Empire Comfort Systems FG28BMK(N, P)-1 Installation Instructions Manual

INSTALLATION INSTRUCTIONS
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
WARNING: If not installed, operated and maintained in ac­cordance with the manufacturer’s instructions, this prod­uct could expose you to substances in fuel or from fuel combustion which can cause death or serious illness.
Attention: Check local codes for venting requirements.
WARNING
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death or property damage.
— Do not store or use gasoline or other am-
mable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier,
call the re department.
— Installation and service must be per-
formed by a qualied installer, service
agency or the gas supplier.
POWER-VENT
HIGH-EFFICIENCY FIREPLACE
MODELS
FG28BMK(N,P)-1
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by state or local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other
gases, unless a certied kit is used.
WARNING
HOT GLASS
CAUSE BURNS.
DO NOT TOUCH
UNTIL COOLED.
NEVER
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
ALLOW CHILDREN
TO TOUCH GLASS.
WILL
GLASS
Page 1
TABLE OF CONTENTS
SECTION PAGE
Important Safety Information ............................................................................................................ 3
Safety Information for Users of LP-Gas............................................................................................ 4
Requirements for Massachusetts ..................................................................................................... 5
Introduction .......................................................................................................................................6
Specications and Accessories ........................................................................................................7
Installation and General Safety Information ..................................................................................... 8
Gas Supply ....................................................................................................................................... 9
Vent Clearances .............................................................................................................................10
Venting Requirements ...............................................................................................................11-12
PVVK-SH636 Vent Kit ....................................................................................................................13
Vent Examples for Single Flue ..................................................................................................14-15
PVCA Horizontal Colinear Direct Vent Adapter ..............................................................................16
Direct Vent and Colinear Vent Examples...................................................................................17-18
Rough Framing Dimensions ........................................................................................................... 19
Clearance to Combustibles ............................................................................................................ 20
Specications ............................................................................................................................21-22
Gas Connection Installation............................................................................................................23
Lighting Instructions........................................................................................................................24
Wiring .............................................................................................................................................25
Start Up Check List.........................................................................................................................25
Start Up and Adjustments ..........................................................................................................26-27
Remote Instructions...................................................................................................................28-34
Troubleshooting .............................................................................................................................. 35
Automatic Humidier Operation...................................................................................................... 36
Maintenance and Service .......................................................................................................... 36-37
Decorative Glass and Rock Media Accessory Installation.........................................................38-39
Parts List.........................................................................................................................................40
Parts View ......................................................................................................................................41
Master Parts Distributor List ........................................................................................................... 42
How To Order Repair Parts ............................................................................................................ 42
Warranty Terms ..............................................................................................................................43
31793-3-1015Page 2
IMPORTANT SAFETY INFORMATION
THIS IS A HEATING APPLIANCE
Safety markings are frequently used in this manual to designate a degree or level of seriousness and should not be ignored.
WARNING indicates a potentially hazardous situation that if not avoided, could re-
sult in personal injury or death.
CAUTION indicates a potentially hazardous situation that if not avoided, may result
in minor or moderate injury or property damage.
WARNING
This appliance must be installed and repaired by a quali-
ed service person who is familiar with the proper installa­tion and operation of the Mantis Power-Vent High Efciency
Fireplace. Installers who are not familiar with the installa­tion of the Mantis and have questions, should contact Em­pire Comfort Systems, Inc. prior to installing the appliance to avoid creating a hazardous operating condition.
Due to high temperatures the appliance should be locat-
ed out of trafc and away from furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to acci­dental contact burns. A physical barrier is recommend­ed if there are at risk individuals in the house. To re-
strict access to a replace or stove, install an adjustable
safety gate to keep away toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
Clothing or other ammable material should not be
placed on or near the appliance.
Any safety screen or guard removed for servicing an ap­pliance, must be replaced prior to operating the appli­ance.
Keep burner and control compartment clean.
For manufactured home (USA only) or mobile home or residential installation convertible for use with natu-
ral gas and liqueed petroleum gases when provision
is made for the simple conversion from one gas to the other.
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children, and others may be susceptible to ac­cidental contact burns. A physical barrier is recom­mended if there are at-risk individuals in the house. To restrict access to a replace or stove, install an adjust­able safety gate to keep toddlers young children, and other at-risk individuals out of the room and away from hot surfaces.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appli­ance.
Any safety screen, guard, or barrier removed for servic­ing an appliance must be replaced prior to operating the appliance.
WARNING
Installation and repair should be done by a QUALIFIED SERVICE PERSON. The appliance should be inspected be-
fore use and at least annually by a qualied service person.
More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that control compartments, burners and circulating air pas­sageways of the appliance be kept clean.
DO NOT put anything around the replace that will ob­struct the ow of combustion and ventilation air.
DO keep the appliance area clear and free from combus-
tible material, gasoline and other ammable vapors and
liquids.
Do examine venting system periodically and replace damaged parts.
Do make a periodic visual check of burner. Clean and replace damaged parts.
DO NOT use this replace if any part has been under water. Immediately call a qualied service technician to inspect the replace and to replace any part of the con-
trol system and any gas control which has been under water.
DO NOT operate this appliance without the front panel installed.
Note to the Installer
1. The installer must leave instruction manual with owner after installation.
2. The installer must have the owner ll out and mail registra­tion card supplied with the replace.
3. The installer should show the owner how to start and operate
replace and thermostat.
4. The installer must locate replace near a grounded wall re­ceptacle for 115VAC power and must provide gas supply and vent the replace properly for safe operation.
31793-3-1015 Page 3
SAFETY INFORMATION FOR USERS OF LP-GAS
LP-Gas (Propane) is a ammable gas which can cause res and
explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point with the members
of your household. Someday, there may not be a minute to lose, everyone’s safety will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more information, please contact your gas supplier.
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That’s your signal to go into immediate action!
Do not operate electric switches, light matches, use your phone. Do not do anything that could ignite the gas.
Get everyone out of the building, vehicle, trailer, or area. Do that IMMEDIATELY.
Close all gas tank or cylinder supply valves.
LP-Gas is heavier than air and may settle in low areas such as basements. When you have reason to suspect a gas leak, keep out of basements and other low areas. Stay out until
reghters declare them to be safe.
Use your neighbor’s phone and call a trained LP-Gas service
person and the re department. Even though you may not continue to smell gas, do not turn on the gas again. Do not
re-enter the building, vehicle, trailer, or area.
Finally, let the service man and reghters check for escaped
gas. Have them air out the area before you return. Properly trained LP-Gas service people should repair the leak, then check and relight the gas appliance for you.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell the
odor of the chemical put into the gas. You must nd out if you
can smell the odorant in propane. Smoking can decrease your ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.
The odorant in LP-gas is colorless, and it can fade under some circumstances. For example, if there is an underground leak, the
movement of the gas through soil can lter the odorant. Odorants in LP-Gas also are subject to oxidation. This fading can occur if
there is rust inside the storage tank or in iron gas pipes. The odorant in escaped gas can adsorb or absorb onto or into
walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could vary at different levels. Since it is heavier than air, there
may be more odor at lower levels. Always be sensitive to the
slightest gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.
Learn to recognize the odor of LP-gas. Your local LP-Gas Dealer can give you a “Scratch and Sniff” pamphlet. Use it to nd out what the propane odor smells like. If you suspect
that your LP-Gas has a weak or abnormal odor, call your
LP-Gas Dealer.
If you are not qualied, do not light pilot lights, perform service, or make adjustments to appliances on the LP-Gas system. If you are qualied, consciously think about the odor
of LP-Gas prior to and while lighting pilot lights or performing
service or making adjustments.
Sometimes a basement or a closed-up house has a musty
smell that can cover up the LP-Gas odor. Do not try to light pilot lights, perform service, or make adjustments in an area
where the conditions are such that you may not detect the odor if there has been a leak of LP-Gas.
Odor fade, due to oxidation by rust or adsorption on walls
of new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or
cylinders are placed in service. Odor fade can occur in new tanks, or reinstalled old tanks, if they are lled and allowed to set too long before relling. Cylinders and tanks which
have been out of service for a time may develop internal rust which will cause odor fade. If such conditions are sus-
SOME POINTS TO REMEMBER
pected to exist, a periodic sniff test of the gas is advisable. If you have any question about the gas odor, call your LP-gas
dealer. A periodic sniff test of the LP-gas is a good safety
measure under any condition.
If, at any time, you do not smell the LP-Gas odorant and you think you should, assume you have a leak. Then take the same immediate action recommended above for the
occasion when you do detect the odorized LP-Gas.
If you experience a complete “gas out,” (the container
is under no vapor pressure), turn the tank valve off immediately. If the container valve is left on, the container may draw in some air through openings such as pilot light orices. If this occurs, some new internal rusting could occur. If the valve is left open, then treat the container as
a new tank. Always be sure your container is under vapor
pressure by turning it off at the container before it goes completely empty or having it relled before it is completely empty.
31793-3-1015Page 4
REQUIREMENTS FOR MASSACHUSETTS
For all side wall horizontally vented gas fueled equipment installed
in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination
is less than seven feet above nished grade in the area of the
venting, including but not limited to decks and porches, the
following requirements shall be satised:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gastter shall
observe that a hard wired carbon monoxide detector with an
alarm and battery back-up is installed on the oor level where
the gas equipment is to be installed. In addition, the installing
plumber or gastter shall observe that a battery operated
or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or
structure served by the side wall horizontal vented gas fueled
equipment. It shall be the responsibility of the property owner
to secure the services of qualied licensed professionals for
the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent oor level.
b. In the event that the requirements of this subdivision
can not be met at the time of completion of installation, the owner shall have a period of thirty days to comply with the above requirements; provided, however, that during said thirty day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each
carbon monoxide detector as required in accordance with the
above provisions shall comply with NFPA 720 and be ANSI/ UL 2034 listed and IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be
permanently mounted to the exterior of the building at a minimum height of eight feet above grade directly in line
with the exhaust vent terminal for the horizontally vented
gas fueled heating appliance or equipment. The sign shall
read, in print size no less than one-half (1/2) inch in size,
“GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not
approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a) 1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from
248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled
“Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board;
and
2. Product Approved side wall horizontally vented gas
fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(d) MANUFACTURER REQUIREMENTS - GAS
EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the ue gases, but identies “special venting systems”, the following requirements shall be satised by the manufacturer:
1. The referenced “special venting system” instructions
shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product
Approved by the Board, and the instructions for
that system shall include a parts list and detailed installation instruction.
(e) A copy of all installation instructions for all Product
Approved side wall horizontally vented gas fueled
equipment, all venting instructions, all parts lists for
venting instructions, and/or all venting design instructions
shall remain with the appliance or equipment at the completion of the installation.
31793-3-1015 Page 5
State of Massachusetts: The installation must be made
by a licensed plumber or gas tter in the Commonwealth of
Massachusetts.
INTRODUCTION
WARNING
The safety information listed below must be followed during the installation, service, and operation of this product. Failure to following the safety recommendations could result in possible damage to the equipment, serious personal injury, or death.
Additional code information listed below is for reference purposes only and does not necessarily have jurisdiction over local or state codes. Always consult with local authori­ties before installing any gas appliance.
Combustion and Ventilation Air
CANADA: National Standard of Canada for Natural Gas and Propane Installation Codes (NSCNGPIC)
CAN/CGA-B149.1 and .2, Part 7, Venting Systems and Air Supply for Appliances
U.S.: National Fuel Gas Code NFPA 54/ANSI Z223.1(NFGC), Air
for Combustion and Ventilation.
Attention: This appliance may be installed in the U.S. or in
Canada.
Electrical Connections
CANADA: Canadian Electrical Code CSA C22.1 U.S.: National Electrical Code (NEC) ANSI/NFPA 70
Gas Piping and Gas Pipe Pressure Testing
CANADA: NSCNGPIC Part 5 U.S.: NFGC and National Plumbing Codes
General Installations
CANADA: NSCNGPIC. For a copy, contact Standard Sales, CSA International, 178 Rexdale Blvd., Etobicoke (Toronto), Ontario,
M9W 1R3 Canada
U.S.: Current edition of the NFGC and NFPA 90B. For copies contact the National Fire Protection Association Inc., Batterymarch Park, Quincy, MA 02269 or American Gas Association, 400 N. Capitol, N.W., Washington DC 20001 or www. NFPA.org.
Safety
CANADA: (NSCNGPIC) CAN/GCA-B149.1 and .2 National Stan­dard of Canada
U.S.: NFGC NFPA 5/ANSI Z223.1
31793-3-1015Page 6
SPECIFICATIONS & ACCESSORIES
SPECIFICATIONS
Models FG28BMK(N,P)
Maximum Input BTU/HR (KW/H) 20,000 (5.86) Minimum Input BTU/HR (KW/H) 10,000 (2.93)
Height 24-9/16” Width 28”
Depth 17-3/16” Gas Inlet (Pipe) 3/8” Flair Electrical - The replace comes equipped with a ve foot (1.5 m) 3 pronged cord, for connection to an approved 115 VAC, 60 Hz, 5A
(maximum) wall receptacle.
Vent Pipe: - 1-1/2 inch diameter S636 pipe, 40 feet maximum equivalent length with three 90° elbows.
ACCESSORIES
Venting
Part Number Description
PVVK-SH636 Single Flue Horizontal Vent Kit
Surrounds with Barriers
Part Number Description
FWKQ28BL
FHKQ28BL In-Wall Surround Kit, Louverless with Barrier
FIKQ28BL
FFKQ28BL
Note: A barrier is required for operation of the appliance,
In-Wall Surround Kit, Picture Frame with Barrier
38” Wide X 30-7/8” Tall Insert Surround Kit
with Barrier 35” Wide X 29-3/8” Tall Fireplace Mantel Sur-
round Kit with Barrier
Decorative Glass Kits (One kit per one square foot)
Part Number Description
DG1BKP Decorative Glass, Black Polished DG1BUC Decorative Glass, Blue Clear DG1CLF Decorative Glass, Clear Frosted
DG1AB
DG1GC
DG1SL
DG1NXS
DG1RYC
DG1TZ
Part Number Description
DRFPA
Note: The total burner cover area is two square feet. Note: Never place media material on or next to the burner. See
pages 38-39.
Decorative Glass Droplets ­1/2” Aqua Blue
Decorative Glass Droplets ­1/2” Glacier Ice
Decorative Glass Droplets ­1/2” Sangria Luster
Decorative Glass Droplets ­1” Onyx Solid
Decorative Glass Droplets ­1” Ruby Clear
Decorative Glass Droplets ­1” Topaz Clear
Decorative Rock Kits
Decorative Rock - Small (One kit per 1/2
square foot)
31793-3-1015 Page 7
INSTALLATION AND GENERAL SAFETY INFORMATION
General Information
This series is designed certied in accordance with American Na­tional Standard/CSA Standard Z21.88 and CSA America Interim
Requirement 109-2009 as a Gas Fireplace Heater to be installed according to these instructions.
Any alteration of the original design, installed other than as shown in these instructions will be the responsibility of the person and company making the changes, and will void the warranty. This product may not be used with any type of gas other than what is shown on the rating plate.
Important
All Correspondence should refer to complete Model Number, Se­rial Number and type of gas.
Installation
Installation, replacement, gas piping, gas utilization equipment
or accessories, and the repair and service of this equipment
must be performed by a qualied agency. The term “qualied agency” means any individual, rm, corporation or company
which either in person or through a representative is engaged in and is responsible for (a) the installation or replacement of gas piping or (b) the connection, installation, repair or servicing of equipment, who is experienced in such work, familiar with all precautions required and has complied with all the
requirements of the authority having jurisdiction.
• This installation must conform with local codes, or in the absence of local codes, in Canada use Canadian Electrical
Code CSA C22.1 and in the United States use the National Fuel Gas Code NFPA 54/ANSI Z223.1.
This appliance, when installed, must be electrically grounded in accordance with local codes or. In the absence of local
codes, in Canada with the Canadian Electrical Code CSA
C22.1 and in the United States with the National Electrical
Code ANSI/NFPA 70.
Provide adequate clearances around the heater for servicing and ensure there are no obstructions to the combustion air intake situated at the back of the heater. Refer to Pages 19 to
21.
The Mantis Power-Vent High-Efciency Fireplace must be in­stalled on a at, solid continuous surface (i.e. wood, metal,
concrete). Rough or uneven surfaces can cause vibration or humming in the heater.
This appliance does need to be installed in such a way where the heater can be removed for servicing the heat exchanger
and the ue that are located in the rear section of the heater.
This appliance is equipped with a three-prong [ground­ing] plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the ground­ing prong from this plug. For an ungrounded receptacle,
purchase an adapter with two prongs and a wire for ground­ing.
Note: Under no circumstances should the appliance be in-
stalled under conditions that would not allow for easy re­moval of the appliance to carry out routine inspection and service to the appliance.
Note: Where a mantel surround is being used on insert installa-
tions and zero clearance replace installations, the com­bustion air intake slot located in the top mantel surround must not be obstructed. This will allow combustion air to enter through the slot to the combustion air inlet located at the back of the heater.
Note: During initial ring of this unit, residual oil from the heat
exchanger may bake off and smoke may occur. Provide adequate ventilation to the area where the heater is in­stalled to prevent triggering of smoke alarms. Refer to page 27 for more detail.
A manufactured home (USA only) or mobile home OEM installa­tion must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or when such a stan­dard is not applicable, the Standard for Manufactured Home In-
stallations, ANSI/NCSBCS Z225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.0.
Installation on Combustible Flooring
If this appliance is to be installed directly on carpeting, tile, or other
combustible material, other than wood ooring, the appliance shall
be installed on a metal or wood panel extending the full width and depth of the appliance.
The base referred to above does not mean the re-proof base as
used on wood stoves. The protection is primarily for rugs that may be extremely thick and light-color tile that can discolor.
Installation in Residential Garages
Gas utilization equipment in residential garages shall be installed
so that all burners and burner ignition devices are located not less
than 18 inches (457 mm) above the oor. The equipment shall be located, or protected, so it is not subject to physical damage by
vehicles.
Operation of Heater During Construction
The heater shall not be used during construction.
WARNING
Do not operate appliance with the glass front removed, or if it is cracked or broken. Replacement of the glass shall be
performed by a licensed or qualied service person
31793-3-1015Page 8
GAS SUPPLY
All gas piping must be installed in compliance with local codes
and utility regulations. In the absence of local codes the installa-
tion must comply with NFCG NFPA 54/ANSI Z223.1. CAN/CGA
- B149(.1 or .2) installation code.
Note: Never use plastic pipe. Check to conrm whether your local codes allow copper tubing or galvanized.
Where permitted exible gas connectors must be certied to the following standards: — ANS Z21.24 Appliance Connectors of Corrugated Metal Tub-
ing and Fittings
— ANS Z21.45 Assembled Flexible Appliance Connectors of
Other Than All-Metal Construction
The above connectors may be used if acceptable by the author-
ity having jurisdiction. The state of Massachusetts requires that a exible appliance connector cannot exceed three feet in length.
A drip leg should be installed in the vertical gas supply pipe run to
the unit.
Manual Shut-off Valve
Some local regulations require the installation of a manual shut-off
valve and ground joint union external to the appliance. The shutoff should be accessible for service and/or emergency use. Consult
the local utility or gas supplier for additional requirements regard­ing the placement of the manual shut off valve. Compounds used
on threaded joints of gas piping shall be resistant to the action of liqueed petroleum gases.
Pressure Testing of the Gas Supply System
1. To check the inlet pressure to the gas valve, a 1/8 inch N.P.T.
plugged tapping, accessible for test gauge connection, must be placed immediately upstream of the gas supply connection to the appliance.
2. The appliance and its individual shutoff valve must be dis­connected from the gas supply piping system during any pressure testing of that system at test pressures in excess of
1/2 psig.
3. The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig.
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe
Inside Diameter
In Inches
Nat. L.P. Nat. L.P.
0-10 feet 1/2 3/8 1/2 3/8
10-40 feet 1/2 1/2 5/8 1/2
40-100 feet 1/2 1/2 3/4 1/2
100-150 feet 3/4 1/2 7/8 3/4
Tubing, Type L
Outside Diameter
In Inches
Leak Testing
WARNING - FIRE OR EXPLOSION HAZARD
Never test for leaks with an open ame. Check all connec­tions using a commercially available soap solution. A re or
explosion may result causing property damage, personal injury or loss of life. Failure to follow the safety warnings exactly could result in serious injury, death or property damage.
After gas piping to the heater is complete, all connections must be
tested for gas leaks. This includes pipe connections at the main
gas valve, emergency shutoff valve and exible gas connectors
(if applicable). The soap and water solution can be applied on
each joint or union using a small paintbrush. If any bubbling is
observed, the connection is not sealed adequately and must be retightened. Repeat the tightening and soap check process until the bubbling ceases.
Important Note: When pressure testing the gas supply lines at pressures greater than ½ psig (14 in. w.c.), the gas supply piping system must be disconnected from the appliance to prevent damage to the gas control valve. If the test pressure is less than or equal to ½ psig (14 in. w.c.), close the manual shut-off valve.
31793-3-1015 Page 9
VENT CLEARANCES
US Installation
A = Clearance above any grade,
B = Clearance to window or door
C = Clearance to permanently
D = Vertical clearance to venti-
E = Clearance to unventilated
F = Clearance of outside corner 12 in (30 cm) G = Clearance of inside corner 21 in (30 cm) H = Clearance to each side of
I = Clearance to service regulator
1
veranda, porch or balcony
that may be opened
closed windows
lated soft located above the terminal within a horizontal
distance of 2 ft (61 mm) from the center line of the terminal
soft
center line extended above
meter/regulator assembly
vent outlet
12 in (30 cm)
6 in (15 cm) for appliances ≤ 10,000 Btu/h (3 kW), 9 in (23
cm) for appliances > 10,000
Btu/h (3 kW) and ≤ 50,000 Btu/h (15 kW), 12 in (30 cm) for appliances > 50,000 Btu/h
(15 kW)
0
18 in (46 cm)
18 in (46 cm)
3 ft (91 cm) within a height 15
ft (4.5 m) above the meter/
regulatory assembly
3 ft (91 cm)
Figure 1
J = Clearance to non-mechanical
air supply inlet to building or the combustion air inlet to any other appliance
K = Clearance to a mechanical air
supply inlet
L = Clearance above paved
sidewalk or paved driveway located on public property †
M = Clearance under veranda,
porch deck, or balcony ¥
1
In accordance with the current ANSI Z223.1/NFPA 54, National
Fuel Gas Code
A vent shall not terminate directly above a sidewalk or paved
driveway that is located between two single family dwellings and serves both dwellings.
¥ Permitted only if veranda, porch, deck or balcony is fully open
on a minimum of two sides beneath the oor.
* For clearances not specied in ANSI Z223.1/NFPA 54 or CSA
B149.1, refer to local codes.
6 in (15 cm) for appliances ≤ 10,000 Btu/h (3 kW), 9 in (23
cm) for appliances > 10,000
Btu/h (3 kW) and ≤ 50,000 Btu/h (15 kW), 12 in (30 cm) for appliances > 50,000 Btu/h
(15 kW) 3 ft (91 cm) above if within 10
ft (3 m) horizontally
Not applicable
18 in (46 cm)
31793-3-1015Page 10
VENTING REQUIREMENTS
WARNING
This appliance must not be vented with any other appliances, even if that appliance is of the condensing type. Common venting can result in severe corrosion of other appliances or their venting and can allow combustion gas­es to escape through such appliances or vents. Do not
vent the heater into a replace chimney or building chase.
WARNING
Upon completion of the installation, carefully inspect the
entire ue system to assure it is properly sealed. DO NOT use any vent material other than what is specied in this manual. Leaks in the ue system can result in serious personal injury or death due to exposure of ue products,
including carbon monoxide.
The Mantis is classied as a “Category IV” appliance, which requires special venting materials and installation procedures. Installations can be Conventional (one-pipe) and Direct Vent (two-pipe). In selecting a location for installation, it is neces­sary to provide adequate clearances for servicing and proper installation.
All vent and combustion air pipes and ttings must be Sched­ule 40 PVC and meet the ANSI/ASTM Standard D1785. Ce­ment must conform to ASTM Standard D2564.
Installation in Canada must conform to the requirements of CSA B149 code. Vent systems must be composed of pipe, t­tings, cements, and primers listed to ULC S636. In Canada, the primer and cement must be of the same manufacturer as the vent system; do not mix primers and cements from one manufacturer with a vent system from a different manufacturer. Follow the manufacturer’s instructions the use of primer and cement and never use primer or cement beyond its expiration date.
The safe operation, as dened by ULC S636, of the vent system
is based on following these installation instructions, the vent system manufacturer’s installation instructions, and proper use
of primer and cement. Acceptability under Canadian standard CSA B149 is dependent upon full compliance with all installa-
tion instructions. Under this standard, it is recommended that
the vent system be checked once a year by qualied service personnel. The authority having jurisdiction (gas inspection authority, municipal building department, re department, etc)
should be consulted before installation to determine the need to obtain a permit.
The maximum vent length is 40 feet equivalent with three 90° elbows. The minimum vent length is twelve inches.
Each 90° elbow used in the vent system will be the equivalent to three feet, and each 45° elbow is equivalent to 1.5 feet, which
should be added to the overall vent length.
1. The installation must conform with, as applicable: A. A non-metallic venting system for use in Canada shall
be listed to the Standard for Type BH Gas Venting Systems, ULC S636.
B. A maintenance schedule, when a means is provided
to neutralize condensate, if required.
C. Periodic cleaning of the condensate collection and
disposal system(s), if required.
D. For Category IV appliances:
(1) When the manufacturer supplies the venting sys-
tem, the instructions shall include a parts list and instructions covering the installation of properly
identied parts to provide for the venting of the
vent gases to the outdoors.
(2) When the parts for venting the vent gases are not
provided by the manufacturer and they are spe­cic types listed by a nationally recognized test­ing agency, these instructions shall clearly identify
and specify the use of the specic parts.
2. For Category IV appliances, the venting system shall be installed in accordance with the appliance manufacturer’s instructions.
3. Instructions for proper venting installation: A. Horizontal portions of the venting system shall:
(1) Be supported to prevent sagging. The methods of
and intervals for supports shall be specied in the
installation manuals.
(2) Slope upwards not less than 1/4 in/ft (21 mm/m)
from the appliance to the vent terminal.
(3) Category IV appliances shall be installed so as to
prevent accumulation of condensate in the vent­ing system.
4. Category IV appliance installations shall provide a means for removal of condensate.
5. For appliance installation instructions accompanying a di-
rect vent appliance or other appliance that can utilize a
side wall vent system shall include information on where
the vent terminal can and cannot terminate, including: For Category IV appliances, the following statement:
The vent for this appliance shall not terminate: (a) Over public walkways; or (b) Near soft vents or crawl space vents or other
areas where condensate or vapor could create a
nuisance or hazard or cause property damage; or
(c) Where condensate vapor could cause damage or
could be detrimental to the operation of regula­tors, relief valves, or other equipment.
6. Non-metallic venting systems shall not interchange com­ponents with another listed or unlisted metallic or nonme­tallic vent systems.
Attention: Check local codes for venting requirements.
31793-3-1015 Page 11
Note: IPEX System 636 Flue Gas Venting Adaptor is pro-
vided. Installer to check for adhesive material require­ments.
VENTING REQUIREMENTS
6” MIN.
12” MAX.
SUPPORT
OUTSIDE
WALL
1/2” ARMAFLEX INSULATION OR EQUIVALENT (IF REQUIRED)
12” ABOVE
MAXIMUM
EXPECTED
SNOW LEVEL
It is recommended that the Mantis Power-Vent High-Efciency
Fireplace be located on an exterior wall for ease of venting. The
ue exhaust pipe and inlet air pipe should be located between wall studs. The required opening for venting is 1-7/8 inch in diameter for 1-1/2 inch PVC pipe.
For vent clearances see Figure 1 pg.10.
The bottom of the exhaust vent terminal and the air intake shall be located at least twelve inches above grade and must be vented outside. It is recommended the exhaust and intake be located twelve inches from the maximum snow level.
The ue pipe must be supported on horizontal vent runs. The ue pipe needs to be supported every three feet. All horizontal runs of the ue must be pitched ¼ inch per foot towards the the replace.
Note: If the vent run dips or sags, condensation may be­come trapped and cause the unit to not operate properly.
The minimum vent length protruding from outside the wall is six inches. For two-pipe installation, a minimum distance of three inches and maximum distance of 24 inches must be maintained between the pipes. See Figures 2 and 3.
Single ue (one-pipe) installations must have a minimum clearance of two inches on the back of the heater for combustion air.
Vent Freezing Protection
When the vent pipe is exposed to temperatures below freezing
(i.e. when it passes through unheated spaces, chimneys, etc.) the
pipe must be insulated with 1/2 inch thick sponge rubber insula­tion, Armaex-type insulation or equivalent. Insulating pipe is im-
portant to avoid condensate icing.
For proper operation, the ue exhaust must be extended six inch­es from the outside wall before applying an elbow.
Figure 4
Note: If the vent length requirements are not followed, the
unit will not operate properly.
Figure 2 - Single Flue
Table 1 - Equivalent Vent Length Example
EVL = Equivalent Vent Length
EVL must be greater than or equal to one foot and less than or equal to 40’ EVL = 90º elbow + 4’ straight pipe + 45º elbow + 2’ straight pipe + 45º elbow + 3’ straight pipe = 15’ EVL = 3’
(90º elbow)
+ 4’
(straight pipe)
+ 1.5’
(45º elbow)
+ 2’
(straight pipe)
Figure 3 - Colinear Direct Vent
+ 1.5’
(45º elbow)
+ 3’
(straight pipe)
= 15’
31793-3-1015Page 12
PVVK-SH636 VENT KIT
1. Apply silicon to back of the vent adaptor plate. Line up the
vent adaptor plate with the sump assembly and secure with
three 6-32 x 1/2” at head screws. See Figure 5.
Anti-Seize
Figure 5
2. Add silicon to the vent adaptor plate to seal screws. Press
the gasket into the vent adaptor plate. Ensure that the holes line up and that there is no overlap. See Figure 6. Remove
excess caulk and wait at least ve minutes for the silicon to
dry before continuing to the next step.
4. Place the vent cover plate over the vent adaptor plate as shown in Figure 9. For proper plate alignment, see Figure
10.
Figure 9
Figure 6
3. Insert the reducer into the vent cover plate as shown in Fig­ure 7. The distance between the bottom of the reducer and the interior of the vent cover plate is 1-1/16 inch. See Figure
8.
Figure 7
Figure 8
Figure 10
Note: Use IPEX venting for exhaust.
5. Secure the vent cover plate to the vent adaptor plate with four
10 x 1/2” sheet metal screws (provided). See Figure 11. CAUTION: To ensure a watertight seal, leave no more than a
1/8 inch gap between the vent cover plate and the vent adap­tor plate anges.
Figure 11
31793-3-1015 Page 13
VENT EXAMPLES FOR SINGLE FLUE
Figure 12
Single Flue - Straight Out Back
Min 6” Outside Wall
Min 2” From Fireplace to Wall for Intake Air
Min vent length 12”
H = 36’ V = 1’ (1) - 90° = 3’ Total = 40’
Figure 13 displays a single ue (one-pipe) installation. Because the distance from the replace to the rst elbow is more than six inches, the rst 90° elbow must be considered into the total vent length. The equivalent length of the second 90° elbow also needs
to be added to the total length, but the third elbow does not since it is the ue terminal. The total horizontal vent length of the ue sys­tem is seven feet, and the total vertical length is 27 feet. The two
90° elbows are equivalent to six feet, bringing the total to 40 feet. Figure 14 is an example of how the replace can be vented if the ue outlet is below the level of the oor.
H = 5’ + 2’ = 7’ V = 27’ (2) - 90° = 6’ Total = 40’
Figure 14
Single Flue - Vertical Vent Run
Figure 13
Single Flue - Horizontal Tall Vent Run
Example Calculation Max Vent Run 40 feet
31793-3-1015Page 14
VENT EXAMPLES FOR SINGLE FLUE
Determining Minimum Vent Height Above the Roof
Determining Minimum Vent Height Above the Roof
ROOF PITCH H (Min.) Flat to 6/12 12” (305 mm) 6/12 to 7/12 15” (381 mm) Over 7/12 to 8/12 18” (457 mm) Over 8/12 to 16/12 24” (610 mm) Over 16/12 to 21/12 36” (914 mm)
Figure 15
Single Flue - Vertical Vent Run
with 45 degree elbows
WARNING: Major U.S. building codes specify minimum chimney
and/or vent height above the rooftop. These minimum heights are necessary in the interest of safety. These specications are sum­marized in Figure 15.
31793-3-1015 Page 15
PVCA HORIZONTAL COLINEAR DIRECT VENT ADAPTOR
Colinear adaptor to be used in conjunction with single ue horizontal vent kit PVVK-SH636. The two attachments are used for colinear
direct vent installation.
Colinear adaptor
1. Attach colinear adaptor to back of replace with two screws.
2. When adapter is connected, continue with your vent run.
Cementing PVC joint is recommended, but not required on
colinear fresh air intake adaptor.
31793-3-1015Page 16
DIRECT VENT AND COLINEAR VENT EXAMPLES
Max Vent Run - 40 ft. Equivalent With Three 90° Elbows
Special Note: The vent terminal 90° elbow and rst 90° elbow
off back of the fireplace, when within six inches (15.2 cm), do not contribute to the overall vent length measurement. For each 45° elbow installed in the run, the length of the run MUST be reduced by 1.5 feet (45 cm). Reduce the length of the run three feet (91.4 cm) for every 90° elbow.
Note: Exhaust must be a
minimum of three inches above air intake inlet.
will settle in the pipe.
When installing a colinear horizontal, the minimum vent length
protruding from the outside wall is six inches (15.2 cm) for air in­take and nine inches for exhaust. See Figure 17.
Note: Horizontal discharge 90° elbow must be pointed downward. See Figure 17. All horizontal runs require a 1/4” per foot rise to run
condensation back to the fireplace. Note: All PVC vent run piping can be purchased at a local hard-
ware store. Schedule 40 PVC pipe should be used and cemented.
See page 11. PVVK-SH36 Horizontal Vent Adaptor Kit is available
from Empire Comfort Systems, Inc.
In both vertical and horizontal colinear direct vent applications, a colinear transition plate model PVCT can be used to minimize
clearances between intake and exhaust pipes.
For horizontal colinear direct venting, exhaust and intake air, cap
pipes with 90º elbows, pointed downward.
Note: The measurement for center to center of the pipes can be 3” to 24” maximum.
Figure 16
Calculation example of vent run maximum 40 feet
Figure 16 displays a two-pipe installation. Because the distance
from the replace to the rst elbow is more than six inches, the equivalent length for the rst 90° elbow must be add to the total vent length. The equivalent length of the second 90° elbow also
needs to be added to the total length. The third elbow also needs to be included. The equivalent length of the PTrap does not need
to be added since it is the termination. The total horizontal vent length of the ue system is eleven feet, and the total vertical length is 20 feet. The three 90° elbows are equivalent to 9 feet, bringing
the total to 40 feet. Note: The exhaust must be a minimum of three inches above the
inlet air pipe. The ue must be at least twelve inches from the roof
line, and it is recommended to be at least twelve inches above the maximum expected snow level as indicated in Figures 15 through
19.
Note: On horizontal runs, a P.V.C. support clamp needs to be in­stalled every three feet. No “sags” in horizontal vent runs; water
Figure 17
31793-3-1015 Page 17
DIRECT VENT AND COLINEAR VENT EXAMPLES
Figure 18
In direct vent applications, the minimum distance between the two pipes is three inches and the maximum distance is 24 inches. The
ue exhaust and air inlet can be terminated with either a PTrap or two 90° elbows as shown in Figures 13 and 14.
ROOF PITCH H (Min.) Flat to 6/12 12” (305 mm) 6/12 to 7/12 15” (381 mm) Over 7/12 to 8/12 18” (457 mm) Over 8/12 to 16/12 24” (610 mm) Over 16/12 to 21/12 36” (914 mm)
Colinear Direct Vent - Pitched Roof Installation
Figure 19
Determining Minimum Vent Height Above the Roof WARNING: Major U.S. building codes specify minimum chimney
and/or vent height above the rooftop. These minimum heights are necessary in the interest of safety. These specications are sum­marized in Figure 19.
31793-3-1015Page 18
ROUGH FRAMING DIMENSIONS
Figure 20
Index Letter Single Vent Direct Vent and Colinear Vent Coaxial Vent Flex Vent
A 19-1/2” minimum* 19-1/2” minimum* 18-1/2” minimum 23-3/4” minimum
25” minimum
27-3/4” maximum when using FHKQ28 Surround Kit
B
C
* When using a 2” radius 90° elbow street ell on the ue exhaust, add 5-1/2”.
28-1/2” maximum when using FFKQ28 Surround Kit
29-1/2” maximum when using FIKQ28 Surround Kit
32” maximum when using FWKQ28 Surround Kit
28-1/2” minimum, 31” recommended for service 33” maximum when using FHKQ28 Surround Kit 34” maximum when using FFKQ28 Surround Kit
37” maximum when using FIKQ28 Surround Kit
34” maximum when using FWKQ28 Surround Kit
Figure 21
31793-3-1015 Page 19
CLEARANCE TO COMBUSTIBLES
Figure 22 Figure 24
Figure 23
Insert Clearances
A Rear Wall to Fireplace 2” (1-1/4” for coaxial venting) B Side Wall to Fireplace 0” C Corner Installation 0”
Note: The Mantis Power-Vent High-Efciency Fireplace has been tested and approved for zero clearance to combustible materials. It
is recommended that clearances as listed above should be maintained to allow for removal of the product for servicing.
Mantel and Ceiling Clearances
Figure 25
31793-3-1015Page 20
Figure 26
SPECIFICATIONS
Figure 29
Fireplace - 42-7/8 inch Louverless Surround Kit
FHKQ28(BL,SS) - Contains surround, brackets and air deector
Figure 27
Figure 28
Figure 30
Fireplace In Wall - 35 Inch Picture Frame Surround
FWKQ28(BL,CM,HP,SS) - Contains surround, hood, and lower
front
Figure 31
Fireplace - 35 Inch Surround Kit
FFKQ28(BL,CM,HP,SS) - Contains surround, hood, & lower front
31793-3-1015 Page 21
SPECIFICATIONS
Figure 32
Fireplace - 38 Inch Surround
FIKQ28(BL,CM,HP,SS) - Contains surround, hood, & lower front
Figure 34
Clearance for Access Panel In-Wall Fireplace
See Gas Connection Instructions.
Figure 33
31793-3-1015Page 22
GAS CONNECTION INSTALLATION
CAUTION
The gas supply line to the heater must be installed under conditions which will allow for easy removal of the heater
from its location for servicing of the heater. For replace insert installation, incorporate a loop into the exible gas
line. Under no circumstances should the gas supply line to the
appliance be installed in a way that would prevent the appli­ance from being serviced or inspected.
GAS SUPPLY LINE TO FIREPLACE
1. Pull the factory installed exible gas line through the hole in
the back panel. See Figures 35 and 36.
2. Connect the gas supply line to exible gas hose. Ensure that exible gas hose is not kinked after tting gas supply line. Any excess exible line can be pushed back into the replace.
3. Place rubber grommet that is supplied in hardware packet
over the exible gas line and secure in the hole in the back of
the appliance.
Figure 35 - Fireplace Mantis
Gas Connection - In-Wall Units
1. Remove the access plate on the left side of the cabinet by removing three screws as shown in Figure 36. Put the screws aside.
2. Push the factory supplied exible gas line through the access
hole on the side.
3. Remove the knockout from the access plate and insert the
exible gas line through the hole.
4. Secure the access plate to the cabinet with three screws re­moved in Step 1.
5. A plastic push in plug is supplied in the hardware package, insert the plug into the 1-3/8 inch hole in the back of the re-
place.
6. Insert the rubber grommet into the hole in the access plate to
protect the exible gas line.
Figure 36
Gas Connection, Fireplace Mantis In-Wall Units
31793-3-1015 Page 23
LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY
RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
A. BEFORE LIGHTING smell all around the appliance area
for gas. Be sure to smell next to the oor because some gas is heavier than air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance
• Do not touch any electrical switch
• Do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you can not reach your gas supplier, call the re department.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety infor-
mation above.
2. Turn off the remote thermostat if used.
3. Open bottom louver assembly,
or open the service access panel.
4. Turn off all electric power to the appliance.
5. Turn gas line valve to “ON.”
6. Wait ve minutes to clear out any gas. Then smell for gas, including near the oor. If you smell gas, STOP! Follow “A” in the safety information above. If you do not
smell gas, go to the next step.
7. Turn on all electric power to the appliance.
8. Turn on the remote thermostat if used, and set thermo­stat to desired setting. If remote is not used, activate the appliance using the display panel.
B. Use only the wall switch or remote control switch to
turn the gas control on/off. Any attempted repairs or adjustments should be performed by a qualied service technician. Applying force or attempted repair may result in a re or explosion.
C. Do not use this appliance if any part has been under
water. Immediately call a qualied service technician
to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
9. This appliance is equipped with an ignition device that
automatically lights the burner. Do not try to light the
burner by hand.
10. If the appliance will not operate, follow the instructions
“TO TURN OFF GAS TO APPLIANCE,” and call your
service technician or gas supplier.
11. Close bottom louver assembly or close the service ac­cess panel.
TO TURN OFF GAS TO APPLIANCE
1. STOP! Read the safety information above.
2. Open bottom louver assembly, or open the service ac-
cess panel.
3. Turn off all electric power to the appliance.
4. Turn gas line valve to "OFF."
5. Close bottom louver assembly, or close service access panel.
31793-3-1015Page 24
WIRING
WARNING
Potential risk of re, electric shock, and personal injury.
Take precautions to reduce such risks.
CAUTION
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
This appliance is equipped with a three-prong [grounding] plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong recep­tacle. Do not cut or remove the grounding prong from this plug. For an ungrounded receptacle, an adapter, which has two
prongs and a wire for grounding, can be purchased. Proper line voltage polarity must be maintained in order for the
control system to operate correctly. Verify the incoming neutral line
is connected to the white wire and the incoming “hot” line is con­nected to the black wire. The replace will not operate properly
unless the polarity and ground are correct.
START UP CHECK LIST
WARNING
BEFORE OPERATING THIS APPLIANCE, CAREFULLY READ THE FOLLOWING.
31793-3-1015 Page 25
Figure 37
1. Verify the gas line service does not exceed 10.5 in. w.c. and is not below 5.0 in. w.c. for natural gas, nor exceeds
13.0 in. w.c. or is below 11.0 in. w.c. for LP gas.
2. Check and inspect the appliance for gas leaks. In the event of gas leaks, cut off the gas supply to the replace immedi­ately and call your gas supplier. Verify the gas line has been purged.
3. Verify that all exhaust and inlet air pipes are unobstructed and
properly joined.
4. Visually verify the burner is free of dust and debris.
5. Verify that all panels are secured in place and that the glass assembly door has been locked in position.
6. Verify that the polarity of the connections are correct and the line voltage power leads are secure.
7. After verifying and checking all the above points, proceed to
lighting instructions. Refer to Page 24.
Note: Verify the surround is installed per the instructions in­cluded with the kit.
START UP AND ADJUSTMENTS
A. With main electrical power to the replace turned off, install
three AAA sized 1.5V batteries into the remote. Set up remote per instructions on pages 28 - 34. After the remote is set up,
ensure that the remote is turned on and active. The remote
display must show “Auto,” Manual” or “Pilot.”
Figure 38
B. Turn on the main electrical power to the replace. See Figure
39. The red and green control board LED lights will begin to ash alternately. Each will ash four times, the replace will enter standby and the green LED light only will ash slowly.
Verify power is on by checking if there is power to the circuit
board. If the replace has power, the green LED light on the
control board will be illuminated.
Sequence of Operations
1. Start the replace with the remote, or press the “Mode Se­lect” button on the replace display panel to start the replace manually. The Display Panel will energize, and the desired ame level will be displayed.
2. The inducer will activate and perform a safety test lasting 45 seconds. The ignition sequence will initiate after this test.
3. The igniter (HSI) will energize and start to glow red.
4. After 20 seconds, the gas valve will open and ignite the burner on high. The ame sensor will verify the ame is present with­in six seconds and the green LED light on the control board
will illuminate continuously.
5. The gas valve will adjust manifold pressure and inducer speed to match desired ame level.
Note: The replace will always ignite on Level 5 (High) prior to adjusting to the ame level on the display panel.
Note: The entire ignition sequence takes approximately one minute, 15 seconds to complete.
6. Use the Manual Flame Level Adjustment” buttons on the dis­play panel (Figure 41) or the remote control to change the
ame level setting.
The table below outlines the BTU input rate of the burner for each
ame level.
Flame Level BTU Input
5 20,000 4 17,500 3 15,000 2 12,500 1 10,000
Figure 39
C. The Display Panel board should be energized, and a “double
dash symbol” (- -) the power light will be displayed. See Fig-
ure 40. The remote receiver automatically links to the remote
transmitter’s signal. If the replace does not respond to the
remote when in remote mode as indicated by the double dash symbol, turn the main power off (Figure 39) and make sure the remote is on and active before turning main power back on.
D. Turn on the main gas supply.
CAUTION: If the replace experiences an unex-
pected loss of power while the remote is operating in thermostatic mode, the remote’s thermostatic function will need to be manually reset after power is restored in order for the replace to resume nor­mal operation. Press the remote’s power button to turn it off then back on to reset the thermostatic function.
Note: When changing from a low ame level to a higher ame level, the replace will automatically increase to Level 5 (High) prior to proceeding to the desired ame level. This is to ensure
consistent operation.
7. As the Mantis warms up, the circulating blower will activate,
starting on Low speed (l). The Blower speed will display when the blower turns on.
8. As the Mantis continues to operate, the speed of the circulat­ing blower will increase, and the symbols for Medium (2) and High (3) will appear.
Figure 40
31793-3-1015Page 26
START UP AND ADJUSTMENTS
Display Backlight
The display panel back light will automatically turn off ve seconds
after an input (either manual or remote) is acknowledged. The back light will automatically turn on when a new input is acknowl-
edged. To turn the back light on manually, press the “Display Back­light” button on the bottom left of the display panel (Figure 40).
Shut Down Instructions
To turn the replace off, simply push “OFF” on the remote or push the display panel’s mode select button to “OFF”. See Figure 40. DO NOT cut the main electrical power to the replace.
The circulating blower will continue to operate after the burner is
turned off. The blower will stop automatically once the replace
has cooled down.
Checking Manifold Pressure
Both Propane and Natural gas valves have a built-in pressure regulator in the gas valve. Natural gas models will have a manifold pressure of approximately 3.5 in. w.c. at the valve outlet, with the inlet pressure to the valve at 5.0 in. w.c. to 10.5 in. w.c. Propane gas models will have a manifold pressure approximately 7.0 in. w.c. at the valve outlet, with the inlet pressure to the valve from
11.0 in. w.c. to 13.0 in. w.c.
A pressure tap accessible for test gauge connection, is located on
the outlet side of the gas control.
Blower Operation
The circulating air blower will automatically engage and increase in speed depending on the operation of the burner. In most circum-
stances, the circulating blower will start three to ve minutes after
ignition of the burner.
Once the replace is turned off or the call for heat has been sat­ised, the circulating blower will continue to run. The blower will automatically adjust its speed and turn off as the replace cools
down.
High Altitude
The Mantis can be installed to altitudes up to 10,000 feet in the U.S., and up to 4,500 feet in Canada. The installation must meet the requirements of the National Fuel Gas Code or local jurisdic­tions.
Humidier Operation
When the replace has been running, the “AUX” symbol on the
display panel (Figure 40) will turn on to signal that the pump has been activated. Refer to Page 36 - Automatic Humidier Opera­tion.
Paint Curing - First Firing
The Mantis Power-Vent High-Efciency Fireplace has been paint­ed with the high quality heat resistant silicon paint. To ensure that
the paint is properly cured, allow the replace to operate with both burners on, for approximately one hour. During the initial ring of
the appliance, it is common for smoke to appear.
CAUTION
DO NOT touch the surface of the replace. The paint will
soften during the initial operation, and will harden over time. Once the paint is cured, it will not soften again.
To prevent triggering of smoke alarms, supply proper ventila­tion to the room where the unit is installed.
DO NOT clean the replace with any caustic or abrasive
cleaning solutions. This will damage the surface.
Any damage to the painted surfaces should be repaired only with authorized paint available from your Mantis Dealer.
31793-3-1015 Page 27
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