Empire Comfort Systems DVF-36-2, DVF-36IP-2, DVF-42IP-2, DVF-42-2 User Manual

INSTALLATION INSTRUCTIONS
AND
OWNER'S MANUAL
DIRECT VENT
GAS FIREPLACE
MODELS DVF-36-2 DVF-42-2 DVF-36IP-2 DVF-42IP-2
WARNING: If the information in this manual is not followed exactly , a fir e or explosion may result causing prop­erty damage, personal injury or loss of life.
— Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliance.
— WHA T T O DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch;
do not use any phone in your build­ing.
Immediately call your gas supplier
from a neighbor's phone. Follow the gas supplier's instructions.
If you cannot reach your gas sup-
plier, call the fire department.
— Installation and service must be per-
formed by a qualified installer , service agency or the gas supplier.
EFFECTIVE DATE
NOVEMBER, 2000
This appliance may be installed in an aftermarket permanently located, manu­factured (mobile) home, where not pro­hibited by state or local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
W ARNING: If not installed, operated and maintained in accordance with the manu­facturer's instructions, this product could expose you to substances in fuel or from fuel combustion which can cause death or serious illness.
R-5627 Page 1
TABLE OF CONTENTS
Section Page
Important Warnings................................................................. 2
Safety Information for Users of LP Gas.................................. 3
Specifications .......................................................................... 4
Fireplace Dimensions .............................................................. 4
Fireplace Component Installation............................................ 5
Introduction ............................................................................. 6
Planning Your Installation....................................................... 7
Installation ..........................................................................8-13
Termination Clearances......................................................... 14
Vent Clearances..................................................................... 15
Vent System Identification .................................................... 16
Framing/Finishing ............................................................17-19
Leak Testing Gas Line........................................................... 19
Log Placement ..................................................................19-20
Standing Pilot Operating Instructions ..............................21-23
Section Page
Standing Pilot Delayed Ignition Reset Switch ...................... 23
Standing Pilot Lighting Instructions...................................... 24
Standing Pilot Troubleshooting ............................................. 25
Intermittent Pilot Operating Instructions..........................26-27
Intermittent Pilot Delayed Ignition Reset Switch.................. 26
Intermittent Pilot Lighting Instructions ................................. 28
Intermittent Pilot Troubleshooting ...................................29-30
Maintenance and Service....................................................... 31
Parts View of Fireplace ......................................................... 32
Parts List ................................................................................ 33
Optional Automatic Blower Installation Instructions.......34-35
Optional Fresh Air Intake Installation Instructions ..........36-37
Accessory Parts ..................................................................... 38
Optional Brick Liner Installation Instructions....................... 39
IMPORTANT WARNINGS
Before enclosing the Simpson Dura-Vent 5 x 8 vent pipe assembly operate the appliance to ensure it is venting properly.
THIS IS A HEATING APPLIANCE WHEN HEATER BAFFLE IS INSTALLED, SEE PAGE 5
Do Not Operate This Appliance Without Glass Front Panel Installed.
• If this appliance is installed directly on carpeting, tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
The base referred to above does not mean the fireproof base as used on wood stoves. The protection is for rugs that are extremely thick and light colored tile.
• Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
• Young children should be carefully supervised when they are in the same room as the appliance.
Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies.
• The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance. Work should be done by a qualified service person.
• Keep burner and control compartment clean.
• Vent cap is hot while fireplace is in operation.
• Installation and repair should be done by a QUALIFIED SERVICE PERSON. The appliance should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
• DO NOT put anything around the fireplace that will obstruct the flow of ventilation air.
• Clothing or other flammable material should not be placed on or near the appliance.
• Adequate accessibility clearances for servicing and proper operation.
• This appliance must not share or be connected to a flue serving a separate solid-fuel burning appliance.
• Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapor and liquids.
• Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this appliance.
• The flow of combustion and ventilation air must not be obstructed in any way.
• DO keep the appliance area clear and free from combustible material, gasoline and other flammable vapors and liquids.
• DO examine venting system periodically and replace damaged parts.
• DO make a periodic visual check of pilot and burners. Clean and replace damaged parts.
• CAUTION: The glass used in your fireplace is tempered glass. If the glass is cracked or damaged in any way, it should be replaced only with a complete glass frame assembly from Empire. See parts list on Page 33 for ordering.
• DO NOT use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.
• Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.
Page 2 R-5627
SAFETY INFORMATION FOR USERS OF LP-GAS
Propane (LP-Gas) is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precau­tions which can protect both you and your family from an accident. Read them carefully now, then review them point
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That's your signal to go into immediate action!
by point with the members of your household. Someday when there may not be a minute to lose, everyone's safety will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more informa­tion, please contact your gas supplier.
Do not operate electric switches, light matches, use your phone. Do not do anything that could ignite the gas.
Get everyone out of the building, vehicle, trailer, or area. Do that IMMEDIATELY.
Close all gas tank or cylinder supply valves.
LP-Gas is heavier than air and may settle in low areas such as basements. When you have reason to suspect a gas leak, keep out of basements and other low areas. Stay out until
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell the odor of the chemical put into the gas. You must find out if you can smell the odorant in propane. Smoking can decrease your
ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.
The odorant in LP-gas is colorless, and it can fade under some circumstances. For example, if there is an underground
leak, the movement of the gas through soil can filter the odorant. Odorants in LP-Gas also are subject to oxidation. This fading can
firefighters declare them to be safe.
Use your neighbor's phone and call a trained LP-Gas service person and the fire department. Even though you may not continue to smell gas, do not turn on the gas again. Do not re­enter the building, vehicle, trailer, or area.
Finally, let the service man and firefighters check for escaped gas. Have them air out the area before you return. Properly trained LP-Gas service people should repair the leak, then check and relight the gas appliance for you.
occur if there is rust inside the storage tank or in iron gas pipes. The odorant in escaped gas can adsorb or absorb onto or into
walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could vary at different levels. Since it is heavier than air, there may be more odor at lower levels. Always be sensitive to the slightest gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.
SOME POINTS TO REMEMBER
Learn to recognize the odor of LP-gas. Your local LP-Gas
Dealer can give you a "Scratch and Sniff" pamphlet. Use it to find out what the propane odor smells like. If you suspect that your LP-Gas has a weak or abnormal odor, call your LP-Gas Dealer.
• If you are not qualified, do not light pilot lights, perform service, or make adjustments to appliances on the LP-Gas system. If you are qualified, consciously think about the odor of LP-Gas prior to and while lighting pilot lights or perform­ing service or making adjustments.
• Sometimes a basement or a closed-up house has a musty smell that can cover up the LP-Gas odor. Do not try to light pilot lights, perform service, or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP-Gas.
• Odor fade, due to oxidation by rust or adsorption on walls of new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or cylinders are placed in service. Odor fade can occur in new tanks, or reinstalled old tanks, if they are filled and allowed
R-5627 Page 3
to set too long before refilling. Cylinders and tanks which have been out of service for a time may develop internal rust which will cause odor fade. If such conditions are suspected to exist, a periodic sniff test of the gas is advisable. If you
have any question about the gas odor, call your LP-gas dealer. A periodic sniff test of the LP-gas is a good safety measure under any condition.
• If, at any time, you do not smell the LP-Gas odorant and you think you should, assume you have a leak. Then take the same immediate action recommended above for the occasion when you do detect the odorized LP-Gas.
• If you experience a complete "gas out," (the container is under no vapor pressure), turn the tank valve off immedi­ately. If the container valve is left on, the container may draw in some air through openings such as pilot light orifices. If this occurs, some new internal rusting could occur. If the valve is left open, then treat the container as a new tank. Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty.
SPECIFICATIONS
38 1/4"
33 1/2"
36 1/4"
31 1/2"
27 3/4"
13 7/8"
15 1/2"
4 3/4"
4 3/4"
RIGHT SIDE VIEW
GAS LINE ACCESS
FRESH AIR COVER PLATE
LEFT SIDE VIEW
GAS LINE
MODEL DVF-36/DVF-42
3 11/16"
GAS CONTROLS AND SWITCHES
INSIDE DOOR
RATING PLATE AND LABELS INSIDE DOOR
CORNER CABINET MANTEL, EHM-CU, EHM-CCF, EHM-COF
DIMENSION IS FROM CENTER OF FLUE OUTLET TO INSIDE OF WALL
Model DVF-36 DVF-36IP DVF-42 DVF-42IP Input BTU/HR (KW/H) Maximum 25,000 (7.3) 25,000 (7.3) 28,000 (8.2) 28,000 (8.2)
BTU/HR (KW/H) Minmum 17,500 (5.1) —— 18,500 (5.4) —— Height without standoff 36 1/4"" 36 1/4" 38 1/4" 38 1/4" Width 39" 39" 45" 45" Depth 21" 21" 24" 24" Gas Inlet (Pipe) 3/8" 1/2" 3/8" 1/2"
Accessories for All DVF-36 & DVF-42 Models
FRBC-1 Battery Operated Remote Control FRBTC-1 Battery Operated Remote Control with Thermostat (Only used when fireplace is converted into a heater. See Page 5.) FREC-1 Electric Remote Control FWS-1 Wall Switch
DVF-VKT-1 Direct Vent Fireplace Vent Kit (Top Vent) (standard through the wall venting) (Includes SD-1208, SD-1291, SD-1290 and
Firestop) DVF-VKR-1 Direct Vent Fireplace Vent Kit (Rear Vent) (standard through the wall venting) (Includes SD-1208, SD-1284 and Firestop) FB-AK-2 Kit for Fresh Air Plus for Direct Vent Fireplaces FB-BK-2 Automatic Blower
Accessories for All DVF-36 & DVF-42 Standing Pilot Models
GWSG-T 750 Millivolt Wall Thermostat (Only used when fireplace is converted into a heater. See Page 5.)
DVF-36 Accessories Only
DVF-BL-36 36" Brick Liner FBF-36BL-2 Black Frame 36" DVFBF-36BR-1 Polished Brass Frame 36" FBF-36BP-2 Black Porcelain Frame 36" FBL-36BR-2 Polished Brass Louvers 36" FBL-36BP-2 Black Porcelain Louvers 36"
DVWT-36BR Brass Window Trim 36"
GAS LINE ACCESS
FRESH AIR COVER PLATE
LEFT SIDE VIEW
VENT COLLAR
STANDOFFS
NAILING
FLANGES
GLASS FRAME
ASSEMBLY
GAS LINE
ACCESS
RATING PLATE AND LABELS INSIDE DOOR
GAS CONTROLS AND SWITCHES
INSIDE DOOR
Page 4 R-5627
DVF-42 Accessories Only
DVF-BL-42 42" Brick Liner FBF-42BL-2 Black Frame 42" DVFBF-42BR-1 Polished Brass Frame 42" FBF-42BP-2 Black Porcelain Frame 42" FBL-42BR-2 Polished Brass Louvers 42" FBL-42BP-2 Black Porcelain Louvers 42" DVWT-42BR Brass Window Trim 42"
FIREPLACE DIMENSIONS MODEL DVF-36/DVF-42
D
E
B A
FRONT VIEW
H
CORNER CABINET MANTEL, EHM-CU, EHM-CCF, EHM-COF
DIMENSION IS FROM CENTER OF FLUE OUTLET TO INSIDE OF WALL
C
ELECTRICAL ACCESS
I
J
TOP VIEW
Figure 1
F
RIGHT SIDE VIEW
VENT COLLAR
L
K
DIM
A
99cm
G
36"
B
91cm
22"
C
559mm
39"
D
99cm
36 1/4"
E
92cm
21"
F
533mm
31 1/2"
G
800mm
4 3/4"
H
121mm
27 3/4"
I
705mm
13 7/8"
J
352mm
15 1/2"
K
394mm
3 11/16"
L
94mm
DVF-42DVF-36
45"39"
114cm
42"
107cm
24"
610mm
41"
104cm
38 1/4"
97cm
24"
610mm
33 1/2"
851mm
4 3/4"
121mm
32"
813mm
16"
406mm
N/A
N/A
N/A
N/A
Installation of Upper Clearance Spacer for Vertical Vent (Figure 2)
Included with every fireplace is the upper clearance spacer. The upper clearance spacer must be attached to the top of the firebox before installation of fireplace in a vertical vent configuration.
1. Remove screw in firebox top that is behind 1/4" flange on vent cover plate and directly in front of adapter pipe.
2. Place the notched portion of upper clearance spacer facing the 1/4" flange on vent cover plate.
3. Flex firebox top and slide upper clearance spacer beneath vent cover plate.
4. Attach upper clearance spacer to firebox top with screw from Step
1.
5. Installation of upper clearance spacer is completed.
The upper clearance spacer will prevent combustible material from contacting adapter pipe.
VENT COVER
PLATE
R-5627 Page 5
Introduction
This direct vent gas fireplace is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building. The information contained in this manual pertains to all models and gas control systems unless otherwise noted.
Warning: This unit is not for use with solid fuel.
Approval Listings and Codes Appliance Certification
This fireplace is design certified in accordance with American National Standard/CSA Standard Z.21.88-1998/CSA 2.33-M98 and Z21.50b­1998/CSA 2.22b-M98 by UL/CUL Laboratories as a Direct Vent Gas Fireplace Heater/Direct Vent Gas Fireplace and should be installed according to these instructions.
Consult your local building code agency, prior to installation, to ensure compliance with local codes-including permits and inspections.
The fireplace, when installed, must be electrically grounded in accordance with local codes or, in absence of local codes, with the National Electric Code ANSI/NFPA 70 or Canadian Electric code, CSA C22.1, if an external electrical source is utilized.
These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
Qualified Installing Agency
Installation and replacement of gas piping, gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency. The term "qualified agency" means any individual, firm, corporation or company which either in person or through a representative is engaged in and is responsible for (a) the installation or replacement of gas piping or (b) the connection, installation, repair or servicing of equipment, who is experienced in such work, familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction.
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1 */ Canadian
Installation Code,CAN/CGA-B149. *Available from the American National Standards Institute, Inc. 11 West 42nd St., New York, N.Y. 10036.
Instructions to Installer
1. Installer must leave instruction manual with owner after installation.
2. Installer must have owner fill out and mail warranty card supplied with the fireplace.
3. Installer should show owner how to start and operate the fireplace.
WARNING: ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS CAN BE DANGEROUS.
Improper installation or use of the heater can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.
Aftermarket Manufactured (Mobile) Home Installation
This fireplace may be installed in an aftermarket* manufactured (mobile) home, where not prohibited by state or local codes.
*Aftermarket: Completion of sale, not for purpose of resale, from the
manufacturer.
This fireplace is only for use with the type of gas indicated on the rating plate.
Installation in Residential Garages
Gas utilization equipment in residential garages shall be installed so that all burners and burner ignition devices are located not less than 18" (457mm) above the floor.
Such equipment shall be located, or protected, so it is not subject to physical damage by a moving vehicle.
High Altitude
When installing this unit at an elevation above 2000 feet (in the United States) it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Generally, input should be reduced 4 percent for each 1000 feet above sea level. However, if the heating value of the gas has been reduced, this general rule may not apply. Check with local gas utility for proper orifice size identification.
Canadian High Altitude
Altitude: 0-4500 feet (0-1370 m) APPLIES TO CANADIAN MODELS ONLY
When installing this unit at an elevation above 4500 feet (in Canada), check with local authorities.
Consult your local gas utility for assistance in determining the proper orifice for location.
Preparation
This direct vent gas fireplace and its components are tested and safe when installed in accordance with this Installation Manual. Report to your dealer any parts damaged in shipment, specifically check glass condition. Do not install unit with damaged, incomplete, or substitute parts. The vent system components and trim doors are shipped in separate packages. Read all instructions before starting installation and follow these instructions carefully during installation to insure maximum benefit and safety. Failure to follow them will void your warranty and may present a fire hazard.
The warranty will be voided by, and the warranter disclaims any responsibility for the following actions:
• Installation of any damaged fireplace or vent system component.
• Modification of the fireplace or direct vent system.
• Installation other than as instructed by Empire Comfort System, Inc.
• Improper positioning of the gas logs, glass door or lava rock.
• Installation and/or use of any component part not manufactured or approved by manufacturer.
Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change.
Important
All correspondence should refer to complete Model No., Serial No. and type of gas.
Page 6 R-5627
1/2 FLEX TUBING
1/2 NPT
1/2 NPT NIPPLE
1/2 NPT UNION
1/2 NPT X 1/2 FLARE FITTING
TEE HANDLE
1/2 NPT CLOSE NIPPLE
TEE HANDLE
1/2 NPT GAS SUPPLY
1/2 NPT X 1/2 FLARE SHUT OFF VALV E
1/2 NPT SHUT OFF VALV E
RIGID GAS LINE CONNECTION
FLEXIBLE GAS LINE CONNECTION
1/2 NPT GAS SUPPLY
2" x 4" HEADER
STAND OFF 3" (76mm) HEIGHT
GLASS FRONT
FINISHED WALL
SEE MANTLE CHART
FOR MAXIMUM MANTLE
SEE MANTLE CHART
FOR MINIMUM HEIGHT OF MANTLE ABOVE UNIT
CLEARANCE TO COMBUSTIBLES
BACK 0" (0 mm)
SIDE 0" (0 mm)
FLOOR 0” (O mm)
TOP STAND OFF 0" (0 mm)
TOP FRAMING LEDGE 0" (0 mm)
Planning Your Installation
Locating Your Direct Vent Gas Fireplace (Figure 5)
Figure 5
Note:** Island (C) and Room Divider (D) installation is possible as long as the horizontal portion of the vent system (H) does not exceed 20 feet with a minimum vertical run of 8 feet. See details in Venting Section. *When you install your Direct Vent Fireplace in (D) Room divider or (E) Flat on wall corner positions, a minimum of 6 inches clearance must be maintained from the perpendicular wall and the front edge of the appliance.
Clearance to Combustibles (Figure 6)
CLEARANCE TO COMBUSTIBLES
BACK SPACER
BACK 0" (0 mm)
SIDE SPACER
SIDE 0" (0 mm)
FLOOR 0” (O mm)
TOP STAND OFF 0" (0 mm)
TOP FRAMING LEDGE 0" (0 mm)
SEE MANTLE CHART FOR MAXIMUM MANTLE DEPTH
SEE MANTLE CHART
FOR MINIMUM HEIGHT OF MANTLE ABOVE UNIT
FINISHED WALL
TOP FRAMING
LEDGE
GLASS FRONT
2" x 4" HEADER
STAND OFF 3" (76mm) HEIGHT ABOVE TOP OF FIREPLACE
ADJUSTABLE NAILING FLANGES
Gas Line Installation (Figure 7)
The gas pipeline can be brought in through the right or left side of the appliance. Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/CGA-B149 (.1 or .2) installation code.
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe Tubing, Type L
(Feet) Inside Diameter Outside Diameter
Nat. L.P. Nat. L.P.
0-10 1/2" 3/8" 1/2" 3/8"
1.3 cm 1.0 cm 1.3 cm 1.0 cm
10-40 1/2" 1/2" 5/8" 1/2"
1.3 cm 1.3 cm 1.6 cm 1.3 cm
40-100 1/2" 1/2" 3/4" 1/2"
1.3 cm 1.3 cm 1.9 cm 1.3 cm
100-150 3/4" 1/2" 7/8" 3/4"
1.9 cm 1.3 cm 2.2 cm 1.9 cm
Note: Never use plastic pipe. Check to confirm whether your local codes allow copper tubing or galvanized.
Note: Since some municipalities have additional local codes, it is always best to consult your local authority and installation code.
The use of the following gas connectors is recommended: — ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing
and Fittings
— ANS Z21.45 Assembled Flexible Appliance Connectors of Other
Than All-Metal Construction
The above connectors may be used if acceptable by the authority having jurisdiction. The State of Massachusetts requires that a flexible appliance connector cannot exceed three feet in length.
FLEXIBLE GAS LINE CONNECTION
1/2 NPT GAS SUPPLY
TEE HANDLE
1/2 NPT X 1/2 FLARE SHUT OFF VALVE
RIGID GAS LINE CONNECTION
1/2 NPT CLOSE NIPPLE
TEE HANDLE
1/2 FLEX TUBING
1/2 NPT NIPPLE
1/2 NPT NIPPLE
1/2 NPT X 1/2 FLARE FITTING
R-5627 Page 7
Figure 6
1/2 NPT SHUT OFF VALVE
1/2 NPT GAS SUPPLY
1/2 NPT UNION
Figure 7
VENTING RUNS
VERTICAL DIMENSION
FROM THE
BOTTOM
OF THE
UNIT
TO THE
CENTER
OF THE
HORIZONTAL PIPE
SIDEWALL VENTING GRAPH
()(DIMENSIONS
IN FEET)
To Use the Vent Graph (Figure 8)
1. Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent Graph, locate the point it intersects with the slanted graph line.
2. From the point of this intersection, draw a vertical line to the bottom of the graph.
3. Select the indicated dimension, and position the unit in accordance with same.
EXAMPLE A:
If the vertical dimension from the floor of the unit is 22.5 feet, the horizontal run to the outer wall flange must not exceed 6.5 feet.
EXAMPLE B:
If the vertical dimension from the floor of the unit is 6.5 feet, the horizontal run to the outer wall flange must not exceed 14.5 feet.
SPECIAL NOTE: For each 45 degree elbow installed in the horizontal run, the length of the horizontal run MUST be reduced by 18" (45cm). This does not apply if the 45 degree elbows are installed on the vertical part of the vent system.
Example: According to the chart the maximum horizontal vent length is 20' and if two 45 degree elbows are required in the horizontal vent it must be reduced to 17'.
The maximum number of 45 degree elbows permitted per side wall installation is two (2). These elbows can be installed in either the vertical or horizontal run.
Venting Graph (Dimensions in Feet)
Installation
Framing and Finishing (Figure 9)
1. Choose unit location.
2. Frame in fireplace with a header across the top. It is important to allow for finished face when setting the depth of the frame.
3. Attach fireplace to frame using adjustable frame. Preset depth to suit facing material (adjustable to 1/2", 5/8" or 3/4" depths).
4. Use (8) 1/2" hex-head screws supplied in hardware package, to screw through slotted holes in drywall strip and then screw into pre-drilled holes on fireplace side. Measure from face of fireplace to face of drywall strip to determine final depth. (See Figure 9)
VERTICAL DIMENSION FROM THE BOTTOM OF THE UNIT
TO THE CENTER OF THE HORIZONTAL PIPE
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
A
Figure 9
Attention: When DVF is installed in optional full cabinet mantel or
corner mantel the (4) four nailing flanges shown in Figure 6 will not be installed on the side of outer casing. The DVF will be attached to the full cabinet mantel or corner mantel with the (2) two nailing flanges located on the top of the outer casing assembly.
B
8
76543
20181716 1915141311109 12
HORIZONTAL RUN
Figure 8
Acceptable vertical and horizontal vent run. Unacceptable vertical and horizontal vent run.
Page 8 R-5627
Mantel Chart (Figure 11)
4" (102mm)
2 1/2"(64mm)
10 1/2"
TOP EDGE OF FIREPLACE
11 1/4"
9 3/4"
6" (152mm)
10" (254mm)
8" (203mm)
12" (305mm)
12 3/4"
12" (305mm)
MANTEL
10" (254mm)
12 3/4"
(324mm)
12"
(305mm)
11 1/4"
(286mm)
10 1/2"
(267mm)
9 3/4"
(248mm)
8" (203mm)
6" (152mm)
4" (102mm)
2 1/2"(64mm)
9"
(229mm)
TOP EDGE OF FIREPLACE
Figure 11
Combustible Material (Figure 12)
No greeting cards, stockings or ornamentation of any type should be placed on or attached to the fireplace. The flow of heat can ignite combustibles.
R-5627 Page 9
Finishing (Figure 13)
FINISHED WALL
2 X 4
STAND OFF
FRONT TRIM OR NON-COMBUSTIBLE MATERIAL (INSTALLATION IS OPTIONAL)
JOINT BETWEEN FINISHED WALL AND UNIT SEALED WITH 300°F, 149°C SEALANT
Finish the walls with the material of your choice. Figure 11 shows the minimum vertical and corresponding maximum horizontal dimensions of mantels or other combustible projections above the top front edge of the fireplace.
Only non-combustible materials may be used to cover the black fireplace front.
WARNING: When finishing the fireplace never obstruct or modify the air inlet/outlet louvers in any manner. Provide adequate clearances around air openings into the combustion chamber.
Caution: If the joints between the finished wall and the fireplace surround (top and sides) are sealed, a 300
°F minimum sealant
material must be used. These joints are not required to be sealed. Only non-combustible material (using 300 needed), can be applied as facing to the fireplace surround
°F minimum adhesive if
.
2X4 HEADER
STAND OFF
FINISHED WALL
FRONT TRIM OR NON-COMBUSTIBLE MATERIAL (INSTALLATION IS OPTIONAL)
JOINT BETWEEN FINISHED WALL AND UNIT SEALED WITH 300°F, 149°C SEALANT MATERIAL
Page 10 R-5627
VERTICAL, 90° ELBOW TO HORIZONTAL OUT THE WALL
275mm TO 344mm
240mm TO 268mm
356mm TO 421mm
14" TO 16 9/16"
10 13/16" TO 13 9/16"
9 7/16" TO 10 9/16"
14 3/4"
39 5/8"
55 7/8"
79 1/4"
69 1/8"
13 1/4"
34 1/2"
48 5/8"
WALL FIRESTOP
194mm TO 270mm194mm TO 270mm
102mm TO 191mm102mm TO
191mm
7 5/8"" TO 10 5/8"7
5/8"" TO 10 5/8"
4" TO 7 1/2"4" TO
7 1/2"
"B"
WALL FIRESTOP
9 7/16" TO 10 9/16"
240mm TO 268mm
10 13/16" TO 13 9/16"
275mm TO 344mm
14" TO 16 9/16"
356mm TO 421mm
CORNER INSTALLATION HORIZONTAL, 45° ELBOW TO
HORIZONTAL OUT THE WALL
Figure 18
CORNER INSTALLATION VERTICAL, 90° ELBOW TO
DIM
"A"
"B"
"C"
"D"
DVF-36
48 5/8" 124cm
34 1/2"
88cm
13 1/4"
337mm
69 1/8" 176cm
Figure 16
HORIZONTAL OUT THE WALL
"A"
"B"
"C"
DVF-42
55 7/8" 142cm
39 5/8" 101cm
14 3/4"
375mm
79 1/4" 201cm
"D"
Figure 17
WALL
FIRESTOP
Vertical Sidewall Application (Figures 19 and 20)
Figure 19
R-5627 Page 11
Figure 20 and Chart 1 lists examples of possible venting systems using
SEE CHART FOR PERMISSIBLE "H" AND "V" DIMENSIONS
one (1) 90° elbow. Eight (8) feet is listed as maximum vertical vent run with 20 feet of maximum horizontal vent run. Vertical dimensions are based on centerline to centerline of pipe. Horizontal dimensions are based on centerline of pipe to end of termination.
SEE CHART FOR PERMISSIBLE "H" AND "V" DIMENSIONS
NOTE: H1 AND H2 MUST BE ADDED TOGETHER TO USE CHART
SEE CHART FOR PERMISSIBLE "H" AND "V" DIMENSIONS
Figure 20
CHART 1 (Figures 21, 22 and 23) Venting with One (1) 90
Total Vertical Total Horizontal
(With Fire Box) V H1 or H1 + H
° Elbow or Two (2) 90° Elbows
2
4.5' minimum 3' maximum
4.5' minimum 4' maximum 5' minimum 8' maximum 6' minimum 12' maximum 7' minimum 15' maximum 8' minimum 20' maximum
25' maximum vertical 20' maximum horizontal run
Figure 21 and Chart 1 list examples of possible venting systems using two (2) 90° elbows. V is listed as minimum vertical dimensions and H1 + H2 is listed as total of maximum horizontal dimensions. The maximum vertical and horizontal distances for two (2) 90° elbows as shown in Figure 21 are 20 feet.
Attention: Refer to Figure 8 for additional venting requirements.
Page 12 R-5627
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