Empire Comfort Systems DVP42FP3, DVP48FP9, DVP48FP3, DVP42FP7, DVP48FP7 User Manual

...
INSTALLATION INSTRUCTIONS
GAS-FIRED
OWNER’S MANUAL
The Tahoe Direct Vent Zero Clearance
Gas Fireplace Heater
AND
DIRECT VENT
GAS FIREPLACE HEATER
MODEL SERIES
DVP42FP3(0,1,2,3)(N,P)-1 (MILLIVOLT STANDING PILOT)
DVP48FP3(0,1,2,3)(N,P)-1 (MILLIVOLT STANDING PILOT)
DVP42FP7(0,1,2,3)(N,P)-1 (INTERMITTENT PILOT) DVP48FP7(0,1,2,3)(N,P)-1 (INTERMITTENT PILOT)
DVP42FP9(0,1,2,3)(N,P)-1 (REMOTE RF MODELS)
DVP48FP9(0,1,2,3)(N,P)-1 (REMOTE RF MODELS))
WARNING: If the information in this manual
is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
-
flammable vapors and liquids in the vicinity of this or any other appliance.
-
Do not touch any electrical switch; do
not use any phone in your building.
● Immediately call your gas supplier from a neighbors phone. Follow the gas supplier's instructions.
● If you cannot reach your gas supplier, call the fire department.
­ performed by a qualified installer, service
agency, or the gas supplier.
Do not store or use gasoline or other
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Installation and service must be
EFFECTIVE DATE
JULY 2005
UL FILE NO. MH30033
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
WARNING: If not installed, operated and main­tained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or from fuel combustion which can cause death or serious illness.
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TABLE OF CONTENTS
Section Page
Important Safety Information ......................................................................................................... 3
Safety Information for Users of LP Gas ........................................................................................
Introduction .................................................................................................................................... 5
Specifications .................................................................................................................................
Fireplace Dimensions ..................................................................................................................... 6
Clearances ....................................................................................................................................... 7
Locating Fireplace .......................................................................................................................... 7
Gas Supply ...................................................................................................................................... 8
Rear Vent Conversion/Vent Systems ............................................................................................
Installation ............................................................................................................................... 10-13
Venting Fireplace-Top Vent .....................................................................................................
Venting Fireplace-Rear Vent ...................................................................................................
Termination Clearances ...............................................................................................................
Vent Clearances ............................................................................................................................
Vent System Identification ...........................................................................................................
Framing and Finishing ............................................................................................................ 23-24
Horizontal Termination .................................................................................................................
DVVK-5F Flex Vent ........................................................................................................................
Vertical Termination ................................................................................................................
Log Placement ............................................................................................................................. 28
Operating Instructions ............................................................................................................ 29-30
Wiring Diagram-Standing Pilot ....................................................................................................
Lighting Instructions-Standing Pilot ........................................................................................... 32
Troubleshooting-Standing Pilot ..................................................................................................
Intermittent Pilot Operating Instructions .................................................................................... 34
Intermittent Pilot Wiring Instructions .........................................................................................
Intermittent Pilot Lighting Instruction ........................................................................................ 35
Intermittent Pilot Troubleshooting .........................................................................................
RF Standing Pilot Operating Instructions .................................................................................. 40
RF Transmitter Functions ............................................................................................................
RF Wiring Diagram .......................................................................................................................
RF Standing Pilot Lighting Instructions ..................................................................................... 43
Maintenance and Service ............................................................................................................. 44
Parts View ......................................................................................................................................
Parts List ....................................................................................................................................... 46
FBB4 Optional Variable Speed Blower Installation ..............................................................
Junction Box Wiring Installation Instruction .............................................................................
Optional Brick Liner Installation Instruction .............................................................................. 49
Accessories ................................................................................................................................... 50
How To Order Repair Parts ..........................................................................................................
Service Notes ................................................................................................................................ 51
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4
6
9
14-17 18-19
20 21 22
24 25
26-27
31
33
34
36-39
41 42
45
47-48
49
51
IMPORTANT SAFETY INFORMATION
Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly.
DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED
• If this appliance is installed directly on carpeting, tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
The base referred to above does not mean the fireproof
base as used on wood stoves. The protection is for rugs that are extremely thick and light colored tile.
• Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
• Young children should be carefully supervised when they are in the same room as the appliance.
• Clothing or other flammable material should not be
• Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies.
• The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance. Work should be done by a qualified service person.
• Keep burner and control compartment clean.
• Vent cap is hot while fireplace is in operation.
• Installation and repair should be done by a QUALIFIED SERVICE PERSON. The appliance should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
placed on or near the appliance.
• Adequate accessibility clearances for servicing and proper operation.
• This appliance must not share or be connected to a flue serving a separate solid-fuel burning appliance.
• Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapor and liquids.
• Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this appli ance.
• The flow of combustion and ventilation air must not be obstructed in any way.
• DO keep the appliance area clear and free from combustible material, gasoline and other flammable vapors and liquids.
• DO examine venting system periodically and replace damaged parts.
• DO make a periodic visual check of pilot and burners. Clean and replace damaged parts.
• CAUTION: The glass used in your fireplace is tempered glass. If the glass is cracked or damaged in any way, it should be replaced only with a complete glass frame assembly from Empire. See parts list on Page 40 for ordering.
• DO NOT use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.
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• DO NOT put anything around the fireplace that will obstruct the flow of ventilation air.
• Clearance in accordance with local installation codes and the requirements of the gas supplier.
• Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.
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SAFETY INFORMATION FOR USERS OF LP GAS
Propane (LP-Gas) is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precau tions which can protect both you and your family from an accident. Read them carefully now, then review them point
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That’s your signal to go into immediate action!
Do not operate electric switches, light matches, use your phone. Do not do anything that could ignite the gas.
• Get everyone out of the building, vehicle, trailer, or area. Do that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• LP-Gas is heavier than air and may settle in low areas such as basements. When you have reason to suspect a gas leak, keep out of basements and other low areas. Stay out until firefighters declare them to be safe.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell the odor of the chemical put into the gas. You must find out if you can smell the odorant in propane. Smoking can decrease
your ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.
The odorant in LP-gas is colorless, and it can fade under some circumstances. For example, if there is an underground leak, the
movement of the gas through soil can filter the odorant. Odorants in LP-Gas also are subject to oxidation. This fading can occur if
by point with the members of your household. Someday when there may not be a minute to lose, everyone’s safety
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will depend on knowing exactly what to do. If, after read ing the following information, you feel you still need more information, please contact your gas supplier.
• Use your neighbor’s phone and call a trained LP-Gas service person and the fire department. Even though you may not continue to smell gas, do not turn on the gas again. Do not re-enter the building, vehicle, trailer, or area.
Finally, let the service man and firefighters check for escaped gas. Have them air out the area before you return. Properly trained LP-Gas service people should repair the leak, then check and relight the gas appliance for you.
there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could vary at different levels. Since it is heavier than air, there may be more odor at lower levels. Always be sensitive to the slightest gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.
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SOME POINTS TO REMEMBER
Learn to recognize the odor of LP-gas. Your local LP-Gas Dealer can give you a “Scratch and Sniff” pamphlet. Use it to find out what the propane odor smells like. If you suspect that your LP-Gas has a weak or abnormal odor, call your LP-Gas Dealer.
• If you are not qualified, do not light pilot lights, perform service, or make adjustments to appliances on the LP-Gas system. If you are qualified, consciously think about the odor of LP-Gas prior to and while lighting pilot lights or performing service or making adjustments.
• Sometimes a basement or a closed-up house has a musty smell that can cover up the LP-Gas odor. Do not try to light pilot lights, perform service, or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP-Gas.
• Odor fade, due to oxidation by rust or adsorption on walls of new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or cylinders are placed in service. Odor fade can occur in new tanks, or reinstalled old tanks, if they are filled and allowed
Page 4 17375-6-0705
to set too long before refilling. Cylinders and tanks which have been out of service for a time may develop internal rust which will cause odor fade. If such conditions are suspected to exist, a periodic sniff test of the gas is advisable. If you
have any question about the gas odor, call your LP-gas dealer. A periodic sniff test of the LP-gas is a good safety measure under any condition.
• If, at any time, you do not smell the LP-Gas odorant and you think you should, assume you have a leak. Then take the same immediate action recommended above for the occasion when you do detect the odorized LP-Gas.
• If you experience a complete “gas out,” (the container is under no vapor pressure), turn the tank valve off immediately. If the container valve is left on, the container may draw in some air through openings such as pilot light orifices. If this occurs, some new internal rusting could occur. If the valve is left open, then treat the container as a new tank. Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty.
INTRODUCTION
Instructions to Installer
1. Installer must leave instruction manual with owner after installation.
2. Installer must have owner fill out and mail warranty card supplied with the fireplace.
3. Installer should show owner how to start and operate the fireplace.
This direct vent gas fireplace heater is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building. The information contained in this manual pertains to all models and gas control systems unless otherwise noted.
Warning: This unit is not for use with solid fuels.
Appliance Certification
This fireplace is design certified in accordance with American National Standard/CSA Standard ANSI Z.21-88/CSA 2.33 and by Underwriters Laboratories as a Direct Vent Gas Fireplace Heater and shall be installed according to these instructions.
Consult your local building code agency, prior to installation, to ensure compliance with local codes-including permits and inspections.
The fireplace, when installed, must be electrically grounded in accordance with local codes or, in absence of local codes, with the National Electric Code ANSI/NFPA 70 or Canadian Electric code, CSA C22.1, if an external electrical source is utilized.
These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
Qualified Installing Agency
Installation and replacement of gas piping, gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency. The term “qualified agency” means any individual, firm, corporation or company which either in person or through a representative is engaged in and is responsible for (a) the installation or replacement of gas piping or (b) the connection, installation, repair or servicing of equipment, who is experienced in such work, familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction.
State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts.
Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change. Important
All correspondence should refer to complete Model Number, Serial Number and type of gas.
High Altitude
When installing this unit at an elevation above 2000 feet (in the United States) it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Generally, input should be reduced 4 percent for each 1000 feet above sea level. However, if the heating value of the gas has been reduced, this general rule may not apply. Check with local gas utility for proper orifice size identification.
Canadian High Altitude
Altitude: 0-4500 feet (0-1370 m)
When installing this unit at an elevation above 4500 feet (in Canada), check with local authorities.
Consult your local gas utility for assistance in determining the proper orifice for location.
Preparation
This direct vent gas fireplace and its components are tested and safe when installed in accordance with this Installation Manual. Report to your dealer any parts damaged in shipment, specifically check glass condition. Do not install unit with damaged, incomplete, or substitute parts. Read all instructions before starting installation and follow these instructions carefully during installation to insure maximum benefit and safety. Failure to follow them will void your warranty and may present a fire hazard.
The warranty will be voided by, and the warranter disclaims any responsibility for the following actions:
• Installation of any damaged fireplace or vent system component.
• Modification of the fireplace or direct vent system.
• Installation other than as instructed by Empire Comfort Systems, Inc.
• Improper positioning of the logs, glass door or decorative rock.
• Installation and/or use of any component part not manufactured or approved by manufacturer.
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA
54* Natural Gas and Propane Installation Code, or CSA B149.1 in Canada. *Available from the American National Standards Institute, Inc.
11 West 42nd St., New York, N.Y. 10036.
Warning: ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS CAN BE DANGEROUS. Improper installation or use of the fireplace can cause serious injury or death from fire, burns, explosions, or carbon monoxide poisoning.
Page 517375-6-0705
SPECIFICATIONS
RIGHT SIDE VIEW
J
H
K
Input Btu/hr Maximum 28,000 30,000
Btu/hr Minimum (millivolt only) 19,000 20,500
KWH (Maximum) 8.2 8.8
(Minimum) 5.5 6.0
NAT.
Orifice
Air Shutter Opening 1/8"(3.2mm) 1/8"(3.2mm)
LP
Orifice
Air Shutter Opening FULL OPEN FULL OPEN
Height without standoff 34 3/4"(3.2mm) 34 3/4"(3.2mm)
Width
Depth
Gas Inlet Shutoff Valve (Pipe)
Venting Options Description
DVVK-5TS TOP VENT KIT (HORZ.) - 4½" TO 6" WALL
THICKNESS (114.3mm to 152mm)
DVVK-5T TOP VENT KIT (HORZ.) - 8" TO 12" WALL
THICKNESS (203mm to 305mm)
DVVK-5R REAR VENT KIT (HORZ.) - 5" TO 7" WALL
THICKNESS (203mm to 305mm)
DVVK-5V VERTICAL VENT KIT
DVVK-5F HORIZONTAL FLEX VENT KIT (4' FLEX)
(1.22M)
DVP42 DVP48
#38 (.1015) P-203
#52 (.0635") P-213
43"(1092mm) 49"(1245mm)
19 7/8"(505mm)
1/2 NPT 1/2 NPT
Remote Control Options &
#37 (.1040) P-213
1.65MM P-250
19 7/8"(505mm)
Accessories
FRBC MILLIVOLT BATT. REMOTE ON/OFF
FRBTC MILLIVOLT BATT. REMOTE T-STAT
TMW MILLIVOLT WIRELESS WALL THERMOSTAT
TRW MILLIVOLT REED SWITCH WALL THERMOSTAT
FWS-1 DIRECT IGNITION/MILLIVOLT WALL SWITCH
NOTE: Air shutter settings are factory minimum settings. Some venting configurations may require minor air shutter adjustments for optimum performance.
Description
FIREPLACE DIMENSIONS
DVP42 DVP48
A 43"
1092mm
B 40"
1016mm
C 25 1/16"
636 mm
D 37 5/8"
956 mm
E 34 3/4"
883 mm
F 19 7/8"
505 mm
G 26"
660 mm
H 7 1/8"
181 mm
I 26 1/2"
826 mm
J 13 1/4"
337 mm
K 12 3/4"
324 mm
49" 1245mm
46" 1168mm
25 1/16" 636 mm
37 5/8" 956 mm
34 3/4" 883 mm
19 7/8" 505 mm
26" 660 mm
7 1/8" 181 mm
32 1/2" 826 mm
16 1/4" 413 mm
12 3/4" 324 mm
Page 6 17375-6-0705
Figure 1
(914mm)
CABINET
INSTALLATION
FLUSH WALL
INSTALLATION
ROOM DIVIDER
INSTALLATION
CORNER
INSTALLATION
ANGLED CORNER
INSTALLATION
ISLAND
INSTALLATION
Clearance to Combustibles
SEE MANTLE CHART FOR MAXIMUM MANTLE DEPTH
NON-COMBUSTIBLE FIRST 3 (SEE MAGNIFIED VIEW)
NAILING FLANGES
GLASS FRONT
TO
P FRAMING
LEDGE
FINISHED
WALL
(COMBUSTIBLE)
SEE MANTLE CHAR
T
FOR
MINIMUM HEIGHT
OF MANTLE ABOVE
UNIT
2" x 4" HEADER
ST
AND OFF
3" (76
mm) HEIGHT
ABOVE TOP O
F
FIREPLACE
3"
Back 0" (0 mm) Side 0" (0 mm) Floor 0" (0 mm) Top Stand-off Top Framing Edge
0" (0 mm) 3" (76 mm)
CLEARANCES
Mantel Chart (Figure 3)
Figure 3
Clearances (Figure 4)
Clearance from top front edge of fireplace to ceiling is 36" Clearance from side of fireplace to adjacent sidewall is 6".
Combustible Material
No greeting cards, stockings or ornamentation of any type should be placed on or attached to the fireplace. The flow of heat can ignite combustibles.
Note: Island (C) and Room Divider (D) installation is possible as long as the horizontal portion of the vent system (H) does not exceed 20 feet with a minimum vertical run of 8 feet. See details in Venting Section.
When you install your Direct Vent Fireplace in (D) Room divider or (E) Flat on wall corner positions, a minimum of 6 inches clearance must be maintained from the perpendicular wall and the front edge of the appliance.
Figure 2
LOCATING FIREPLACE
Figure 4
Figure 5
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GAS SUPPLY
The gas pipeline can be brought in through the right or left side of
the appliance. Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/CGA-B149 (.1 or .2) installation code.
Recommended Gas Pipe Diameter
Pipe Length
(Feet)
0-10 1/2"
11-40
41-100 1/2"
101-150 3/4"
Schedule 40 Pipe Inside Diameter
Nat. L.P. Nat. L.P.
12.7mm
1/2"
12.7mm
12.7mm
19mm
3/8"
9.5mm
1/2"
12.7mm
1/2"
12.7mm
1/2"
12.7mm
Tubing, Type L Outside Diameter
1/2"
12.7mm
5/8"
15.9mm
3/4" 19mm
7/8"
22.2mm
3/8"
9.5mm
1/2"
12.7mm
1/2"
12.7mm
3/4"
1.9 mm
Note: Never use plastic pipe. Check to confirm whether your local codes allow copper tubing or galvanized. Note: Since some municipalities have additional local codes, it is always best to consult your local authority and installation code.
The use of the following gas connectors is recommended:
— ANS Z21.24 Appliance Connectors of Corrugated Metal
Tubing and Fittings.
— ANS Z21.45 Assembled Flexible Appliance Connectors of
Other Than All-Metal Construction The above connectors may be used if acceptable by the authority having jurisdiction. The state of Massachusetts requires that a flexible appliance connector cannot exceed three feet in length.
Figure 6
Gas Supply Pressure (inches w.c.)
Minimum Normal Maximum
Natural Gas 4.5" 7.0" *14.0"
LP (Propane)
10.8" 11.0" *14.0"
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock.
In the state of Massachusetts the gas cock must be a T handle type.
A manual main gas cock should be located in the vicinity of the unit. Where none exists, or where its size or location is not ad equate, contact your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases. The gas lines must be checked for leaks by the installer. This should be done with a soap solution watching for bubbles on all exposed connections, and if unexposed, a pressure test should be made.
Never use an exposed flame to check for leaks. Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with appliance connected; control valve will sustain damage!
NOTE: The millivolt gas controls are equipped with a captured
screw type pressure test point, therefore it is not necessary to provide a 1/8" test point up stream of the control.
On direct ignition valves, hex plugs may be replaced with hose fittings for pressure checks, then reinstalled before operating fireplace.
When using copper or flex connector use only approved fittings.
The appliance and it’s individual shut off valve must be disconnected from supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5kPa).
The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5kPa).
Attention! If one of the procedures results in pressures in excess of 1/2 psig (14" w.c.) (3.5 kPa) on the fireplace gas valve, it will result in a hazardous condition.
Checking Manifold Pressures
Both Propane and Natural gas valves have a built-in pressure regulator in the gas valve. Natural gas models will have a manifold pressure of approximately 3.5" w.c. (.871kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 4.5" w.c. (1.120kPa) for the purpose of input adjustment to a maximum of
10.5" w.c. (2.615kPa). Propane gas models will have a manifold pressure approximately 10.0" w.c. (2.49kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 11.0" w.c. (2.739kPa) for the purpose of input adjustment to a maximum of 13.0" w.c. (3.237kPa).
-
Manifold Pressure (inches w.c.)
Normal (HI)
Natural Gas 3.5"
LP (Propane)
10.0"
Figure 7
*NOTE: Remote "RF" Models - 10.5" w.c. maximum
Page 8 17375-6-0705
REAR VENT CONVERSION
Note: Discard insulation & retainer when using vertical venting off
VERTICAL VENTING
HORIZONTAL VENTING
FLUE INSULATION
INSULATION RETAINER
INLET VENT COLLAR
INLET VENT COLLAR
FLUE OUTLET COLLAR
FLUE COVER PLATE
(See note above)
INLET VENT COVER PLATE
FLUE COVER PLATE
INLET VENT COVER PLA
TE
Note: It is recommended that the flue cover plate tab be pulled outward prior to removal.
This will ensure that the plate is not accidentally dropped inside the rear air chamber.
Note: Discard insulation & retainer when venting off top of fireplace.
Converting flue take-off to rear venting
When switching out the flue and inlet vent collars to run horizontally off the rear vent, the following steps must be taken.
1. Remove the inlet vent collar (8 screws) and flue collar (4 screws) from the top of the fireplace, and set to the side.
2. Remove the inlet cover plate and flue cover plate located on the back of the fireplace. These will be used to close the top flue and inlet openings.
3. Insert the insulation retainer bracket and insulation into the top flue pipe before reinstalling the flue cover plate over the
The following vent systems are acceptable for use with the DVP series fireplaces: Simpson Duravent® GS 5" - 8" American Metal Products 5" - 8" Selkirk Direct-Temp® 5" - 8" Empire Flexvent Kit(s) (Magnaflex) 5" - 8"
top flue with 4 screws.
4. Reinstall the inlet cover plate over the top inlet opening with 4 screws. See illustration above..
5. Install the flue collar assembly to the rear flue with 4 screws.
6. Install the inlet vent collar to the rear of the fireplace with 8 screws.
7. This completes the conversion for a rear vent application.
Note: for top vented installations, the insulation and retainer are to be removed from the flue pipe and discarded.
VENT SYSTEMS
Page 917375-6-0705
INSTALLATION
VENT PIPE
1" MINIMUM CLEARANCE AROUND VENT PIPE
Top of Vent
Combustibles NOT allowed in shaded area
1"
1"
3"
(25
mm)
8” Diameter intake vent
5” Diameter flue
(25 mm)
(76 mm)
Framing and Finishing
1. Choose unit location.
2. Frame in fireplace with a header across the top. It is important to allow for finished face when setting the depth of the frame.
3. Attach fireplace to frame using adjustable frame. Preset depth to suit facing material (adjustable to 1/2", 5/8" or 3/4" depths).
4. Use (8) 1/2" hex-head screws supplied in hardware package, to screw through slotted holes in drywall strip and then screw into pre-drilled holes on fireplace side. Measure from face of fireplace to face of drywall strip to determine final depth.
Vent Pipe Clearance Note: Maintain one inch (1") of clearance around vertical vent
pipe. See Fig. 9A. For horizontal vent, maintain a minimum 1" clearance to the bottom and sides of the vent, and 3" clearance to combustibles above the vent pipe. See Fig. 9B
Figure 8
Figure 9A
Figure 9B
Page 10 17375-6-0705
INSTALLATION (continued)
NAIL OR OTHER SUITABLE FASTENER
Flush Mount Mantel Installation (Figure 10)
The fireplace must extend 3/4" beyond finished wall surface when using a flush mount mantel. Refer to Figure 10 to locate nailing flanges on fireplace sides. Mark and drill two (2) 1/8" holes into fireplace side to mount each nailing flange. Use eight (8) 1/2" hex-head screws supplied in hardware package to attach nailing flanges to fireplace sides.
Note: For finishing to top of fireplace, refer to Figure 12.
DVP42 DVP48
"A" 37 3/4" 37 3/4"
"B" 43 3/8" 49 3/8"
"C" 19 7/8" 19 7/8"
Figure 10
Framing (Figure 11)
Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommodate wall covering and fireplace facing material. The fireplace framing should be constructed of 2 x 4 lumber or heavier. The framing headers may rest on the fireplace standoffs. Refer to Figure 11 for minimum framing dimensions.
CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMING METHODS, AND WALL COVERING DETA ILS BE FORE F RAMI NG CON STRU C TION BEGINS.
Framing dimension "A" includes a three inch clearance for standoffs on firebox. After installing firebox into framing, the finished wall surface must cover the three inch opening above the firebox.
Figure 11
Attention: If a base or mantel is not used and the appliance is
installed directly on carpeting, tile or other combustible material other than wood flooring, it shall be installed on a metal or wood panel extending the full width and depth of the appliance. The vertical dimension in Figure 11 must be adjusted when a metal or wood panel is placed beneath the appliance.
Finishing (Figures 12 and 13)
Finish the walls with the material of your choice. Figure 3 on page 7 shows the minimum vertical and corresponding maximum horizontal dimensions of mantels or other combustible projections above the top front edge of the fireplace. Only non-combustible materials may be used to cover the black fireplace front.
Warning: When finishing the fireplace never obstruct or modify the air inlet/outlet louvers in any manner. Provide adequate clearances around air openings into the combustion chamber.
Caution: If the joints between the finished wall and the fireplace surround (top and sides) are sealed, a 300°F minimum sealant material must be used. These joints are not required to be sealed. Only non-combustible material (using 300°F minimum adhesive if needed), can be applied as facing to the fireplace surround.
Page 1117375-6-0705
Flush Wall Installation
3! OF NON-COMBUSTIBLE MATERIAL
FINISHED
WALL
FRONT TRIM OR NON­COMBUSTIBLE
MA TERIAL
(INSTALLATION
IS OPTIONAL)
JOINT BETWEEN FINISHED WALL AND UNIT SEALED WITH 300° F, 149° C SEALANT MATERIAL (SEALANT IS OPTIONAL)
DVP42, 48
49 ½”(126 mm)
TO
BOTTOM
OF UNIT
VENT CAP/ THIMBLE
3! OF NON-COMBUSTIBLE MATERIAL
FINISHED WA
LL
FRONT TRIM
OR NON-COMBUSTIBLE
MATERIAL (INSTALLATION I
S OPTIONAL)
JOINT BETWEEN FINISHED WA
LL AND
UNIT SEALED WITH
300° F 149
MATERIAL (SEALANT IS OPTIONAL
)
° C
SEALANT
COMBUSTIBLE SURROUND
MANTELSHELF
2 X 4 HEADER
STAND OFF
Attention: Cold climate installation recommendation: When installing this unit against a non-insulated exterior wall, it is mandatory that the outer walls be insulated to conform to applicable insulation codes.
Vent Runs (Figures 14, 15, 16, 17 and 18)
In planning the installation for the fireplace, it is necessary to install certain components before the appliance is completely positioned and installed. These include the direct vent system, gas piping for the appliance and the electrical wiring. (If the fan option is used.)
The appliance can be mounted on any of the following surfaces:
1. A flat, hard combustible (burnable) surface.
2. A raised wooden platform.
3. Four (4) corner supports. (Example: Four (4) concrete masonry blocks.) These supports must be positioned so they contact all four (4) perimeter edges on the bottom of the unit.
VERTICAL, 90° ELBOW WITH HORIZONTAL
TERMINATION
Figure 12
Combustible Surround Installation
/
THIMBLE
Figure 14
Figure 13
Page 12 17375-6-0705
INSTALLATION (continued)
WALL FIRESTOP/ THIMBLE
VENT CAP
A
"
PIPE LENGTH
WALL FIRESTOP/ THIMBLE
"
WALL FIRESTOP/ THIMBL
E
VENT CAP
WALL FIRESTOP/ THIMBLE
HORIZONTAL ONLY, STRAIGHT OUT THE BACK
"A" "B"
6"(152mm) 5 1/8"(130mm) to 6 /2"(165mm)
9"(229mm) 8 1/8"(206mm) to 91/2"(241mm)
12"(305mm) 11 1/8"(283mm) to 12 1/2"(317mm)
MODEL
DVP 42,48
DVP 42
DVP 42
Figure 15
VERTICAL, 90° ELBOW TO
HORIZONTAL OUT THE WALL
CORNER INSTALLATION VERTICAL, 90° ELBOW TO
HORIZONTAL OUT THE WALL
Dim. DVP42 DVP48
A
B
C
D
45 3/8" 1152mm
32 1/8" 816mm
13 3/8" 34 mm
64 1/8" 1628mm
49 5/8" 1260mm
35 1/8" 892mm
15 1/2" 39 mm
70 1/8" 1781mm
Figure 17
"A" "B" "C"
6"(152mm) 11 1/4"(286mm) to
12 3/4"(324mm)
9"(229mm) 14 1/4"(362mm) to
15 3/4"(400mm)
12"(305mm)
17 1/4"(438mm) to 18 3/4"(476mm)
Figure 16
4 3/4"(121mm) to 6 1/4"(159mm)
7 3/4"(197mm) to 9 1/4"(235MM)
10 3/4"(273mm) to 12 1/4"(311mm)
CORNER INSTALLATION HORIZONTAL, 45° ELBOW
TO HORIZONTAL OUT THE WALL
DVP42 DVP48
"A" "B" "B"
6"(152mm) 4"(102mm) to
5 1/2"(140mm)
9"(229mm) 6"(152mm) to
7 /2"(191mm)
12"(305mm) 9"(229mm) to
10 1/2"(267mm)
4"(102mm) to 5"(127mm)
6"(152mm) to 7 1/2"(191mm)
9"(229mm) to 10 1/2"(267mm)
Figure 18
Page 1317375-6-0705
VENTING FIREPLACE - TOP
VERTICAL
DIMENSION
FROM
THE
BOTTOM
OF
THE
UNIT
TO
THE
CENTER
OF
THE
FLUE
OUTLET
WITH
VERTICAL
OR
HORIZONTAL
TERMINATION
CAPS
To Use the Vent Graph (Figure 19)
1. Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent Graph, locate the point it intersects with the slanted graph line.
2. From the point of this intersection, draw a vertical line to the bottom of the graph.
3. Select the indicated dimension, and position the unit in accordance with same.
EXAMPLE A:
If the vertical dimension from the floor of the unit is 35 feet, the horizontal run to the outer wall flange must not exceed 6.5 feet.
EXAMPLE B:
If the vertical dimension from the floor of the unit is 6.5 feet, the horizontal run to the outer wall flange must not exceed 14.5 feet.
SPECIAL NOTE: For each 45 degree elbow installed in the horizontal run, the length of the horizontal run MUST be reduced by 18" (45cm). This does not apply if the 45 degree elbows are installed on the vertical part of the vent system. Reduce 3' for every 90° elbow.
Example: According to the chart the maximum horizontal vent length is 20' and if two 45 degree elbows are required in the horizontal vent it must be reduced to 17'.
The maximum number of 45 degree elbows permitted per side wall installation is two (2). These elbows can be installed in either the vertical or horizontal run.
Note: On vertical venting the first elbow does not get counted.
Venting Graph (Dimensions in Feet)
Figure 19
Acceptable vertical and horizontal vent run.
(40' maximum vertical and 20' maximum horizontal)
Unacceptable vertical and horizontal vent run.
Page 14 17375-6-0705
VENTING FIREPLACE - TOP (continued)
Below Grade Installation
When it is not possible to meet the required vent terminal clearances of 12" (305mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178mm) below grade level. The 7" (178mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall.
Ensure the sidewall venting clearances are observed. If venting system is installed below ground, we recommend a window well with adequate and proper drainage to be installed around the termination area.
Firestop at Ceiling Level
TYPICAL BASEMENT INSTALLATION
Figure 20
Examples of possible venting systems using one (1) 90° elbow. Eight (8) feet is listed as minimum vertical vent run with 20 feet of maximum horizontal vent run. Vertical dimensions are based on centerline to centerline of pipe. Horizontal dimensions are based on centerline of pipe to end of termination.
Figure 21
Examples of possible venting systems using two (2) 90° elbows. V is listed as minimum vertical dimensions and H1 + H2 is listed as total of maximum horizontal dimensions. The maximum vertical and horizontal distances for two (2) 90° elbows as shown in Figure 22 is 20 feet.
At ten tio n: Ref er to Figure 19 for additional venting requirements.
Firestop at Ceiling Level
Figure 22
Page 1517375-6-0705
MAXIMUM HORIZONTAL RUN WITH NO VERTICAL RISE AND 90° ELBOW
MAXIMUM HORIZONTAL RUN WITH MINIMUM VERTICAL RISE AND 90° ELBOW
minimum
A
CENTER
OF
ELBOW
STRAIGHT
OUT
(MINIMUM)
2
30
Figure 23
MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH THE WALL HORIZONTAL INSTALLATIONS WITH 90 DEGREE ELBOW OFF TOP OF FIREPLACE
FIREPLACE SERIES
HARD ELBOW DIMENSIONS "A" "B" "C"
DVP42FP 43-1/2"
(1105mm)
DVP48FP 43-1/2"
(1105mm)
FIREPLACE SERIES
DVP42FP 46"
DVP48FP 46"
Positioning the Fireplace
Determine the exact position of the appliance so the direct vent termination will be centered (if possible) between two (2) studs. This will avoid any extra framing. All vent kit pipes should be assembled on the unit after the unit is moved into the final position.
Cutting the Hole (Figures 23)
After the fireplace has been positioned in its permanent location, the hole through the exterior wall of the house can be cut. This hole must be 12" (305mm) high x 10" (254mm) wide with its center line determined by the amount of vertical rise and horizontal run of the termination. (See Figure
23) When locating the hole it must be noted that the bottom of the cap must be 12" (305mm) above the ground level, and top of the cap must be no less than 18" (457mm) below a combustible projection, and no closer than 9" (229mm) to any wall running parallel to vent termination.
(See Figure 24)
FLEX PIPE 90 DEGREE BEND
(1143mm)
(1143mm)
5"
(127mm)
5"
(127mm)
7"
(178mm)
7"
(178mm)
"A" "B" "C"
5"
(127mm)
7"
(178mm)
5"
(127mm)7" (178mm)
Figure 24
Figure 25
Page 16 17375-6-0705
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