Empire Comfort Systems DVP36PP32EP-3, DVP36PP32EN-2, DVP36PP32EP-2, DVP36SP32EP-2, DVP36SP32EN-2 Installation Instructions And Owner's Manual
...
INSTALLATION INSTRUCTIONS
GAS-FIRED
EMPIRE
EMPIRE
Comfort Systems
AND
OWNER’S MANUAL
The Direct Vent Zero Clearance Gas
Fireplace Heater
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
WARNING: If the information in these instructions
are not followed exactly, a re or explosion may
result causing property damage, personal injury
or loss of life.
— Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call the
re department.
— Installation and service must be performed by a
qualied installer, service agency or the gas supplier.
DIRECT VENT
GAS FIREPLACE HEATER
MODEL SERIES
DVP36PP32EN-3
DVP36PP32EP-3
DVP36SP32EN-3
DVP36SP32EP-3
UL FILE NO. MH30033
WARNING
HOT GLASS
CAUSE BURNS.
DO NOT TOUCH
UNTIL COOLED.
NEVER
ALLOW CHILDREN
TO TOUCH GLASS.
WILL
GLASS
WARNING: If not installed, operated and maintained
in accordance with the manufacturer’s instructions,
this product could expose you to substances in fuel
or from fuel combustion which can cause death or
serious illness.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by state or local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certied
kit is used.
Page 1
TABLE OF CONTENTS
Section Page
Carton Contents ........................................................................................................................................... 3
Hardware Package ....................................................................................................................................... 3
Important Safety Information ........................................................................................................................ 4
Safety Information for Users of LP Gas ........................................................................................................ 5
Requirements for Massachusetts ................................................................................................................. 6
Introduction ................................................................................................................................................... 7
Specications ............................................................................................................................................... 8
Fireplace Dimensions ................................................................................................................................... 9
Clearances ................................................................................................................................................. 10
Optional EMPT Series Mantel Installation - Peninsula Models Only .......................................................... 11
Locating Fireplace ...................................................................................................................................... 12
Gas Supply ................................................................................................................................................. 13
Rear Vent Conversion ................................................................................................................................14
Special Vent Systems ................................................................................................................................. 14
Planning Installation ................................................................................................................................... 15
Fireplace Installation Instructions ..........................................................................................................15-16
Installation .............................................................................................................................................17-19
Venting Fireplace - Top ......................................................................................................................... 20-22
DVVK-4FV Direct Vent Termination Kit .................................................................................................. 23-29
Examples - Top Vent Run ........................................................................................................................... 30
Venting Fireplace - Rear ............................................................................................................................ 31
Examples - Rear Vent Run ......................................................................................................................... 32
Termination Clearances .............................................................................................................................. 33
Vent Clearances .........................................................................................................................................34
Vent System Identication ..........................................................................................................................35
Framing and Finishing ........................................................................................................................... 36-37
Horizontal Termination ................................................................................................................................ 38
DVVK-4RE Vent Kit Installation Instructions..........................................................................................39-41
DVVK-4F Flex Vent Instructions ................................................................................................................. 42
Vertical Termination ...............................................................................................................................43-44
Placement of Glowing Embers ................................................................................................................... 45
Operation Instructions / Flame Appearance ...............................................................................................46
Operating Instructions ...........................................................................................................................47-48
Standing Pilot Wiring Diagram.................................................................................................................... 49
Standing Pilot Lighting Instructions ............................................................................................................ 50
Standing Pilot Troubleshooting ................................................................................................................... 51
Maintenance and Service ........................................................................................................................... 52
Parts List.....................................................................................................................................................53
DVP36SP Parts View .................................................................................................................................54
DVP36PP Parts View .................................................................................................................................55
Wiring Instructions for Installing a Dual Switch / Receptacle...................................................................... 56
Accent Lamp...............................................................................................................................................57
Optional FBB5 Blower Installation Instructions......................................................................................58-60
Accessories ................................................................................................................................................ 61
Master Parts Distributor List ....................................................................................................................... 62
How To Order Repair Parts ........................................................................................................................62
Warranty .....................................................................................................................................................63
30786-3-0614Page 2
CARTON CONTENTS
Fireplace Assembly
Installation Package
3/8" x 12" Flexline
Rockwool Packet
Installation Instructions
Serial Number Tag
Recepticle, 3-Prong
Warranty Card
Cover, Junction Box
Hardware Package (See Figure Below)
Romex Connector (2)
#10 x 1/2" Phillips Hex Head Screw
#8-18 x 1/2" Phillips Truss Head
Screw
Nailing Flange
Additional Parts for Peninsula Models Only:
Canopy, End*
Canopy, Right*
Canopy, Left*
End Shield*
Canopy Corner Tie*
*Note: Installation required when using EMPT
series Peninsula Mantel
Canopy Hardware Package
Corner Tie - Canopy (2)
#10 x 1/2" Phillips Hex Head Screw (8)
#8-18 x 1/2" Phillips Truss Head Screw (4)
HARDWARE PACKAGE
ROMEXCONNECTOR (2)
#10X½” PHILLIPS HEX HEAD SCREW
CORNER TIE - CANOPY
(2 - PENINSULA MODELS)
(24 - PENINSULA MODELS)
(16 - SEE-THROUGH MODELS)
NAILING FLANGE (8)
Note: Hardware shown to scale where possible.
30786-3-0614 Page 3
#8-18x½” PHILLIPS TRUSS HEAD SCREW
(4 - PENINSULA MODELS)
IMPORTANT SAFETY INFORMATION
Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly.
DO NOT OPERATE THIS APPLIANCE WITHOUT ALL GLASS DOOR PANELS INSTALLED
• If this appliance is installed directly on carpeting,
tile or other combustible material other than wood
ooring the appliance shall be installed on a metal
or wood panel extending the full width and depth
of the appliance.
The base referred to above does not mean the
fireproof base as used on wood stoves. The
protection is for rugs that are extremely thick and
light colored tile.
• Children and adults should be alerted to the hazards
of high surface temperatures and should stay away
to avoid burns or clothing ignition.
• Young children should be carefully supervised when
they are in the same room as the appliance.
• Clothing or other ammable material should not be
placed on or near the appliance.
• Due to high temperatures the appliance should be
located out of trafc and away from furniture and
draperies.
• The glass front or any part removed for servicing
the appliance must be replaced prior to operating
the appliance. Work should be done by a qualied
service person.
• Keep burner and control compartment clean.
• Vent cap is hot while replace is in operation.
• Installation and repair should be done by a
QUALIFIED SERVICE PERSON. The appliance
should be inspected before use and at least annually
by a qualified service person. More frequent
cleaning may be required due to excessive lint from
carpeting, bedding materials, etc. It is imperative
that control compartments, burners and circulating
air passageways of the appliance be kept clean.
• DO NOT put anything around the replace that will
obstruct the ow of ventilation air.
• Adequate accessibility clearances for servicing and
proper operation.
• This appliance must not share or be connected
to a ue serving a separate solid-fuel burning
appliance.
• Keep the area around your appliance clear of
combustible materials, gasoline and other ammable
vapor and liquids.
• Under no circumstances should any solid fuels
(wood, coal, paper or cardboard etc.) be used in
this appliance.
• The ow of combustion and ventilation air must not
be obstructed in any way.
vapors and liquids.
• DO examine venting system periodically and replace
damaged parts.
• DO make a periodic visual check of pilot and burners.
Clean and replace damaged parts.
• CAUTION: The glass used in your replace is
tempered glass. If the glass is cracked or damaged in
any way, it should be replaced only with a complete
glass frame assembly from Empire. See parts list
on Pages 53 through 55 for ordering.
• DO NOT use this replace if any part has been under
water. Immediately call a qualied service technician
to inspect the heater and to replace any part of the
control system and any gas control which has been
under water.
• Any safety screen or guard removed for servicing
an appliance must be replaced prior to operating
the appliance.
• Clearance in accordance with local installation codes
and the requirements of the gas supplier.
• DO keep the appliance area clear and free from
combustible material, gasoline and other ammable
30786-3-0614Page 4
SAFETY INFORMATION FOR USERS OF LP GAS
Propane (LP-Gas) is a ammable gas which can cause res
and explosions. In its natural state, propane is odorless and
colorless. You may not know all the following safety precautions which can protect both you and your family from an
accident. Read them carefully now, then review them point
by point with the members of your household. Someday
when there may not be a minute to lose, everyone’s safety
will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more
information, please contact your gas supplier.
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That’s your signal to go into immediate action!
• Do not operate electric switches, light matches, use your phone.
Do not do anything that could ignite the gas.
• Get everyone out of the building, vehicle, trailer, or area. Do
that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• LP-Gas is heavier than air and may settle in low areas such as
basements. When you have reason to suspect a gas leak, keep
out of basements and other low areas. Stay out until reghters
declare them to be safe.
• Use your neighbor’s phone and call a trained LP-Gas service
person and the re department. Even though you may not
continue to smell gas, do not turn on the gas again. Do not
re-enter the building, vehicle, trailer, or area.
• Finally, let the service man and reghters check for escaped
gas. Have them air out the area before you return. Properly
trained LP-Gas service people should repair the leak, then
check and relight the gas appliance for you.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell the
odor of the chemical put into the gas. You must nd out if you
can smell the odorant in propane. Smoking can decrease your
ability to smell. Being around an odor for a time can affect your
sensitivity or ability to detect that odor. Sometimes other odors in
the area mask the gas odor. People may not smell the gas odor
or their minds are on something else. Thinking about smelling a
gas odor can make it easier to smell.
The odorant in LP-Gas is colorless, and it can fade under some
circumstances. For example, if there is an underground leak, the
movement of the gas through soil can lter the odorant. Odorants
in LP-Gas also are subject to oxidation. This fading can occur if
there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into walls,
masonry and other materials and fabrics in a room. That will take
some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could
vary at different levels. Since it is heavier than air, there may be
more odor at lower levels. Always be sensitive to the slightest gas
odor. If you detect any odor, treat it as a serious leak. Immediately
go into action as instructed earlier.
SOME POINTS TO REMEMBER
• Learn to recognize the odor of LP-Gas. Your local LP-Gas
Dealer can give you a “Scratch and Sniff” pamphlet. Use it to
nd out what the propane odor smells like. If you suspect that
your LP-Gas has a weak or abnormal odor, call your LP-Gas
Dealer.
• If you are not qualied, do not light pilot lights, perform service,
or make adjustments to appliances on the LP-Gas system. If
you are qualied, consciously think about the odor of LP-Gas
prior to and while lighting pilot lights or performing service or
making adjustments.
• Sometimes a basement or a closed-up house has a musty
smell that can cover up the LP-Gas odor. Do not try to light
pilot lights, perform service, or make adjustments in an area
where the conditions are such that you may not detect the odor
if there has been a leak of LP-Gas.
• Odor fade, due to oxidation by rust or adsorption on walls of
new cylinders and tanks, is possible. Therefore, people should
be particularly alert and careful when new tanks or cylinders
are placed in service. Odor fade can occur in new tanks, or
reinstalled old tanks, if they are lled and allowed to set too
long before relling. Cylinders and tanks which have been out
of service for a time may develop internal rust which will cause
odor fade. If such conditions are suspected to exist, a periodic
sniff test of the gas is advisable. If you have any question
about the gas odor, call your LP-Gas dealer. A periodic
sniff test of the LP-Gas is a good safety measure under
any condition.
• If, at any time, you do not smell the LP-Gas odorant and you
think you should, assume you have a leak. Then take the same
immediate action recommended above for the occasion when
you do detect the odorized LP-Gas.
• If you experience a complete “gas out,” (the container is under
no vapor pressure), turn the tank valve off immediately. If the
container valve is left on, the container may draw in some air
through openings such as pilot light orices. If this occurs, some
new internal rusting could occur. If the valve is left open, then
treat the container as a new tank. Always be sure your container is under vapor pressure by turning it off at the container
before it goes completely empty or having it relled before it is
completely empty.
30786-3-0614 Page 5
REQUIREMENTS FOR MASSACHUSETTS
For all side wall horizontally vented gas fueled equipment installed
in every dwelling, building or structure used in whole or in part for
residential purposes, including those owned or operated by the
Commonwealth and where the side wall exhaust vent termination
is less than seven (7) feet above nished grade in the area of
the venting, including but not limited to decks and porches, the
following requirements shall be satised:
1. INSTALLATION OF CARBON MONOXIDE
DETECTORS.
At the time of installation of the side wall horizontal vented
gas fueled equipment, the installing plumber or gastter shall
observe that a hard wired carbon monoxide detector with an
alarm and battery back-up is installed on the oor level where
the gas equipment is to be installed. In addition, the installing
plumber or gastter shall observe that a battery operated
or hard wired carbon monoxide detector with an alarm is
installed on each additional level of the dwelling, building or
structure served by the side wall horizontal vented gas fueled
equipment. It shall be the responsibility of the property owner
to secure the services of qualied licensed professionals for
the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent
oor level.
b. In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply with
the above requirements; provided, however, that during
said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each
carbon monoxide detector as required in accordance with the
above provisions shall comply with NFPA 720 and be ANSI/
UL 2034 listed and IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be
permanently mounted to the exterior of the building at a
minimum height of eight (8) feet above grade directly in line
with the exhaust vent terminal for the horizontally vented
gas fueled heating appliance or equipment. The sign shall
read, in print size no less than one-half (1/2) inch in size,
“GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side
wall horizontally vented gas fueled equipment shall not
approve the installation unless, upon inspection, the inspector
observes carbon monoxide detectors and signage installed
in accordance with the provisions of 248 CMR 5.08(2)(a) 1
through 4.
(b) EXEMPTIONS: The following equipment is exempt from
248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled
“Equipment Not Required To Be Vented” in the most
current edition of NFPA 54 as adopted by the Board;
and
2. Product Approved side wall horizontally vented gas
fueled equipment installed in a room or structure
separate from the dwelling, building or structure
used in whole or in part for residential purposes.
(d) MANUFACTURER REQUIREMENTS - GAS
EQUIPMENT VENTING SYSTEM NOT PROVIDED.
When the manufacturer of a Product Approved side
wall horizontally vented gas fueled equipment does not
provide the parts for venting the ue gases, but identies
“special venting systems”, the following requirements
shall be satised by the manufacturer:
1. The referenced “special venting system” instructions
shall be included with the appliance or equipment
installation instructions; and
2. The “special venting systems” shall be Product
Approved by the Board, and the instructions for
that system shall include a parts list and detailed
installation instruction.
(e) A copy of all installation instructions for all Product
Approved side wall horizontally vented gas fueled
equipment, all venting instructions, all parts lists for
venting instructions, and/or all venting design instructions
shall remain with the appliance or equipment at the
completion of the installation.
30786-3-0614Page 6
INTRODUCTION
Instructions to Installer
1. Installer must leave instruction manual with owner after
installation.
2. Installer must have owner ll out and mail warranty card supplied
with the replace.
3. Installer should show owner how to start and operate the
replace.
This direct vent gas replace heater is designed to operate with
all combustion air being siphoned from the outside of the building
and all exhaust gases expelled to the outside of the building. The
information contained in this manual pertains to all models and gas
control systems unless otherwise noted.
Warning: This unit is not for use with solid fuels.
Appliance Certication
This replace is design certied in accordance with American
National Standard/CSA Standard ANSI Z.21-88/CSA 2.33 and by
Underwriters Laboratories as a Direct Vent Gas Fireplace Heater
and shall be installed according to these instructions.
Consult your local building code agency, prior to installation, to ensure
compliance with local codes-including permits and inspections.
The replace, when installed, must be electrically grounded in
accordance with local codes or, in absence of local codes, with the
National Electric Code ANSI/NFPA 70 or Canadian Electric code,
CSA C22.1, if an external electrical source is utilized.
These models may be installed in a bedroom or bed-sitting room
in the U.S.A. and Canada.
Qualied Installing Agency
Installation and replacement of gas piping, gas utilization equipment
or accessories and repair and servicing of equipment shall be
performed only by a qualied agency. The term “qualied agency”
means any individual, rm, corporation or company which either in
person or through a representative is engaged in and is responsible for
(a) the installation or replacement of gas piping or (b) the connection,
installation, repair or servicing of equipment, who is experienced in
such work, familiar with all precautions required and has complied
with all the requirements of the authority having jurisdiction.
State of Massachusetts: The installation must be made by
a licensed plumber or gas tter in the Commonwealth of
Massachusetts.
The installation must conform with local codes or, in the absence of
local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA
54* Natural Gas and Propane Installation Code, or CSA B149.1 in
Canada. *Available from the American National Standards Institute,
Inc. 11 West 42nd St., New York, N.Y. 10036.
Warning: ANY CHANGE TO THIS FIREPLACE OR ITS
CONTROLS CAN BE DANGEROUS.
Improper installation or use of the replace can cause
serious injury or death from re, burns, explosions,
or carbon monoxide poisoning.
Any alteration of the original design, installed other than as
shown in these instructions or use with a type of gas not
shown on the rating plate is the responsibility of the person
and company making the change.
Important
All correspondence should refer to complete Model Number, Serial
Number and type of gas.
High Altitude
When installing this unit at an elevation above 2000 feet (in the
United States) it may be necessary to decrease the input rating by
changing the existing burner orice to a smaller size. Generally,
input should be reduced 4 percent for each 1000 feet above sea
level. However, if the heating value of the gas has been reduced,
this general rule may not apply. Check with local gas utility for proper
orice size identication.
Canadian High Altitude
Altitude: 0-4500 feet (0-1370 m)
When installing this unit at an elevation above 4500 feet (in Canada),
check with local authorities.
Consult your local gas utility for assistance in determining the proper
orice for location.
Preparation
This direct vent gas replace and its components are tested and
safe when installed in accordance with this Installation Manual.
Report to your dealer any parts damaged in shipment, specically
check glass condition. Do not install unit with damaged, incomplete,
or substitute parts. Read all instructions before starting installation
and follow these instructions carefully during installation to insure
maximum benet and safety. Failure to follow them will void your
warranty and may present a re hazard.
The warranty will be voided by, and the warranter disclaims any
responsibility for the following actions:
• Installation of any damaged fireplace or vent system
component.
• Modication of the replace or direct vent system.
• Installation other than as instructed by Empire Comfort Systems,
Inc.
• Improper positioning of the logs, glass door or decorative rock.
• Installation and/or use of any component part not manufactured
or approved by manufacturer.
30786-3-0614 Page 7
SPECIFICATIONS
DVP36(SP,PP) Nat Models
Input Btu/hr Maximum 35,000
Btu/hr Minimum (millivolt only) 24,000
KWH (Maximum) 10.15
(Minimum) 6.96
Orice #33
Air Shutter Opening 5/16"
DVP36(SP,PP) LP Models
Input Btu/hr Maximum 35,000
Btu/hr Minimum (millivolt only) 28,000
KWH (Maximum) 10.15
(Minimum) 8.12
Orice 1.75 mm
Air Shutter Opening FULL OPEN
DVP36(SP,PP) Nat and LP Models
Height without standoff 34 3/4" (883 mm)
Width, Face 39"
Depth 24"
Gas Inlet Shutoff Valve (pipe) 1/2" NPT
NOTE: Air shutter settings are factory minimum settings.
Some venting congurations may require minor air shutter
adjustments for optimum performance.
Remote Control
Options &
Accessories
FRBC Millivolt Battery Remote ON/OFF
FRBTC Millivolt Battery Remote T-Stat
FRBTP Millivolt Battery Remote with Thermostat
TRW Millivolt Wireless Wall Thermostat
TMV Millivolt Reed Switch Wall Thermostat
FWS-1 Millivolt Wall Switch
FREC Electric Remote
Venting
Options
DVVK-4TSP
(DVVK-4TS)
DVVK-4TP
(DVVK-4T)
DVVK-4RP
(DVVK-4R)
DVVK-4VP
(DVVK-4V)
DVVK-4F Horizontal Flex Vent Kit (4' Flex)
DVVK-4RE
DV822 Vinyl Siding Kit for DVVK-4RE
DVVK-4FV Vertical Flex Vent Kit (6' Flex / 4' Rigid = 10' Total)
DVEK-10 10' Vent Extension Kit
DVEK-25 25' Vent Extension Kit
Top Vent Kit (Horz.) - 5" to 7" wall thickness
Top Vent Kit (Horz.) - 8" to 11" wall thickness
Rear Vent Kit (Horz.) - 5" to 7" wall thickness
Vertical Vent Kit
Horizontal Round Termination wall thickness -
5" to 13 3/4"
Description
Description
30786-3-0614Page 8
FIREPLACE DIMENSIONS
31
DD
MM
NN
AA
HH
II
HORIZONTAL
VENT CONNECTION
C C
77
7/8
KK
LL
MODEL DVP36SP32E DVP36PP32E
MAX WEIGHT (LB) 240 230
SEE THRU
J
F
32 ½32½
EE
BB
PENINSULA
31
G
J
Figure 1
A 34 3/4” 34 3/4”
B 39" 39"
C 24” 24”
D 22" 22"
E 36” 36”
F 29 1/4” 32 5/8”
G 22” 22”
H 41 1/8” 41 1/8”
I 1 1/4” 1 1/4”
J 5 3/8" 5 3/8"
K 2 1/2” 2 1/2”
L 6” 6”
M 25" 25"
N 33 1/2” 33 1/2”
17 ½
21
30786-3-0614 Page 9
GLASS FRONT
6 3/8”
SEE MANTLE CHART FOR
MAXIMUM MANTLE DEPTH
2” x4” HEADER
STAND OFF
3” (76 mm) HEIGHT
ABOVE TOPOF
FIREPLACE
NAILING
FLANGES
TOP FRAMING
LEDGE
NON-COMBUSTIBLE
FIRST 6 3/8” (SEE
MAGNIFIED VIEW)
FINISHED WALL
(COMBUSTIBLE)
SEE MANTLE CHART
FOR MINIMUM HEIGHT
OF MANTLE ABOVE UNIT
MANTEL
18 3/8”
17 1/8”
14 3/8”
12 3/8”
11 3/8”
10 3/8”
9 3/8”
8 3/8”
7 3/8”
6 3/8”
2 1/4”
1 1/2”
3/4”
8”
6”
4 1/2”
3 3/4”
3”
12” (305mm)
10” (254mm)
TOP EDGEOF FIREPLACE
COMBUSTIBLE TRIM AND MANTELS
ALLOWED IN SHADED AREA
Clearance to Combustibles
)
)
Air Drop (End) 1/2" (12.7 mm)
Side 1/2" (12.7 mm)
Floor 0" (0 mm)
Top Stand-off 0" (0 mm)
Top Framing Edge 6 3/8" (161.7 mm)
CLEARANCES
Figure 2
Combustible Material
Do not attach combustible material to the mantel of your replace.
This is a re hazard. No greeting cards, stockings or ornamentation
of any type should be placed on or attached to the replace. This is
a heating appliance. The ow of heat can ignite combustibles.
Mantel Chart (Figure 3)
1 3/4”MIN.
36”
MIN.
PERPENDICULAR
COMBUSTIBLE
SIDEWALL
(CEILING TO
TOPOFDOOR
Figure 4a - See Through Fireplace Clearances
1 3/4”MIN.
PERPENDICULAR
COMBUSTIBLE
SIDEWALL
(CEILING TO
TOPOFDOOR
42”
MIN.
42”
MIN.
Figure 3
36”
MIN.
Figure 4b - Peninsula Fireplace Clearances
30786-3-0614Page 10
OPTIONAL EMPT SERIES MANTEL INSTALLATION - PENINSULA MODELS ONLY
The Peninsula Direct Vent replaces include a 3-Piece Canopy
and End Shield. These additional parts must be installed on the
replace if the EMPT series Mantel top is to be used.
Note: The 3-piece canopy and End Shield is not required if the
replace is to be nished off using an installation method as shown
in Figure 4b.
Attention: For installation of the EMPT Mantel base and/or Mantel top components, reference the assembly instructions included
with the mantel.
Attention: The replace venting must start off horizontally when
using the EMPT mantel. Once through the wall, the vent system
may be run vertically or continue with a horizontal termination.
Reference the venting section for additional mantel information.
Installing the 3-Piece Canopy and End Shield
Prior to installing the Peninsula mantel, install the 3-piece canopy
and End Shield in conjunction with the (4) Mantel Corner Brackets
(included with the Mantel Top) as shown in Figure 5a. Refer to
the instructions included with the EMPT Mantel Top for additional
installation details.
1. Install (2) of the Mantel Corner Brackets at the vent end cor-
ners rst. Loosely attach each bracket with one #10 x 1/2"
Hex Head screw through the rear ange and into the pilot hole
on top of the replace. See Figure 5.
2. Position the Rear Canopy with the mitered corner to the open
end of the replace. The canopy will slide under the ange of
the Rear Mantel Corner Bracket. Align the holes in the canopy
with the corner bracket and loosely install a #10 x 1/2" Hex
Head screw to retain.
3. Position the Front Canopy with the mitered corner to the open
end of the replace. The canopy will slide under the Rear Mantel Corner Bracket. Align the holes in the Canopy and Corner
Bracket and loosely install a #10 x 1/2" Hex Head screw to
retain.
4. Place the other (2) Mantel Corner Brackets on top of the Front
and Rear Canopies near the open end of the replace and
loosely install a #10 x 1/2" screw through the corner bracket
and canopy, then into the pilot holes provided. Do not tighten
the screws.
5. Install the End Canopy by sliding it under the Open End Man-
tel Corner Bracket anges and align mounting holes. Then,
place the End Shield above the End Canopy and Mantel Corner Brackets, align holes, then loosely secure all three parts
with #10 x 1/2" screws to the replace.
6. Adjust the canopies left to right as needed so that the mitered
corners meet, then tighten all previously installed screws to
secure end shield, canopies, and mantel corner brackets.
7. To nish canopy installation, install two (2) canopy corner tie
brackets at the underside of the canopy corners as illustrated
by Figure 5a. Use a Phillips screwdriver to install two (2) #8 x
1/2 black sheet metal screws to attach each corner bracket.
Before tightening screws, align the canopy mitered corners
together then secure.
Figures 5 and 6 show placement of the corner brackets,
canopies, and the end shield. Figure 7 shows a nished view of
the replace mantel, top and base.
FRONT CANOPY
FRONT CANOPY
Figure 5
MANTEL SHELF
SUPPORT
REAR CANOPY
END SHIELD
CANOPY CORNER TIE
END CANOPY
END CANOPY
5 7/8”
(149 MM)
30 1/8”
(765 MM)
Figure 6
47 7/8”
(1216 MM)
CANOPY CORNER TIE
Figure 5a
Figure 7
30786-3-0614 Page 11
LOCATING FIREPLACE
Note:** Island (C) and Room Divider (D) installation is possible as long as the horizontal portion of the vent system (H) does not exceed
20 feet with a minimum vertical run of 8 feet. See details in Venting Section.
*When you install your Direct Vent Fireplace, a minimum of 1 3/4 inches clearance must be maintained from the perpendicular wall and
the front opening of the appliance. However, on the vent end of the replace, if placed against a wall, the perpendicular side wall clearance
from the opening would be 2 1/2 inches.
(H)
(C) ISLAND
INSTALLATION
(SEE-THRU)
2 1/2”
(REF.)
Figure 8
(D) ROOM DIVIDER
INSTALLATION
(PENINSULA)
(D) ROOM DIVIDER
2 1/2”
(REF.)
INSTALLATION
(SEE-THRU)
30786-3-0614Page 12
GAS SUPPLY
The gas pipeline can be brought in through the right or left side of
the appliance. Consult the current National Fuel Gas Code, ANSI
Z223.1 CAN/CGA-B149 (.1 or .2) installation code.
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe
Inside Diameter
Tubing, Type L
Outside Diameter
Nat. L.P. Nat. L.P.
0-10ft
0-3m
11-40ft
4-12m
41-100ft
13-30m
101-150ft
31-46m
1/2"
12.7mm
1/2"
12.7mm
1/2"
12.7mm
3/4"
19mm
3/8"
9.5mm
1/2"
12.7mm
1/2"
12.7mm
1/2"
12.7mm
1/2"
12.7mm
5/8"
15.9mm
3/4"
19mm
7/8"
22.2mm
3/8"
9.5mm
1/2"
12.7mm
1/2"
12.7mm
3/4"
1.9 mm
Note: Never use plastic pipe. Check to conrm whether your
local codes allow copper tubing or galvanized.
Note: Since some municipalities have additional local codes, it is
always best to consult your local authority and installation code.
The use of the following gas connectors is recommended:
— ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing
and Fittings.
— ANS Z21.45 Assembled Flexible Appliance Connectors of Other
Than All-Metal Construction
The above connectors may be used if acceptable by the authority
having jurisdiction. The state of Massachusetts requires that a exible
appliance connector cannot exceed three feet in length.
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock.
A manual main gas cock should be located in the vicinity of the unit.
Where none exists, or where its size or location is not adequate,
contact your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant
to the action of liqueed petroleum gases. The gas lines must be
checked for leaks by the installer. This should be done with a soap
solution watching for bubbles on all exposed connections, and if
unexposed, a pressure test should be made.
Never use an exposed ame to check for leaks. Appliance must
be disconnected from piping at inlet of control valve and pipe
capped or plugged for pressure test. Never pressure test with
appliance connected; control valve will sustain damage!
NOTE: The millivolt gas controls are equipped with a captured screw
type pressure test point, therefore it is not necessary to provide a
1/8" test point up stream of the control.
When using copper or ex connector use only approved ttings.
The appliance and it’s individual shut off valve must be disconnected
from supply piping system during any pressure testing of that system
at test pressures in excess of 1/2 psig (3.5kPa).
The appliance must be isolated from the gas supply piping system
by closing its individual manual shut off valve during any pressure
testing of the gas supply piping system at test pressures equal to
or less than 1/2 psig (3.5kPa).
Attention! If one of the procedures results in pressures in excess of
1/2 psig (14" w.c.) (3.5 kPa) on the replace gas valve, it will result
in a hazardous condition.
Checking Manifold Pressures
Both Propane and Natural gas valves have a built-in pressure
regulator in the gas valve. Natural gas models will have a manifold
pressure of approximately 3.5" w.c. (.871kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 4.5" w.c.
(1.120kPa) for the purpose of input adjustment to a maximum of
14.0" w.c. (3.484kPa). Propane gas models will have a manifold
pressure approximately 10.0" w.c. (2.49kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 10.8" w.c.
(2.68kPa) for the purpose of input adjustment to a maximum of
14.0" w.c. (3.484kPa).
Figure 9
Gas Supply Pressure (inches
w.c.)
Minimum Normal Maximum
Natural Gas 4.5" 7.0" 14.0"
LP (Propane) 10.8" 11.0" 14.0"
Manifold Pressure (inches w.c.)
ELECTRICAL ACCESS
Normal (HI)
Natural Gas 3.5"
LP (Propane) 10.0"
GAS LINE ACCESS
4 1/8”
2 3/8”
5 1/2”
5 7/8”
Figure 10
30786-3-0614 Page 13
REAR VENT CONVERSION
Note:
flue
outward
It is recommended that the
cover plate tab be pulled
prior to removal.
This will ensure that the plate
is not accidentally dropped
inside the rear air chamber.
FLUE OUTLET COLLAR
FLUE COVER PLATE
(See note above.)
VERTICAL VENTING
INLET VENT COLLAR
INLET VENT
COVER PLATE
Figure 11
FLUE COVER PLATE
FLUE OUTLET COLLAR
HORIZONTAL VENTING
INLET VENT
COVER PLATE
INLET VENT COLLAR
Converting ue take-off to rear venting
When switching out the ue and inlet vent collars to run horizontally
off the rear vent, the following steps must be taken.
1. Remove the inlet vent collar (8 screws) and ue collar (4 screws)
from the top of the replace, and set to the side.
2. Remove the inlet cover plate (4 screws) and ue cover plate
(4 screws) located on the back of the replace. These will be
4. Reinstall the inlet cover plate over the top inlet opening with 4
screws. See Figure 11.
5. Install the ue collar assembly to the rear ue with 4 screws.
6. Install the inlet vent collar to the rear of the replace with 8
screws.
7. This completes the conversion for a rear vent application.
used to close the top ue and inlet openings.
3. Install ue cover plate over the top ue opening with 4 screws.
SPECIAL VENT SYSTEMS
The following vent systems are acceptable for use with the DVP36(SP,PP) series replaces:
• Simpson Duravent® PRO Series 4" - 6 ⅝"
• Selkirk Direct-Temp® 4" - 6 ⅝"
• Metal-Fab Sureseal® 4" - 6 1/2" (Note: Adapter pipe starter required)
• Empire Horizontal Round Termination Kit DVVK-4RE, refer to page 39.
• Empire Flexvent Kit DVVK-4F, refer to page 42.
• Empire Flexvent Kit DVVK-4FV Vertical Flex Vent Kit, refer to page 23.
30786-3-0614Page 14
PLANNING INSTALLATION
In planning the installation for the replace, it is necessary to
determine where the unit is to be installed and whether optional
accessories are desired. Gas supply piping should also be planned
at this time. A gas shutoff must be installed in this line.
The replace can be mounted on any of these surfaces:
1. A at hard combustible or non-combustible surface.
2. A raised platform of combustible or non-combustible material.
3. Four (4) corners of the replace so contact is made on all four
perimeter edges on the bottom of the unit.
(Example: Four (4) concrete masonry blocks.)
FIREPLACE INSTALLATION INSTRUCTIONS
Fireplace Framing
Framing can be built before or after the replace is set in place.
Framing should be constructed to accommodate wall covering and
replace facing material. The replace framing should be constructed
of 2 x 4 lumber or heavier. The framing headers may rest on the top
standoff spacers. Refer to Figure 12 for framing dimensions.
If the replace is installed directly on carpeting, tile or other
combustible material other than wood ooring, it should be
installed on a metal or wood panel extending the full width
and depth of the unit.
At this point, you should have decided what components to include
in your installation, and where the replace is to be located. If this
has not been done, stop and consult your dealer for assistance
with this planning.
Accessory kits such as the FBB5 Blower kit, Trim kits, Mantels, plus
other Decorative Frame, Hood, and Door accessory kits may be
installed after the replace is secured to the framing.
Refer to the instructions provided with each of the optional accessory
kits for proper installation and operation.
Note: On Peninsula models, a maximum weight of 230 lbs. must
not be exceeded when construction materials are supported by the
top standoff spacers.
Fireplace Framing Dimensions (in inches)
"A" "B" "C"*
Model Framing
Height
DVP36SP 41 1/2" 40" 23"*
DVP36PP 41 1/2" 39"** 23"*
Attention: Add height of base to "A" Dimension when elevat-
ing replace if installing on an elevated base.
Framing dimension A includes a three inch clearance for
standoffs on top of replace.
*Dimension "C" assumes use of 1/2" wall board ush to both
front faces.
** Peninsula model framing width assumes use of 1/2" wall
board ush to the end face.
Framing
Width
Framing
Depth
A
C
B
Framing - Peninsula
A
C
B
Framing - See-Through
Figure 12
30786-3-0614 Page 15
FIREPLACE INSTALLATION INSTRUCTIONS (continued)
G
Locating Fireplace
. Attach the framing brackets to the replace, place replace in
framed opening and secure to framing. Different hole locations can
be used for nishing materials with thicknesses of 3/8", 1/2" and
3/4". Secure the brackets with screws provided using two (2) per
framing bracket. See Figure 13.
Framing brackets should t directly against framing material. Use
at least one (1) nail or screw per bracket to secure in place.
IMPORTANT! Check squareness of all openings of the replace
prior to securing to the framed openings. See Figure 14.
NOTICE: The framing brackets are shipped as at brackets that can
be attached to the ends of the replace prior to sliding replace into
framed opening. Once the replace is slid into position, the framing
brackets can be hand formed to overlap the framing, then secured to
the framing once the replace is squared up, as shown in Figure 14.
ATTACH (4)
FRAMING BRACKETS
TO SIDE(S) OF FIREPLACE
PRIORTO INSTALLING
UNIT TO FRAMED OPENIN
FIREPLACE OPENING
CHECK TO SEE
THAT BOX IS SQUARE
PRIOR TO ATTACHING TO
FRAMING
Figure 14
NOTE: On See-Through models, the framing brackets may be
installed on the replace in the at state. Once the replace is placed
into the framed opening, the brackets can be hand bent over the
framing and secured.
Figure 13
30786-3-0614Page 16
INSTALLATION
63/8”(162 mm)
OF NON-COMBUSTIBLE MATERIAL
FINISHED WALL
FRONT TRIMOR NONCOMBUSTIBLE MA TERIAL
(INSTALLATION IS OPTIONAL)
JOINT BETWEEN FINISHED
WALL AND UNIT SEALED
WITH 300° F, 149°CSEALANT
MATERIAL (SEALANT IS OPTIONAL)
Flush Mount Mantel Installation - See-through Models Only
(Figure 15)
The replace must extend 3/4" beyond nished wall surface when
using a ush mount mantel on see-through models. Refer to Figure
15 to locate nailing anges on replace sides. Use eight (8) 1/2"
hex-head screws supplied in hardware package to attach nailing
anges to replace sides.
FRAMING
Attention: Add 3-3/4" to “A” dimensions when using a ush mantel
base.
Attention: If a base or mantel is not used and the appliance is
installed directly on carpeting, tile or other combustible material
other than wood ooring, it shall be installed on a metal or wood
panel extending the full width and depth of the appliance. The
vertical dimension must be adjusted when a metal or wood panel
is placed beneath the appliance.
Finishing (Figures 16 and 17)
Finish the walls with the material of your choice. Figure 3 on page 10
shows the minimum vertical and corresponding maximum horizontal
dimensions of mantels or other combustible projections above the
top front edge of the replace.
Only non-combustible materials may be used to cover the black
replace front.
Warning: When nishing the replace never obstruct
or modify the air inlet/outlet louvers in any manner.
Provide adequate clearances around air openings into the
combustion chamber.
Caution: If the joints between the nished wall and the replace
surround (top and sides) are sealed, a 300°F minimum sealant
material must be used. These joints are not required to be sealed.
Only non-combustible material (using 300°F minimum adhesive if
needed), can be applied as facing to the replace surround.
NAIL OR OTHER
SUITABLE FASTENER
Figure 15
Framing (See Figure 12)
Fireplace framing can be built before or after the replace is set in
place. Framing should be positioned to accommodate wall covering
and replace facing material. The replace framing should be
constructed of 2 x 4 lumber or heavier. The framing headers may
rest on the replace standoffs.
CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY
FRAMING METHODS, AND WALL COVERING DETAILS BEFORE
FRAMING CONSTRUCTION BEGINS.
Framing dimension "A" (Figure 12) includes the clearance
for standoffs on replace. After installing replace into
framing, the nished non-combustible wall surface must
extend down to the top edge of the replace face.
Flush Wall Installation - See Through Models
Figure 16
30786-3-0614 Page 17
VENT PIPE
Combustible Surround Installation
FINISHED WALL
COMBUSTIBLE SURROUND
MANTELSHELF
2X4
HEADER
STAND OFF
6 3/8”OF NON-COMBUSTIBLE
MATERIAL
FRONT TRIM OR
NON-COMBUSTIBLE
MATERIAL (INSTALLATION
IS OPTIONAL)
JOINT BETWEEN FINISHED
WALL AND UNIT SEALED WITH
300°F (149°C) SEALANT MATERIAL
(SEALANT IS OPTIONAL)
Vent Pipe Clearance
Note: Maintain one inch (1") of clearance around vertical vent
pipe. See Figure 18. For horizontal vent, maintain a minimum 1"
clearance to the bottom and sides of the vent, and 3" clearance to
combustibles above the vent pipe. See Figure 19.
1” MINIMUM CLEARANCE
AROUND VENT PIPE
Figure 18
Figure 17
Attention: Cold climate installation recommendation: When
installing this unit against a non-insulated exterior wall, it is
recommended that the outer walls be insulated to conform
to applicable insulation codes.
Vent Runs
In planning the installation for the replace, it is necessary to install
certain components before the appliance is completely positioned
and installed. These include the direct vent system, gas piping for
the appliance and the electrical wiring. (If the fan option is used.)
In addition to non-combustible surfaces, the appliance can be
mounted on any of the following surface options:
1. A at, hard combustible (burnable) surface.
2. A raised wooden platform.
3. Four (4) corner supports. (Example: Four (4) concrete masonry
blocks.) These supports must be positioned so they contact all
four (4) perimeter edges on the bottom of the unit.
Figure 19
30786-3-0614Page 18
“A” PIPE LENGTH
VENT CAP
WALL FIRESTOP/
THIMBLE
“B”
90º ELBOW
“A”
PIPE
LENGTH
VENT CAP
NOTE:1FOOT VERTICAL VENT (MIN.)
REQUIRED WHEN TOP VENTING
WITH HORIZONTAL TERMINATION
9” (229 MM)
MINIMUM
WALL FIRESTOP/
THIMBLE
“C”
“B”
INSTALLATION (continued)
HORIZONTAL ONLY, STRAIGHT OUT THE BACK
"A" "B"
6" 5 1/8" to 6 1/2"
9" 8 1/8" to 9 1/2"
12" 11 1/8" to 12 1/2"
Figure 20
"A" "B" "C"
6" 11 1/4" to 12 3/4" 4 3/4" to 6 1/4"
9" 14 1/4" to 15 3/4" 7 3/4" to 9 1/4"
12" 17 1/4" to 18 3/4" 10 3/4" to 12 1/4"
30786-3-0614 Page 19
VERTICAL, 90° ELBOW TO
HORIZONTAL OUT THE WALL
Figure 21
TOP EXIT-VERTICAL AND HORIZONTAL TERMINATION
(DIMENSIONS IN FEET)
NOTE: FLEX VENT
MAXIMUM HEIGHT
IS 35 FEET
VERTICAL DIMENSION
FROM
THE BOTTOM OF THE UNIT
TO THE CENTER OF
THE FLUE OUTLET
WITH VERTICAL OR HORIZONTAL TERMINATION CAPS
TOP VENT
CONNECTION
TOP VENT CONNECTION
OF VENTING WITH
HORIZONTAL TERMINATION
HORIZONTAL RUN
VENTING FIREPLACE - TOP
To Use the Vent Graph (Figure 22)
1. Determine the height of the center of the horizontal
vent pipe. Using this dimension on the Sidewall Vent
Graph, locate the point it intersects with the slanted
graph line.
2. From the point of this intersection, draw a vertical
line to the bottom of the graph.
3. Select the indicated dimension, and position the unit
in accordance with same.
EXAMPLE A: (Top Vent Connections with Vertical
Termination).
If the vertical dimension from the oor of the unit is 35
feet, the horizontal run to the outer wall ange must not
exceed 6.5 feet.
EXAMPLE B: (Top Vent Connections with Vertical
Termination)
If the vertical dimension from the oor of the unit is 6.5
feet, the horizontal run to the outer wall ange must not
exceed 14.5 feet.
SPECIAL NOTE: For each 45 degree elbow installed in
the horizontal run, the length of the horizontal run MUST
be reduced by 18" (45cm). This does not apply if the 45
degree elbows are installed on the vertical part of the
vent system. Reduce 3' for every 90° elbow.
Example: According to the chart the maximum horizontal
vent length is 20' and if two 45 degree elbows are required
in the horizontal vent it must be reduced to 17'.
The maximum number of 45 degree elbows permitted
per side wall installation is two (2). These elbows can be
installed in either the vertical or horizontal run.
Note: On vertical venting the first elbow is not
counted.
Venting Graph (Dimensions in Feet)
Figure 22
Acceptable vertical and horizontal vent run.
Rigid Venting - 40' maximum vertical and 20' maximum
horizontal
Flex Venting - 35' maximum vertical and 20' maximum
horizontal
Unacceptable vertical and horizontal vent run.
30786-3-0614Page 20
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