitness for a particular use, and is in lieu of any and
all other obligations or liability on Encore’s part. Under any and all circumstances, Encore’s total liability
to the owner for any and all claims, losses or damages, including loss of profits, arising out of any cause
whatsoever, whether based in contact, negligence or other tort, strict liability breach of warranty or
otherwise, shall in no event exceed the purchase price of the mower. In no event shall Encore be
responsible for special, incidental, consequential or exemplary damages. This limited warranty
specifically excludes parts covered under another manufacturer’s warranty.
OBTAINING WARRANTY SERVICE Upon purchase the authorized dealer/retailer must submit the
completed warranty registration documentation to Encore to validate the warranty. The owner should
retain, and upon request provide, the original bill of sale or proof of purchase. The mower must be
returned to an authorized Encore dealer/retailer within the warranty period. The cost of delivering the
mower to the authorized dealer and the return delivery shall be the responsibility of the owner. Only
authorized Encore dealers/retailer are allowed to perform warranty service.
WARRANTY PERIOD 3 YEARS Models represented for this warranty are as follows:
EW32FS481V, EW36FS481V, EW48FS481V, EW36FS481VH, EW48FS481VH, EW36FS481VHF,
EW48FS481VHF
Page 38
Page 39
Page 40
ALL RIGHTS RESERVED EW36FS481VH EW48FS481VH EW36FS481VHF EW48FS481VHF OPERATORS MANUAL
CONTENTS SUBJECT TO CHANGE HYDRO WALK-BEHIND 20160830
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