Encom EN630-2S0004, EN650A-2S0004, EN630-2S0007, EN650A-2S0007, EN630-2S0015 User Manual

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ISO9001 Quality Management System Authentication CE Authentication
EN630/EN650A series
0.4-1.5KW
Series Inverter
Ver.2.0
Users’Manual
SHENZHEN ENCOM ELECTRIC TECHNOLOGIES CO.,LTD.
Version:V2.0-A0
Foreword
Thank you for purchasing EN630/EN650A series inverter developed and produced by
Shenzhen Encom Electric Technologies CO., LTD.
EN630 series mini hi-performance flux vector inverter adopts advanced control mode to achieve high torque, high precision and wide-range speed regulation drive, and it also supports speed sensorless torque control and PG control torque. It can meet customer all kinds of requirement to universal inverter. EN630 inverter is a organic combination for customer’s universal and industrial control purpose and provides practical main-auxiliary frequency provision, run channel frequency binding, PID regulator, simple PLC, spinning traverse, programmable input&output terminal control, pulse frequency provision and inbuilt Modbus, Can bus, Profibus, RS485 and free protocol and other function and platform. It provides high integration solution for most manufacturing and automation customer and EN630 inbuilt input phase loss function, output phase loss function, short circuit to earth grounding function and many other protective function to improve effectively the system reliability and safety.
EN650A series is a mini multi-function permanent magnet synchronous inverter which combined market demand for synchronous motor and its supporting system, built-in unique control algorithm, can achieve high torque, high precision, wide speed range control for permanent magnet synchronous motor and brushless DC motor, supports PG vector and PG vector control, and also supports speed and torque mode switching.
This brochure provides the installation and wiring settings, fault check and methods, maintenance and other relative issues to customer. To make inverter assemble and operate rightly, and use its high performance to best, please read this brochure carefully before installation usage and keep them well to the final users of inverter.
Please contact our office or dealer anywhere at any moment when you have any doubts or special demands in using these inverters, and you can also contact our after service center in our headquarters directly. We will serve you with all our heart.
We reserve our right to notice you if we change contents of this manual.
Content
Content
1 Safety information and use notice points 1
1.1Safety precautions 1
1.2Use notice points 3
1.3 Use notice points 3
2 Inverter Type and Specification 5
2.1 Incoming inverter inspect 5
2.2 Type explanation 5
2.3 Nameplate explanation 5
2.4 Inverter type explanation 6
2.5 Appearance and parts name explanation 6
2.6 Outer size & gross weight 6
2.7 Outer size of keypad and its fixing box 7
2.8 Product technic index and spec 7
3 Installation and wiring 11
3.1 Installation ambient 11
3.1.1 The demands for installation ambient 11
3.1.2 Installation direction and space 11
3.2 Parts disassembly and installation 12
3.2.1 Keyboard disassembly and installati 12
3.2.2 Plastic cover disassembly and installation
3.3 Wiring notice points
3.4 Main loop terminal wiring
3.4.1 Connection between inverter and fitting parts
3.4.2 Main loop terminal wiring
3.5 Basic running wiring diagram
3.6 Control loop collocation and wiring
3.6.1 Relative location and function for control board terminal and slide
Switch
3.6.2 Descriptions for control board terminal
16
12
13
13
14 15 15
16
17
目录
3.6.3 Analog input&output terminal wiring 19
3.6.4 Communication terminal wiring 20
3.7 Installation guidance of anti-interference
3.7.1 noise interference restraining
3.7.2 Field wiring and earth grounding
3.7.3 long distance wiring & Leak current and countermeasure
3.7.4 Installation demand for electromagnetic on-off electronic
device 25
4 Run and operation explanation for inverter
4.1 Run of inverter 26
4.1.1 Running order channels
4.1.2 Frequency-provision channel 26
4.1.3 Work state
4.1.4 Run mode
4.2 Operation and use of key board 30
4.2.1 Keypad layout 30
4.2.2 Keypad function description 30
4.2.3 LED and indicator light
4.2.4 Key board display status
4.2.5 User Management Parameters
4.2.6 Method for operating keypad
4.3 Inverter electrification
4.3.1 Check before electrification
4.3.2 First electrification
5 Function Parameter Schedule Graph 38
5.1 Symbol description
5.2 Function parameter schedule graph 38
6 Troubleshooting
6.1 Failure and countermeasure
6.2 Failure record lookup
6.3 Failure reset 84
21
21
23
24
26
26
27
28
31
31
34
34
37
37
37
38
77
77
83
Content
6.4 Alarm reset 84
7 Maintenance 85
7.1 Routine maintenance 85
7.2 Inspection and replacement of damageable parts
7.3 Repair guarantee 86
7.4 Storage Appendix A EN650A Mini multi-function PMSM Inverter Appendix B Free-port Communication Protocol Appendix C Modbus communication protocol Appendix D Braking unit and braking resistance
86
87
88
133
152
167
1 Safety information and use notice points
1 Safety information and use notice points
To make ensure personal & equipment safety, this chapter must be read
carefully before the inverter come into use.
1.1 Safety precautions
There are three kinds of safety warnings in this manual as below
Symbol
!
!
Note
It may cause human death, serious injury or heavy property loss with wrong operation.
It may result body or device damage with wrong and timeless precautions under operation.
Should pay extra cautions when inverter in use under this symbol
Symbol description
1
1 Safety information and use notice points
g
Forbid to cut off the power source directly when inverter under running, acceleration or deceleration status. Power source could cut off when inverter completely in halt and standby status.
!
Otherwise user should be responsible for inverter and device
e and human injury.
dama
(1) Forbid to connect AC power source to output terminal U,V,W, otherwise it could cause inverter completely damage.
(2) Forbid to install inverter on flammable objects, otherwise it
may cause fire. (3) Do not install inverter in a environment with explosive gas, it may cause explosion. (4) Bare connection terminal should be insulation treatment after main loop connection, otherwise it may cause electric shock. (5) Do not operate inverter with wet hands when inverter power on, otherwise it may cause electric shock. (6) Inverter earth terminal should be well grounding connection. (7) Do not open the front cover for wiring when inverter power on. Inverter wiring and check must handle after 10 minutes of inverter power off. (8) Wiring connection should handle by qualified person and not allow to slip any conductive objects inside inverter, otherwise it may cause a electric shock or inverter damage. (9) when inverter stocked for more than 6 months, using voltage regulator to boost voltage up and keep inverter in standy status for 1 hour, otherwise it may cause electric shock and explosion.
(1) Forbid to connect control terminals except TA, TB, TC to AC 220V/380V signal, otherwise it may cause inverter completely damage.
!
(2) Do not install and run inverter when inverter damage or spare part less, otherwise it may cause fire or human injury. (3) inverter should install in a place where can accept itself weight, otherwise it may cause inverter drop down or belongings damage.
2
1 Safety information and use notice points
1.2 Application range
(1) This kind of inverter apply to 3 phase ac asynchronous motor only for general
industry.
(2) It should handle cautiously and consult with manufacturer when inverter apply
to high reliability required equipment which relevant to life, properties and safety device.
(3) This kind of inverter is the general motor control device in industry. When
inverter apply to dangerous equipment, safeguard should be considerable in
case of inverter failure.
1.3 Use notice points
(1) EN630/EN650A series inverter belong to voltage type inverter, and it is
normal with up temperature, noise and vibration of motor increasing over power frequency run slightly.
(2) It is required to match inverter with variable frequency motor running at low
speed with constant torque for long time. When match inverter with general asynchronous motor running at low speed, it should take measures to make motor heat dissipation or monitoring motor temperature in avoid of motor flash.
(3) It is necessary to take measures in advance for the damage caused for the bad
lubrication of the reduction box and wheel gear mechanical devices running at low speed for long time.
(4) It is necessary to assure at first that the use speed range of motor bearings and
mechanical devices, also the increasing of motor vibration and noise should be considered, when motor run over rated frequency.
(5) It is necessary to select the suitable brake assembly for hoisting device and big
inertia load to make sure the normal work when inverter stripping from power grid for the overcurrent or overvoltage failure.
(6) Inverter start and stop control through terminal or other normal command
channel, otherwise it may cause inverter damage via connecting inverter input terminal to big current switch just like contactor direct to start and stop inverter frequently.
(7) It is necessary to make sure inverter cut off from operation without output,
when inverter and motor connect through switch components just like contactor etc. Otherwise it will cause inverter damage.
(8) When inverter output frequency within some range, it may meet mechanical
resonance point of load device, through setting jump frequency to avoid it.
(9) Checking power supply voltage within allowed working range before usage,
3
1 Safety information and use notice points
otherwise, it need to change voltage or custom special voltage inverter.
(10)When inverter usage site altitude over1000 metersinverter should decrease
current to use, output current decrease about 10% of rated current per 1000 meters increase.
(11)Motor should do insulation check before first usage or reusage after lay aside
for long time. Checking method show as graph 1-1 below with 500V voltage type megohm meter , insulation resistance should not smaller than 5 M otherwise inverter maybe damaged.
(12)Forbid inverter output side to assemble capacitor to improve power factor or
anti-thunder dependent resistor etc, otherwise it may cause inverter fault trip or component damage show as graph 1-2.
U
EN630/EN650A
After wiring finish, short-circuit U,V,W to measure insulation resistance
W
motor
EN630/EN650A
U V
W
M
Fig.1-1 motor insulation check Fig.1-2 capacitor at output side forbidden
megohmm
Ground
4
2 Inverter Type and Specification
2 Inverter Type and Specification
2.1 Incoming inverter inspect
(1) Check if there is damage during transportation and inverter itself has damage
or fall-off parts. (2) Check if parts presented in packing list are all ready. (3) Please confirm nameplate data of the inverter is in line with your order
requirement.
Our product is guaranteed by strict quality system during manufacturing, packing, transportation etc., please contact our company or local agent rapidly if some careless omission or mistake arise, we’ll deal with it as soon as possible.
2.2 Type explanation
EN630–4T 0015
Code Name
EN630 series
EN650A series
Code Vo l. gr ad e
2S Single phase 220V
Three phase
4T
380V
Fig.2-1 Type description
2.3 Nameplate explanation
Nameplate presented as figure 2-2 with type and rating data at the bottom of
inverter right side.
EN630 INVERTER
TYPE: EN630-4T0015 SOURCE: 3PH 380V 50/60Hz OUTPUT: 1.5KW 3.7A
Fig.2-2 Nameplate
Series No.
Model
Rated input vol. And freq.
Motor power and output current
Serial No.
Manufacturer and origin
Match motor
Code
power (KW)
0004 0.4
0007 0.75
0015 1.5
5
2 Inverter Type and Specification
(op
2.4 Inverter type explanation
Table 2-1 inverter type explanation
Inverter type
EN630/EN650A-2S0004 2.5 0.4
EN630/EN650A-2S0007 4 0.75
EN630/EN650A-2S0015 7 1.5
EN630/EN650A-4T0007 2.3 0.75
EN630/EN650A-4T0015 3.7 1.5
Rated output
Current(A)
Adaptable motor
(KW)
2.5 Appearance and parts name explanation
Up cover plate
Operation keypad
digital tube
Digital potentiometer
Terminal wiring cover
Open here to connect brake resistor
tional)
Control cable inlet
vent
Input & output power cable inlet
Fig.2-3 Parts name sketch
2.6 Outer size & gross weight
Fig.2-4 outer dimension
6
2 Inverter Type and Specification
Table 2-2 mounting size
Inverter type
EN630/EN650A-2S0004
EN630/EN650A-2S0007 1.1
EN630/EN650A-2S0015 1.2
EN630/EN650A-4T0007 1.1 EN630/EN650A-4T0015 1.1
W
(mm) H (mm) D (mm)
89 148.5 112.5 124.7 74 138 5
D1
(mm) A (mm) B (mm)
Fix Hole
(mm)
GW.
(kg)
1
2.7 Outer size of keypad and its fixing box(unit:mm)
2.8 Product technic index and spec
Input
Output
Control
Performance
Fig. 2-5 EN-LED5-D keypad& Hole size of keypad
Item Item description
Rating volt.
frequency
Allowed volt
range
Vo l t age 0 ~380V
Frequency 0~600Hz
Over loading
capacity
Control mode
Velocity control
precision
1 phase 220V Gradesingle phase 220V, 50Hz/60Hz 3 phase 380V Grade3 phase 380V, 50Hz/60Hz 1 phase 220V Grade:200~260V; 3 phase 380V Grade:320~460V
150% of rated current for 1 minute
vector control, PG vector control, open-loop V/F control, torque control, PG torque control
±0.5% rated synchronous speedvector control); ±0.1% rated synchronous speedPG vector control); ±1% rated synchronous speedV/F control);
7
2 Inverter Type and Specification
p
by
g
g
jog
y
Speed regulation
range
Start-up torque
Speed fluctuation
Torque control
precision
Torque response
Frequency
precision
Analog
setting
Freq.
Digital
resolut
setting
ion
recision
Exterior impulse
Torque boost Automatic torque boostmanual torque boost 0.1~12.0%
V/F curve(volt.
Frequency
characteristic)
Acceleration Deceleration
curve
Power consumpt ion brake
brake
DC brake
jog
Multi-section
speed run
Inbuilt PID
controller
Automatic energy
saving run Automatic
voltage
regulate(AVR)
12000PG vector control 1100vector control); 150V/F control);
1.0Hz150% rated torqueV/F control);
0.5Hz150% rated torque (vector control) 0Hz180% rated torquePG vector control); ±0.3% rated synchronous speedvector control); ±0.1% rated synchronous speedPG vector control);
±10% rated torquevector controltorque control); ±5% rated torquePG vector controlPG torque control).
≤20ms(vector control); ≤10ms(PG vector control);
Digital setting:max. frequency×±0.01%;Analog setting:max. frequency×±0.5%
0.1% of max. frequency
0.01Hz
0.1% of max. frequency
Setting rated frequency at the range of 5~650Hz, constant torque, degressive torque 1, de degressive torque 3, self-defined V/F total 5 kinds of curve.
Two modes:strai acceleration and deceleration; 15 kinds of acceleration and deceleration timetime unit (0.01s, 0.1s, 1s) for option ,max. time for 1000 minutes.
inbuilt brake unitonly add brake resistor between(+)and PB.
Start, stop action for option, action frequency 0~15Hz,action current 0~100% of rated current,action time 0~30.0s
Jog frequency range:0Hz~up limit frequency and deceleration time 0.16000.0 seconds for setting.
Realized by inbuilt PLC or control terminal; with 15 section speed, each section speed with separately acceleration and deceleration time; with inbuilt PLC can achieve reserve when power down.
Convenient to make closed-loop control system
Optimize V/F curve automatically to achieve power saving run according to the load status.
Automaticall voltage fluctuation
ht line acceleration and deceleration; S curve
keep output voltage constant, when the power grid
choosing
ressive torque 2,
acceleration
8
Running
y
y
g
p
y
g
g
g
g
g
function
Input output
characteristic
Unique
function
keypad
Automatic
current limiting
carrier
modulation
Speed tracking
restart
running
command
specified channel
Running
frequency
specified channel
Binding function
Digital input
channel
Analog input
channel
Pulse output
channel
Analog output
channel
Rapid current
Monopulse
control
Fixed length
control
Timing control
Virtual terminal
Keypad display
Button Locked Lock all or part of the buttons
Current limited automatically under run mode in avoid of inverter over-current frequently to trip. Modulate carrier wave automatically according to the load characteristic.
Make rotating motor smoothly start without shocking
pad specified, control terminal specified, communication
Ke specified can switch through various means.
Main & auxiliar fine control. Digital specified, analo
ulse width specified, communication specified and others, which
can be switched by many means at any time.
Run command channel and frequenc together randomly and switch synchronously
Channel 7 for universal di channel 1 can be used as pulse input channel, with max. input 50KHz.
Channel 2 for analog input channel, AI1 can choose 420mA or 010V outputAI2 is differential input channel420mA or
-1010V for option.
0.1 20KHz pulse square signal output to achieve setting frequency, output frequency and other physical quantity output.
Channel 1 for analog signal output, AO can choose 420mA or 010V to achieve settin physical quantity output.
Limit inverter over current to the greatest point, and make it run
limit
more stably
Suitable for workin inverter start and stop, first press to start, then press to stop, and that cycle repeats. Its very simple and reliable.
Realize fixed length control
Timing control function: setting time range 0.1Min
6500.0Min Five control The parameters as settin voltage, output current can be displayed
specified to a realize one main adjusting and one
site where need one button to control
roup virtual input & output IO can realize simply logical
2 Inverter Type and Specification
specified, pulse specified,
specified channel can bind
ital input, max. Frequency 1KHz,
frequency, output frequency and other
frequency, output frequency, output
9
2 Inverter Type and Specification
g
y
g
Motor power on Shot circuit test, input & output phase loss protection, over-current protection, over volta
Protection function
Application site
Envi ronm
ent
struc
ture
Note
Altitude
Environment temperature
Environment humidity Smaller than 95%RHno drop condenses
Vibration Smaller than 5.9 M/S²(0.6g)
Storage temperature -40℃~+70℃
Protection grade IP20
Cooling mode Forced air cooling and natural
Installation mode
To get a perfect usage performance of the inverter, Please check and select right type according to this chapter before wiring.
It is necessary to select right type, otherwise it may cause motor
!
abnormal run or inverter damage.
voltage protection, over heat protection, overload protection, under load protection, rela protection and no stop protection under power off. Indoor, not bare to sunlight, no dust, no corrosive flammable gas, no vapor, no water drop or salt etc. Under 1000 meter.(above 1000 meter require to reduce volume to use, output current reduce about 10% of rated current per 1000 meter high
-10℃~+40 ( environment temperature between 40℃℃50 , need to reduce volume or strengthen heat sink )
Wall hanging
absorption protection, terminal
e protection, under
as, no
10
3 Installation and wiring
3 Installation and wiring
3.1 Installation ambient
3.1.1 The demands for installation ambient
(1) Installed in drafty indoor placethe ambient temperature should be within
-10ºC~40ºC,it needs external compulsory heat sink or reduce the volume if temperature is over than 40ºC.
(2) Avoid installing in places with direct sunlight, much dust, floating fiber and
metal powder.
(3) Don’t install in place with corrosive, explosive gas. (4) The humidity should be smaller than 95%RHwithout condensation water. (5) Installed in place of plane fixing vibration smaller than 5.9m/s²(0.6g). (6) Keep away from electromagnetic disturbance source and other electronic
apparatus sensible to electromagnetic disturbance.
3.1.2 Installation direction and space
(1) Normally the inverter should be mounted vertically, horizontal mounting will
seriously affect heat dissipation and the inverter must be used in lower volume.
(2) Demand for minimum mounting space and distanceplease see Fig.3-1. (3) When installing multiple inverters up and down, leading divider must be
applied between them, see fig. 3-2.
Exhaust
fan
50mm
above
Fig.3-1 mounting space Fig.3-2 mounting of multiple inverters
100mm above
100mm above
50mm
above
Leading divider
导流隔板
11
3 Installation and wiring
3.2 Parts disassembly and installation
3.2.1 Keyboard disassembly and installation (1) Disassembly
Let the forefinger press finger inlet on the keypadpress fixing flexible plate
on the top lightly,draw it outward, then you can disassemble the keypad.
(2) Assembly
First interface the fixed hook of on the bottom of keyboard with the keyboard installation claw of inverter, then press the fixed shrapnel on the top of keyboard to push it assemble well properly (keyboard assemble well when sounding of crisp).
3.2.2 Plastic cover disassembly and installation (1) Disassembly
Located the thumbs to the side bayonet,with thumbs press inside and pull upside at the same time until the bayonet open between cover and whole case, then pull back cover to make it off the inverter.
3.3 Wiring notice points
!
Assure power be cut off completely for above 10 m inutes before
wiring, otherwise there is danger of getting electric shock.
Forbid connecting power wire to output U, V, W of the inverter. If there is current leakage inside inverter, when current leaka ge
greater than 5mA for medium & big power inverter, inverter and motor must be earth grounding for safety assurance, and the diameter of earth grounding copper cable is greater than 3.5mm², resistor less than 10.
Before shipment compression resistance test of the inverter is
passed, so users should not conduct compression resistance test again.
Do not add absorbing capacitor or other resistance -capacitor
absorbing device between inverter and motor; also do not add electromagnetic contact, show as Fig.3-3
To provide inverter over -current protection in output side and
convenient maintenance under power off, it should be connected to power source through relay.
Relay, input & output circuit wiring (X1⑺~X7Y1Y2/DOTA
TBTCAI1AI2AO485A485B) should select greater than
0.75mm² stranded wire or shielding wire. One end of the shielding layer hang in the air, and the other end connect to inverter earth grounding terminal, connection wire shorter than 20m.
12
3 Installation and wiring
(1)Before wiring, assure power supply is cut off completely for 10 minutes and all LED indicator light extinguished. (2) Wiring can only be done by professional person trained and qualified. (3) Before power on, check if voltage grade of the inverter is in line with
!
that of power supply volt., otherwise will cause personnel injured and
L1(R)
device da
inverter
U
V
W
Fig.3-3 Forbid to use contactor and absorbing capacitor
3.4 Main loop terminal wiring
Power
三相
source
交流 电源
Air switch
空气开关
breaker
断路器)
contactor
接触器
Fig.3-4 main loop simple wiring
EN630/ EN650A
R S T
U
V
W
M
M
13
3 Installation and wiring
3.4.1 Connection between inverter and fitting parts
(1) Breaking device like isolation
Switch must assemble between power source and inverter to keep persona safety under repairing and
R S T N
inverter requirement for compulsory power off.
(2) There must be over-current
protection breaker or fuse in inverter power supply circuit to avoid failure expanding because of the second device failure.
(3) AC input reactor
When high harmonics between inverter
and power supply is strong which cannot
meet system requirement or input side
power factor need to improve, ac input reactor
can be added. (4) Contactor is used to power supply only,
do not use it to control inverter start and stop. (5) Input side EMI filter
EN630/EN650A
UVW
Optionally EMI filter to restrain high frequency
transduction interference and radio-frequency
interference from inverter power line. (6) Output side EMI filter
Choosing optionally EMI filter to
restrain radio-frequency Interference
and wire leakage current from inverter
output side.
Fig.3-5 connection of inverter and fitting parts
(7) AC output reactor
Installing AC output reactor is suggested
to avoid motor insulation damage, oversize current leakage and inverter
frequent protection when connecting wire between inverter and motor exceeds
50m. While to consider the voltage decrease issue of AC output rector, it can
follow to boost inverter input & output voltage or use smaller power motor to
avoid motor damage. (8) Safety earth ground wire
Inverter and motor must be earth ground connection, connection wire should
select as shorter and thicker as above 3.5mm² multi-core copper wire, and
earth grounding resistance smaller than10Ω.
14
空气开关
Isolation switch
断路器或熔断器
Breaker or fuse
Ac input reactor( In option)
交流输入电抗器(可选)
Contactor
接触器
Input EMI filter( In option)
输入EMI滤波器(可选)
TSR
(+)
制动单元(可选)
Brake unit( In option)
(-)
BrS0~10485A
Input EMI filter( In option)
输出EMI滤波器(可选)
Ac output reactor(Note 1
交流输出电抗器(可选)
M
3 Installation and wiring
t
3.4.2 Main loop terminal wiring
Main loop input output terminal show as table 3-1.
Table 3-1 main loop input output terminal description
Adapted type Main loop terminal Terminal name Function description
EN630/EN650A-2S0004
EN630/EN650A-2S0015
EN630/EN650A-4T0007
EN630/EN650A-4T0015
L1(R)
L2(S)
L3(T)
U V
U V
W
48
L1
L2
UVW
L1(R)L2(S)L3(T)
UVW
Zero line
Live line
Grounding terminal 3 phase AC output terminal
3 phase AC input terminal
Grounding terminal 3 phase AC output terminal
3.5 Basic running wiring diagram
Note 1When X1X7 terminal input signal low electric level valid , push SW1 to “L” side. Note 2When X1X7 terminal input signal high electric level valid , push SW1 to “H” side.
Breaker
Power source
Note 2
Multifunction select 1
Multifunction select 2
Multifunction select 3
Multifunction select 4
Multifunction select 5
Multifunction select 6
Multifunction selec
Note 1
Speed command
0~10V or 4~20mA
7
-10~10V
P+
L1(R) L2(S)
H
L3(T)
+10V
X1
X2
X3
Internal optocoupler isolation input
X4
X5
X6
X7
(Multifunction select 7 can use as high speed pulse input)
COM
+10V
AI2
AI1
GND
Fig.3-6 basic wiring diagram
Brake resistor (external, fitting parts: connect to
right side of inverter)
PB
SW1
L
EN630/EN650A
Y2/DO
Y1
+24V
485A
485B
U V
W
GND
AO
COM
2 circuit open collector output
Provide +24V power source outside
TA
Fault relay output
TB
TC
M
Analog meter 4-20mA current signal or 0~10V voltage signal
frequency meter output 24V pulse signal
Standard 485 communication
15
3 Installation and wiring
y
3.6 Control loop collocation and wiring
3.6.1 Relative location and function for control board terminal and slide
switch
Control board terminal and slide switch location show as Fig 3-7. User terminal function explanation can be seen in table 3-2The setting
description and function of slide switch check table3-3, terminal CN3 is for manufacturer usage. Please do the right terminal wiring and setting to the switch on control board before using inverter and it is suggested to use greater than 24 AWG cable to connect terminal.
Fig 3-7 sketch map of CPU board
T able 3-2 function description of terminal provided for user
No. Function Description
CON1 Fault relay signal output
External terminal input &
CN2
output quantity control
when inverter alarm failure, the rela will close.
Use the terminal when external terminal to control inverter operate.
16
open normal switch
3 Installation and wiring
g
g
Table 3-3 Slide switch function description for users
No. Function Default
Analog AO output,0~10V & 420mA switch.
SW4
Locate “V” side, 0~10V output;locate “I” side,4~20mA output
Analog AI1 input,0~10V & 420mA switch.
SW3
Locate “V” side,0~10V input;locate “I” side,4~20mA input
Analog AI2 input,-10~10V & 420mA switch.
SW5
Locate “V” side,-10~10V inputlocate “I” side,4~20mA input
Xi terminal input valid electric level switch:locate “H” side, Xi input hi
SW1
electric level valid(valid voltage range 15~30V);locate “L” side,Xi input low electric level valid(valid voltage range 0~6V)
010V
010V
-10~10V
h
Low electric
level valid
3.6.2 Descriptions for control board terminal
CN2 terminal layout as following
X1 X2 X3 X4 X5 COM X6 X7 485A
+10V
AI1 AI2 GND AO Y2/DO +24V Y1 485B
CN2 terminal function description show as Table 3-4
T able 3-4 function table for control board terminal
Symb
Type
Multfun ction input terminal
+10V +10V power source
COM
GND
Description Terminal Function Specification
ol
X1 Multifunction input 1
X2 Multifunction input 2
X3 Multifunction input 3
X4 Multifunction input 4
X5 Multifunction input 5
X6 Multifunction input 6
Multifunction input 7/
X7
high-speed pulse input
Common terminal +24V power negative polarity
+10V power ne polarity
Programmable defined as multifunction switch quantity input terminal, see switch quantity input function parameter (F08 group) input terminal description.
Provide power source +10V outside(negative polarityGND) +24V earth
Analog signal and +10V
ative
power source reference
Input impedance: R=2K Max. input frequency:200Hz X6、X7 can used as encoder input Max. input frequency:50KHz Input voltage range:15 30V
Max. output current:10mA
17
3 Installation and wiring
Analog
SW5.
polarity:COM)
Open circuit collector
Open circuit collector
/ high
speed pulse input
frequency max. is 20KHz.
AI1 Analog input AI1
inpu
AI2 Analog input AI2
Analog
function
terminal
AO Analog output
output
+24V +24V power source
Multi-
output
Y1
Y2/D
O
output terminal 1
output terminal 2
terminal
Accept analog voltage/current quantity input,voltage, current selected by switch SW3 factory default is voltage. (referenceGND)
Accept analog voltage quantity input,voltage, current selected by switch
Provide analog voltage/current quantity output,output voltage/ output current selected by switch SW4,factory default is output voltage. (referenceGND) Provide power source +24V outside(negative
Programmable defined as multi-function pulse signal output terminal, particulars see switch quantity, analog quantity function parameter (F09 Group) terminal introduce
Input voltage range:0~ 10V (Input impedance 20KΩ) Input current range4 20mA (Input impedance 250Ω) resolution1/4000 Input voltage range:-10~ 10V (Input impedance 20KΩ) resolution:1/2000
current output range:4~ 20mA voltage output range:0~ 10V
Max. output current:100mA
Max. output voltage:30V Max. output current:50mA
Through F00.22 to select terminal output means as open collector output, with same specification as Y terminal, when used to high pulse output: output pulse voltage is 24V, output
RS485 terminal function description show as Table 3-5
Table 3-5 RS485 terminal function on control board
Type Symbol Description Terminal Function Specification
communi
cation
(4) terminal CON1, layout as following
(5) CON1 terminal function description show as Table 3-6
18
485A
485 communicatio n interface
485 differential signal positive terminal
Standard 485 communication port should use shielding wire or twisted wire.
3 Installation and wiring
Table 3-6 CON1 terminal function on control board
Type Symbol Description Terminal Function Specification
Relay output
terminal
TA
TB
TC
Fault output relay
normalTB-TC close,TA-TC open alarmTB-TC open,TA-TC close
TB-TC: close normal,TA - TC :open normal. Contactor capacity AC250V/2A (COSΦ=1) AC250V/1A (COSΦ=0.4) DC30V/1A
3.6.3 Analog input&output terminal wiring
(1) AI1 receive analog voltage signal input, wire as below
or4~20mA
+
0~+10V
hield cable near-end earth
S
grounding
+10V
EN630/EN6
AI1
50A
GND
Fig.3-8 AI1 terminal wiring diagram
(2) AI2 receive analog signal input, input voltage
-10~+10V20mA
+
or 4~20mA
Shield cable near-end
earth grounding
wire as below
(-10~10V)and input current (4~20mA),
+10V
EN630/
AI2
EN650A
GND
Fig.3-9 AI2 terminal wiring diagram
(3) analog output terminal AO wire
analog output terminal AO external connect to analog meter can indicate
several physical quantity, wire as below
EN630/ EN650A
AOL1
GNDL2
Analog meter
Fig.3-10 AO terminal wiring diagram
19
3 Installation and wiring
(1) Under analog input mode, filter capacitor or common mode choke can be installed between AI1 and GND or AI2 and GND. (2) Analog input and output signal can be interfered easily by ambient environment, it need use shield cable for connection and
Note
earth grounding well as short as possible.
3.6.4 Communication terminal wiring
EN630/EN650A inverter provide RS485 serial communication interface to
user.
The following wire connection can make up of single-main single-sub
control system or single-main multi-sub control system. To use host computer
software(PC or PLC controller)can realize real time monitoring and operation to
inverterand to achieve complicated run control like long-distance control, high
degree automation. It can also use one host inverter and others slave inverter to
make up of the cascade or synchronous control inverter network.
Inverter RS485 interface and other device with RS485 interface wire connection
show as following
EN630
/EN650A
RS485
A(485+)
B(485-)
A(485+)
B(485-)
Device with RS485 o
EN630 /EN650A
r
Fig.3-11 Communication terminal wiring
20
3 Installation and wiring
⑵ Inverter RS485 interface and host computer (device with RS232 interface)
connection
EN630/EN650A inverter
description name
Signal B
Signal A
RS232/RS485 converter
name description
B
A
+5V
TXD
RXD
GND
Shield cable
Host computer
Signal
Pin No.
shell
RXD 2
TXD 3
GND 5
DTR 4
DSR 6
RI 9
CD 1
RTS 7
CTS 8
Fig.3-12 RS485 communication wiring
3.7 Installation guidance of anti-interference
Inverter main circuit consist of high power semiconductor and switch component, for which will generate electromagnetic noise when working, and to avoid or reduce inverter interference to ambient environment, this chapter introduce installation means to restrain interference from aspect of interference restrain, field wiring, system earth grounding, leakage current and power filter usage.
3.7.1 noise interference restraining
Inverter interference generating for run may have effect to nearby electronic device and the effect depend on the inverter installation surrounding electromagnetic environment and the restrain interference ability of the device.
1interference noise type
Because of inverter working principle, there are mainly 3 kinds of noise interference source:
⑴ circuit conduction interference; ⑵ space emission interference; ⑶ electromagnetic induction interference;
21
3 Installation and wiring
ductio
p
Circuit conduction interference
Leak current
漏电流接
earth grounding
地线回路
wire loop
干扰
interference
route
路径
2noise transmission route
22
Power wire high
电源线高次
harmonic current
谐波电流传
conduction
导干
interference
route
路径
Inverter main circuit
变频器的主回路
switch and switch
开关与开关电源
ower radio
的射频干扰
interference
路径
route
Fig.3-13 interference noise type
Sensor power
sensor
Fig.3-14 noise interference transmission route diagram
Interference Type
Space emission interference
Motor wire
电机线
U,V,W radio
UVW
interference
的射频干扰
路径
route
inverter
motor
Input wire induction
Electromagnetic induction interference
输入线
感应
route
路径
Power wire
电源线
R,S,T radio
RST
interference
的射频干扰
route
路径
Wireless device
Inverter power
变频器功率
component
部件感应
n
in
route
路径
TV
meter
Output wire induction
输出线
感应
路径
route
3 Installation and wiring
g
p
g
g
3Basic countermeasure for restrain interference
Table 3-7 interference restrain countermeasure
Noise
spread
road
③④⑤
⑥⑦⑧
Earth up of the closed-loop and leakage current of inverter earth grounding cable will make device perform wrong action. It will decrease wrong action when device not connect to earth grounding. When the power of same power source, high harmonic generating from inverter will transmit the voltage and current along with the power line which will interfere other devices within the same power source system. Take some restraining measures as belowinstall electromagnetic noise filter at inverter input end; use isolation transformer to isolate other devices; connect power end of peripheral device to remote power gridadd power ferrite filter magnetic ring to inverter R、S、T three phase wire to restrain high harmonic current conduction
Keep other sensitive devices and si inverter. it should use shield wire and make the shield layer single end earth grounding. Besides keep distance from inverter and its input & output wire as possible as. When signal wire need to intersect with strong current cable, it should make them orthogonal crossing not parallel. Install high frequency noise filter (ferrite common code choke, also called magnetic ring) at the bottom end of the inverter input & output to restrain radio frequency interference of dynamic wire effectively. Motor cable should be placed in protective object with large thickness, such as placed in larger thickness(over 2mm) pipeline or buried in cemented tank. Putting dynamic wire in metal tube and connect to earth grounding with shield wire (motor cable use 4-core cable, one side is earthed through the inverter, the other side
connected to motor casing). To prevent wire parallel or bundled of stron should keep away from inverter assemble device, and wiring should away from inverter R,S,T,U,V,W power line. Devices with high field and high magnetic field should notice the corresponding installation position of inverter and keep distance and orthogonal crossing.
Countermeasure of weakening effect
rounding cable of peripheral device and inverter wiring make
eripheral device and inverter power belong to the
nal wire installed away from
and weak current, it
3.7.2 Field wiring and earth grounding
inverter terminal motor connection wire ⑴(U,V,W terminal output wire)and inverter terminal power connection wireR,S,T terminal input wire)should
keep distance enough as more as 30cm
23
3 Installation and wiring
U⑵ ,V,W terminal 3 motor wires should be placed in metal tube or metal wiring
tank as possible as. Generally control signal wire should use shield cable, when shield layer
connect to inverter terminal, it should be the single end earth grounding
which closed to inverter side.
Inverter terminal earth grounding cable must directly connect to floor, it cannot
connect to earth grounding through other device.
⑸ strong current cable(R,S,T,U,V,W) cannot parallel wiring closely with control
signal wire, and bundled together is prohibited. It should keep distance from
over 2060 cm(relative to strong current size). When it’s necessary to intersect,
it should be orthogonal crossing, show as Fig.3-15.
电源线或电动机线
Power wire or motor cable
控制信号线
Control signal wire
Fig.3-15 system wiring demand
earth grounding wire for strong current should separately connect to earth
grounding with control signal and sensor earth grounding wire for weak current.
Forbid to connect inverter input terminal(R,S,T) to other devices.
3.7.3 long distance wiring & Leak current and countermeasure
When inverter connect to motor in a long distance, high harmonic wave
through distributed capacitance will generate leak current to earth and
wire-to-wire. Restraining methods as below:
install ferrite magnetic ring or output reactor at the inverter output terminal.
When rea ctor in stalle d with r ated voltage drop more 5% and long wiring to U, V, W terminal, it would reduce motor’s voltage apparently. When motor run at full load, it is possible to flash
!
motor, and it should be used by derating or boosting input and output voltage.
24
3 Installation and wiring
(2) as carrier frequency low, the motor noise would increase accordingly.
3.7.4 Installation demand for electromagnetic on-off electronic device
It should pay attention that surge absorber must be installed when electromagnetic on-off electronic device like relay, electromagnetic contactor and electromagnetic iron generating noise easily and largely installed near to inverter or in the same control cabinet, show as Fig. 3-16.
Inverter or
变频器或其
other devices
它电气设备
diode
二极管
压敏电阻器
varistor
filter
RC-滤波器
+
24V
DC
_
220V
AC
220V
AC
Fig.3-16 install demand for electromagnetic on-off device
25
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