INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Carton Contents
Accessory SheetRockwool
Hardware PackRegistration Card
AA Battery (4) (IP only)Power Adaptor (IP only)
Junction Box CoverReceptical
LogsDecorative Rocks
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
— Do not store or use gasoline or other am-
mable vapors and liquids in the vicinity of
this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
• If you cannot reach your gas supplier,
call the re department.
— Installation and service must be per-
formed by a qualied installer, service
agency or the gas supplier.
DIRECT VENT ZERO CLEARANCE GAS
FIREPLACE HEATER SERIES:
MILLIVOLT (MV)
DVD(32,36,42,48)FP3(0,1,2,3)(N,P)-2
DVD(32,36,42)FP35(N,P)-1
DIRECT IGNITION (DI)
DVD(32,36,42,48)FP5(0,1,2,3)N-3
INTERMITTENT PILOT (IP)
DVD(32,36,42,48)FP7(0,1)(N,P)-1
UL FILE NO. MH30033
WARNING: If not installed, operated and maintained
in accordance with the manufacturer’s instructions,
this product could expose you to substances in fuel
or from fuel combustion which can cause death or
serious illness.
This appliance may be installed in an
aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by state or local
codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certied kit is used.
WARNING
HOT GLASS
CAUSE BURNS.
DO NOT TOUCH
UNTIL COOLED.
NEVER
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.
Note: Barrier required, but may be sold separately.
ALLOW CHILDREN
TO TOUCH GLASS.
WILL
GLASS
Page 1
TABLE OF CONTENTS
SECTION PAGE
IMPORTANT SAFETY INFORMATION ............................................................................................................................................ 3
SAFETY INFORMATION FOR USERS OF LP GAS ........................................................................................................................ 4
REQUIREMENTS FOR MASSACHUSETTS ................................................................................................................................... 5
VENT SYSTEM IDENTIFICATION ................................................................................................................................................... 8
SPECIAL VENT SYSTEMS .............................................................................................................................................................. 8
GAS SUPPLY ................................................................................................................................................................................. 12
EXAMPLES - TOP VENT RUN ....................................................................................................................................................... 21
FRAMING AND FINISHING ....................................................................................................................................................... 26-27
MILLIVOLT STANDING PILOT WIRING DIAGRAM (FP3 SERIES) ............................................................................................... 40
MILLIVOLT STANDING PILOT LIGHTING INSTRUCTIONS (FP3 SERIES) ................................................................................. 41
MILLIVOLT STANDING PILOT TROUBLESHOOTING (FP3 SERIES) .......................................................................................... 42
DIRECT IGNITION LIGHTING INSTRUCTIONS (FP5 SERIES) ................................................................................................... 43
DIRECT IGNITION WIRING DIAGRAM (FP5 SERIES) ................................................................................................................. 44
OPTIONAL REMOTE CONTROL ................................................................................................................................................... 44
INITIAL START UP GAS LINE PURGE (FP5 SERIES) .................................................................................................................. 45
DIRECT IGNITION TROUBLESHOOTING (FP5 SERIES) ............................................................................................................ 45
DIRECT IGNITION PROPANE/LP GAS CONVERSION (FP5 SERIES) ........................................................................................ 46
PROPANE/LP GAS CONVERSION (FP5 SERIES) ....................................................................................................................... 47
IPI ELECTRONIC SYSTEM OPERATING INSTRUCTIONS (FP7 SERIES) ................................................................................. 48
IPI ELECTRONIC SYSTEM WIRING DIAGRAM (FP7 SERIES) ................................................................................................... 49
INTERMITTENT PILOT LIGHTING INSTRUCTIONS (FP7 SERIES) ............................................................................................ 50
INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING (FP7 SERIES) .............................................................. 51-53
MAINTENANCE AND SERVICE ..................................................................................................................................................... 54
MASTER PARTS DISTRIBUTOR LIST .......................................................................................................................................... 55
HOW TO ORDER REPAIR PARTS ................................................................................................................................................ 55
DVD32FP(3,5,7) PARTS LIST ........................................................................................................................................................ 56
DVD32FP(3,5,7) PARTS VIEW ...................................................................................................................................................... 57
DVD36FP(3,5,7) PARTS LIST ........................................................................................................................................................ 58
DVD36FP(3,5,7) PARTS VIEW ...................................................................................................................................................... 59
DVD42FP(3,5,7) PARTS LIST ........................................................................................................................................................ 60
DVD42FP(3,5,7) PARTS VIEW ...................................................................................................................................................... 61
DVD48FP(3,5,7) PARTS LIST ........................................................................................................................................................ 62
DVD48FP(3,5,7) PARTS VIEW ...................................................................................................................................................... 63
APPLIANCE SERVICE HISTORY .............................................................................................................................................70-71
31629-13-1215Page 2
IMPORTANT SAFETY INFORMATION
Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly.
DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED
• If this appliance is installed directly on carpeting,
tile or other combustible material other than wood
ooring the appliance shall be installed on a metal
or wood panel extending the full width and depth
of the appliance.
The base referred to above does not mean the
fireproof base as used on wood stoves. The
protection is for rugs that are extremely thick and
light colored tile.
• Children and adults should be alerted to the hazards
of high surface temperatures and should stay away
to avoid burns or clothing ignition.
• Young children should be carefully supervised when
they are in the same room as the appliance.
• Clothing or other ammable material should not be
placed on or near the appliance.
• Adequate accessibility clearances for servicing and
proper operation.
• This appliance must not share or be connected to a
ue serving a separate solid-fuel burning appliance.
• Keep the area around your appliance clear of
combustible materials, gasoline and other ammable
vapor and liquids.
• Under no circumstances should any solid fuels
(wood, coal, paper or cardboard etc.) be used in
this appliance.
• The ow of combustion and ventilation air must not
be obstructed in any way.
• Young children should be carefully supervised
when they are in the same room as the appliance.
Toddlers, young children, and others may be susceptible to accidental contact burns. A physical
barrier is recommended if there are at-risk individ-
uals in the house. To restrict access to a replace
or stove, install an adjustable safety gate to keep
toddlers young children, and other at-risk individuals out of the room and away from hot surfaces.
• A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance and shall be installed for the protection of
children and other at-risk individuals. Barrier required, may be sold separately.
• If the barrier becomes damaged, the barrier shall
be replaced with the manufacturer’s barrier for
this appliance.
• Any safety screen, guard, or barrier removed for
servicing an appliance must be replaced prior to
operating the appliance.
• Due to high temperatures the appliance should be
located out of trafc and away from furniture and
draperies.
• The glass front or any part removed for servicing
the appliance must be replaced prior to operating
the appliance. Work should be done by a qualied
service person.
• Keep burner and control compartment clean.
• Vent cap is hot while replace is in operation.
• Installation and repair should be done by a
QUALIFIED SERVICE PERSON. The appliance
should be inspected before use and at least annually
by a qualified service person. More frequent
cleaning may be required due to excessive lint from
carpeting, bedding materials, etc. It is imperative
that control compartments, burners and circulating
air passageways of the appliance be kept clean.
• DO NOT put anything around the replace that will
obstruct the ow of ventilation air.
• Clearance in accordance with local installation codes
and the requirements of the gas supplier.
• DO keep the appliance area clear and free from
combustible material, gasoline and other ammable
vapors and liquids.
• DO examine venting system periodically and replace
damaged parts.
• DO make a periodic visual check of pilot and burners.
Clean and replace damaged parts.
• CAUTION: The glass used in your replace is
tempered glass. If the glass is cracked or damaged in
any way, it should be replaced only with a complete
glass frame assembly from Empire. See parts list
on Pages56 - 63 for ordering.
• DO NOT use this replace if any part has been under
water. Immediately call a qualied service technician
to inspect the heater and to replace any part of the
control system and any gas control which has been
under water.
• Any safety screen or guard removed for servicing
an appliance must be replaced prior to operating
the appliance.
31629-13-1215Page 3
SAFETY INFORMATION FOR USERS OF LP GAS
Propane (LP-Gas) is a ammable gas which can cause
res and explosions. In its natural state, propane is odor-
less and colorless. You may not know all the following
safety precautions which can protect both you and your
family from an accident. Read them carefully now, then
review them point by point with the members of your
household. Someday when there may not be a minute to
lose, everyone’s safety will depend on knowing exactly
what to do. If, after reading the following information,
you feel you still need more information, please contact
your gas supplier.
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the
gas because of the odorant put in the LP-Gas. That’s
your signal to go into immediate action!
• Do not operate electric switches, light matches, use your
phone. Do not do anything that could ignite the gas.
• Get everyone out of the building, vehicle, trailer, or area.
Do that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• LP-Gas is heavier than air and may settle in low areas
such as basements. When you have reason to suspect
a gas leak, keep out of basements and other low areas.
Stay out until reghters declare them to be safe.
• Use your neighbor’s phone and call a trained LP-Gas
service person and the re department. Even though
you may not continue to smell gas, do not turn on the
gas again. Do not re-enter the building, vehicle, trailer,
or area.
• Finally, let the service man and reghters check for
escaped gas. Have them air out the area before you
return. Properly trained LP-Gas service people should
repair the leak, then check and relight the gas appliance
for you.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot
smell the odor of the chemical put into the gas. You
must nd out if you can smell the odorant in propane.
Smoking can decrease your ability to smell. Being around an
odor for a time can affect your sensitivity or ability to detect
that odor. Sometimes other odors in the area mask the gas
odor. People may not smell the gas odor or their minds are
on something else. Thinking about smelling a gas odor can
make it easier to smell.
The odorant in LP-Gas is colorless, and it can fade
under some circumstances. For example, if there is an
underground leak, the movement of the gas through soil
can lter the odorant. Odorants in LP-Gas also are subject
to oxidation. This fading can occur if there is rust inside the
storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or
into walls, masonry and other materials and fabrics in a room.
That will take some of the odorant out of the gas, reducing
its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity
could vary at different levels. Since it is heavier than air, there
may be more odor at lower levels. Always be sensitive to the
slightest gas odor. If you detect any odor, treat it as a serious
leak. Immediately go into action as instructed earlier.
SOME POINTS TO REMEMBER
• Learn to recognize the odor of LP-Gas. Your local LP-
Gas Dealer can give you a “Scratch and Sniff” pamphlet.
Use it to nd out what the propane odor smells like. If
you suspect that your LP-Gas has a weak or abnormal
odor, call your LP-Gas Dealer.
• If you are not qualied, do not light pilot lights, perform
service, or make adjustments to appliances on the LPGas system. If you are qualied, consciously think about
the odor of LP-Gas prior to and while lighting pilot lights
or performing service or making adjustments.
• Sometimes a basement or a closed-up house has a musty
smell that can cover up the LP-Gas odor. Do not try to
light pilot lights, perform service, or make adjustments
in an area where the conditions are such that you may
not detect the odor if there has been a leak of LP-Gas.
• Odor fade, due to oxidation by rust or adsorption on walls
of new cylinders and tanks, is possible. Therefore, people
should be particularly alert and careful when new tanks
or cylinders are placed in service. Odor fade can occur
in new tanks, or reinstalled old tanks, if they are lled
and allowed to set too long before relling. Cylinders
and tanks which have been out of service for a time may
develop internal rust which will cause odor fade. If such
conditions are suspected to exist, a periodic sniff test of
the gas is advisable. If you have any question about
the gas odor, call your LP-Gas dealer. A periodic sniff
test of the LP-Gas is a good safety measure under
any condition.
• If, at any time, you do not smell the LP-Gas odorant and
you think you should, assume you have a leak. Then take
the same immediate action recommended above for the
occasion when you do detect the odorized LP-Gas.
• If you experience a complete “gas out,” (the container
is under no vapor pressure), turn the tank valve off immediately. If the container valve is left on, the container
may draw in some air through openings such as pilot light
orices. If this occurs, some new internal rusting could
occur. If the valve is left open, then treat the container
as a new tank. Always be sure your container is under
vapor pressure by turning it off at the container before
it goes completely empty or having it relled before it is
completely empty.
31629-13-1215Page 4
REQUIREMENTS FOR MASSACHUSETTS
For all side wall horizontally vented gas fueled equipment installed
in every dwelling, building or structure used in whole or in part for
residential purposes, including those owned or operated by the
Commonwealth and where the side wall exhaust vent termination
is less than seven feet above nished grade in the area of the
venting, including but not limited to decks and porches, the
following requirements shall be satised:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS.
At the time of installation of the side wall horizontal vented
gas fueled equipment, the installing plumber or gastter shall
observe that a hard wired carbon monoxide detector with an
alarm and battery back-up is installed on the oor level where
the gas equipment is to be installed. In addition, the installing
plumber or gastter shall observe that a battery operated
or hard wired carbon monoxide detector with an alarm is
installed on each additional level of the dwelling, building or
structure served by the side wall horizontal vented gas fueled
equipment. It shall be the responsibility of the property owner
to secure the services of qualied licensed professionals for
the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent
oor level.
b. In the event that the requirements of this subdivision
can not be met at the time of completion of installation,
the owner shall have a period of thirty days to comply
with the above requirements; provided, however, that
during said thirty day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each
carbon monoxide detector as required in accordance with the
above provisions shall comply with NFPA 720 and be ANSI/
UL 2034 listed and IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be
permanently mounted to the exterior of the building at a
minimum height of eight feet above grade directly in line with
the exhaust vent terminal for the horizontally vented gas fueled
heating appliance or equipment. The sign shall read, in print
size no less than on 1/2 inch in size, “GAS VENT DIRECTLY
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side
wall horizontally vented gas fueled equipment shall not
approve the installation unless, upon inspection, the inspector
observes carbon monoxide detectors and signage installed
in accordance with the provisions of 248 CMR 5.08(2)(a) 1
through 4.
(b) EXEMPTIONS: The following equipment is exempt from
248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled
“Equipment Not Required To Be Vented” in the most
current edition of NFPA 54 as adopted by the Board;
and
2. Product Approved side wall horizontally vented gas
fueled equipment installed in a room or structure
separate from the dwelling, building or structure
used in whole or in part for residential purposes.
(d) MANUFACTURER REQUIREMENTS - GAS
EQUIPMENT VENTING SYSTEM NOT PROVIDED.
When the manufacturer of a Product Approved side
wall horizontally vented gas fueled equipment does not
provide the parts for venting the ue gases, but identies
“special venting systems”, the following requirements
shall be satised by the manufacturer:
1. The referenced “special venting system” instructions
shall be included with the appliance or equipment
installation instructions; and
2. The “special venting systems” shall be Product
Approved by the Board, and the instructions for
that system shall include a parts list and detailed
installation instruction.
(e) A copy of all installation instructions for all Product
Approved side wall horizontally vented gas fueled
equipment, all venting instructions, all parts lists for
venting instructions, and/or all venting design instructions
shall remain with the appliance or equipment at the
completion of the installation.
31629-13-1215Page 5
INTRODUCTION
Instructions to Installer
1. Installer must leave instruction manual with owner after
installation.
2. Installer must have owner ll out and mail warranty card supplied
with the replace.
3. Installer should show owner how to start and operate the replace.
This direct vent gas replace heater is designed to operate with
all combustion air being siphoned from the outside of the building
and all exhaust gases expelled to the outside of the building. The
information contained in this manual pertains to all models and gas
control systems unless otherwise noted.
Warning: This unit is not for use with solid fuels.
Appliance Certication
This replace is design certied in accordance with American
National Standard/CSA Standard ANSI Z21.88/CSA 2.33 and by
Underwriters Laboratories as a Direct Vent Gas Fireplace Heater
and shall be installed according to these instructions.
Consult your local building code agency, prior to installation, to ensure
compliance with local codes-including permits and inspections.
The replace, when installed, must be electrically grounded in
accordance with local codes or, in absence of local codes, with the
National Electric Code ANSI/NFPA 70 or Canadian Electric code,
CSA C22.1, if an external electrical source is utilized.
These models may be installed in a bedroom or bed-sitting room
in the U.S.A. and Canada.
Qualied Installing Agency
Installation and replacement of gas piping, gas utilization equipment
or accessories and repair and servicing of equipment shall be
performed only by a qualied agency. The term “qualied agency”
means any individual, rm, corporation or company which either in
person or through a representative is engaged in and is responsible for
(a) the installation or replacement of gas piping or (b) the connection,
installation, repair or servicing of equipment, who is experienced in
such work, familiar with all precautions required and has complied
with all the requirements of the authority having jurisdiction.
Important
All correspondence should refer to complete Model Number, Serial
Number and type of gas.
High Altitude
When installing this unit at an elevation above 2000 feet (in the
United States) it may be necessary to decrease the input rating by
changing the existing burner orice to a smaller size. Generally,
input should be reduced 4 percent for each 1000 feet above sea
level. However, if the heating value of the gas has been reduced,
this general rule may not apply. Check with local gas utility for proper
orice size identication.
Canadian High Altitude
Altitude: 0-4500 feet (0-1370 m)
When installing this unit at an elevation above 4500 feet (in Canada),
check with local authorities.
Consult your local gas utility for assistance in determining the proper
orice for location.
Preparation
This direct vent gas replace and its components are tested and
safe when installed in accordance with this Installation Manual.
Report to your dealer any parts damaged in shipment, specically
check glass condition. Do not install unit with damaged, incomplete,
or substitute parts. Read all instructions before starting installation
and follow these instructions carefully during installation to insure
maximum benet and safety. Failure to follow them will void your
warranty and may present a re hazard.
The warranty will be voided by, and the warranter disclaims any
responsibility for the following actions:
• Installation of any damaged replace or vent system component.
• Modication of the replace or direct vent system.
• Installation other than as instructed by Empire Comfort Systems,
Inc.
• Improper positioning of the logs, glass door or decorative rock.
• Installation and/or use of any component part not manufactured
or approved by manufacturer.
State of Massachusetts: The installation must be made
by a licensed plumber or gas tter in the Commonwealth of
Massachusetts.
The installation must conform with local codes or, in the absence of
local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA
54* Natural Gas and Propane Installation Code, or CSA B149.1 in
Canada. *Available from the American National Standards Institute,
Inc. 11 West 42nd St., New York, N.Y. 10036.
Any alteration of the original design, installed other than as
shown in these instructions or use with a type of gas not
shown on the rating plate is the responsibility of the person
and company making the change.
Warning: ANY CHANGE TO THIS FIREPLACE OR ITS
CONTROLS CAN BE DANGEROUS.
Improper installation or use of the replace can cause
serious injury or death from re, burns, explosions, or carbon
Note: A rescreen is required for operation of the appliance, but are sold separately. Follow the instructions that come with your rescreen
for proper installation.
DescriptionModels Used On
FIREPLACE BARRIER SCREENS
31629-13-1215Page 7
VENT SYSTEM IDENTIFICATION
Begin the vent system installation by selecting the type of venting
to be installed and the path that it will take. Verify that clearances
are met throughout the path of the venting system. Determine if the
replace is to be vented out the top or out the rear.
NOTICE: Some replaces cannot be vented out the rear of the
replace.
Determine how the vent system will be terminated out the side of
the house or through the roof. Verify clearances for the termination.
Special Venting Components (Simpson Duravent)
See Empire Comfort Systems Retail Price List for Simpson Duravent part
numbers and pricing.
When selecting a vent system for use with the replace, refer to
the “Special Vent Systems” section in this manual to determine
what systems are acceptable. Check all clearances and venting
components. Identify if any problems existing in the vent system.
Use Figure 22, page 18 for top venting or Figure 32, page 22 for rear
venting to eliminate issues after installation. Check pipe diameter
on vent system and replace to verify the size is the same.
NOTICE: All outer connection joints must be sealed with
aluminum tape, screws or silicone sealant rated above
300°F/149°C. The inner ue joints do not require any sealant.
Figure 1
SPECIAL VENT SYSTEMS
The following vent systems are acceptable for use with the
DVD (32, 36, 42, 48) series replaces:
Simpson Duravent® GS 4” - 6 ⅝”
American Metal Products 4” - 6 ⅝”
Selkirk Direct-Temp® 4” - 6 ⅝”
Special DV Vent Kits
Available from Empire Comfort Systems, Inc. dealers
DVVK-4FVVertical Flex Vent Kit 4" x 7"
DVVK-4VP
(DVVK-4V)
DVVK-4TP
(DVVK-4T)
DVVK-4RP
(DVVK-4R)
DVVK-4RE
DVVK-4TSP
(DVVK-4TS)
VIB6AVertical Inlet Bafe Kit for 6 5/8" diameter.
VIB7AVertical Inlet Bafe Kit for 7" diameter.
Direct-Vent Fireplace Vent Kit - Vertical, Includes SD-991,
SD-953, and SD-943
Direct-Vent Fireplace Vent Kit for Top Vent, Thru-the-wall,
8 to 11 inch wall thickness, Includes SD-911, SD-985,
SD-990 and SD-942
Direct-Vent Fireplace Vent Kit for Rear Vent, 5 to 7 inch wall
thickness, (standard thru-the-wall venting) Includes
SD-908, SD-985 and SD-942
Direct-Vent Fireplace Vent Kit for Rear Vent, Thru-the wall,
5 to 7 inch wall thickness, (standard thru-the-wall venting)
Includes SD-908, SD985 and SD-942
Direct-Vent Fireplace Vent Kit for Top Vent, Thru-the-wall,
5 to 7 inch wall thickness, Includes SD-908, SD-985,
SD-990 and SD-942
Back0" (0 mm)
Side0" (0 mm)
Floor0" (0 mm)
Top Stand-off0" (0 mm)
Top Framing Edge3" (76 mm)
Mantel Chart
Figure 5
Figure 3
Combustible Material
No greeting cards, stockings or ornamentation of any type should
be placed on or attached to the replace. The ow of heat can ignite
combustibles.
Note: When using Empire EMBF, UMC, and UMF Series Full Mantels
with DVD32 and DVD36 Series Fireplaces, combustible clearance
may be reduced to 1” clearance from top edge of replace face.
Clearances
Clearance from top front edge of replace to ceiling is 36"
Clearance from side of replace to adjacent sidewall is 6".
Figure 6
Figure 4
31629-13-1215Page 10
LOCATING FIREPLACE
Note: Island and Room Divider installation is possible as long as the horizontal portion of the vent system does not exceed 20 feet with
a minimum vertical run of 8 feet. See details in Venting Section.
When you install your Direct Vent Fireplace in Room divider or Flat on wall corner positions, a minimum of six inches clearance must be
maintained from the perpendicular wall and the front edge of the appliance.
Figure 7
31629-13-1215Page 11
GAS SUPPLY
FLEXIBLE GAS LINE CONNECTION
GAS SUPPLY
TEE HANDLE
FLEX TUBING
FLARE FITTINGFLARE SHUT
OFF VALV E
The gas pipeline can be brought in through the right or left side of
the appliance. Consult the current National Fuel Gas Code, ANSI
Z223.1 CAN/CGA-B149 (.1 or .2) installation code.
Recommended Gas Pipe Diameter
Pipe Length
Schedule 40 Pipe
Inside Diameter
Tubing, Type L
Outside Diameter
Nat.L.P.Nat.L.P.
0-10 feet
0-3 meters
10-40 feet
4-12 meters
40-100 feet
13-30 meters
100-150 feet
31-46 meters
1/2”
12.7 mm
1/2”
12.7 mm
1/2”
12.7 mm
3/4”
19 mm
3/8”
9.5 mm
1/2”
12.7 mm
1/2”
12.7 mm
1/2”
12.7 mm
1/2”
12.7 mm
5/8”
15.9 mm
3/4”
19 mm
7/8”
22.2 mm
3/8”
9.5 mm
1/2”
12.7 mm
1/2”
12.7 mm
3/4”
19 mm
Note: Never use plastic pipe. Check to conrm whether your
local codes allow copper tubing or galvanized.
Note: Since some municipalities have additional local codes, it is
always best to consult your local authority and installation code.
The use of the following gas connectors is recommended:
— ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing
and Fittings.
— ANS Z21.45 Assembled Flexible Appliance Connectors of Other
Than All-Metal Construction
The above connectors may be used if acceptable by the authority
having jurisdiction. The state of Massachusetts requires that a
exible appliance connector cannot exceed three feet in length.
Figure 8
Gas Supply Pressure (inches w.c.)
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock.
A manual main gas cock should be located in the vicinity of the unit.
Where none exists, or where its size or location is not adequate,
contact your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant
to the action of liqueed petroleum gases. The gas lines must be
checked for leaks by the installer. This should be done with a soap
solution watching for bubbles on all exposed connections, and if
unexposed, a pressure test should be made.
Never use an exposed ame to check for leaks. Appliance must
be disconnected from piping at inlet of control valve and pipe
capped or plugged for pressure test. Never pressure test with
appliance connected; control valve will sustain damage!
NOTE: The millivolt gas controls are equipped with a captured screw
type pressure test point, therefore it is not necessary to provide a
1/8” test point up stream of the control.
On direct ignition valves, hex plugs may be replaced with hose ttings
for pressure checks, then reinstalled before operating replace.
When using copper or ex connector use only approved ttings.
The appliance and it’s individual shut off valve must be disconnected
from supply piping system during any pressure testing of that system
at test pressures in excess of 1/2 psig (3.5 kPa).
The appliance must be isolated from the gas supply piping system
by closing its individual manual shut off valve during any pressure
testing of the gas supply piping system at test pressures equal to
or less than 1/2 psig (3.5 kPa).
Attention! If one of the procedures results in pressures in excess
of 1/2 psig (14” w.c.) (3.5 kPa) on the replace gas valve, it will
result in a hazardous condition.
Checking Manifold Pressures
Both Propane and Natural gas valves have a built-in pressure
regulator in the gas valve. Natural gas models will have a manifold
pressure of approximately 3.5” w.c. (.871 kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 4.5” w.c.
(1.120 kPa) for the purpose of input adjustment to a maximum of
14.0” w.c. (3.484 kPa). Propane gas models will have a manifold
pressure approximately 10.0” w.c. (2.49 kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 10.8” w.c.
(2.68 kPa) for the purpose of input adjustment to a maximum of
14.0” w.c. (3.484 kPa).
GAS LINE HOLE
(BOTH SIDES)
MinimumNormalMaximum
Natural Gas4.5"7.0"14.0"
LP (Propane)10.8"11.0"14.0"
Manifold Pressure (inches w.c.)
Normal (HI)
Natural Gas3.5"
LP (Propane)10.0"
2”
10”
FROM FRONT OF
APPLIANCE TO
GAS LINE HOLE
Figure 9
31629-13-1215Page 12
INSTALLATION
Framing and Finishing
1. Choose unit location.
2. Frame in replace with a header across the top. It is important
to allow for nished face when setting the depth of the frame.
3. Attach replace to frame using adjustable frame. Preset depth
to suit facing material (adjustable to 1/2”, 5/8” or 3/4” depths).
4. Use eight 1/2” hex-head screws supplied in hardware package,
to screw through slotted holes in drywall strip and then screw
into pre-drilled holes on replace side. See Figure 10. Measure
from face of replace to face of drywall strip to determine nal
depth.
Vent Pipe Clearance
Note: Maintain one inch of clearance around vertical vent pipe. See
Figure 11. For horizontal vent, maintain a minimum 1” clearance to
the bottom and sides of the vent, and 3” clearance to combustibles
above the vent pipe. See Figure 12.
Figure 11
Figure 10
Figure 12
31629-13-1215Page 13
INSTALLATION (continued)
Flush Mount Mantel Installation
The replace must extend 3/4" beyond nished wall surface when
using a ush mount mantel. Refer to Figure 13 to locate nailing
anges on replace sides. Mark and drill two 1/8" holes into replace
side to mount each nailing ange. Use eight 1/2" hex-head screws
supplied in hardware package to attach nailing anges to replace
sides.
Figure 13
Attention: When replace is installed in optional full cabinet mantel
or corner mantel the four nailing anges shown in Figure 13 will
not be installed on the side of outer casing. The replace will be
attached to the full cabinet mantel or corner mantel with the two
nailing anges located on the top of the outer casing assembly.
Framing
Fireplace framing can be built before or after the replace is set in
place. Framing should be positioned to accommodate wall covering
and replace facing material. The replace framing should be
constructed of 2 x 4 lumber or heavier. The framing headers may
rest on the replace standoffs. Refer to Figure 14 for minimum
framing dimensions.
CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY
FRAMING METHODS, AND WALL COVERING DETAILS BEFORE
FRAMING CONSTRUCTION BEGINS.
Framing dimension "A" includes a three inch clearance for
standoffs on rebox. After installing rebox into framing,
the nished wall surface must cover the three inch opening
above the rebox.
Note: For nishing to top of replace, refer to Figure 14.
DVD32DVD36DVD42DVD48
"A"35 3/4"
(908 mm)
"B"34 3/8"
(873 mm)
"C"16 3/8"
(416 mm)
Attention: Add 3-3/4" to “A” dimensions when using a ush mantel
base.
Attention: If a base or mantel is not used and the appliance is
installed directly on carpeting, tile or other combustible material other
than wood ooring, it shall be installed on a metal or wood panel
extending the full width and depth of the appliance. The vertical
dimension in Figure 14 must be adjusted when a metal or wood
panel is placed beneath the appliance.
Finishing
Finish the walls with the material of your choice. Figure 5 on page 10
shows the minimum vertical and corresponding maximum horizontal
dimensions of mantels or other combustible projections above the
top front edge of the replace.
Only non-combustible materials may be used to cover the black
replace front.
Warning: When nishing the replace never obstruct
or modify the air inlet/outlet louvers in any manner.
Provide adequate clearances around air openings into the
combustion chamber.
Caution: If the joints between the nished wall and the replace
surround (top and sides) are sealed, a 300°F minimum sealant
material must be used. These joints are not required to be sealed.
Only non-combustible material (using 300°F minimum adhesive if
needed), can be applied as facing to the replace surround.
35 3/4"
(908 mm)
37 3/8"
(949 mm)
16 3/8"
(416 mm)
Figure 14
37 3/4"
(959 mm)
43 3/8"
(1102 mm)
16 3/8"
(416 mm)
37 3/4"
(959 mm)
49 3/8"
(1254 mm)
16 3/8"
(416 mm)
31629-13-1215Page 14
INSTALLATION (continued)
Flush Wall Installation
Attention: Cold climate installation recommendation: When
installing this unit against a non-insulated exterior wall, it is
recommended that the outer walls be insulated to conform
to applicable insulation codes.
Vent Runs
In planning the installation for the replace, it is necessary to install
certain components before the appliance is completely positioned
and installed. These include the direct vent system, gas piping for
the appliance and the electrical wiring (If the fan option is used).
The appliance can be mounted on any of the following surfaces:
1. A at, hard combustible (burnable) surface.
2. A raised wooden platform.
3. Four corner supports. (Example: Four concrete masonry blocks.)
These supports must be positioned so they contact all four
perimeter edges on the bottom of the unit.
VERTICAL, 90° ELBOW WITH HORIZONTAL TERMINATION
Figure 15
Combustible Surround Installation
Figure 17
Figure 16
31629-13-1215Page 15
INSTALLATION (continued)
HORIZONTAL ONLY, STRAIGHT OUT THE BACK
"A""B"Models
6"
9"
12"
5 1/8" to 6 1/2"
(130 mm to 165 mm)
8 1/8" to 9 1/2"
(206 mm to 241 mm)
11 1/8" to 12 1/2"
(283 mm to 317 mm)
DVD 32,36,42,48
DVD 32,36,42
DVD 32,36,42
Figure 18
VERTICAL, 90° ELBOW TO HORIZONTAL OUT THE WALL
"A""B""C"
6"
9"
12"
11 1/4" to 12 3/4"
(286 mm to 324 mm)
14 1/4" to 15 3/4"
(362 mm to 400 mm)
17 1/4" to 18 3/4"
(438 mm to 476 mm)
4 3/4" to 6 1/4"
(121 mm to 159 mm)
7 3/4" to 9 1/4"
(197 mm to 235 mm)
10 3/4" to 12 1/4"
(273 mm to 311 mm)
Figure 19
31629-13-1215Page 16
INSTALLATION (continued)
CORNER INSTALLATION VERTICAL, 90° ELBOW TO HORIZONTAL OUT THE WALL
Dim.DVD32DVD36DVD42DVD48
A
B
C
D
36 1/8"
918 mm
25 1/2"
648 mm
11 1/2"
292 mm
51 1/8"
1299 mm
38 3/8"
975 mm
27 1/8"
689 mm
12 5/8"
321 mm
54 1/4"
1378 mm
42 1/2"
1080 mm
30 1/8"
765 mm
14 3/4"
375 mm
60 1/8"
1527 mm
46 3/4"
1187 mm
33 1/8"
841 mm
16 7/8"
429 mm
66 1/8"
1680 mm
Figure 20
CORNER INSTALLATION HORIZONTAL, 45° ELBOW TO HORIZONTAL OUT THE WALL
DVD32DVD36DVD42DVD48
"A""B""B""B""B"
6"
(152 mm)
9"
(229 mm)
12"
(305 mm)
4" to 5 1/2"
(102 mm to 140 mm)
6" to 7 1/2"
(152 mm to 191 mm)
9" to 10 1/2"
(229 mm to 267 mm)
4" to 5"
(102 mm to 127 mm)
6" to 7 1/2"
(152 mm to 191 mm)
9" to 10 1/2"
(229 mm to 267 mm)
n/an/a
4" to 5 1/2"
(102 mm to 140 mm)
9" to 10 1/2"
(229 mm to 267 mm)
n/a
n/a
31629-13-1215Page 17
Figure 21
VENTING FIREPLACE - TOP
To Use the Vent Graph
1. Determine the height of the center of the horizontal vent
pipe. Using this dimension on the Sidewall Vent Graph,
locate the point it intersects with the slanted graph line.
2. From the point of this intersection, draw a vertical line to
the bottom of the graph.
3. Select the indicated dimension, and position the unit in
accordance with same.
EXAMPLE A:
If the vertical dimension from the oor of the unit is 35 feet,
the horizontal run to the outer wall ange must not exceed
6.5 feet.
EXAMPLE B:
If the vertical dimension from the oor of the unit is 6.5 feet,
the horizontal run to the outer wall ange must not exceed
14.5 feet.
SPECIAL NOTE: For each 45 degree elbow installed in
the horizontal run, the length of the horizontal run MUST
be reduced by 18" (457 mm). This does not apply if the 45
degree elbows are installed on the vertical part of the vent
system. Reduce 3' for every 90° elbow.
Example: According to the chart the maximum horizontal
vent length is 20' and if two 45 degree elbows are required
in the horizontal vent it must be reduced to 17'.
The maximum number of 45 degree elbows permitted per
side wall installation is two. These elbows can be installed
in either the vertical or horizontal run.
Venting Graph (Dimensions in Feet)
Note: On vertical venting the rst elbow does not get counted.
Acceptable vertical and horizontal vent run.
(40' maximum vertical and 20' maximum horizontal)
Unacceptable vertical and horizontal vent run.
Figure 22
31629-13-1215Page 18
VENTING FIREPLACE - TOP (continued)
Below Grade Installation
When it is not possible to meet the required vent terminal clearances
of 12” (305 mm) above grade level, a snorkel kit is recommended.
It allows installation depth down to 7” (178 mm) below grade level.
The 7” (178 mm) is measured from the center of the horizontal vent
pipe as it penetrates through the wall.
Ensure the sidewall venting clearances are observed. If venting
system is installed below ground, we recommend a window
well with adequate and proper drainage to be installed around
the termination area.
TYPICAL BASEMENT INSTALLATION
Figure 23
Examples of possible venting systems using one 90° elbow. Eight
feet is listed as minimum vertical vent run with 20 feet of maximum
horizontal vent run. Vertical dimensions are based on centerline to
centerline of pipe. Horizontal dimensions are based on centerline
of pipe to end of termination.
Figure 24
Examples of possible venting systems using two 90° elbows.
V is listed as minimum vertical dimensions and H1 + H2 is listed
as total of maximum horizontal dimensions. The maximum vertical
and horizontal distances for two 90° elbows as shown in Figure 25
is 20 feet (6.1 m).
Attention: Refer to Figure 22 for additional venting requirements.
31629-13-1215Page 19
Figure 25
VENTING FIREPLACE - TOP (continued)
Cutting the Hole
After the replace has been positioned in its permanent location,
the hole through the exterior wall of the house can be cut. This hole
must be 11" (280mm) high x 10" (254mm) wide with its center line
determined by the amount of vertical rise and horizontal run of the
termination. See Figure 26. When locating the hole it must be noted
that the bottom of the cap must be 12" (305mm) above the ground
level, and top of the cap must be no less than 18" (457mm) below a
combustible projection, and no closer than 9" (229mm) to any wall
running parallel to vent termination. See Figure 27.
FIREPLACE
SERIES
DVD32FP 41-1/2"
(1054 mm)
DVD36FP 41-1/2"
(1054 mm)
DVD42FP43-1/2"
(1105 mm)
DVD48FP43-1/2"
(1105 mm)
FIREPLACE
SERIES
DVD32FP 43"
(1092 mm)
DVD36FP 43"
(1092 mm)
DVD42FP45"
(1143 mm)
DVD48FP45"
(1143 mm)
MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH
THE WALL HORIZONTAL INSTALLATIONS WITH 90 DEGREE
ELBOW OFF TOP OF FIREPLACE
HARD ELBOW DIMENSIONS
"A""B""C""D"
4-1/2"
(114 mm)
4-1/2"
(114 mm)
4-1/2"
(114 mm)
4-1/2"
(114 mm)
FLEX PIPE 90 DEGREE BEND
"A""B""C""D"
4-1/2"
(114 mm)
4-1/2"
(114 mm)
4-1/2"
(114 mm)
4-1/2"
(114 mm)
6-1/2"
(165 mm)
6-1/2"
(165 mm)
6-1/2"
(165 mm)
6-1/2"
(165 mm)
6-1/2"
(165 mm)
6-1/2"
(165 mm)
6-1/2"
(165 mm)
6-1/2"
(165 mm)
9 1/8"
(232 mm)
9 1/8"
(232 mm)
9 1/8"
(232 mm)
9 1/8"
(232 mm)
9 1/8"
(232 mm)
9 1/8"
(232 mm)
9 1/8"
(232 mm)
9 1/8"
(232 mm)
Figure 27
SEE FIGURE 22 ON PAGE 18 FOR PERMISSIBLE “H” AND
“V” DIMENSIONS.
Figure 26
Positioning the Fireplace
Determine the exact position of the appliance so the direct vent
termination will be centered (if possible) between two studs. This
will avoid any extra framing. All vent kit pipes should be assembled
on the unit after the unit is moved into the nal position.
Figure 28
31629-13-1215Page 20
EXAMPLES - TOP VENT RUN
Figure 29
Figure 30
31629-13-1215Page 21
Figure 31
VENTING FIREPLACE - REAR
To Use the Vent Graph
1. Determine the height of the center of the horizontal
vent pipe. Using this dimension on the Sidewall
Vent Graph, locate the point it intersects with the
slanted graph line.
2. From the point of this intersection, draw a vertical
line to the bottom of the graph.
3. Select the indicated dimension, and position the
unit in accordance with same.
EXAMPLE A:
If the vertical dimension from the oor of the unit is
12 feet, 4 inches the horizontal run to the outer wall
ange must not exceed 12 feet, 3 inches.
EXAMPLE B:
If the vertical dimension from the oor of the unit is
6 feet, 9 inches, the horizontal run to the outer wall
ange must not exceed 6 feet, 6 inches.
SPECIAL NOTE: For each 45 degree elbow installed
in the horizontal run, the length of the horizontal run
MUST be reduced by 18" (457 mm). This does not apply
if the 45 degree elbows are installed on the vertical
part of the vent system. Reduce 3' for every 90° elbow.
Example: According to the chart the maximum
horizontal vent length is 20' and if two 45 degree
elbows are required in the horizontal vent it must be
reduced to 17'.
The maximum number of 45 degree elbows permitted
per side wall installation is two. These elbows can be
installed in either the vertical or horizontal run.
Venting Graph (Dimensions in Feet)
Note: When rear venting unit, adjust air shutter
from 1/16" open up to between 1/8" and 3/16" for
NAT gas.
Adjust air shutter from 1/4" open to between 5/16"
and to 3/8" for LP gas.
Acceptable vertical and horizontal vent run.
Unacceptable vertical and horizontal vent run.
Note: When rear venting unit, adjust air shutter from 1/16" open up
to between 1/8" and 3/16" for NAT gas.
Adjust air shutter from 1/4" open to between 5/16" and 3/8" for LP gas.
Figure 32
31629-13-1215Page 22
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