Empire Products SR-18T-3, SR-30T-3, SR-10T-3 User Manual

INSTALLATION INSTRUCTIONS
AND
OWNER'S MANUAL
UNVENTED
ROOM HEATER
MODELS
SR-10T-3 SR-18T-3 SR-30T-3
SR-30T SHOWN
Installer: Please leave these instructions with the consumer.
Consumer: Please retain these instructions for future use.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
— Installation and service must be
performed by a qualified installer, service agency or the gas supplier.
MAY 2004
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate com­bustion and ventilation air must be pro­vided. Refer to page 6.
WARNING: If not installed, operated and maintained in accordance with the manu­facturer's instructions, this product could expose you to substances in fuel or from fuel combustion which can cause death or serious illness.
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS Water vapor is a by-product of gas combustion. An unvented room heater produces approximately one (1) ounce (30ml) of water for every 1,000 BTU's (.3KW's) of gas input per hour. Refer to page 6.
16009-1-0504 Page 1
TABLE OF CONTENTS
SECTION PAGE
Important Safety Information ..................................................................................................................... 3
Safety Information for Users of LP Gas ..................................................................................................... 4
Introduction ................................................................................................................................................ 5
Specifications ............................................................................................................................................. 5
Water Vapor: A By-Product of Unvented Room Heaters .......................................................................... 6
Provisions for Adequate Combustion and Ventilation Air......................................................................... 6
Gas Supply.................................................................................................................................................. 7
SR-10T Clearances ..................................................................................................................................... 8
SR-18T Clearances ..................................................................................................................................... 9
SR-30T Clearances ..................................................................................................................................... 9
Wall Mount Installation ....................................................................................................................... 10-11
Optional Floor Stand Installation ............................................................................................................. 11
Lighting Instructions ................................................................................................................................ 12
Main Burner Flame Characteristics .......................................................................................................... 13
Pilot Flame Characteristics ....................................................................................................................... 14
Thermostat Operation ............................................................................................................................... 14
Appliance Maintenance ............................................................................................................................ 15
Troubleshooting ........................................................................................................................................ 16
How to Order Repair Parts ....................................................................................................................... 16
SR-10T Parts List ..................................................................................................................................... 16
SR-18T and SR-30T Parts List ................................................................................................................. 17
SR-10T Parts View ................................................................................................................................... 18
SR-18T Parts View ................................................................................................................................... 19
SR-30T Parts View ................................................................................................................................... 20
Optional Blower Installation Instructions............................................................................................ 21-22
Service Notes ............................................................................................................................................ 23
Page 2 16009-1-0504
IMPORTANT SAFETY INFORMATION
THIS IS A HEATING APPLIANCE
DO NOT OPERATE THIS APPLIANCE WITHOUT FRONT PANEL INSTALLED.
• An unvented room heater having an input rating of more than 6,000 Btu per hour shall not be installed in a bathroom.
• An unvented room heater having an input rating of more than 10,000 Btu per hour shall not be installed in a bedroom or bathroom.
• Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
• Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition.
• Young children should be carefully supervised when they are in the same room with the appliance.
• Do not place clothing or other flammable material on or near the appliance.
• Due to high surface temperatures, keep children, clothing and furniture away.
• Installation and repair should be done by a QUALIFIED SERVICE PERSON. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
• DO NOT use this room heater if any part has been under water. Immediately call a qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
• WARNING: ANY CHANGE TO THIS HEATER OR ITS
CONTROLS CAN BE DANGEROUS.
Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the heater.
• Keep appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids
• WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.
WARNING
When used without adequate combustion and ventilation air, heater may give off CARBON MONOXIDE, an odor­less, poisonous gas.
Do not install heater until all necessary provisions are made for combustion and ventilation air. Consult the written instructions provided with the heater for infor­mation concerning combustion and ventilation air. In the absence of instructions, refer to the National Fuel Gas Code, ANSI Z223.1, Section 5.3 or applicable local codes.
This heater is equipped with a PILOT LIGHT SAFETY SYSTEM designed to turn off the heater if not enough fresh air is available.
DO NOT TAMPER WITH PILOT LIGHT SAFETY SYSTEM!
If heater shuts off, do not relight until you provide fresh air.
If heater keeps shutting off, have it serviced. Keep burner and control compartment clean.
CARBON MONOXIDE POISONING MAY LEAD TO DEATH.
Early signs of carbon monoxide poisoning resemble the flu, with headache, dizziness and/or nausea. If you have these signs, heater may not be working properly. Get fresh air at once! Have heater serviced.
Some people — pregnant women, persons with heart or lung disease, anemia, those under the influence of alcohol, those at high altitudes — are more affected by carbon monoxide than others.
The pilot light safety system senses the depletion of oxygen at its location. If this heater is installed in a structure having a high vertical dimension, the possibility exists that the oxygen supply at the higher levels will be less than that at the heater. In this type of application, a fan to circulate the structure air will minimize this effect. The use of this fan will also improve the comfort level in the structure. When a fan is used to circulate air, it should be located so that the air flow is not directed at the burner.
16009-1-0504 Page 3
SAFETY INFORMATION FOR USERS OF LP-GAS
Propane (LP-Gas) is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precau­tions which can protect both you and your family from an accident. Read them carefully now, then review them point
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That's your signal to go into immediate action!
Do not operate electric switches, light matches, use your phone. Do not do anything that could ignite the gas.
Get everyone out of the building, vehicle, trailer, or area. Do that IMMEDIATELY.
Close all gas tank or cylinder supply valves.
LP-Gas is heavier than air and may settle in low areas such as basements. When you have reason to suspect a gas leak, keep out of basements and other low areas. Stay out until firefighters declare them to be safe.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell the odor of the chemical put into the gas. You must find out if you can smell the odorant in propane. Smoking can decrease your
ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.
The odorant in LP-gas is colorless, and it can fade under some circumstances. For example, if there is an underground
leak, the movement of the gas through soil can filter the odorant. Odorants in LP-Gas also are subject to oxidation. This fading can
by point with the members of your household. Someday when there may not be a minute to lose, everyone's safety will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more informa­tion, please contact your gas supplier.
Use your neighbor's phone and call a trained LP-Gas service person and the fire department. Even though you may not continue to smell gas, do not turn on the gas again. Do not re­enter the building, vehicle, trailer, or area.
Finally, let the service man and firefighters check for escaped gas. Have them air out the area before you return. Properly trained LP-Gas service people should repair the leak, then check and relight the gas appliance for you.
occur if there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could vary at different levels. Since it is heavier than air, there may be more odor at lower levels. Always be sensitive to the slightest gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.
SOME POINTS TO REMEMBER
Learn to recognize the odor of LP-gas. Your local LP-Gas
Dealer can give you a "Scratch and Sniff" pamphlet. Use it to find out what the propane odor smells like. If you suspect that your LP-Gas has a weak or abnormal odor, call your LP-Gas Dealer.
• If you are not qualified, do not light pilot lights, perform service, or make adjustments to appliances on the LP-Gas system. If you are qualified, consciously think about the odor of LP-Gas prior to and while lighting pilot lights or perform­ing service or making adjustments.
• Sometimes a basement or a closed-up house has a musty smell that can cover up the LP-Gas odor. Do not try to light pilot lights, perform service, or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP-Gas.
• Odor fade, due to oxidation by rust or adsorption on walls of new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or cylinders are placed in service. Odor fade can occur in new tanks, or reinstalled old tanks, if they are filled and allowed
Page 4 16009-1-0504
to set too long before refilling. Cylinders and tanks which have been out of service for a time may develop internal rust which will cause odor fade. If such conditions are suspected to exist, a periodic sniff test of the gas is advisable. If you
have any question about the gas odor, call your LP-gas dealer. A periodic sniff test of the LP-gas is a good safety measure under any condition.
• If, at any time, you do not smell the LP-Gas odorant and you think you should, assume you have a leak. Then take the same immediate action recommended above for the occasion when you do detect the odorized LP-Gas.
• If you experience a complete "gas out," (the container is under no vapor pressure), turn the tank valve off immedi­ately. If the container valve is left on, the container may draw in some air through openings such as pilot light orifices. If this occurs, some new internal rusting could occur. If the valve is left open, then treat the container as a new tank. Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty.
INTRODUCTION
Instructions to Installer
1. Installer must leave instruction manual with owner after installation.
2. Installer must have owner fill out and mail warranty card supplied with unvented room heater.
3. Installer should show owner how to start and operate unvented room heater.
Always consult your local Building Department regarding regulations, codes or ordinances which apply to the installation of an unvented room heater.
This appliance may be installed in an aftermarket* permanently located, manufactured (mobile) home, where not prohibited by state or local codes.
*Aftermarket: Completion of sale, not for purpose of resale, from
the manufacturer.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
General Information
This appliance is design certified in accordance with American National Standards Institute Z21.11.2b by the Canadian Standards Association Laboratories as an Unvented Room Heater and shall be installed according to these instructions.
Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change.
Important
All correspondence should refer to complete Model Number, Serial Number and type of gas.
Well Head Gas Installations
Some natural gas utilities use "well head" gas. This may affect the Btu output of the unit. Contact the gas company for the heating value. Contact the manufacturer or your gas company before changing spud/orifice size.
Qualified Installing Agency
Installation and replacement of gas piping, gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency. The term "qualified agency" means any individual, firm, corporation, or company that either in person or through a representative is engaged in and is responsible for (a) the installation, testing, or replacement of gas piping or (b) the connection, installation, testing, repair, or servicing of equipment; that is experienced in such work; that is familiar with all precautions required, and that has complied with all the requirements of the authority having jurisdiction.
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1 (latest edition).*
*Available from the American National Standards Institute, Inc., 11 West 42nd St., New York, N.Y. 10036.
High Altitudes
For altitudes/elevations above 2,000 feet (610m) ratings should be reduced at the rate of 4 percent for each 1,000 feet (305m) above sea level. Contact the manufacturer or your gas company before changing spud/orifice size.
SPECIFICATIONS
Model SR-10T SR-18T SR-30T
Input BTU/HR (KW/H) Five Plaques 30,000 (8.8)
BTU/HR (KW/H) Three Plaques 18,000 (5.3)
BTU/HR (KW/H) One Plaque 10,000 (2.9) — Height 22" (559mm) 22" (559mm) 22" (559mm) Width 11 7/8" (302mm) 18" (457mm) 24 1/8" (613mm) Depth 6 1/2" (165mm) 6 1/2" (165mm) 6 1/2" (165mm) Gas Inlet 3/8" (10mm) 3/8" (10mm) 3/8" (10mm)
Accessories
Blower SRB-18T SRB-30T Floor Stand SRS-10* SRS-18 SRS-30
*Floor stand can not be used in a bedroom installation. SR-10T must be wall mounted in a bedroom installation.
The bathroom or bedroom must be an unconfined space. ANSI Z223.1/NFPA54 defines an unconfined space as “a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8m3 per kw) of the aggregate input rating of all appliances installed in that space.”
16009-1-0504 Page 5
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS
Water vapor is a by-product of gas combustion. An unvented room heater produces approximately one (1) ounce (30ml) of water for every 1,000 BTU's (.3KW's) of gas input per hour.
Unvented room heaters must be used as supplemental heat (a room) rather than a primary heat source (an entire house). In most supplemental heat applications, the water vapor does not create a problem. In most applications, the water vapor enhances the low humidity atmosphere experienced during cold weather.
The following steps will help insure that water vapor does not become a problem.
1. Be sure the heater is sized properly for the application, including ample combustion air and circulation air.
2. If high humidity is experienced, a dehumidifier may be used to help lower the water vapor content of the air.
3. Do not use an unvented room heater as the primary heat source (an entire house).
PROVISIONS FOR ADEQUATE COMBUSTION & VENTILATION AIR
This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air.
The National Fuel Gas Code, ANSI Z223.1 defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating di­rectly with the space in which the appliances are installed, through openings not furnished with doors, are considered a part of the unconfined space.
The following example is for determining the volume of a typical area in which the SR-30T may be located and for determining if this area fits the definition of an unconfined space.
The input of the SR-30T is 30,000 Btu per hour. Based on the 50 cubic feet per 1,000 Btu per hour formula, the minimum area that is an unconfined space for installation of the SR-30T is 1,500 cubic feet, 50 cubic feet x 30 = 1,500 cubic feet. To determine the cubic feet of the area in which the SR-30T is to be installed, measure the length, width and height of the area. Example: The area measures 16 feet in length, 12 feet in width and 8 feet in height, the area is 1,536 cubic feet. The SR-30T can be installed in this unconfined space with no requirement to provide addi­tional combustion and ventilation air.
Warning: If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code, ANSI Z223.1, Section 5.3 or applicable local codes.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is defined as construction where:
a. Walls and ceilings exposed to the outside atmosphere have
a continuous water vapor retarder with a rating of one perm or less with openings gasketed or sealed, and
b. Weatherstripping has been added on openable windows
and doors, and
c. Caulking or sealants are applied to areas such as joints
around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings.
If the SR-30T heater is installed in a building of unusually tight construction, adequate air for combustion, ventilation and dilu­tion of flue gases shall be provided in accordance with ANSI Z223.1/NFPA54.
Page 6 16009-1-0504
GAS SUPPLY
The gas line can be routed either through the floor or wall. The gas line opening should be made at this time. Location of the opening will be determined by the position of floor joists and the valve and union used for servicing.
Gas Supply
Check all local codes for requirements, especially for the size and type of gas supply line required.
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe Tubing, Type L
(Feet) Inside Diameter Outside Diameter
Nat. L.P. Nat. L.P.
0-10 1/2" 3/8" 1/2" 3/8"
1.3 cm 1.0 cm 1.3 cm 1.0 cm
10-40 1/2" 1/2" 5/8" 1/2"
1.3 cm 1.3 cm 1.6 cm 1.3 cm
40-100 1/2" 1/2" 3/4" 1/2"
1.3 cm 1.3 cm 1.9 cm 1.3 cm
100-150 3/4" 1/2" 7/8" 3/4"
1.9 cm 1.3 cm 2.2 cm 1.9 cm
Note: Never use plastic pipe. Check to confirm whether your local codes allow copper tubing or galvanized.
Note: Since some municipalities have additional local codes, it is always best to consult your local authority and installation code.
Dimensions Apply to SR-10T, SR-18T and SR-30T
Figure 1
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock..
A manual main gas cock should be located in the vicinity of the unit. Where none exists, or where its size or location is not adequate, contact your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases. The gas lines must be checked for leaks by the installer. This should be done with a soap solution watching for bubbles on all exposed connec­tions, and if unexposed, a pressure test should be made.
Never use an exposed flame to check for leaks. Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with appliance connected; control valve will sustain damage!
16009-1-0504 Page 7
A gas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing. It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet. This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may collect.
Figure 2
Method of Installing a Tee Fitting Sediment Trap (Figure 2)
The use of the following gas connectors is recommended: — ANS Z21.24 Appliance Connectors of Corrugated Metal
Tubing and Fittings
— ANS Z21.45 Assembled Flexible Appliance Connectors of
Other Than All-Metal Construction The above connectors may be used if acceptable by the authority having jurisdiction.
Pressure Testing of the Gas Supply System
1. To check the inlet pressure to the gas valve, a 1/8" (3mm)
N.P.T. plugged tapping, accessible for test gauge connection, must be placed immediately upstream of the gas supply connection to the appliance.
2. The appliance and its appliance main gas valve must be
disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/ 2 psig (3.5 kPa).
3. The appliance must be isolated from the gas supply piping
system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
Attention! If one of the above procedures results in pressures in excess of 1/2 psig (14" w.c.) (3.5 kPa) on the appliance gas valve, it will result in a hazardous condition.
Checking Manifold Pressure
Natural gas will have a manifold pressure of approximately 6.0" w.c. (1.49kPa) at the pressure regulator outlet with the inlet pressure to the pressure regulator from a minimum of 7.0" w.c. (1.743kPa) for the purpose of input adjustment to a maximum of
10.5" w.c. (2.615kPa). Propane/LP gas will have a manifold pressure approximately 10.0" w.c. (2.49kPa) at the pressure regulator outlet with the inlet pressure to the pressure regulator from a minimum of 11.0" w.c. (2.739kPa) for the purpose of input adjustment to a maximum of 13.0" w.c. (3.237kPa).
A test gage connection is located downstream of the gas appliance pressure regulator for measuring gas pressure. The connection is a 1/8 inch (3mm) N.P.T. plugged tapping.
SR-10T CLEARANCES
When facing the front of the appliance the following minimum clearances to combustible construction must be maintained.
Left side 6 inches (152mm). Right side 6 inches (152mm). Do not install in alcove or closet. Rear wall 0 inches (0mm). Ceiling 24 inches (610mm). Minimum vertical clearance from a projection above the appliance (shelves, window sills, etc.) 14 inches (356mm). Maximum horizontal extension of projection above the appliance 12 inches (305mm). Floor (top surface of carpeting, tile, etc.) 2 inches (51mm).
Provide adequate clearances around air openings.
Adequate accessibility clearances for purposes of servicing and proper operation must be provided.
24 " MIN (610mm)
14" MIN
(356mm)
6 " MIN
(152mm)
6 "MIN
(152mm)
24 " MIN (610mm)
2 " MIN (51mm)
14" MIN
(356mm)
0" (0mm) CLEARANCE TO REAR WALL
Figure 4 (SR-10T)
12" MAX (305mm)
2 " MIN
(51mm)
Figure 3 (SR-10T)
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