Empire Comfort Systems Tahoe DVP36PP32EN-1, Tahoe DVP36PP32EP-1, Tahoe DVP36SP32EN-1, Tahoe DVP36SP32EP-1 Installation Instructions And Owner's Manual

GAS-FIRED
AND
OWNER’S MANUAL
The Tahoe Direct Vent Zero Clearance Gas
Fireplace Heater
Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference.
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may re­sult causing property damage, personal injury or loss of life.
DIRECT VENT
GAS FIREPLACE HEATER
MODEL SERIES
DVP36PP32EN-1
DVP36PP32EP-1
DVP36SP32EN-1
DVP36SP32EP-1
UL FILE NO. MH30033
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas sup­plier.
WARNING: If not installed, operated and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or from fuel combustion which can cause death or seri ous illness.
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by state or local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not
-
convertible for use with other gases, unless a certified kit is used.
Page 1
TABLE OF CONTENTS
Section Page
Carton Contents ..............................................................................................................................................................3
Hardware Package ..........................................................................................................................................................3
Important Safety Information .........................................................................................................................................4
Safety Information for Users of LP Gas .........................................................................................................................
Requirements for Massachusetts .....................................................................................................................................6
Introduction .....................................................................................................................................................................7
Specifications ..................................................................................................................................................................
Fireplace Dimensions ......................................................................................................................................................9
Clearances .....................................................................................................................................................................10
Optional EMPT Series Mantel Installation - Peninsula Models Only ..........................................................................11
Locating Fireplace ........................................................................................................................................................12
Gas Supply ....................................................................................................................................................................13
Rear Vent Conversion ...................................................................................................................................................
Special Vent Systems ....................................................................................................................................................
Planning Installation .....................................................................................................................................................15
Fireplace Installation Instructions ........................................................................................................................... 15-16
Installation ............................................................................................................................................................... 17-19
Venting Fireplace - Top ..........................................................................................................................................
DVVK-4FV Direct Vent Termination Kit ...............................................................................................................
Examples - Top Vent Run .............................................................................................................................................
Venting Fireplace - Rear ..............................................................................................................................................
Examples - Rear Vent Run ............................................................................................................................................
Termination Clearances ................................................................................................................................................
Vent Clearances .............................................................................................................................................................
Vent System Identification ............................................................................................................................................
Framing and Finishing ............................................................................................................................................ 36-37
Horizontal Termination .................................................................................................................................................
DVVK-4RE Vent Kit Installation Instructions .......................................................................................................
DVVK-4F Flex Vent Instructions .................................................................................................................................
Vertical Termination ................................................................................................................................................
Placement of Glowing Embers .....................................................................................................................................45
Operation Instructions / Flame Appearance ..................................................................................................................
Operating Instructions ............................................................................................................................................. 47-48
Standing Pilot Wiring Diagram .....................................................................................................................................
Standing Pilot Lighting Instructions .............................................................................................................................50
Standing Pilot Troubleshooting ....................................................................................................................................
Maintenance and Service ..............................................................................................................................................52
Parts List .......................................................................................................................................................................53
DVP36SP Parts View ....................................................................................................................................................
DVP36PP Parts View ....................................................................................................................................................
Wiring Instructions for Installing a Dual Switch / Receptacle .....................................................................................
Accent Lamp .................................................................................................................................................................57
Optional FBB5 Blower Installation Instructions .................................................................................................... 58-60
Accessories ...................................................................................................................................................................61
How To Order Repair Parts ...........................................................................................................................................
Service Notes .......................................................................................................................................................... 62-63
5
8
14 14
20-22 23-29
30 31 32 33 34 35
38
39-41
42
43-44
46
49
51
54 55 56
62
24325-0-0708Page 2
CARTON CONTENTS
#10 X ½” PHILLIPS HEX HEAD SCREW
(24
- PENINSULA MODELS)
(16
- SEE-THROUGH MODELS)
NAILING FLANGE (8)
CORNER TIE - CANOPY
(2 - PENINSULA MODELS)
ROMEX CONNECTOR (2)
#8-18 x ½” PHILLIPS TRUSS HEAD SCREW
(4
- PENINSULA MODELS)
Fireplace Assembly
Installation Package
3/8" x 12" Flexline Rockwool Packet Installation Instructions Serial Number Tag Recepticle, 3-Prong Warranty Card Cover, Junction Box
Hardware Package (See Figure Below)
Romex Connector (2) #10 x 1/2" Phillips Hex Head Screw #8-18 x 1/2" Phillips Truss Head Screw Nailing Flange
Additional Parts for Peninsula Models Only:
Canopy, End* Canopy, Right* Canopy, Left* End Shield* Canopy Corner Tie* *Note: Installation required when using EMPT series Peninsula Mantle
Canopy Hardware Package
Corner Tie - Canopy (2) #10 x 1/2" Phillips Hex Head Screw (8) #8-18 x 1/2" Phillips Truss Head Screw (4)
HARDWARE PACKAGE
Note: Hardware shown to scale where possible.
24325-0-0708 Page 3
IMPORTANT SAFETY INFORMATION
Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly.
DO NOT OPERATE THIS APPLIANCE WITHOUT ALL GLASS DOOR PANELS INSTALLED
If this appliance is installed directly on carpeting, tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
The base referred to above does not mean the fireproof
base as used on wood stoves. The protection is for rugs that are extremely thick and light colored tile.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance.
Clothing or other flammable material should not be
Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies.
The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance. Work should be done by a qualified service person.
Keep burner and control compartment clean.
Vent cap is hot while fireplace is in operation.
Installation and repair should be done by a QUALIFIED SERVICE PERSON. The appliance should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
placed on or near the appliance.
Adequate accessibility clearances for servicing and proper operation.
This appliance must not share or be connected to a flue serving a separate solid-fuel burning appliance.
Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapor and liquids.
Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this appli ance.
The flow of combustion and ventilation air must not be obstructed in any way.
DO keep the appliance area clear and free from combustible material, gasoline and other flammable vapors and liquids.
DO examine venting system periodically and replace damaged parts.
DO make a periodic visual check of pilot and burners. Clean and replace damaged parts.
CAUTION: The glass used in your fireplace is tempered glass. If the glass is cracked or damaged in any way, it should be replaced only with a complete glass frame assembly from Empire. See parts list on Pages 53 through 55 for ordering.
DO NOT use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.
-
DO NOT put anything around the fireplace that will obstruct the flow of ventilation air.
Clearance in accordance with local installation codes and the requirements of the gas supplier.
Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.
24325-0-0708Page 4
SAFETY INFORMATION FOR USERS OF LP GAS
Propane (LP-Gas) is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precau tions which can protect both you and your family from an accident. Read them carefully now, then review them point
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That’s your signal to go into immediate action!
• Do not operate electric switches, light matches, use your phone. Do not do anything that could ignite the gas.
• Get everyone out of the building, vehicle, trailer, or area. Do that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• LP-Gas is heavier than air and may settle in low areas such as basements. When you have reason to suspect a gas leak, keep out of basements and other low areas. Stay out until firefighters declare them to be safe.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell the odor of the chemical put into the gas. You must find out if you can smell the odorant in propane. Smoking can decrease your
ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.
The odorant in LP-Gas is colorless, and it can fade under some circumstances. For example, if there is an underground leak, the
movement of the gas through soil can filter the odorant. Odorants
by point with the members of your household. Someday when there may not be a minute to lose, everyone’s safety will depend on knowing exactly what to do. If, after read
­ing the following information, you feel you still need more information, please contact your gas supplier.
• Use your neighbor’s phone and call a trained LP-Gas service person and the fire department. Even though you may not continue to smell gas, do not turn on the gas again. Do not re-enter the building, vehicle, trailer, or area.
Finally, let the service man and firefighters check for escaped gas. Have them air out the area before you return. Properly trained LP-Gas service people should repair the leak, then check and relight the gas appliance for you.
in LP-Gas also are subject to oxidation. This fading can occur if there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could vary at different levels. Since it is heavier than air, there may be more odor at lower levels. Always be sensitive to the slightest gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.
-
SOME POINTS TO REMEMBER
Learn to recognize the odor of LP-Gas. Your local LP-Gas
Dealer can give you a “Scratch and Sniff” pamphlet. Use it to find out what the propane odor smells like. If you suspect that your LP-Gas has a weak or abnormal odor, call your LP-Gas Dealer.
• If you are not qualified, do not light pilot lights, perform service, or make adjustments to appliances on the LP-Gas system. If you are qualified, consciously think about the odor of LP-Gas prior to and while lighting pilot lights or performing service or making adjustments.
• Sometimes a basement or a closed-up house has a musty smell that can cover up the LP-Gas odor. Do not try to light pilot lights, perform service, or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP-Gas.
• Odor fade, due to oxidation by rust or adsorption on walls of new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or cylinders are placed in service. Odor fade can occur in new tanks, or reinstalled old tanks, if they are filled and allowed to set too long before refilling. Cylinders and tanks which have been
out of service for a time may develop internal rust which will cause odor fade. If such conditions are suspected to exist, a periodic sniff test of the gas is advisable. If you have any
question about the gas odor, call your periodic sniff test of the LP-Gas is a good safety measure under any condition.
• If, at any time, you do not smell the LP-Gas odorant and you think you should, assume you have a leak. Then take the same immediate action recommended above for the occasion when you do detect the odorized LP-Gas.
• If you experience a complete “gas out,” (the container is under no vapor pressure), turn the tank valve off immediately. If the container valve is left on, the container may draw in some air through openings such as pilot light orifices. If this occurs, some new internal rusting could occur. If the valve is left open, then treat the container as a new tank. Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty.
LP-Gas dealer. A
24325-0-0708 Page 5
REQUIREMENTS FOR MASSACHUSETTS
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS.
At the time of installation of the side wall horizontal vented
gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/ UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size,
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a) 1 through 4.
(b) EXEMPTIONS: The following equipment is exempt
from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled
“Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas
fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(d) MANUFACTURER REQUIREMENTS - GAS
EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:
1. The referenced “special venting system” instructions
shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product
Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instruction.
(e) A copy of all installation instructions for all Product
Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
“GAS
24325-0-0708Page 6
INTRODUCTION
Instructions to Installer
1. Installer must leave instruction manual with owner after installation.
2. Installer must have owner fill out and mail warranty card supplied with the fireplace.
3. Installer should show owner how to start and operate the fireplace.
This direct vent gas fireplace heater is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building. The information contained in this manual pertains to all models and gas control systems unless otherwise noted.
Warning: This unit is not for use with solid fuels.
Appliance Certification
This fireplace is design certified in accordance with American National Standard/CSA Standard ANSI Z.21-88/CSA 2.33 and by Underwriters Laboratories as a Direct Vent Gas Fireplace Heater and shall be installed according to these instructions.
Consult your local building code agency, prior to installation, to ensure compliance with local codes-including permits and inspections.
The fireplace, when installed, must be electrically grounded in accordance with local codes or, in absence of local codes, with the National Electric Code ANSI/NFPA 70 or Canadian Electric code, CSA C22.1, if an external electrical source is utilized.
These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
Qualified Installing Agency
Installation and replacement of gas piping, gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency. The term “qualified agency” means any individual, firm, corporation or company which either in person or through a representative is engaged in and is responsible for (a) the installation or replacement of gas piping or (b) the connection, installation, repair or servicing of equipment, who is experienced in such work, familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction.
State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts.
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA
54* Natural Gas and Propane Installation Code, or CSA B149.1 in Canada. *Available from the American National Standards Institute, Inc. 11
West 42nd St., New York, N.Y. 10036.
Warning: ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS CAN BE DANGEROUS. Improper installation or use of the fireplace can cause serious injury or death from fire, burns, explosions, or carbon monoxide poisoning.
Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change. Important
All correspondence should refer to complete Model Number, Serial Number and type of gas.
High Altitude
When installing this unit at an elevation above 2000 feet (in the United States) it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Generally, input should be reduced 4 percent for each 1000 feet above sea level. However, if the heating value of the gas has been reduced, this general rule may not apply. Check with local gas utility for proper orifice size identification.
Canadian High Altitude
Altitude: 0-4500 feet (0-1370 m) When installing this unit at an elevation above 4500 feet (in Canada),
check with local authorities. Consult your local gas utility for assistance in determining the
proper orifice for location.
Preparation
This direct vent gas fireplace and its components are tested and safe when installed in accordance with this Installation Manual. Report to your dealer any parts damaged in shipment, specifically check glass condition. Do not install unit with damaged, incomplete, or substitute parts. Read all instructions before starting installation and follow these instructions carefully during installation to insure maximum benefit and safety. Failure to follow them will void your warranty and may present a fire hazard.
The warranty will be voided by, and the warranter disclaims any responsibility for the following actions:
• Installation of any damaged fireplace or vent system component.
• Modification of the fireplace or direct vent system.
• Installation other than as instructed by Empire Comfort Systems, Inc.
• Improper positioning of the logs, glass door or decorative rock.
• Installation and/or use of any component part not manufactured or approved by manufacturer.
24325-0-0708 Page 7
SPECIFICATIONS
DVP36(SP,PP) Nat Models
Input Btu/hr Maximum 35,000 Btu/hr Minimum (millivolt only) 24,000 KWH (Maximum) 10.15 (Minimum) 6.96 Orifice Air Shutter Opening 5/16"
DVP36(SP,PP) LP Models
Input Btu/hr Maximum 35,000 Btu/hr Minimum (millivolt only) 28,000 KWH (Maximum) 10.15 (Minimum) 8.12 Orifice Air Shutter Opening FULL OPEN
DVP36(SP,PP) Nat and LP Models
Height without standoff Width, Face Depth 24" Gas Inlet Shutoff Valve (pipe)
NOTE: Air shutter settings are factory minimum settings. Some venting configurations may require minor air shutter adjustments for optimum performance.
#33
1.75 mm
34 3/4" (883 mm) 39"
1/2" NPT
Remote Control
Options &
Accessories
FRBC Millivolt Battery Remote ON/OFF FRBTC Millivolt Battery Remote T-Stat FRBTP Millivolt Battery Remote with Thermostat
TRW Millivolt Wireless Wall Thermostat TMV Millivolt Reed Switch Wall Thermostat
FWS-1 Millivolt Wall Switch
FREC Electric Remote
Venting
Options
DVVK-4TSP
(DVVK-4TS)
DVVK-4TP
(DVVK-4T)
DVVK-4RP
(DVVK-4R)
DVVK-4VP
(DVVK-4V)
DVVK-4F Horizontal Flex Vent Kit (4' Flex)
DVVK-4RE Horizontal Round Termination wall thickness -
DV822 Vinyl Siding Kit for DVVK-4RE
DVVK-4FV Vertical Flex Vent Kit (6' Flex / 4' Rigid = 10' Total)
DVEK-10 10' Vent Extension Kit DVEK-25 25' Vent Extension Kit
Top Vent Kit (Horz.) - 5" to 7" wall thickness
Top Vent Kit (Horz.) - 8" to 11" wall thickness
Rear Vent Kit (Horz.) - 5" to 7" wall thickness
Vertical Vent Kit
5" to 13 3/4"
Description
Description
24325-0-0708Page 8
FIREPLACE DIMENSIONS
7 7
31 7/8
L L
K K
C C
B B
E E
32 ½ 32 ½
F
31
D D
M M
N N
A A
H H
J
I I
17 ½
21
HORIZONTAL VENT CONNECTION
SEE THRU
PENINSULA
J
G
Figure 1
MODEL DVP36SP32E DVP36PP32E
A 34 3/4” 34 3/4” B 39" 39" C 24” 24” D 22" 22" E 36” 36” F 29 1/4” 32 5/8” G 22” 22” H 41 1/8” 41 1/8”
I 1 1/4” 1 1/4”
J 5 3/8" 5 3/8" K 2 1/2” 2 1/2” L 6” 6”
M 25" 25"
N 33 1/2” 33 1/2”
MAX WEIGHT (LB) 240 230
24325-0-0708 Page 9
MANTEL
18 3/8”
17 1/8”
14 3/8”
12 3/8”
11 3/8”
10 3/8
9 3/8”
8 3/8”
7 3/8”
6 3/8”
2 1/4”
1 1/2”
3/4”
8”
6”
4 1/2”
3 3/4”
3”
12” (305mm)
10” (254mm)
TO
P EDGE OF FIREPLACE
COMBUSTIBLE TRIM
AND MANTELS
ALLOWED IN SHADED AREA
Clearance to Combustibles
GLASS FRONT
6 3/8”
SEE MANTLE CHART FOR MAXIMUM MANTLE DEPTH
2” x 4
” HEADER
STAND OFF 3” (76
mm) HEIGHT ABOVE TOP OF FIREPLACE
NAILING FLANGES
TO
P FRAMING
LEDGE
NON-COMBUSTIBLE FIRST 6 3/8” (SEE MAGNIFIED VIEW)
FINISHED WALL (COMBUSTIBLE)
SEE MANTLE CHART FOR MINIMUM HEIGHT OF MANTLE ABOVE UNIT
36”
MIN.
42”
MIN.
(CEILING TO
TOP OF DOOR
)
1 3/4” MIN.
PERPENDICULAR
COMBUSTIBLE
SIDEWALL
36”
MIN.
42”
MIN.
(CEILING TO
TOP OF DOOR
)
1 3/4” MIN.
PERPENDICULAR
COMBUSTIBLE
SIDEWALL
Air Drop (End) 1/2" (12.7 mm) Side 1/2" (12.7 mm) Floor 0" (0 mm) Top Stand-off 0" (0 mm) Top Framing Edge 6 3/8" (161.7 mm)
CLEARANCES
Figure 2
Combustible Material
Do not attach combustible material to the mantel of your fireplace. This is a fire hazard. No greeting cards, stockings or ornamentation of any type should be placed on or attached to the fireplace. This is a heating appliance. The flow of heat can ignite combustibles.
Mantel Chart (Figure 3)
Figure 3
Figure 4a - See Through Fireplace Clearances
Figure 4b - Peninsula Fireplace Clearances
24325-0-0708Page 10
OPTIONAL EMPT SERIES MANTLE INSTALLATION - PENINSULA MODELS ONLY
MANTEL SHELF SUPPOR
T
FRONT CANOPY
REAR CANOPY
END CANOPY
END SHIELD
CANOPY CORNER TIE
47 7/8”
(1216 MM)
30 1/8”
(765 MM)
5 7/8”
(149 MM)
CANOPY CORNER TIE
END CANOPY
FRONT CANOPY
The Peninsula Direct Vent fireplaces include a 3-Piece Canopy and End Shield. These additional parts must be installed on the fireplace if the EMPT series Mantel top is to be used.
Note: The 3-piece canopy and End Shield is not required if the fireplace is to be finished off using an installation method as shown in Figure 4b.
Attention: For installation of the EMPT Mantel base and/or Mantel top components, reference the assembly instructions included with the man tel.
Attention: The fireplace venting must start off horizontally when using the EMPT mantel. Once through the wall, the vent system may be run vertically or continue with a horizontal termination. Reference the vent ing section for additional mantel information.
Installing the 3-Piece Canopy and End Shield
Prior to installing the Peninsula mantel, install the 3-piece canopy and End Shield in conjunction with the (4) Mantel Corner Brackets (included with the Mantel Top) as shown in Figure 5a. Refer to the instructions included with the EMPT Mantel Top for additional installation details.
1. Install (2) of the Mantel Corner Brackets at the vent end corners first. Loosely attach each bracket with one #10 x 1/2" Hex Head screw through the rear flange and into the pilot hole on top of the fireplace. See Figure 5.
2. Position the Rear Canopy with the mitered corner to the open end of the fireplace. The canopy will slide under the flange of the Rear Mantel Corner Bracket. Align the holes in the canopy with the cor
ner bracket and loosely install a #10 x 1/2" Hex Head screw to re tain.
3. Position the Front Canopy with the mitered corner to the open end of the fireplace. The canopy will slide under the Rear Mantel Cor­ner Bracket. Align the holes in the Canopy and Corner Bracket and loosely install a #10 x 1/2" Hex Head screw to retain.
4. Place the other (2) Mantel Corner Brackets on top of the Front and
-
Rear Canopies near the open end of the fireplace and loosely install a #10 x 1/2" screw through the corner bracket and canopy, then into the pilot holes provided. Do not tighten the screws.
5. Install the End Canopy by sliding it under the Open End Mantel Cor-
-
ner Bracket flanges and align mounting holes. Then, place the End Shield above the End Canopy and Mantel Corner Brackets, align holes, then loosely secure all three parts with #10 x 1/2" screws to the fireplace.
6. Adjust the canopies left to right as needed so that the mitered cor­ners meet, then tighten all previously installed screws to secure end shield, canopies, and mantel corner brackets.
7. To finish canopy installation, install two (2) canopy corner tie brack­ets at the underside of the canopy corners as illustrated by Figure 5a. Use a Phillips screwdriver to install two (2) #8 x 1/2 black sheet metal screws to attach each corner bracket. Before tightening screws, align the canopy mitered corners together then secure.
Figures 5 and 6 show placement of the corner brackets, canopies, and the end shield. Figure 7 shows a finished view of the fireplace mantel,
­top and base.
-
Figure 5
Figure 5a
24325-0-0708 Page 11
Figure 6
Figure 7
(C) ISLAND
INSTALLATION
(SEE-THRU)
(H)
(D) ROOM DIVIDER
INSTALLATION
(PENINSULA)
(D) ROOM DIVIDER
INSTALLATION
(SEE-THRU)
2 1/2”
(REF.)
2 1/2”
(REF.)
LOCATING FIREPLACE
Note:** Island (C) and Room Divider (D) installation is possible as long as the horizontal portion of the vent system (H) does not exceed 20 feet with a minimum vertical run of 8 feet. See details in Venting Section.
*When you install your Direct Vent Fireplace, a minimum of 1 3/4 inches clearance must be maintained from the perpendicular wall and the front opening of the appliance. However, on the vent end of the fireplace, if placed against a wall, the perpendicular side wall clearance from the opening would be 2 1/2 inches.
Figure 8
24325-0-0708Page 12
ELECTRICAL ACCESS
GAS LINE
ACCESS
4 1/8
2 3/8
5 1/2
5 7/8
GAS SUPPLY
The gas pipeline can be brought in through the right or left side of the appliance. Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/CGA-B149 (.1 or .2) installation code.
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe
Inside Diameter
Nat. L.P. Nat. L.P.
0-10ft
0-3m
11-40ft
4-12m
41-100ft
13-30m
101-150ft
31-46m
1/2"
12.7mm 1/2"
12.7mm 1/2"
12.7mm 3/4"
19mm
3/8"
9.5mm 1/2"
12.7mm 1/2"
12.7mm 1/2"
12.7mm
Tubing, Type L Outside Diameter
1/2"
12.7mm 5/8"
15.9mm 3/4"
19mm 7/8"
22.2mm
3/8"
9.5mm 1/2"
12.7mm 1/2"
12.7mm 3/4"
1.9 mm
Note: Never use plastic pipe. Check to confirm whether your local codes allow copper tubing or galvanized. Note: Since some municipalities have additional local codes, it is always best to consult your local authority and installation code.
The use of the following gas connectors is recommended: — ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing
and Fittings.
— ANS Z21.45 Assembled Flexible Appliance Connectors of
Other Than All-Metal Construction The above connectors may be used if acceptable by the authority having jurisdiction. The state of Massachusetts requires that a flexible appliance connector cannot exceed three feet in length.
Figure 9
Gas Supply Pressure (inches w.c.)
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock. A manual main gas cock should be located in the vicinity of the unit.
Where none exists, or where its size or location is not adequate, con tact your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases. The gas lines must be checked for leaks by the installer. This should be done with a soap solution watching for bubbles on all exposed connections, and if unexposed, a pressure test should be made.
Never use an exposed flame to check for leaks. Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with appliance connected; control valve will sustain damage!
NOTE: The millivolt gas controls are equipped with a captured
screw type pressure test point, therefore it is not necessary to provide a 1/8" test point up stream of the control.
When using copper or flex connector use only approved fittings. The appliance and it’s individual shut off valve must be disconnected
from supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5kPa).
The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5kPa).
Attention! If one of the procedures results in pressures in excess of 1/2 psig (14" w.c.) (3.5 kPa) on the fireplace gas valve, it will result in a hazardous condition.
Checking Manifold Pressures
Both Propane and Natural gas valves have a built-in pressure regulator in the gas valve. Natural gas models will have a manifold pressure of approximately 3.5" w.c. (.871kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 4.5" w.c. (1.120kPa) for the purpose of input adjustment to a maximum of
14.0" w.c. (3.484kPa). Propane gas models will have a manifold pressure approximately 10.0" w.c. (2.49kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 10.8" w.c. (2.68kPa) for the purpose of input adjustment to a maximum of
14.0" w.c. (3.484kPa).
-
Minimum Normal Maximum
Natural Gas 4.5" 7.0" 14.0"
LP (Propane)
Natural Gas 3.5"
LP (Propane)
24325-0-0708 Page 13
10.8" 11.0" 14.0"
Manifold Pressure (inches w.c.)
Normal (HI)
10.0"
Figure 10
REAR VENT CONVERSION
INLET VENT COLLAR
INLET
VENT COLLAR
FLUE OUTLET COLLAR
FLUE OUTLET COLLAR
INLET VENT COVER PLATE
INLET
VENT
COVER
PLATE
FLUE COVER PLATE (See note above.)
FLUE COVER PLATE
VERTICAL VENTING
HORIZONTAL VENTING
Note: It is recommended that the flue cover plate tab be pulled outward prior to removal.
This will ensure that the plate is not accidentally dropped inside the rear air chamber
.
Converting flue take-off to rear venting
When switching out the flue and inlet vent collars to run horizontally off the rear vent, the following steps must be taken.
1. Remove the inlet vent collar (8 screws) and flue collar (4 screws)
from the top of the fireplace, and set to the side.
2. Remove the inlet cover plate (4 screws) and flue cover plate
(4 screws) located on the back of the fireplace. These will be used to close the top flue and inlet openings.
3. Install flue cover plate over the top flue opening with 4
screws.
The following vent systems are acceptable for use with the DVP36(SP,PP) series fireplaces:
Simpson Duravent® PRO Series 4" - 6 ⅝"
Selkirk Direct-Temp® 4" - 6 ⅝"
Metal-Fab Sureseal® 4" - 6 1/2" (Note: Adapter pipe starter required)
Empire Horizontal Round Termination Kit DVVK-4RE, refer to page 39.
Empire Flexvent Kit DVVK-4F, refer to page 42.
Empire Flexvent Kit DVVK-4FV Vertical Flex Vent Kit, refer to page 23.
Figure 11
4. Reinstall the inlet cover plate over the top inlet opening with 4 screws. See Figure 11.
5. Install the flue collar assembly to the rear flue with 4 screws.
6. Install the inlet vent collar to the rear of the fireplace with 8 screws.
7. This completes the conversion for a rear vent application.
SPECIAL VENT SYSTEMS
24325-0-0708Page 14
A
B
C
A
B
C
PLANNING INSTALLATION
In planning the installation for the fireplace, it is necessary to determine where the unit is to be installed and whether optional accessories are desired. Gas supply piping should also be planned at this time. A gas shutoff must be installed in this line.
The fireplace can be mounted on any of these surfaces:
1. A flat hard combustible or non-combustible surface.
2. A raised platform of combustible or non-combustible material.
3. Four (4) corners of the fireplace so contact is made on all four perimeter edges on the bottom of the unit.
(Example: Four (4) concrete masonry blocks.)
FIREPLACE INSTALLATION INSTRUCTIONS
Fireplace Framing
Framing can be built before or after the fireplace is set in place. Framing should be constructed to accommodate wall covering and fireplace facing material. The fireplace framing should be constructed of 2 x 4 lumber or heavier. The framing headers may rest on the top standoff spacers. Refer to Figure 12 for framing dimensions.
If the fireplace is installed directly on carpeting, tile or other combustible material other than wood flooring, it should be installed on a metal or wood panel extending the full width and depth of the unit.
At this point, you should have decided what components to include in your installation, and where the fireplace is to be located. If this has not been done, stop and consult your dealer for assistance with this planning.
Accessory kits such as the FBB5 Blower kit, Trim kits, Mantles, plus other Decorative Frame, Hood, and Door accessory kits may be installed after the fireplace is secured to the framing. Refer to the instructions provided with each of the optional accessory kits for proper installation and operation.
Note: On Peninsula models, a maximum weight of 250 lbs. must not be exceeded when construction materials are supported by the top standoff spacers.
Fireplace Framing Dimensions (in inches)
"A" "B" "C"*
Model Framing
Height DVP36SP 41 1/2" 40" 23"* DVP36PP 41 1/2" 39"** 23"*
Attention: Add height of base to "A" Dimension when elevat­ing fireplace if installing on an elevated base.
Framing dimension A includes a three inch clearance for standoffs on top of fireplace.
*Dimension "C" assumes use of 1/2" wall board flush to both front faces. ** Peninsula model framing width assumes use of 1/2" wall board flush to the end face.
24325-0-0708 Page 15
Framing
Width
Framing - Peninsula
Framing
Depth
Framing - See-Through
Figure 12
CHECK TO SEE
THA
T BOX IS SQUARE
PRIOR TO AT
TACHING TO
FRAMING
FIREPLACE OPENING
FIREPLACE INSTALLATION INSTRUCTIONS (continued)
ATTACH (4) FRAMING BRACKETS TO SIDE(S) OF FIREPLACE PRIOR TO INSTALLING UNIT TO FRAMED OPENING
Locating Fireplace
Place fireplace in framed opening. Attach the framing brackets to the fireplace and secure to framing. Different hole locations can be used for finishing materials with thicknesses of 3/8", 1/2" and 3/4". Secure the brackets with screws provided using two (2) per framing bracket. See Figure 13.
Framing brackets should fit directly against framing material. Use at least one (1) nail or screw per bracket to secure in place.
IMPORTANT! Check squareness of all openings of the fireplace prior to securing to the framed openings. See Figure 14.
NOTE: On See-Through models, framing brackets may be placed on one side of the facing openings. This allows the fireplace to be inserted into the pre-framed opening.
Figure 14
Figure 13
24325-0-0708Page 16
INSTALLATION
NAIL OR OTHER SUITABLE
FASTENER
FRAMING
6 3/8” (162 mm)
OF NON-COMBUSTIBLE
MA
TERIAL
FINISHED
WALL
FRONT
TRIM OR NON­COMBUSTIBLE MA TERIAL (INSTALLATION
IS OPTIONAL)
JOINT BETWEEN FINISHED WALL AND UNIT SEALED WITH 300° F, 149° C SEALANT MATERIAL (SEALANT IS OPTIONAL)
Flush Mount Mantel Installation - See-through Models Only (Figure 15)
The fireplace must extend 3/4" beyond finished wall surface when using a flush mount mantel on see-through models. Refer to Figure 15 to locate nailing flanges on fireplace sides. Use eight (8) 1/2" hex-head screws supplied in hardware package to attach nailing flanges to fireplace sides.
Note: For finishing to top of fireplace, refer to Figure ______. Attention: Add 3-3/4" to “A” dimensions when using a flush
mantel base. Attention: If a base or mantel is not used and the appliance is installed directly on carpeting, tile or other combustible material other than wood flooring, it shall be installed on a metal or wood panel extending the full width and depth of the appliance. The vertical dimension must be adjusted when a metal or wood panel is placed beneath the appliance.
Finishing (Figures 16 and 17)
Finish the walls with the material of your choice. Figure 3 on page 10 shows the minimum vertical and corresponding maximum horizontal dimensions of mantels or other combustible projections above the top front edge of the fireplace. Only non-combustible materials may be used to cover the black fireplace front.
Warning: When finishing the fireplace never obstruct or modify the air inlet/outlet louvers in any manner. Provide adequate clearances around air openings into the combustion chamber.
Caution: If the joints between the finished wall and the fireplace
surround (top and sides) are sealed, a 300°F minimum sealant material must be used. These joints are not required to be sealed. Only non-combustible material (using 300°F minimum adhesive if needed), can be applied as facing to the fireplace surround.
Figure 15
Framing (See Figure 12)
Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommodate wall covering and fireplace facing material. The fireplace framing should be constructed of 2 x 4 lumber or heavier. The framing headers may rest on the fireplace standoffs.
CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMING METHODS, AND WALL COVERING DETAI LS BE FORE FRAMING CO NSTR UCTION BEGINS.
Framing dimension "A" (Figure 12) includes the clearance for standoffs on fireplace. After installing fireplace into framing, the finished non-combustible wall surface must extend down to the top edge of the fireplace face.
Flush Wall Installation - See Through Models
Figure 16
24325-0-0708 Page 17
VENT PIPE
1” MINIMUM CLEARANCE AROUND VENT PIPE
Top of Vent
3” (76mm)
1” (25mm)
1” (25mm)
6 5/8” Diameter - Hard Pipe 7” Diameter - Flex Pipe intake vent
4” Diameter flue
Combustibles
NOT allowed in shaded area
Combustible Surround Installation
FINISHED WALL
COMBUSTIBLE SURROUND
MANTELSHELF
2 X 4 HEADER
STAND OFF
6 3/8” OF NON-COMBUSTIBLE MATERIAL
FRONT TRIM OR NON-COMBUSTIBLE MATERIAL (INSTALLATION IS OPTIONAL)
JOINT BETWEEN FINISHED WALL AND UNIT SEALED WITH
300°F (149°C) SEALANT MATERIAL (SEALANT IS OPTIONAL)
Vent Pipe Clearance Note: Maintain one inch (1") of clearance around vertical vent
pipe. See Figure 18. For horizontal vent, maintain a minimum 1" clearance to the bottom and sides of the vent, and 3" clearance to combustibles above the vent pipe. See Figure 19.
Figure 18
Figure 17
Attention: Cold climate installation recommendation: When installing this unit against a non-insulated exterior wall, it is recommended that the outer walls be insulated to conform to applicable insulation codes.
Vent Runs
In planning the installation for the fireplace, it is necessary to install certain components before the appliance is completely positioned and installed. These include the direct vent system, gas piping for the appliance and the electrical wiring. (If the fan option is used.)
In addition to non-combustible surfaces, the appliance can be mounted on any of the following surface options:
1. A flat, hard combustible (burnable) surface.
2. A raised wooden platform.
3. Four (4) corner supports. (Example: Four (4) concrete masonry blocks.) These supports must be positioned so they contact all four (4) perimeter edges on the bottom of the unit.
Figure 19
24325-0-0708Page 18
“A” PIPE LENGTH
VENT CAP
WALL FIRESTOP/ THIMBLE
“B”
90º ELBOW
“A” PIPE LENGTH
VENT CAP NOTE: 1 FOOT VERTICAL VENT (MIN.) REQUIRED WHEN TOP VENTING WITH HORIZONTAL TERMINATION
9” (229 MM)
MINIMUM
WALL FIRESTOP/ THIMBLE
“C”
“B”
INSTALLATION (continued)
HORIZONTAL ONLY, STRAIGHT OUT THE BACK
"A" "B" 6" 5 1/8" to 6 1/2" 9" 8 1/8" to 9 1/2" 12" 11 1/8" to 12 1/2"
Figure 20
"A" "B" "C" 6" 11 1/4" to 12 3/4" 4 3/4" to 6 1/4" 9" 14 1/4" to 15 3/4" 7 3/4" to 9 1/4" 12" 17 1/4" to 18 3/4" 10 3/4" to 12 1/4"
VERTICAL, 90° ELBOW TO
HORIZONTAL OUT THE WALL
24325-0-0708 Page 19
Figure 21
TOP EXIT - VERTICAL AND HORIZONTAL TERMINATION
(DIMENSIONS
IN FEET)
NOTE: FLEX VENT MAXIMUM HEIGHT
IS 35 FEET
VERTICAL DIMENSION
FROM
THE
BOTT
OM
OF
THE
UNIT
TO THE
CENTER
OF
THE
FLUE
OUTLET
WITH
VER
TICAL
OR
HORIZONT
AL TERMINATION
CAPS
TOP VENT CONNECTION
TO
P VENT CONNECTION OF VENTING WITH HORIZONTAL TERMINATION
HORIZONTAL RUN
VENTING FIREPLACE - TOP
To Use the Vent Graph (Figure 22)
1. Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent Graph, locate the point it intersects with the slanted graph line.
2. From the point of this intersection, draw a vertical line to the bottom of the graph.
3. Select the indicated dimension, and position the unit in accordance with same.
EXAMPLE A: (Top Vent Connections with Vertical
Termination).
If the vertical dimension from the floor of the unit is 35 feet, the horizontal run to the outer wall flange must not exceed 6.5 feet.
EXAMPLE B: (Top Vent Connections with Vertical
Termination)
If the vertical dimension from the floor of the unit is
6.5 feet, the horizontal run to the outer wall flange must
not exceed 14.5 feet.
SPECIAL NOTE:
For each 45 degree elbow installed in the horizontal run, the length of the horizontal run MUST be reduced by 18" (45cm). This does not apply if the 45 degree elbows are installed on the vertical part of the vent system. Reduce 3' for every 90° elbow.
Example: According to the chart the maximum horizontal vent length is 20' and if two 45 degree elbows are required in the horizontal vent it must be reduced to 17'.
The maximum number of 45 degree elbows permitted per side wall installation is two (2). These elbows can be installed in either the vertical or horizontal run.
Note: On vertical venting the first elbow is not counted.
Venting Graph (Dimensions in Feet)
Figure 22
Acceptable vertical and horizontal vent run.
Rigid Venting - 40' maximum vertical and 20' maximum
horizontal
Flex Venting - 35' maximum vertical and 20' maximum
horizontal
Unacceptable vertical and horizontal vent run.
24325-0-0708Page 20
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