Empire Comfort Systems DVP36FP30N-5, DVP36FP32N-5 Installation Instructions And Owner's Manual
INSTALLATION INSTRUCTIONS
GAS-FIRED
EMPIRE
EMPIRE
Comfort Systems
OWNER’S MANUAL
DIRECT VENT GAS FIREPLACE
HEATER
MILLIVOLT STANDING PILOT
DVP36FP3(0,1,2,3)(N,P)-5
DIRECT IGNITION
DVP36FP5(0,1,2,3)N-1
INTERMITTENT PILOT
DVP36FP7(0,1,2,3)(N,P)-6
REMOTE RF
DVP36FP9(1,3)(N,P)-6
UL FILE NO. MH30033
AND
Direct Vent Zero Clearance Gas
Fireplace Heater
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
WARNING: : If the information in these instruc-
tions are not followed exactly, a re or explosion
may result causing property damage, personal injury or loss of life.
WARNING: : If not installed, operated and main-
tained in accordance with the manufacturer’s instructions, this product could expose you to substances
in fuel or from fuel combustion which can cause death
or serious illness.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by state or local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certied
kit is used.
— Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call the
re department.
— Installation and service must be performed by a
qualied installer, service agency or the gas supplier.
Page 1
TABLE OF CONTENTS
Section Page
IMPORTANT SAFETY INFORMATION ...................................................................................................................................3
SAFETY INFORMATION FOR USERS OF LP GAS ...............................................................................................................4
REQUIREMENTS FOR MASSACHUSETTS ..........................................................................................................................5
INTROUDUCTION ..................................................................................................................................................................6
SPECIFICATIONS ...................................................................................................................................................................7
VENT SYSTEM IDENTIFICATION ..........................................................................................................................................8
SPECIAL VENT SYSTEMS .....................................................................................................................................................8
FIREPLACE DIMENSIONS .....................................................................................................................................................9
CLEARANCES ......................................................................................................................................................................10
LOCATING FIREPLACE ....................................................................................................................................................... 11
GAS SUPPLY ........................................................................................................................................................................12
INSTALLATION ............................................................................................................................................................... 13-16
VENTING FIREPLACE - TOP ......................................................................................................................................... 17-19
EXAMPLES - TOP VENT RUN .............................................................................................................................................20
VENTING FIREPLACE - REAR (NAT GAS MODELS ONLY) ...............................................................................................21
EXAMPLES - REAR VENT RUN ...........................................................................................................................................22
REAR VENT CONVERSION .................................................................................................................................................23
VENT CLEARANCES ............................................................................................................................................................24
FRAMING AND FINISHING ............................................................................................................................................ 25-26
TERMINATION CLEARANCES .............................................................................................................................................27
HORIZONTAL TERMINATION ..............................................................................................................................................28
VERTICAL TERMINATION .............................................................................................................................................. 29-30
DVVK-4F FLEX VENT INSTRUCTIONS ...............................................................................................................................31
DVVK-4FV DIRECT VENT TERMINATION KIT .............................................................................................................. 32-38
DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS ............................................................................................... 39-41
PROPANE LP GAS CONVERSION ......................................................................................................................................42
LOG PLACEMENT (4 LOG SET) ..........................................................................................................................................43
MILLIVOLT SYSTEM OPERATING INSTRUCTIONS ..................................................................................................... 44-45
MILLIVOLT SYSTEM STANDING PILOT WIRING DIAGRAM ..............................................................................................46
MILLIVOLT SYSTEM STANDING PILOT LIGHTING INSTRUCTIONS ................................................................................47
MILLIVOLT SYSTEM STANDING PILOT TROUBLESHOOTING .........................................................................................48
DIRECT IGNITION LIGHTING INSTRUCTIONS ..................................................................................................................49
DIRECT IGNITION WIRING DIAGRAM ................................................................................................................................50
OPTIONAL REMOTE CONTROL ..........................................................................................................................................50
INITIAL START UP GAS LINE PURGE .................................................................................................................................51
DIRECT IGNITION TROUBLESHOOTING ...........................................................................................................................51
DIRECT IGNITION PROPANE/LP GAS CONVERSION .......................................................................................................52
IPI ELECTRONIC SYSTEM OPERATING INSTRUCTIONS ................................................................................................53
IPI ELECTRONIC SYSTEM WIRING DIAGRAM ..................................................................................................................54
INTERMITTENT PILOT LIGHTING INSTRUCTIONS ...........................................................................................................55
INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING ........................................................................... 56-58
RF OPERATING INSTRUCTIONS ........................................................................................................................................59
RF MAINTENANCE INSTRUCTIONS ...................................................................................................................................60
RF WIRING DIAGRAM ..........................................................................................................................................................61
RF STANDING PILOT LIGHTING INSTRUCTIONS .............................................................................................................62
MAINTENANCE AND SERVICE ...........................................................................................................................................63
PARTS LIST .................................................................................................................................................................... 64-65
PARTS VIEW .........................................................................................................................................................................66
MASTER PARTS DISTRIBUTOR LIST .................................................................................................................................67
HOW TO ORDER REPAIR PARTS .......................................................................................................................................67
FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION .................................................................................. 68-69
JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS ...............................................................................................70
OPTIONAL BRICK LINER INSTALLATION INSTRUCTIONS ...............................................................................................70
ACCESSORIES.....................................................................................................................................................................71
QUICK REFERENCE GUIDE .......................................................................................................................................... 72-73
WARRANTY ..........................................................................................................................................................................74
APPLIANCE SERVICE HISTORY .........................................................................................................................................75
31447-5-0214Page 2
IMPORTANT SAFETY INFORMATION
Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly.
DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED
DANGER: Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING: Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Addresses practices not related to personal injury.
• If this appliance is installed directly on carpeting, tile or
other combustible material other than wood ooring the
appliance shall be installed on a metal or wood panel
extending the full width and depth of the appliance.
The base referred to above does not mean the reproof
base as used on wood stoves. The protection is for rugs
that are extremely thick and light colored tile.
• Children and adults should be alerted to the hazards of
high surface temperatures and should stay away to avoid
burns or clothing ignition.
• Young children should be carefully supervised when they
are in the same room as the appliance.
• Clothing or other ammable material should not be placed
on or near the appliance.
• Due to high temperatures the appliance should be located
out of trafc and away from furniture and draperies.
• The glass front or any part removed for servicing the
appliance must be replaced prior to operating the
appliance. Work should be done by a qualied service
person.
• Keep burner and control compartment clean.
• Vent cap is hot while replace is in operation.
• Installation and repair should be done by a QUALIFIED
SERVICE PERSON. The appliance should be inspected
before use and at least annually by a qualied service
person. More frequent cleaning may be required due to
excessive lint from carpeting, bedding materials, etc. It
is imperative that control compartments, burners and
circulating air passageways of the appliance be kept
clean.
• DO NOT put anything around the replace that will obstruct
the ow of ventilation air.
• Adequate accessibility clearances for servicing and proper
operation.
• This appliance must not share or be connected to a ue
serving a separate solid-fuel burning appliance.
• Keep the area around your appliance clear of combustible
materials, gasoline and other ammable vapor and liquids.
• Under no circumstances should any solid fuels (wood,
coal, paper or cardboard etc.) be used in this appliance.
• The ow of combustion and ventilation air must not be
obstructed in any way.
• Clearance in accordance with local installation codes and
the requirements of the gas supplier.
• DO keep the appliance area clear and free from combustible
material, gasoline and other ammable vapors and liquids.
• DO examine venting system periodically and replace
damaged parts.
• DO make a periodic visual check of pilot and burners.
Clean and replace damaged parts.
• CAUTION: The glass used in your replace is tempered
glass. If the glass is cracked or damaged in any way, it
should be replaced only with a complete glass frame
assembly from Empire. See parts list on Pages 64 and 65
for ordering.
• DO NOT use this replace if any part has been under
water. Immediately call a qualied service technician to
inspect the heater and to replace any part of the control
system and any gas control which has been under water.
• Any safety screen or guard removed for servicing
an appliance must be replaced prior to operating the
appliance.
31447-5-0214 Page 3
SAFETY INFORMATION FOR USERS OF LP GAS
Propane (LP-Gas) is a ammable gas which can cause res
and explosions. In its natural state, propane is odorless and
colorless. You may not know all the following safety precautions which can protect both you and your family from an
accident. Read them carefully now, then review them point
by point with the members of your household. Someday
when there may not be a minute to lose, everyone’s safety
will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more
information, please contact your gas supplier.
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That’s your signal to go into immediate action!
• Do not operate electric switches, light matches, use your phone.
Do not do anything that could ignite the gas.
• Get everyone out of the building, vehicle, trailer, or area. Do
that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• LP-Gas is heavier than air and may settle in low areas such as
basements. When you have reason to suspect a gas leak, keep
out of basements and other low areas. Stay out until reghters
declare them to be safe.
• Use your neighbor’s phone and call a trained LP-Gas service
person and the re department. Even though you may not
continue to smell gas, do not turn on the gas again. Do not
re-enter the building, vehicle, trailer, or area.
• Finally, let the service man and reghters check for escaped
gas. Have them air out the area before you return. Properly
trained LP-Gas service people should repair the leak, then
check and relight the gas appliance for you.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell the
odor of the chemical put into the gas. You must nd out if you
can smell the odorant in propane. Smoking can decrease your
ability to smell. Being around an odor for a time can affect your
sensitivity or ability to detect that odor. Sometimes other odors in
the area mask the gas odor. People may not smell the gas odor
or their minds are on something else. Thinking about smelling a
gas odor can make it easier to smell.
The odorant in LP-Gas is colorless, and it can fade under
some circumstances. For example, if there is an underground
leak, the movement of the gas through soil can lter the odorant.
Odorants in LP-Gas also are subject to oxidation. This fading can
occur if there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into
walls, masonry and other materials and fabrics in a room. That will
take some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could
vary at different levels. Since it is heavier than air, there may be
more odor at lower levels. Always be sensitive to the slightest gas
odor. If you detect any odor, treat it as a serious leak. Immediately
go into action as instructed earlier.
SOME POINTS TO REMEMBER
• Learn to recognize the odor of LP-Gas. Your local LP-Gas
Dealer can give you a “Scratch and Sniff” pamphlet. Use it to
nd out what the propane odor smells like. If you suspect that
your LP-Gas has a weak or abnormal odor, call your LP-Gas
Dealer.
• If you are not qualied, do not light pilot lights, perform service,
or make adjustments to appliances on the LP-Gas system. If
you are qualied, consciously think about the odor of LP-Gas
prior to and while lighting pilot lights or performing service or
making adjustments.
• Sometimes a basement or a closed-up house has a musty
smell that can cover up the LP-Gas odor. Do not try to light
pilot lights, perform service, or make adjustments in an area
where the conditions are such that you may not detect the odor
if there has been a leak of LP-Gas.
• Odor fade, due to oxidation by rust or adsorption on walls of
new cylinders and tanks, is possible. Therefore, people should
be particularly alert and careful when new tanks or cylinders
are placed in service. Odor fade can occur in new tanks, or
reinstalled old tanks, if they are lled and allowed to set too
long before relling. Cylinders and tanks which have been out
of service for a time may develop internal rust which will cause
odor fade. If such conditions are suspected to exist, a periodic
sniff test of the gas is advisable. If you have any question
about the gas odor, call your LP-Gas dealer. A periodic
sniff test of the LP-Gas is a good safety measure under
any condition.
• If, at any time, you do not smell the LP-Gas odorant and you
think you should, assume you have a leak. Then take the same
immediate action recommended above for the occasion when
you do detect the odorized LP-Gas.
• If you experience a complete “gas out,” (the container is under
no vapor pressure), turn the tank valve off immediately. If the
container valve is left on, the container may draw in some air
through openings such as pilot light orices. If this occurs, some
new internal rusting could occur. If the valve is left open, then
treat the container as a new tank. Always be sure your container is under vapor pressure by turning it off at the container
before it goes completely empty or having it relled before it is
completely empty.
31447-5-0214Page 4
REQUIREMENTS FOR MASSACHUSETTS
For all side wall horizontally vented gas fueled equipment installed
in every dwelling, building or structure used in whole or in part for
residential purposes, including those owned or operated by the
Commonwealth and where the side wall exhaust vent termination
is less than seven feet above nished grade in the area of the
venting, including but not limited to decks and porches, the
following requirements shall be satised:
1. INSTALLATION OF CARBON MONOXIDE
DETECTORS.
At the time of installation of the side wall horizontal vented
gas fueled equipment, the installing plumber or gastter shall
observe that a hard wired carbon monoxide detector with an
alarm and battery back-up is installed on the oor level where
the gas equipment is to be installed. In addition, the installing
plumber or gastter shall observe that a battery operated
or hard wired carbon monoxide detector with an alarm is
installed on each additional level of the dwelling, building or
structure served by the side wall horizontal vented gas fueled
equipment. It shall be the responsibility of the property owner
to secure the services of qualied licensed professionals for
the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent
oor level.
b. In the event that the requirements of this subdivision
can not be met at the time of completion of installation,
the owner shall have a period of thirty days to comply
with the above requirements; provided, however, that
during said thirty day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each
carbon monoxide detector as required in accordance with the
above provisions shall comply with NFPA 720 and be ANSI/
UL 2034 listed and IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be
permanently mounted to the exterior of the building at a
minimum height of eight feet above grade directly in line with
the exhaust vent terminal for the horizontally vented gas fueled
heating appliance or equipment. The sign shall read, in print
size no less than 1/2 inch in size, “GAS VENT DIRECTLY
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side
wall horizontally vented gas fueled equipment shall not
approve the installation unless, upon inspection, the inspector
observes carbon monoxide detectors and signage installed
in accordance with the provisions of 248 CMR 5.08(2)(a) 1
through 4.
(b) EXEMPTIONS: The following equipment is exempt from
248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled
“Equipment Not Required To Be Vented” in the most
current edition of NFPA 54 as adopted by the Board;
and
2. Product Approved side wall horizontally vented gas
fueled equipment installed in a room or structure
separate from the dwelling, building or structure
used in whole or in part for residential purposes.
(d) MANUFACTURER REQUIREMENTS - GAS
EQUIPMENT VENTING SYSTEM NOT PROVIDED.
When the manufacturer of a Product Approved side
wall horizontally vented gas fueled equipment does not
provide the parts for venting the ue gases, but identies
“special venting systems”, the following requirements
shall be satised by the manufacturer:
1. The referenced “special venting system” instructions
shall be included with the appliance or equipment
installation instructions; and
2. The “special venting systems” shall be Product
Approved by the Board, and the instructions for
that system shall include a parts list and detailed
installation instruction.
(e) A copy of all installation instructions for all Product
Approved side wall horizontally vented gas fueled
equipment, all venting instructions, all parts lists for
venting instructions, and/or all venting design instructions
shall remain with the appliance or equipment at the
completion of the installation.
31447-5-0214 Page 5
INTRODUCTION
Instructions to Installer
1. Installer must leave instruction manual with owner after
installation.
2. Installer must have owner ll out and mail warranty card supplied
with the replace.
3. Installer should show owner how to start and operate the replace.
This direct vent gas replace heater is designed to operate with
all combustion air being siphoned from the outside of the building
and all exhaust gases expelled to the outside of the building. The
information contained in this manual pertains to all models and gas
control systems unless otherwise noted.
WARNING: : This unit is not for use with solid fuels.
Appliance Certication
This replace is design certied in accordance with American
National Standard/CSA Standard ANSI Z21.88/CSA 2.33 and by
Underwriters Laboratories as a Direct Vent Gas Fireplace Heater
and shall be installed according to these instructions.
Consult your local building code agency, prior to installation, to ensure
compliance with local codes-including permits and inspections.
The replace, when installed, must be electrically grounded in
accordance with local codes or, in absence of local codes, with the
National Electric Code ANSI/NFPA 70 or Canadian Electric code,
CSA C22.1, if an external electrical source is utilized.
These models may be installed in a bedroom or bed-sitting room
in the U.S.A. and Canada.
Qualied Installing Agency
Installation and replacement of gas piping, gas utilization equipment
or accessories and repair and servicing of equipment shall be
performed only by a qualied agency. The term “qualied agency”
means any individual, rm, corporation or company which either in
person or through a representative is engaged in and is responsible for
(a) the installation or replacement of gas piping or (b) the connection,
installation, repair or servicing of equipment, who is experienced in
such work, familiar with all precautions required and has complied
with all the requirements of the authority having jurisdiction.
State of Massachusetts: The installation must be made by
a licensed plumber or gas tter in the Commonwealth of
Massachusetts.
The installation must conform with local codes or, in the absence of
local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA
54* Natural Gas and Propane Installation Code, or CSA B149.1 in
Canada. *Available from the American National Standards Institute,
Inc. 11 West 42nd St., New York, N.Y. 10036.
Any alteration of the original design, installed other than as
shown in these instructions or use with a type of gas not
shown on the rating plate is the responsibility of the person
and company making the change.
Warning: ANY CHANGE TO THIS FIREPLACE OR ITS
CONTROLS CAN BE DANGEROUS.
Improper installation or use of the replace can cause
serious injury or death from re, burns, explosions, or
carbon monoxide poisoning.
Important
All correspondence should refer to complete Model Number, Serial
Number and type of gas.
High Altitude
When installing this unit at an elevation above 2000 feet (in the
United States) it may be necessary to decrease the input rating by
changing the existing burner orice to a smaller size. Generally,
input should be reduced 4 percent for each 1000 feet above sea
level. However, if the heating value of the gas has been reduced,
this general rule may not apply. Check with local gas utility for proper
orice size identication.
Canadian High Altitude
Altitude: 0-4500 feet (0-1370 m)
When installing this unit at an elevation above 4500 feet (in Canada),
check with local authorities.
Consult your local gas utility for assistance in determining the proper
orice for location.
Preparation
This direct vent gas replace and its components are tested and
safe when installed in accordance with this Installation Manual.
Report to your dealer any parts damaged in shipment, specically
check glass condition. Do not install unit with damaged, incomplete,
or substitute parts. Read all instructions before starting installation
and follow these instructions carefully during installation to insure
maximum benet and safety. Failure to follow them will void your
warranty and may present a re hazard.
The warranty will be voided by, and the warranter disclaims any
responsibility for the following actions:
• Installation of any damaged replace or vent system component.
• Modication of the replace or direct vent system.
• Installation other than as instructed by Empire Comfort Systems,
Inc.
• Improper positioning of the logs, glass door or decorative rock.
• Installation and/or use of any component part not manufactured
or approved by manufacturer.
31447-5-0214Page 6
SPECIFICATIONS
DVP36 Nat Models
Input Btu/hr Maximum 25,000
Btu/hr Minimum (millivolt only) 18,000
KWH (Maximum) 7.3
(Minimum) 5.2
Orice #41 (P256)
Air Shutter Opening 1/8" (DVP36FP(3,7,9))
1/4" (DVP36FP5)
DVP36 LP Models
Input Btu/hr Maximum 27,000
Btu/hr Minimum (millivolt only) 21,000
KWH (Maximum) 7.9
(Minimum) 5.2
Orice 1.55mm (P-258)
Air Shutter Opening FULL OPEN
DVP36 Nat and LP Models
Height without standoff 34 3/4"
Width 39"
Depth 19 7/8"
Gas Inlet Shutoff Valve (pipe) 1/2" NPT
NOTE: Air shutter settings are factory minimum settings. Some
venting congurations may require minor air shutter adjustments
for optimum performance.
Venting
Options
DVVK-4TSP
(DVVK-4TS)
DVVK-4TP
(DVVK-4T)
DVVK-4RP
(DVVK-4R)
DVVK-4VP
(DVVK-4V)
DVVK-4F Horizontal Flex Vent Kit (4' Flex)
DVVK-4RE Horizontal Round Termination wall thickness
DV822 Vinyl Siding Kit for DVVK-4RE
DVVK-4FV Vertical Flex Vent Kit
DVEK-10 10' Vent Extension Kit
DVEK-25 25' Vent Extension Kit
Note: Rear vent installation can only be vented on natural gas.
Remote Control
Options &
Accessories
FRBC Millivolt/IP Battery Remote ON/OFF
FRBTC Millivolt/IP Battery Remote T-Stat
FWS-1 Direct Ignition/Millivolt/IP Wall Switch
FREC Electric Remote
Top Vent Kit (Horizontal) - 4½" to 6" wall thickness
Top Vent Kit (Horizontal) - 8" to 12" wall thickness
Rear Vent Kit (Horizontal) - 5" to 7" wall thickness
Vertical Vent Kit
(up to 11 7/16")
TMW Millivolt/IP Wireless Wall Thermostat
TRW Millivolt/IP Reed Switch Wall Thermostat
Description
Description
31447-5-0214 Page 7
VENT SYSTEM IDENTIFICATION
Begin the vent system installation by selecting the type of venting
to be installed and the path that it will take. Verify that clearances
are met throughout the path of the venting system. Determine if the
replace is to be vented out the top or out the rear.
NOTICE: Some replaces cannot be vented out the rear of the
replace.
Determine how the vent system will be terminated out the side of
the house or through the roof. Verify clearances for the termination.
Special venting components (Simpson Duravent)
See Empire Comfort Systems Retail Price List for Simpson Duravent part
numbers and pricing.
DVVK-4VP
(DVVK-4V)
DVVK-4TP
(DVVK-4T)
DVVK-4RP
(DVVK-4R)
DVVK-4RE
*Note: If using three 90° elbows during horizontal
termination, see Figure 30.
Figure 1
DVVK-4TSP
(DVVK-RTS)
DVVK-4FV Vertical Flex Vent Kit 4" x 7"
VIB6A Vertical Inlet Bafe Kit For 6 5/8" diameter.
VIB7A Vertical Inlet Bafe Kit For 7" diameter.
When selecting a vent system for use with the replace, refer to
the “Special Vent Systems” section in this manual to determine
what systems are acceptable. Check all clearances and venting
components. Identify if any problems existing in the vent system.
Use Figure 22 on page 17 for top venting, or Figure 32 on page
21 for rear venting to eliminate issues after installation. Check pipe
diameter on vent system and replace to verify the size is the same.
NOTICE: All outer connection joints must be sealed with
aluminum tape, screws or silicone sealant rated above
300°F/149°C. The inner ue joints do not require any sealant.
Special DV Vent Kits
Available from Empire Comfort Systems, Inc. Dealers"
Direct-Vent Fireplace Vent Kit - Vertical, Includes 46DVAVCH, 46DVA-F6 and 46DVA-SC
Direct-Vent Fireplace Vent Kit for Top Vent, Thru-the-wall, 8
to 11 inch wall thickness, Includes 46DVA-HC, 46DVA-E90,
46DVA-09, 46DVA-08A and 46DVA-WT
Direct-Vent Fireplace Vent Kit for Rear Vent, 5 to 7 inch wall
thickness, (standard thru-the-wall venting) includes 46DVA06, 46DVA-HC and 46DVA-WT
Direct-Vent Fireplace Vent Kit For Rear Vent, Thru-the-wall
for 5 to 13 3/4 inch wall thickness.
Direct-Vent Fireplace Vent Kit for Top Vent, Thru-the-wall, 5
to 7 inch wall thickness, Includes 46DVA-HC, 46DVA-E90,
46DVA-06 and 46DVA-WT
SPECIAL VENT SYSTEMS
The following vent systems are acceptable for use with the DVP36 series replaces:
Simpson Duravent® GS 4" - 6 ⅝"
American Metal Products 4" - 6 ⅝"
Selkirk Direct-Temp® 4" - 6 ⅝"
Security Secure Vent® 4" - 6 ⅝"
Excel DV Venting 4” - 6 ⅝”
Empire Horizontal Round Termination Kit DVVK-4RE
Empire Flexvent Kit DVVK-4F
Empire Flexvent Kit DVVK-4FV Vertical Flex Vent Kit
31447-5-0214Page 8
FIREPLACE DIMENSIONS
31447-5-0214 Page 9
DIMENSION
A 39" (990 mm)
B 36" (914 mm)
C 25 1/16" (637 mm)
D 37 5/8" (956 mm)
E 34 3/4" (857mm)
F 19 7/8" (505 mm)
G 26 1/2" (673 mm)
H 7 1/8" (181 mm)
I 27" (686 mm)
J 13 1/2"(343 mm)
K 12 3/4" (324 mm)
Figure 2
CLEARANCES
Clearance to Combustibles
Back 0" (0 mm)
Side 0" (0 mm)
Floor 0" (0 mm)
Top Stand-off 0" (0 mm)
Top Framing Edge 3" (76 mm)
Mantel Chart
Figure 5
Note A: See Figure 5 for maximum mantel depth.
Note B: See Figure 5 for minimum height above unit.
Figure 3
Combustible Material
No greeting cards, stockings or ornamentation of any type should
be placed on or attached to the replace. The ow of heat can
ignite combustibles.
Figure 4
Clearances
Clearance from top of replace to ceiling is 36”
Clearance from side of replace to adjacent sidewall is 6”. See
Figure 6.
Figure 6
31447-5-0214Page 10
LOCATING FIREPLACE
Note:** Island and Room Divider installation is possible as long as
the horizontal portion of the vent system does not exceed 20 feet
with a minimum vertical run of 8 feet. See details in Venting Section.
CORNER
INSTALLATION
ISLAND
INSTALLATION
ANGLED CORNER
INSTALLATION
Figure 7
*When you install your Direct Vent Fireplace in Room divider or
Flat on wall corner positions, a minimum of 6 inches clearance
must be maintained from the perpendicular wall and the front edge
of the appliance.
CABINET
INSTALLATION
FLUSH WALL
INSTALLATION
ROOM DIVIDER
INSTALLATION
31447-5-0214 Page 11
GAS SUPPLY
The gas pipeline can be brought in through the right or left side of
the appliance. Consult the current National Fuel Gas Code, ANSI
Z223.1 CAN/CGA-B149 (.1 or .2) installation code.
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe
Inside Diameter
Nat. L.P. Nat. L.P.
0-10ft
0-3m
11-40ft
4-12m
41-100ft
13-30m
101-150ft
31-46m
Note: Never use plastic pipe. Check to conrm whether your
local codes allow copper tubing or galvanized.
Note: Since some municipalities have additional local codes, it is
always best to consult your local authority and installation code.
The use of the following gas connectors is recommended:
— ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing
and Fittings.
— ANS Z21.45 Assembled Flexible Appliance Connectors of Other
Than All-Metal Construction
The above connectors may be used if acceptable by the authority
having jurisdiction. The state of Massachusetts requires that a
exible appliance connector cannot exceed three feet in length.
1/2"
12.7mm
1/2"
12.7mm
1/2"
12.7mm
3/4"
19mm
3/8"
9.5mm
1/2"
12.7mm
1/2"
12.7mm
1/2"
12.7mm
Figure 8
Gas Supply Pressure (inches
w.c.)
Minimum Normal Maximum
Tubing, Type L
Outside Diameter
1/2"
12.7mm
5/8"
15.9mm
3/4"
19mm
7/8"
22.2mm
3/8"
9.5mm
1/2"
12.7mm
1/2"
12.7mm
3/4"
1.9 mm
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock.
A manual main gas cock should be located in the vicinity of the unit.
Where none exists, or where its size or location is not adequate,
contact your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant
to the action of liqueed petroleum gases. The gas lines must be
checked for leaks by the installer. This should be done with a soap
solution watching for bubbles on all exposed connections, and if
unexposed, a pressure test should be made.
Never use an exposed ame to check for leaks. Appliance must
be disconnected from piping at inlet of control valve and pipe
capped or plugged for pressure test. Never pressure test with
appliance connected; control valve will sustain damage!
NOTE: The millivolt gas controls are equipped with a captured screw
type pressure test point, therefore it is not necessary to provide a
1/8” test point up stream of the control.
On direct ignition valves, hex plugs may be replaced with hose ttings
for pressure checks, then reinstalled before operating replace.
When using copper or ex connector use only approved ttings.
The appliance and it’s individual shut off valve must be disconnected
from supply piping system during any pressure testing of that system
at test pressures in excess of 1/2 psig (3.5kPa).
The appliance must be isolated from the gas supply piping system
by closing its individual manual shut off valve during any pressure
testing of the gas supply piping system at test pressures equal to
or less than 1/2 psig (3.5kPa).
CAUTION: If one of the procedures results in pressures in
excess of 1/2 psig (14” w.c.) (3.5 kPa) on the replace gas valve,
it will result in a hazardous condition.
Checking Manifold Pressures
Both Propane and Natural gas valves have a built-in pressure
regulator in the gas valve. Natural gas models will have a manifold
pressure of approximately 3.5” w.c. (.871kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 4.5” w.c.
(1.120kPa) for the purpose of input adjustment to a maximum of
14.0” w.c. (3.484kPa). Propane gas models will have a manifold
pressure approximately 10.0” w.c. (2.49kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 10.8” w.c.
(2.68kPa) for the purpose of input adjustment to a maximum of
14.0” w.c. (3.484kPa).
Natural Gas 4.5" 7.0" *14.0"
LP (Propane) 10.8" 11.0" *14.0"
Manifold Pressure (inches w.c.)
Normal (HI)
Natural Gas 3.5"
LP (Propane) 10.0"
*Note: Remote "RF" Models - 10.5" w.c. maximum
Figure 9
31447-5-0214Page 12
INSTALLATION
Framing and Finishing
1. Choose unit location.
2. Frame in replace with a header across the top. It is important
to allow for nished face when setting the depth of the frame.
See Figure 10B.
3. Attach replace to frame using nailing ange. Preset depth to
suit facing material (adjustable to 1/2”, 5/8” or 3/4” depths).
NOTICE: Fireplace must mount ush to facing material. If facing
material requires more depth than 3/4”, mark and drill two 1/8”
holes into replace side at appropriate depth. Bend standoff
tabs as needed to move replace ush with facing material.
See Figure 10A.
4. Use eight 1/2” hex-head screws supplied in hardware package,
to screw through slotted holes in nailing ange and then screw
into pre-drilled holes on replace side. Measure from face of
replace to face of nailing ange to determine nal depth.
Vent Pipe Clearance
Note: Maintain one inch of clearance around top vent pipe. See
Figure 11. For rear vent, maintain a minimum 1” clearance to the
bottom and sides of the vent, and 3” clearance to combustibles
above the vent pipe. See Figure 12.
Figure 11 - Top Vent
Figure 10A
31447-5-0214 Page 13
Figure 10B
Figure 12 - Rear Vent
INSTALLATION (continued)
Flush Mount Mantel Installation
The replace must extend 3/4” beyond nished wall surface when
using a ush mount mantel. Refer to Figure 13 to locate nailing anges
on replace sides. Mark and drill two 1/8” holes into replace side to
mount each nailing ange. Use eight 1/2” hex-head screws supplied
in hardware package to attach nailing anges to replace sides.
Note: For nishing to top of replace, refer to Figure 15.
DVP36
"A" 37 3/4" (962 mm)
"B" 39 3/8” (1000 mm)
"C" 19 7/8" (505 mm)
Figure 14
Figure 13
Attention: When replace is installed in optional full cabinet mantel
or corner mantel the four nailing anges shown in Figure 13 will
not be installed on the side of outer casing. The replace will be
attached to the full cabinet mantel or corner mantel with the two
nailing anges located on the top of the outer casing assembly.
Framing
Fireplace framing can be built before or after the replace is set in
place. Framing should be positioned to accommodate wall covering
and replace facing material. The replace framing should be
constructed of 2 x 4 lumber or heavier. The framing headers may
rest on the replace standoffs. Refer to Figure 14 for minimum
framing dimensions.
CAUTION: MEASURE FIREPLACE DIMENSIONS AND
VERIFY FRAMING METHODS, AND WALL COVERING DETAILS
BEFORE FRAMING CONSTRUCTION BEGINS.
Framing dimension "A" includes a three inch clearance for
standoffs on rebox. After installing rebox into framing,
the nished wall surface must cover the three inch opening
above the rebox.
Attention: Add 3-3/4” to “A” dimensions when using a ush mantel
base.
WARNING: If a base or mantel is not used and the appliance
is installed directly on carpeting, tile or other combustible
material other than wood ooring, it shall be installed on a metal
or wood panel extending the full width and depth of the
appliance. The vertical dimension in Figure 14 must be adjusted
when a metal or wood panel is placed beneath the appliance.
Finishing
Finish the walls with the material of your choice. Figure 5 on page 10
shows the minimum vertical and corresponding maximum horizontal
dimensions of mantels or other combustible projections above the
top front edge of the replace.
Only non-combustible materials may be used to cover the black
replace front.
WARNING: When nishing the replace never obstruct
or modify the air inlet/outlet louvers in any manner. Provide
adequate clearances around air openings into the
combustion chamber.
CAUTION: If the joints between the nished wall and the re-
place surround (top and sides) are sealed, a 300°F minimum sealant material must be used. These joints are not required to be
sealed. Only non-combustible material (using 300°F minimum
adhesive if needed), can be applied as facing to the replace surround.
31447-5-0214Page 14
INSTALLATION (continued)
Flush Wall Installation
Attention: Cold climate installation recommendation: When
installing this unit against a non-insulated exterior wall, it is
recommended that the outer walls be insulated to conform to
applicable insulation codes.
Vent Runs
In planning the installation for the replace, it is necessary to
install certain components before the appliance is completely
positioned and installed. These include the direct vent system,
gas piping for the appliance and the electrical wiring. (If the fan
option is used.)
The appliance can be mounted on any of the following surfaces:
1. A at, hard combustible (burnable) surface.
2. A raised wooden platform.
3. Four corner supports. (Example: Four concrete masonry
blocks.) These supports must be positioned so they contact all
four perimeter edges on the bottom of the unit (if allowed by local
codes).
NOTICE: Discard insulation and retainer when venting from
the top of the replace. See page 23.
TOP, 90° ELBOW WITH HORIZONTAL TERMINATION
Figure 15
Combustible Surround Installation
LP and Nat models
Figure 17
Figure 16
31447-5-0214 Page 15
INSTALLATION (continued)
REAR ONLY, STRAIGHT OUT THE BACK
Nat models only
"A" "B"
6" 5 1/8" to 6 1/2"
9" 8 1/8" to 9 1/2"
12" 11 1/8" to 12 1/2"
Figure 18
TOP, 90° ELBOW TO HORIZONTAL OUT THE WALL
CORNER INSTALLATION TOP, 90° ELBOW TO HORIZONTAL
OUT THE WALL
LP and Nat models
Dim. DVP36
A
B
C
D
44 7/8" (114 cm)
31 3/4" (81 cm)
13 7/16" (34 cm)
63 7/16" (161 cm)
Figure 20
LP and Nat models
"A" "B" "C"
6" 11 1/4" to 12 3/4" 4 3/4" to 6 1/4"
9" 14 1/4" to 15 3/4" 7 3/4" to 9 1/4"
12" 17 1/4" to 18 3/4" 10 3/4" to 12 1/4"
Figure 19
CORNER INSTALLATION REAR, 45° ELBOW TO
HORIZONTAL OUT THE WALL
Nat models only
DVP36
"A" "B"
6" 4" to 5 1/2"
9" 6" to 7 1/2"
12" 9" to 10 1/2"
Figure 21
31447-5-0214Page 16
VENTING FIREPLACE - TOP
To Use the Vent Graph
1. Determine the height of the center of the horizontal vent pipe.
Using this dimension on the Sidewall Vent Graph, locate the
point it intersects with the slanted graph line.
2. From the point of this intersection, draw a vertical line to the
bottom of the graph.
3. Select the indicated dimension, and position the unit in
accordance with same.
EXAMPLE A:
If the vertical dimension from the oor of the unit is 35 feet, the
horizontal run to the outer wall ange must not exceed 6.5 feet.
EXAMPLE B:
If the vertical dimension from the oor of the unit is 6.5 feet, the
horizontal run to the outer wall ange must not exceed 14.5 feet.
SPECIAL NOTE: For each 45 degree elbow installed in the
horizontal run, the length of the horizontal run MUST be reduced
by 18" (45cm). This does not apply if the 45 degree elbows are
installed on the vertical part of the vent system. Reduce 3' for
every 90° elbow.
Example: According to the chart the maximum horizontal vent
length is 20' and if two 45 degree elbows are required in the
horizontal vent it must be reduced to 17'.
The maximum number of 45 degree elbows permitted per side
wall installation is two. These elbows can be installed in either
the vertical or horizontal run.
Note: On vertical venting the rst elbow does not get counted.
Note: LP and Nat gas models can be top vented.
Venting Graph (Dimensions in Feet)
31447-5-0214 Page 17
Acceptable vertical and horizontal vent run.
(40' maximum vertical and 20' maximum horizontal)
Unacceptable vertical and horizontal vent run.
Figure 22
VENTING FIREPLACE - TOP (continued)
Below Grade Installation
When it is not possible to meet the required vent terminal clearances
of 12” (305mm) above grade level, a snorkel kit is recommended.
It allows installation depth down to 7” (178mm) below grade level.
The 7” (178mm) is measured from the center of the horizontal vent
pipe as it penetrates through the wall.
Ensure the sidewall venting clearances are observed. If venting
system is installed below ground, we recommend a window well
with adequate and proper drainage to be installed around the
termination area.
TYPICAL BASEMENT INSTALLATION
Figure 23
Examples of possible venting systems using one 90° elbow. Eight
feet is listed as minimum vertical vent run with 20 feet of maximum
horizontal vent run. Vertical dimensions are based on centerline to
centerline of pipe. Horizontal dimensions are based on centerline
of pipe to end of termination.
Figure 24
Examples of possible venting systems using two 90° elbows. V
is listed as minimum vertical dimensions and H1 + H2 is listed as
total of maximum horizontal dimensions. The maximum vertical
and horizontal distances for two 90° elbows as shown in Figure
20 is 20 feet.
Attention: Refer to Figure 22 for additional venting requirements.
Figure 25
31447-5-0214Page 18
Figure 26
MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH
THE WALL HORIZONTAL INSTALLATIONS WITH 90 DEGREE
ELBOW OFF TOP OF FIREPLACE
Figure 27
FIREPLACE
SERIES
DVP36FP 43-1/2"
FIREPLACE
SERIES
DVP36FP 45"
HARD ELBOW DIMENSIONS
"A" "B" "C"
(1105mm)
4-1/2"
(114mm)
6-1/2"
(165mm)
FLEX PIPE 90 DEGREE BEND
"A" "B" "C"
(1143mm)
4-1/2"
(114mm)
6-1/2"
(165mm)
Positioning the Fireplace
Determine the exact position of the appliance so the direct vent
termination will be centered (if possible) between two studs. This
will avoid any extra framing. All vent kit pipes should be assembled
on the unit after the unit is moved into the nal position.
Cutting the Hole
After the replace has been positioned in its permanent location,
the hole through the exterior wall of the house can be cut. This hole
must be 11” (280mm) high x 10” (254mm) wide with its center line
determined by the amount of vertical rise and horizontal run of the
termination. See Figure 26. When locating the hole it must be noted
that the bottom of the cap must be 12” (305mm) above the ground
level, and top of the cap must be no less than 18” (457mm) below a
combustible projection, and no closer than 9” (229mm) to any wall
running parallel to vent termination. See Figure 27.
Figure 28
31447-5-0214 Page 19
EXAMPLES - TOP VENT RUN
Figure 29
Figure 30
Figure 31
31447-5-0214Page 20
VENTING FIREPLACE - REAR (NAT GAS MODELS ONLY)
To Use the Vent Graph
1. Determine the height of the center of the
horizontal vent pipe. Using this dimension on the
Sidewall Vent Graph, locate the point it intersects
with the slanted graph line.
2. From the point of this intersection, draw a vertical
line to the bottom of the graph.
3. Select the indicated dimension, and position the
unit in accordance with same.
EXAMPLE A:
If the vertical dimension from the oor of the unit is
12 feet, 4 inches the horizontal run to the outer wall
ange must not exceed 12 feet, 3 inches.
EXAMPLE B:
If the vertical dimension from the oor of the unit is
6 feet, 9 inches, the horizontal run to the outer wall
ange must not exceed 6 feet, 6 inches.
SPECIAL NOTE: For each 45 degree elbow installed
in the horizontal run, the length of the horizontal
run MUST be reduced by 18" (45cm). This does
not apply if the 45 degree elbows are installed on
the vertical part of the vent system. Reduce 3' for
every 90° elbow.
Example: According to the chart the maximum
horizontal vent length is 20' and if two 45 degree
elbows are required in the horizontal vent it must
be reduced to 17'.
The maximum number of 45 degree elbows permitted
per side wall installation is two. These elbows can
be installed in either the vertical or horizontal run.
Note: Only natural gas models can be rear vented.
Venting Graph (Dimensions in Feet)
31447-5-0214 Page 21
Acceptable vertical and horizontal vent run.
Unacceptable vertical and horizontal vent run.
Figure 32
EXAMPLES - REAR VENT RUN
Maximum Pipe Length H1 = 24”
Nat models only
Figure 35
Nat models only
Figure 33
Maximum Pipe Length H1 = 24”
Nat models only
Figure 34
Nat models only
Figure 36
31447-5-0214Page 22
REAR VENT CONVERSION
Converting ue take-off to rear venting
When switching out the ue and inlet vent collars to run horizontally
off the rear vent, the following steps must be taken.
1. Remove the inlet vent collar (8 screws) and ue collar (4 screws)
from the top of the replace, and set to the side.
2. Remove the inlet cover plate and ue cover plate located on the
back of the replace. These will be used to close the top ue and
inlet openings.
3. Insert the insulation retainer bracket and insulation into the top
ue pipe before reinstalling the ue cover plate over the top ue
with 4 screws.
4. Reinstall the inlet cover plate over the top inlet opening with 4
screws. See illustration above..
5. Install the ue collar assembly to the rear ue with 4 screws.
6. Install the inlet vent collar to the rear of the replace with 8 screws.
7. This completes the conversion for a rear vent application.
Note: for top vented installations, the insulation and retainer are
to be removed from the ue pipe and discarded.
31447-5-0214 Page 23
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