Empire Comfort Systems RH-65-6, RH-50C-1, RH-65C-1, RH-50-6 User Manual

INSTALLATION INSTRUCTIONS
AND
OWNER'S MANUAL
VENTED
ROOM HEATER
MODELS
RH-50-6 RH-65-6 RH-50C-1 RH-65C-1
RH-50-6 Shown
WARNING: If the information in this manual is not followed exactly , a fir e or explosion may result causing prop­erty damage, personal injury or loss of life.
— Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliance.
— WHA T T O DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch;
do not use any phone in your build­ing.
Immediately call your gas supplier
from a neighbor's phone. Follow the gas supplier's instructions.
If you cannot reach your gas sup-
plier, call the fire department.
— Installation and service must be per-
formed by a qualified installer , service agency or the gas supplier.
EFFECTIVE DATE
SEPTEMBER 2003
Installer: Please leave these instructions with the consumer.
Consumer: Please retain these instructions for future use.
WARNING: If not installed, operated and maintained in accordance with the manufacturer's instructions, this prod­uct could expose you to substances in fuel or from fuel combustion which can cause death or serious illness.
12822-2-0903 Page 1
TABLE OF CONTENTS
SECTION PAGE
Important Safety Information ..................................................................................................................... 3
Safety Information for Users of LP Gas..................................................................................................... 4
Introduction ................................................................................................................................................ 5
Specifications ............................................................................................................................................. 5
Gas Supply.................................................................................................................................................. 6
Clearances................................................................................................................................................... 7
Venting ....................................................................................................................................................... 7
Vent Safety Shutoff System ....................................................................................................................... 8
Reversible Vertical or Horizontal Diverter ................................................................................................ 8
Thermostat Operation ................................................................................................................................. 8
Lighting Instructions .................................................................................................................................. 9
Pilot Flame Characteristics....................................................................................................................... 10
Main Burner Flame Characteristics.......................................................................................................... 10
Maintenance.............................................................................................................................................. 11
Troubleshooting........................................................................................................................................ 11
How to Order Repair Parts ....................................................................................................................... 12
Parts List RH-50 & RH-65 ....................................................................................................................... 12
Parts View RH-50 & RH-65..................................................................................................................... 13
Parts List RH-50C & RH-65C.................................................................................................................. 14
Parts View RH-50C & RH-65C ............................................................................................................... 15
Optional Blower Installation Instructions............................................................................................16-17
Service Notes............................................................................................................................................ 18
Page 2 12822-2-0903
IMPORTANT SAFETY INFORMATION
THIS IS A HEATING APPLIANCE
DO NOT OPERATE THIS APPLIANCE WITHOUT FRONT PANEL INSTALLED.
• Due to high temperatures, the room heater should be located out of traffic and away from furniture and drap­eries.
• Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
• Young children should be carefully supervised when they are in the same room as the room heater.
• Clothing or other flammable material should not be placed on or near the room heater.
• Due to high surface temperatures, keep children, clothing and furniture away.
• Keep burner and control compartment clean.
• Installation and repair should be done by a QUALIFIED SERVICE PERSON. The room heater should be in­spected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the room heater be kept clean.
• DO NOT put anything around the heater that will ob­struct the flow of combustion and ventilation air. See clearances.
• DO keep the appliance area clear and free from combus­tible material, gasoline and other flammable vapors and liquids.
• DO examine venting system periodically. Clean and re­place damaged parts. Examinations should be made at the start of the heating season and also in mid heating season under average conditions.
• DO examine burners periodically. Clean and replace damaged parts.
• DO NOT use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.
• WARNING: Any change to this room heater or its controls can be dangerous. Any safety screen or guard removed for servicing a room heater must be replaced prior to operating the room heater.
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SAFETY INFORMATION FOR USERS OF LP-GAS
Propane (LP-Gas) is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precau­tions which can protect both you and your family from an accident. Read them carefully now, then review them point
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That's your signal to go into immediate action!
Do not operate electric switches, light matches, use your phone. Do not do anything that could ignite the gas.
Get everyone out of the building, vehicle, trailer, or area. Do that IMMEDIATELY.
Close all gas tank or cylinder supply valves.
LP-Gas is heavier than air and may settle in low areas such as basements. When you have reason to suspect a gas leak, keep out of basements and other low areas. Stay out until firefighters declare them to be safe.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell the odor of the chemical put into the gas. You must find out if you can smell the odorant in propane. Smoking can decrease your
ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.
The odorant in LP-gas is colorless, and it can fade under some circumstances. For example, if there is an underground
leak, the movement of the gas through soil can filter the odorant. Odorants in LP-Gas also are subject to oxidation. This fading can
by point with the members of your household. Someday when there may not be a minute to lose, everyone's safety will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more informa­tion, please contact your gas supplier.
Use your neighbor's phone and call a trained LP-Gas service person and the fire department. Even though you may not continue to smell gas, do not turn on the gas again. Do not re­enter the building, vehicle, trailer, or area.
Finally, let the service man and firefighters check for escaped gas. Have them air out the area before you return. Properly trained LP-Gas service people should repair the leak, then check and relight the gas appliance for you.
occur if there is rust inside the storage tank or in iron gas pipes. The odorant in escaped gas can adsorb or absorb onto or into
walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could vary at different levels. Since it is heavier than air, there may be more odor at lower levels. Always be sensitive to the slightest gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.
SOME POINTS TO REMEMBER
Learn to recognize the odor of LP-gas. Your local LP-Gas
Dealer can give you a "Scratch and Sniff" pamphlet. Use it to find out what the propane odor smells like. If you suspect that your LP-Gas has a weak or abnormal odor, call your LP-Gas Dealer.
• If you are not qualified, do not light pilot lights, perform service, or make adjustments to appliances on the LP-Gas system. If you are qualified, consciously think about the odor of LP-Gas prior to and while lighting pilot lights or perform­ing service or making adjustments.
• Sometimes a basement or a closed-up house has a musty smell that can cover up the LP-Gas odor. Do not try to light pilot lights, perform service, or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP-Gas.
• Odor fade, due to oxidation by rust or adsorption on walls of new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or cylinders are placed in service. Odor fade can occur in new tanks, or reinstalled old tanks, if they are filled and allowed
Page 4 12822-2-0903
to set too long before refilling. Cylinders and tanks which have been out of service for a time may develop internal rust which will cause odor fade. If such conditions are suspected to exist, a periodic sniff test of the gas is advisable. If you
have any question about the gas odor, call your LP-gas dealer. A periodic sniff test of the LP-gas is a good safety measure under any condition.
• If, at any time, you do not smell the LP-Gas odorant and you think you should, assume you have a leak. Then take the same immediate action recommended above for the occasion when you do detect the odorized LP-Gas.
• If you experience a complete "gas out," (the container is under no vapor pressure), turn the tank valve off immedi­ately. If the container valve is left on, the container may draw in some air through openings such as pilot light orifices. If this occurs, some new internal rusting could occur. If the valve is left open, then treat the container as a new tank. Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty.
INTRODUCTION
Introduction
Always consult your local Building Department regarding regulations, codes or ordinances which apply to the installation of a vented room heater.
Instructions to Installer
1. Installer must leave instruction manual with owner after installation.
2. Installer must have owner fill out and mail warranty card supplied with heater.
3. Installer should show owner how to start and operate heater and thermostat.
General Information
This series is design certified in accordance with American National Standard/CSA Standard Z21.86 and CSA 2.32 by the Canadian Standards Association, as a Vented Room Heater and must be installed according to these instructions.
Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change.
Important
All correspondence should refer to complete Model Number, Serial Number and type of gas.
Notice: During initial firing of this unit, its paint will bake out and smoke will occur. To prevent triggering of smoke alarms, ventilate the room in which the unit is installed.
Installation on Rugs and Tile
If this appliance is to be installed directly on carpeting, tile, or other combustible material, other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
The base referred to above does not mean the fire-proof base as used on wood stoves. The protection is primarily for rugs that may be extremely thick and light-color tile that can discolor.
Floor pad is available from Empire Comfort Systems, Inc., Part Number RH-425.
Qualified Installing Agency
Installation and replacement of gas piping, gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency. The term "qualified agency" means any individual, firm, corporation,or company which whether in person or through a representative is engaged in and is responsible for (a) the installation or replacement of gas piping or (b) the connection, installation, repair or servicing of equipment, who is experienced in such work, familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction.
State of Massachusetts: The installation must by made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts
The installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI
Z223.1*/ Canadian Installation Code,CAN/CGA B149.
*Available from the American National Standards Institute, Inc., 11 West 42nd St., New York, N.Y. 10036.
High Altitudes
For altitudes/elevations above 2,000 feet (610m), input ratings should be reduced at the rate of 4 percent for each 1,000 feet (305m) above sea level. Canadian High Altitudes for locations having an elevation above mean sea level between 2,000 feet (610m) and 4,500 feet (1370m), the manifold pressure is to be decreased from 4.0" w.c. (.996kPa) to 3.2" w.c. (.797kPa) for Natural Gas and from 10.0" w.c. (2.49kPa) to 8.0" w.c. (1.99kPa) for Propane Gas.
SPECIFICATIONS
Models RH-50B RH-65B RH-50C RH-65C RH-50CB RH-65CB Input BTU/HR (KW/H) 50,000 (14.6) 65,000 (19) 50,000 (14.6) 65,000 (19) 50,000 (14.6) 65,000 (19) Height 29 9/16" (751mm) 29 9/16" (751mm) 29 9/16" (751mm) 29 9/16" (751mm) 29 9/16" (751mm) 29 9/16" (751mm) Width 34" (864mm) 34" (864mm) 34" (864mm) 34" (864mm) 34" (864mm) 34" (864mm) Depth including diverter 23 3/16" (589mm) 27 11/16" (704mm) 23 3/16" (589mm) 27 11/16" (704mm) 23 3/16" (589mm) 27 11/16" (704mm) Gas Inlet 1/2" (13mm) 1/2" (13mm) 1/2" (13mm) 1/2" (13mm) 1/2" (13mm) 1/2" (13mm) Size Draft Diverter Collar 5 " (127mm) 5 " (127mm) 5 " (127mm) 5 " (127mm) 5 " (127mm) 5 " (127mm) Floor to top of collar on vertical
position of Draft Diverter 27 5/32" (690mm) 27 5/32" (690mm) 27 5/32" (690mm) 27 5/32" (690mm) 27 5/32" (690mm) 27 5/32" (690mm) Floor to center of collar on horizontal
position of Draft Diverter 22 9/16" (573mm) 22 9/16" (573mm) 22 9/16" (573mm) 22 9/16" (573mm) 22 9/16" (573mm) 22 9/16" (573mm)
Accessories
Blower Package Included Included FRB-3 FRB-3 Included Included Radiant Package RAD-8 RAD-8 N/A N/A N/A N/A Floor Pad RH-425 RH-425 RH-425 RH-425 RH-425 RH-425 Ceramic Log RHL-1 RHL-1 N/A N/A N/A N/A
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GAS SUPPLY
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe Tubing, Type L
(Feet) Inside Diameter Outside Diameter
Nat. L.P. Nat. L.P.
0-10 1/2" 3/8" 1/2" 3/8"
1.3 cm 1.0 cm 1.3 cm 1.0 cm
10-40 1/2" 1/2" 5/8" 1/2"
1.3 cm 1.3 cm 1.6 cm 1.3 cm
40-100 1/2" 1/2" 3/4" 1/2"
1.3 cm 1.3 cm 1.9 cm 1.3 cm
100-150 3/4" 1/2" 7/8" 3/4"
1.9 cm 1.3 cm 2.2 cm 1.9 cm
Note: Never use plastic pipe. Check to confirm whether your local codes allow copper tubing or galvanized.
Note: Since some municipalities have additional local codes, it is always best to consult your local authority and installation code.
The use of the following gas connectors is recommended: — ANS Z21.24 Appliance Connectors of Corrugated Metal
Tubing and Fittings
— ANS Z21.45 Assembled Flexible Appliance Connectors of
Other Than All-Metal Construction
The above connectors may be used if acceptable by the authority having jurisdiction. The state of Massachusetts requires that a flexible appliance connector cannot exceed three feet in length.
NPT NIPPLE
NPT NIPPLE
Figure 1
Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/ CGA-B149 (.1 or .2) installation code.
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock. In the state of Massachusetts the gas cock must be a T handle type. A manual main gas cock should be located in the vicinity of the
unit. Where none exists, or where its size or location is not adequate, contact your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases. The gas lines must be checked for leaks by the installer. This should be done with a soap solution watching for bubbles on all exposed connections, and if unexposed, a pressure test should be made.
Never use an exposed flame to check for leaks. Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with appliance connected; control valve will sustain damage!
A gas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing. It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet. This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may collect.
Figure 2
Method of Installing a Tee Fitting Sediment Trap
Pressure Testing of the Gas Supply System
1. To check the inlet pressure to the gas valve, a 1/8" (3mm) N.P.T. plugged tapping, accessible for test gauge connection, must be placed immediately upstream of the gas supply connection to the appliance.
2. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
3. The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
Attention! If one of the above procedures results in pressures in excess of 1/2 psig (14" w.c.) (3.5 kPa) on the appliance gas valve, it will result in a hazardous condition.
Checking Manifold Pressure
Both Propane and Natural gas valves have a built-in pressure regulator in the gas valve. Natural gas models will have a manifold pressure of approximately 4.0" w.c. (.996kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 5.0" w.c. (1.245kPa) for the purpose of input adjustment to a maximum of 10.5" w.c. (2.61kPa). Propane gas models will have a manifold pressure approximately 10.0" w.c. (2.49kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 11.0" w.c. (2.739kPa) for the purpose of input adjustment to a maximum of 13.0" w.c. (3.237kPa).
A 1/8" (3mm) N.P.T. plugged tapping, accessible for test gauge connection, is located on the outlet side of the gas control.
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