Empire Comfort Systems DVP30CA30FN-1, DVP30CA30FP-1, DVP30CA30WN-1, DVP30CA30BP-1, DVP30CA30MP-1 Installation Instructions And Owner's Manual

...
INSTALLATION INSTRUCTIONS
EMPIRE
EMPIRE
Comfort Systems
GAS-FIRED
The Heritage Cast Iron Stoves
AND
OWNER'S MANUAL
CAST IRON
DIRECT VENT STOVE
MODELS:
DVP30CA30(B,F,M,S,W)N-1
DVP30CA30(B,F,M,S,W)P-1
Installer: Leave this manual with the appli-
ance.
Consumer: Retain this manual for future refer-
ence.
WARNING: If the information in these instruc­tions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas suppli­er’s instructions.
If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed
by a qualified installer, service agency or the gas supplier.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assis­tance or additional information consult a qualified installer, service agency, or the gas supplier.
Page 1
TABLE OF CONTENTS
SECTION PAGE
Important Safety Information ............................................................................................... 3
Safety Information for Users of LP-Gas .............................................................................. 4
Requirements for Massachusetts .......................................................................................... 5
Introduction .......................................................................................................................... 6
Specifications .......................................................................................................................
7
Gas Supply ........................................................................................................................... 8
Clearances ..................................................................................................................... 9 - 10
Venting Fireplace ................................................................................................................ 11
Restrictor Plate Installation ................................................................................................ 12
Adjusting Air Shutter .........................................................................................................
Termination Clearances ......................................................................................................
Vent Clearances ..................................................................................................................
Vent System Identification .................................................................................................
13 14 15
16
Framing and Finishing ................................................................................................ 17 - 18
Horizontal Termination ......................................................................................................
Vertical Termination ......................................................................................................
18
19-20
Log Placement .................................................................................................................... 21
Operating Guidelines .......................................................................................................... 22
Lighting Instructions .......................................................................................................... 23
Pilot Flame Characteristics ................................................................................................. 24
Main Burner Flame Characteristics .................................................................................... 25
Wiring ..........................................................................................................................
Maintenance ....................................................................................................................... 28
Troubleshooting ..................................................................................................................
Firebox Parts List ............................................................................................................... 30
Firebox Parts View .............................................................................................................
Casting Parts List ............................................................................................................... 32
Casting Parts View .............................................................................................................
Accessory Side Shelves ...................................................................................................... 34
Optional Blower Installation Instructions ................................................................... 35 - 36
How To Order Repair Parts ................................................................................................
Service Notes ............................................................................................................... 37 - 38
Quick Reference ................................................................................................................. 39
26 - 27
29
31
33
37
24032-2-1008Page 2
IMPORTANT SAFETY INFORMATION
Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly.
DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED
• This appliance must be installed on a flat, solid, continuous surface (e.g. wood, metal, concrete). This may be the floor, or it may be raised up on a platform to enhance its visual impact. The appliance may be installed on carpeting, tile, wood flooring or other combustible material as the appliance's base extends the width and depth of the appliance.
• Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
• Young children should be carefully supervised when they are in the same room as the appliance.
• Clothing or other flammable material should not be placed on or near the appliance.
• Adequate accessibility clearances for servicing and proper operation.
• Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies.
• The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance. Work should be done by a qualified service person.
• Keep burner and control compartment clean.
• Vent cap is hot while fireplace is in operation.
• Installation and repair should be done by a QUALIFIED SERVICE PERSON. The appliance should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
• This appliance must not share or be connected to a flue serving a separate solid-fuel burning appliance.
• Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapor and liquids.
• Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this appli ance.
• The flow of combustion and ventilation air must not be obstructed in any way.
• DO examine venting system periodically and replace damaged parts.
• DO make a periodic visual check of pilot and burners. Clean and replace damaged parts.
• CAUTION: The glass used in your fireplace is tempered glass. If the glass is cracked or damaged in any way, it should be replaced only with a complete glass frame assembly from Empire. See parts list on Page 30 for ordering.
• DO NOT use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.
• Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.
-
• DO NOT put anything around the fireplace that will obstruct the flow of ventilation air.
• Clearance in accordance with local installation codes and the requirements of the gas supplier.
• DO keep the appliance area clear and free from combustible material, gasoline and other flammable vapors and liquids.
24032-2-1008 Page 3
SAFETY INFORMATION FOR USERS OF LP-GAS
Propane (LP-Gas) is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precau tions which can protect both you and your family from an accident. Read them carefully now, then review them point
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That's your signal to go into immediate action!
• Do not operate electric switches, light matches, use your phone. Do not do anything that could ignite the gas.
• Get everyone out of the building, vehicle, trailer, or area. Do that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• LP-Gas is heavier than air and may settle in low areas such as basements. When you have reason to suspect a gas leak, keep out of basements and other low areas. Stay out until firefighters declare them to be safe.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell the odor of the chemical put into the gas. You must find out if you can smell the odorant in propane. Smoking can decrease your
ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.
The odorant in LP-gas is colorless, and it can fade under some circumstances. For example, if there is an underground leak, the
movement of the gas through soil can filter the odorant. Odorants
by point with the members of your household. Someday when there may not be a minute to lose, everyone's safety will depend on knowing exactly what to do. If, after reading the following
­information, you feel you still need more information, please contact your gas supplier.
• Use your neighbor's phone and call a trained LP-Gas service
person and the fire department. Even though you may not continue to smell gas, do not turn on the gas again. Do not re-enter the building, vehicle, trailer, or area.
Finally, let the service man and firefighters check for escaped
gas. Have them air out the area before you return. Properly trained LP-Gas service people should repair the leak, then check and relight the gas appliance for you.
in LP-Gas also are subject to oxidation. This fading can occur if there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could vary at different levels. Since it is heavier than air, there may be more odor at lower levels. Always be sensitive to the slightest gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.
Learn to recognize the odor of LP-gas. Your local LP-Gas Dealer can give you a "Scratch and Sniff" pamphlet. Use it to find out what the propane odor smells like. If you suspect that your LP-Gas has a weak or abnormal odor, call your LP-Gas Dealer.
• If you are not qualified, do not light pilot lights, perform service, or make adjustments to appliances on the LP-Gas system. If you are qualified, consciously think about the odor of LP-Gas prior to and while lighting pilot lights or performing service or making adjustments.
• Sometimes a basement or a closed-up house has a musty smell that can cover up the LP-Gas odor. Do not try to light pilot lights, perform service, or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP-Gas.
• Odor fade, due to oxidation by rust or adsorption on walls of new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or cylinders are placed in service. Odor fade can occur in new tanks, or reinstalled old tanks, if they are filled and allowed to set too
SOME POINTS TO REMEMBER
long before refilling. Cylinders and tanks which have been out of service for a time may develop internal rust which will cause odor fade. If such conditions are suspected to exist, a periodic sniff test of the gas is advisable. If you have any
question about the gas odor, call your LP-gas dealer. A periodic sniff test of the LP-gas is a good safety measure under any condition.
• If, at any time, you do not smell the LP-Gas odorant and you think you should, assume you have a leak. Then take the same immediate action recommended above for the occasion when you do detect the odorized LP-Gas.
• If you experience a complete "gas out," (the container is under no vapor pressure), turn the tank valve off immediately. If the container valve is left on, the container may draw in some air through openings such as pilot light orifices. If this occurs, some new internal rusting could occur. If the valve is left open, then treat the container as a new tank. Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty.
24032-2-1008Page 4
REQUIREMENTS FOR MASSACHUSETTS
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETEC TORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision
can not be met at the time of completion of installa tion, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP
CLEAR OF ALL OBSTRUCTIONS”.
-
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a) 1 through 4.
(b) EXEMPTIONS: The following equipment is exempt
from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled
“Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented
gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(d) MANUFACTURER REQUIREMENTS - GAS
EQUIPMENT VENTING SYSTEM NOT PRO
-
VIDED. When the manufacturer of a Product Ap­proved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:
-
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
24032-2-1008 Page 5
1. The referenced “special venting system” instruc tions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instruction.
(e) A copy of all installation instructions for all Product
Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instruc tions shall remain with the appliance or equipment at the completion of the installation.
-
-
INTRODUCTION
Instructions to Installer
1. Installer must leave instruction manual with owner after installation.
2. Installer must have owner fill out and mail warranty card supplied with the fireplace.
3. Installer should show owner how to start and operate the fireplace.
This direct vent gas fireplace heater is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building. The information contained in this manual pertains to all models and gas control systems unless otherwise noted.
Warning: This unit is not for use with solid fuels.
Notice:
smoke will occur. To prevent triggering of smoke alarms, ventilate the room in which the unit is installed.
Notice: Remove screw in valve cover. Screw is required to prevent shipping damage.
Appliance must not be connected to a chimney flue that is servicing a separate solid-fuel burning appliance.
Installation in Residential Garages
Gas utilization equipment in residential garages shall be installed so that all burners and burner ignition devices are located not less than 18" (457 mm) above the floor.
Such equipment shall be located, or protected, so it is not subject to physical damage by a moving vehicle.
Appliance Certification
This fireplace is design certified in accordance with American National Standard/CSA Standard ANSI Z.21-88/CSA 2.33 and by Underwriters Laboratories as a Direct Vent Gas Fireplace Heater and shall be installed according to these instructions.
Consult your local building code agency, prior to installation, to ensure compliance with local codes-including permits and inspections.
The fireplace, when installed with blower, must be electrically grounded in accordance with local codes or, in absence of local codes, with the National Electric Code ANSI/NFPA 70 or Canadian Electric code, CSA C22.1, if an external electrical source is utilized.
These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
Qualified Installing Agency
Installation and replacement of gas piping, gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency. The term “qualified agency” means any individual, firm, corporation or company which either in person or through a representative is engaged in and is responsible for (a) the installation or replacement of gas piping or (b) the connection, installation, repair or servicing of equipment, who is experienced in such work, familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction.
During initial firing of this unit, its paint will bake out and
Attention: All vent runs must have a minimum VERTICAL rise of two feet. See Venting Fireplace, page 11.
State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts.
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA
54* Natural Gas and Propane Installation Code, or CSA B149.1 in Canada.*Available from the American National Standards Institute, Inc. 11 West
42nd St., New York, N.Y. 10036.
Warning: ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS CAN BE DANGEROUS. Improper installation or use of the fireplace can cause serious injury or death from fire, burns, explosions, or carbon monoxide poisoning.
Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change.
Important
All correspondence should refer to complete Model Number, Serial Number and type of gas.
High Altitude
When installing this unit at an elevation above 2000 feet (in the United States) it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Generally, input should be reduced 4 percent for each 1000 feet above sea level. However, if the heating value of the gas has been reduced, this general rule may not apply. Check with local gas utility for proper orifice size identification.
Canadian High Altitude
Altitude: 0-4500 feet (0-1370 m)
When installing this unit at an elevation above 4500 feet (in Canada), check with local authorities.
Consult your local gas utility for assistance in determining the proper orifice for location.
Preparation
This direct vent gas fireplace and its components are tested and safe when installed in accordance with this Installation Manual. Report to your dealer any parts damaged in shipment, specifically check glass condition. Do not install unit with damaged, incomplete, or substitute parts. Read all instructions before starting installation and follow these instructions carefully during installation to insure maximum benefit and safety. Failure to follow them will void your warranty and may present a fire hazard.
The warranty will be voided by, and the warranter disclaims any responsibility for the following actions:
• Installation of any damaged fireplace or vent system component.
• Modification of the fireplace or direct vent system.
• Installation other than as instructed by Empire Comfort Systems, Inc.
• Improper positioning of the logs or glass door.
• Installation and/or use of any component part not manufactured or approved by manufacturer.
24032-2-1008Page 6
SPECIFICATIONS
Model
Natural Gas Propane (LP)
Input BTU/HR (KW/H) Maximum 32,000 (9.3) 30,000 (8.7)
BTU/HR (KW/H) Minimum 22,400 (6.5) 22,000 (6.4)
Height 27 3/4" (705 mm) 27 3/4" (705 mm)
Width
Depth 17 3/8" (442 mm) 17 3/8" (442 mm)
Gas Inlet (Pipe) 1/2" (13 mm) 1/2" (13 mm)
Floor to Center of 90° elbow with a 24" length of pipe (See Figure 5)
Venting Accessories (Special Vent Kits - Simpson Duravent Can be purchased from Empire Comfort Systems Inc.)
DVKHP Direct-Vent Kit for Horizontal Run (46DVA-24B, 46DVA-09B,
46DVA-08AB, 46DVA-DC, 46DVA-WT, 46DVA-HC, 46DVA-E90B)
DVKVP Direct-Vent Kit for Vertical Run ((2) 46DVA-48B, 46DVA-DC,
46DVA-F6, 46DVA-SC, 46DVA-FS, 46DVA-VCH)
Accessories
TMV Millivolt Wall Thermostat - Reed Switch
FRBC Battery Operated Remote Control
FRBTC Battery Operated Remote Control with Thermostat
FREC Electric Remote Control
FWS Wall Switch
FRBTP 7-Day Programmable Remote
TRW Remote Wall Thermostat
CIB-3 Automatic Blower
Stone Inlay Replaces Standard Grill Top
CSI-8V Stone Inlay Venetian Gold
CSI-9A Stone Inlay Adobe Frost
CSI-10M Stone Inlay Patina Mocha
CSI-11G
CSI-12A Stone Inlay American Beauty
Cast Iron Stove Side Shelf Kit (Includes Left & Right)
CSK-B Side Shelf Kit Porcelain Black
CSK-F Side Shelf Kit Matte Black
CSK-M Side Shelf Kit Porcelain Mahogany
CSK-S Side Shelf Kit Porcelain Sand
CSK-W Side Shelf Kit Matte Pewter
Stone Inlay Temple Gray
28 1/16" (713 mm) 28 1/16" (713 mm)
56 1/4" (1428 mm) 56 1/4" (1428 mm)
DVP30CA30(B,F,S,M,W)
24032-2-1008 Page 7
GAS SUPPLY
1/2 NPT NIPPL
E
1/2 NPT NIPPL
E
Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/ CGA-B149 (.1 or .2) installation code.
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe
Inside Diameter
Tubing, Type L
Outside Diameter
Nat. L.P. Nat. L.P.
0-10 feet
0-3 meters
10-40 feet
4-12 meters
40-100 feet
13-30 meters
100-150 feet 31-46 meters
1/2”
12.7 mm
1/2”
12.7 mm
1/2”
12.7 mm
3/4”
19 mm
3/8”
9.5 mm
1/2”
12.7 mm
1/2”
12.7 mm
1/2”
12.7 mm
1/2”
12.7 mm
5/8”
15.9 mm
3/4”
19 mm
7/8”
22.2 mm
3/8”
9.5 mm
1/2”
12.7 mm
1/2”
12.7 mm
3/4”
19 mm
Note: Never use plastic pipe. Check to confirm whether your local codes allow copper tubing or galvanized.
Note: Since some municipalities have additional local codes, it is always best to consult your local authority and installation code.
The use of the following gas connectors is recommended: — ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing
and Fittings
— ANS Z21.45 Assembled Flexible Appliance Connectors of
Other Than All-Metal Construction
The above connectors may be used if acceptable by the authority having jurisdiction. The state of Massachusetts requires that a flexible appliance connector cannot exceed three feet in length.
Figure 1
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock.
A manual main gas cock should be located in the vicinity of the unit. Where none exists, or where its size or location is not ad equate, contact your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases. The gas lines must be checked for leaks by the installer. This should be done with a soap solution watching for bubbles on all exposed connections, and if unexposed, a pressure test should be made.
Never use an exposed flame to check for leaks. Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with appliance connected; control valve will sustain damage!
NOTE: The gas control is equipped with a captured screw type
pressure test point, therefore it is not necessary to provide a 1/8" test point up stream of the control.
A gas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing. It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet. This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may collect.
When using copper or flex connector use only approved fittings. Always provide a union so that gas line can be easily disconnected for burner servicing.
The appliance and it's individual shut off valve must be disconnected from supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
Attention! If one of the procedures results in pressures in excess of 1/2 psig (14" w.c.) (3.5 kPa) on the fireplace gas valve, it will result in a hazardous condition.
Checking Manifold Pressure
Both Propane and Natural gas valves have a built-in pressure regulator in the gas valve. Natural gas models will have a manifold pressure of approximately 3.5" w.c. (.871 kPa) for maximum input or 1.7" w.c. (.423 kPa) for minimum input at the valve outlet with the inlet pressure to the valve from a minimum of 5.0" w.c. (1.245 kPa) for the purpose of input adjustment to a maximum of
10.5" w.c. (2.615 kPa). Propane gas models will have a manifold
pressure approximately 10.0" w.c. (2.49 kPa) for maximum input or 5.9" w.c. (1.469 kPa) for minimum input at the valve outlet with the inlet pressure to the valve from a minimum of 11.0" w.c. (2.739 kPa) for the purpose of input adjustment to a maximum of
13.0" w.c. (3.237 kPa).
A 1/8" (3 mm) N.P.T. plugged tapping, accessible for test gauge connection, is located on the outlet side of the gas control.
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24032-2-1008Page 8
CLEARANCES
6” (153mm) TO SIDE
WALL
6” (153mm) TO COMBUSTIBLE MATERIAL
36” (915mm) TO CEILING OR
HORIZONTAL PROJECTION ABOVE APPLIANCE
NOTE: HEATER INSTALLED AT 45° ANGLE IN CORNER
4” (102mm) HEATER CORNERS TO SIDE WALL
10”
(254mm)
10 ”
(254mm)
4”
(102mm)
1” (25.4mm)
TO COMBUSTIBLE MATERIAL
In selecting a location for installation, it is necessary to provide adequate accessibility clearances for servicing and proper opera­tion.
Locating and Venting the Direct Vent Fireplace
Clearances: When facing the front of the direct vent fireplace the minimum clearances to combustible construction (material) are the following:
Top of appliance (ceiling) 36" (914.4 mm) Rear Wall 1" (25.4 mm) Side Wall 6" (152.4 mm) Heater Corners (45° angle) to Wall 4" (101.6 mm) Floor 0" (0 mm)
Installation on Rugs and Tile
This appliance must be installed on a flat, solid, continuous surface (e.g. wood, metal, concrete). This may be the floor, or it may be raised up on a platform to enhance its visual impact. The appli­ance may be installed on carpeting, vinyl, wood flooring or other combustible material.
Figure 2
Figure 3
24032-2-1008 Page 9
Figure 4
56 1/4”
(1.43 m)
90° ELBOW
24” PIPE SECTION
(610 mm)
CLEARANCES (cont.)
Special Vent Systems
The following vent systems are acceptable for use with the DVP30CA fireplace:
Simpson Duravent® GS 4" - 6 5/8" American Metal® 4" - 6 5/8"
*Selkirk Direct-Temp® 4" - 6 5/8" * Can not be used in side wall horizontal vent installations in the State of Massachusetts.
Figure 5
VENTING FIREPLACE
Venting Graph (Dimensions in Feet) (Figure 6)
1. Determine the height of the center of the termination. Using this dimension on the Venting Graph, locate the point it intersects with the slanted graph line, or the right edge of the graph.
2. From the point of this intersection, draw a vertical line to the bottom of the graph.
3. Adjust the indicated maximum dimension for additional elbows if necessary.
4. Position the unit so that maximum horizontal run is not exceeded.
Venting Requirements (Figure 6)
Minimum vertical rise from appliance outlet before any elbows =
24 inches (610 mm).
Maximum vertical rise from appliance outlet = 25 feet (7.62 m),
the restrictor plate must be used above 10 feet.
Maximum horizontal run from appliance outlet = 12 feet
(3.66 m).
Maximum vertical rise and horizontal run is a combined total of
25 feet (7.62 m).
Maximum elbows = (2) 90°, for the second elbow subtract 5 feet
from a horizontal run.
To Use the Vent Graph EXAMPLE A:
If the vertical rise from the appliance outlet is 21 feet, the horizontal run to the outer wall flange of the vent termination must not exceed 4 feet with (1) 90° elbow.
EXAMPLE B:
If the vertical rise from the appliance outlet is 14 feet, the horizontal run to the outer wall flange of the vent termination must not exceed 11 feet with (1) 90° elbow.
SPECIAL NOTE:
For each 45 degree elbow installed in the horizontal run, the length of the horizontal run MUST be reduced by 18 inches (457.2 mm). This does not apply if the 45 degree elbows are installed on the vertical rise of the vent system.
Example: According to the chart the maximum horizontal run is 12 feet and if two 45 degree elbows are required in the horizontal run it must be reduced to 9 feet.
The maximum number of 45 degree elbows permitted per side wall installation is two. These elbows can be installed in either the vertical rise or horizontal run.
24032-2-1008Page 10
VENTING FIREPLACE (cont.)
VENT CAP
9” (229MM) TO SIDE
WALL
0
1 2
3
4 5 6
7
8
9
10
11
12
13
14
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
VENTING MUST TERMINA
TE IN
THIS AREA
HORIZONT
AL RUN IN FEET
VERTICAL
RISE ABOVE
FIREPLACE
IN
FEET
28”
Sidewall Venting
The maximum vertical and horizontal distances are 25 feet and 12 feet, respectively. Vertical dimensions are based on top of fireplace to centerline of pipe. Horizontal dimensions are based on centerline of pipe to termination.
CAUTION: Total vertical run MUST BE completed before starting horizontal run. Horizontal chimney run must slope
upward (away from fireplace) 1/4" per foot and vent termination must be level.
Under no circumstances should combustible materials (including siding) be closer than 2" from the top of the 6 5/8" pipe or closer than 1" on the side and bottom.
Cutting the Hole (Figure 7)
After the appliance has been positioned in its permanent location, the hole through the exterior wall of the house can be cut. This hole needs to be 10" high x 10" wide square with its center line determined by the amount of vertical arise and horizontal run of the termination. When locating the hole it must be noted that the bottom of the cap must be 12" above the ground level, and top of the cap must be no less than 18" below a combustible projection, and no
Figure 6
closer than 9" to any wall running parallel to vent termination.
Figure 7
24032-2-1008 Page 11
RESTRICTOR PLATE INSTALLATION
NAT
LPG
BEND 180 FOR NAT
O
BEND 90 FOR LPG
O
The restrictor plate is to be used only in a completely vertical vent installation. The restrictor plate can be used when the vertical vent rise is between 10 feet and 25 feet.
In a vertical vent rise the rear (yellow) flames on the main burner can be reduced due to the drawing action from the flue exhaust pipe and the air inlet pipe. A decrease in the height or the appearance of the yellow flame may occur when the vertical vent rise is between 10 feet and 25 feet. To enhance the yellow flame on the main burner, the restrictor plates need to be installed on both air inlet holes behind the log shelf.
Please use the following steps to install the restrictor plate.
1. Remove cast iron top and carefully set aside.
2. Remove cast iron front and carefully set aside.
3. Carefully remove glass door.
4. Remove the log shelf by removing the (2) screws securing the log shelf to the wall.
5. Loosen the upper (2) screws of both air inlet holes.
6. Slide restrictor plates down over loosened screws. Tighten (4) screws securely.
7. Modify log shelf by bending tab on front edge flat for LP or down for Natural gas.
8. Replace log shelf carefully by replacing the (2) screws.
9. Carefully replace glass door.
10. Replace cast iron front.
11. Replace cast iron top.
12. Installation of restrictor plate is completed.
Attention: Restrictor plates for Natural gas have diamond shaped notches for mounting on screws. LP gas plates have square shaped notches for mounting on screws. Be sure to use the proper restrictor plate for the gas type.
Figure 8
Attention: See Page 30 to order restrictor plate.
Figure 9
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