Empire Comfort Systems DVCP36PP3 SERIES, DVCP36SP7 SERIES, DVCP36SP3 SERIES, DVCP36PP7 SERIES Installation Instructions And Manual

INSTALLATION INSTRUCTIONS

AND OWNER’S MANUAL

INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

WARNING

FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.

— Do not store or use gasoline or other

ammable vapors and liquids in the

vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do

not use any phone in your building.

• Leave the building immediately.

• Immediately call your gas supplier

from a neighbor’s phone. Follow the
gas supplier’s instructions.

• If you cannot reach your gas supplier,
call the re department.

— Installation and service must be

performed by a qualied installer, service

agency or the gas supplier.

DIRECT VENT ZERO CLEARANCE

GAS FIREPLACE HEATER

MODEL SERIES:

GAS-FIRED

MILLIVOLT (MV)

DVCP36(PP,SP)30(N,P)-1

INTERMITTENT PILOT (IPI)

DVCP36(PP,SP)70(N,P)-1

UL FILE NO. MH30033

This appliance may be installed in an
aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.

This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with

other gases, unless a certied kit is used.

WARNING

If not installed, operated and maintained in
accordance with the manufacturer’s instructions,
this product could expose you to substances in
fuel or from fuel combustion which can cause
death or serious illness.

WARNING

HOT GLASS

CAUSE BURNS.

DO NOT TOUCH

UNTIL COOLED.

NEVER

A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.

NOTICE: Barriers required and pre-installed on replace.

ALLOW CHILDREN

TO TOUCH GLASS.

WILL

GLASS

Page 1

BEFORE YOU START

Sample Warnings and Denitions:

DANGER

Indicates a hazardous situation which, if not avoided, will result
in death or serious injury.

WARNING

Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.

CAUTION

Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.

NOTICE: Addresses practices not related to personal injury.

1. Read the safety information on Pages 75 - 76.

2. If located in the Commonwealth of Massachusetts, please
note the special requirements on page 77.

3. Are you going to install a blower into the replace? See

pages 8 - 9.

4. Where are you going to install the replace? See page 17.

5. Frame the opening. See page 19.

6. Install the gas lines. See page 16.

7. Install the wiring. See pages 59 and 63.

8. Install the venting. See pages 25 - 32.

9. Install the replace. See pages 19 - 24.

10. Connect the venting system. See pages 33 - 34.

11. Install the logs. See page 36 - 54.

12. Light the replace and troubleshoot. See pages 60 - 61 and

64 - 67.

13. Show the homeowner how to operate the replace.

14. Show the homeowner how to do the basic maintenance.

Unpacking the replace

NOTICE: The barrier screens supplied with this replace may

be damaged if force is applied to their surfaces. Take care not to
push against barrier screens.

1. Cut binding straps and shrink wrap. Shrink wrap should be
cut vertically along a corner post to avoid damage to barrier
screens.

2. Remove and discard corner posts.

3. Remove and discard top plywood sheet.

4. Verify that the replace has not been damaged during

shipping.

5. Remove non-combustible board on vent-end of replace and

set aside (peninsula only).

6. Remove replace from pallet.

7. Remove non-combustible boards from pallet and set aside.

8. Set replace in a location near to its nal installation location.

NOTICE: It is not necessary to remove the barrier screens from
the glass frames in order to remove the glass frames (see page

69).

Installation Considerations - Fireplace Installation
Guidelines

When planning a replace installation, it’s necessary to

determine:

• If the desired location of the replace is compatible with the

required framing dimensions, clearances to combustibles, venting
requirements, etc.

• If optional accessories are desired.

• Routing of gas supply piping (vent-end entrance).

• Electrical connections - for IP control system or optional light

or blower kit (vent-end connection)

• Electrical supply requirements for IP control system or

optional light or blower kit. (120V, 60Hz, 1Amp) (Vent-end
connection)

The replace can be mounted on any of these surfaces:

1. A at hard combustible or non-combustible surface.

2. A raised platform of combustible or non-combustible material.

3. If allowed by local codes: A rectangular frame that contacts

all four edges on the bottom of the replace.

If the replace is installed directly on carpeting, tile or other
combustible material other than wood ooring, it should be

installed on a metal or wood panel extending the full width and

depth of the replace.

This replace is designed to be installed in a zero-clearance

enclosure. This means the combustible material can come in
contact with the top and side standoff spacers, and secured to
combustible framing using the framing brackets provided.

36092-2-0316Page 2

CARTON CONTENTS & HARDWARE PACK

CARTON CONTENTS - DVCP36(PP,SP)3 SERIES CARTON CONTENTS - DVCP36(PP,SP)7 SERIES

1 2 3

4

5

LP UnitNAT Unit

Items not shown to scale.

INDEX NO. DESCRIPTION

QUANTITY
SUPPLIED

1 Rock Wool 1

2* Nailing Flange 5

3 Hardware Pack 1

4 Shut-Off Valve 1

5 Flue Restrictor 1

NS Non-Combustible Board - Long 2

NS** Non-Combustible Board - Short 1

NS Installation Instructions 1

NS - Not Shown in reference graphic.
*Five required for Peninsula models. Four required for See-Thru
models.
**Peninsula models only.

See Parts Lists on pages 70 - 73 for ordering replacement parts.
Do not order batteries, bolts, screws, washers or nuts. They are
standard hardware items and can be purchased at any local
hardware store.

1 2 3

4

5

LP UnitNAT Unit

6

Items not shown to scale.

INDEX

NUMBER

DESCRIPTION

QUANTITY

SUPPLIED

1 Rock Wool 1

2* Nailing Flange 5

3 Hardware Pack 1

4 Shut-Off Valve 1

5 Flue Restrictor 1

6 Battery 4

7 AC Adapter 1

NS Non-Combustible Board - Long 2

NS** Non-Combustible Board - Short 1

NS Installation Instructions 1

NS - Not Shown in reference graphic.
*Five required for Peninsula models. Four required for See-Thru
models.
**Peninsula models only.

See Parts Lists on pages 70 - 73 for ordering replacement parts.
Do not order batteries, bolts, screws, washers or nuts. They are
standard hardware items and can be purchased at any local
hardware store.

7

36092-2-0316 Page 3

TABLE OF CONTENTS

SECTION PAGE

Introduction ............................................................................................................................................... 5

Specications ............................................................................................................................................ 6

Accessories ............................................................................................................................................... 7

Blower Installation ............................................................................................................................... 8 - 9

Fireplace Dimensions - See-Thru .......................................................................................................... 10

Fireplace Dimensions - Peninsula ..........................................................................................................11

Clearances ........................................................................................................................................ 12 - 13

Combustible Material .............................................................................................................................. 13

Vent Termination Clearances .......................................................................................................... 14 - 15

Gas Supply ............................................................................................................................................... 16

Locating Fireplace ....................................................................................................................................17

Junction Box Wiring Installation Instructions ..................................................................................... 18

Installation ........................................................................................................................................ 19 - 24

Venting Fireplace Top ......................................................................................................................25 - 32

Flue Restrictor ......................................................................................................................................... 25

Below Grade Installation .......................................................................................................................... 25

Top Vent System Identication ................................................................................................................ 26

Vent Systems ........................................................................................................................................... 26

Venting Graph .......................................................................................................................................... 27

Horizontal Termination ............................................................................................................................. 28

Vertical Termination .......................................................................................................................... 29 - 32

Venting Fireplace - Rear ......................................................................................................................... 32

DVVK-5F Flex Vent Instructions ..................................................................................................... 33 - 34

Finishing Installation .............................................................................................................................. 35

Optional Fiber or Porcelain Liners ........................................................................................................ 36

Glowing Embers ...................................................................................................................................... 37

Log Identication - LSU24SPF ............................................................................................................... 38

Log Placement - LSU24SPF ............................................................................................................ 39 - 46

Log & Rock Identication - DG30MX .............................................................................................. 47 - 48

Log & Rock Placement - DG30MX .................................................................................................. 49 - 56

Millivolt Standing Pilot Operating Instructions ............................................................................. 57 - 58

Millivolt Standing Pilot Wiring Diagram ................................................................................................ 59

Millivolt Standing Pilot Lighting Instructions ....................................................................................... 60

Millivolt Standing Pilot Troubleshooting ............................................................................................... 61

Intermittent Pilot Electronic System Operating Instructions ............................................................. 62

Intermittent Pilot Electronic System Wiring Diagram ......................................................................... 63

Intermittent Pilot Lighting Instructions................................................................................................. 64

Intermittent Pilot Control System Troubleshooting ......................................................................65 - 67

Maintenance and Service ................................................................................................................ 68 - 69

See-Thru Parts View................................................................................................................................ 70

See-Thru Parts List ................................................................................................................................. 71

Peninsula Parts View .............................................................................................................................. 72

Peninsula Parts List ................................................................................................................................ 73

Master Parts Distributor List ...................................................................................................................74

How To Order Repair Parts ......................................................................................................................74

Important Safety Information ................................................................................................................. 75

Safety Information for Users of LP Gas ................................................................................................ 76

Requirements for Massachusetts.......................................................................................................... 77

Appliance Service History ...................................................................................................................... 78

Warranty ................................................................................................................................................... 79

36092-2-0316Page 4

INTRODUCTION

Instructions to Installer

1. Leave instruction manual with owner after installation.

2. Have owner ll out and mail registration card supplied with
the replace or online.

3. Show owner how to start and operate the replace.

This direct vent gas replace heater is designed to operate with

all combustion air being siphoned from the outside of the building
and all exhaust gases expelled to the outside of the building. The
information contained in this manual pertains to all models and
gas control systems.

Fireplace Certication

WARNING

This replace is not for use with solid fuels. Improper use
of the replace can cause serious injury or death from re,

burns, explosions, or carbon monoxide poisoning

This replace is design certied in accordance with American

National Standard/CSA Standard ANSI Z21.88/CSA 2.33 and by
Underwriters Laboratories as a Direct Vent Gas Fireplace Heater
and shall be installed according to these instructions.

Consult your local building code agency, prior to installation,
to ensure compliance with local codes including permits and
inspections.

The replace, when installed, must be electrically grounded in

accordance with local codes or, in absence of local codes, with
the National Electric Code ANSI/NFPA 70 or Canadian Electric
code, CSA C22.1, if an external electrical source is utilized.

These models may be installed in a bedroom or bed-sitting room
in the U.S.A. and Canada.

Qualied Installing Agency

Installation and replacement of gas piping, gas utilization
equipment or accessories and repair and servicing of equipment

shall be performed only by a qualied agency. The term “qualied
agency” means any individual, rm, corporation or company

which either in person or through a representative is engaged
in and is responsible for (a) the installation or replacement of
gas piping or (b) the connection, installation, repair or servicing
of equipment, who is experienced in such work, familiar with all
precautions required and has complied with all the requirements
of the authority having jurisdiction.

State of Massachusetts: The installation must be made

by a licensed plumber or gas tter in the Commonwealth of

Massachusetts.

Any alteration of the original design, installed other than as
shown in these instructions or use with a type of gas not
shown on the rating plate is the responsibility of the person
and company making the change.

Important

All correspondence should refer to complete Model Number,
Serial Number and type of gas.

High Altitude

When installing this replace at an elevation above 2000 feet

(in the United States) it may be necessary to decrease the input

rating by changing the existing burner orice to a smaller size.

Generally, input should be reduced 4 percent for each 1000
feet above sea level. However, if the heating value of the gas
has been reduced, this general rule may not apply. Check with

Empire Comfort Systems for proper orice size identication.

Canadian High Altitude

Altitude: 0-4500 feet

When installing this replace at an elevation above 4500 feet (in
Canada), check with Empire Comfort Systems.

Consult your Empire Comfort Systems for assistance in
determining the proper orice for location.

Preparation

This direct vent gas replace and its components are tested and

safe when installed in accordance with this Installation Manual.

Report to your dealer any parts damaged in shipment, specically
check glass condition. Do not install replace with damaged,

incomplete, or substitute parts. Read all instructions before
starting installation and follow these instructions carefully during

installation to insure maximum benet and safety. Failure to
follow them will void your warranty and may present a re hazard.

The warranty will be voided by, and the warranter disclaims any
responsibility for the following actions:

• Installation of any damaged replace or vent system

component.

• Modication of the replace or direct vent system.

• Installation other than as instructed by Empire Comfort

Systems Inc.

• Improper positioning of the logs, decorative rock or glass

door.

• Installation and/or use of any component part not

manufactured or approved by manufacturer.

WARNING

Any change to this replace or its controls can be
dangerous. Improper installation or use of the replace
can cause serious injury or death from re, burns,

explosions, or carbon monoxide poisoning.

The installation must conform with local codes or, in the absence
of local codes, with the National Fuel Gas Code ANSI Z223.1/

NFPA 54* Natural Gas and Propane Installation Code, or CSA
B149.1 in Canada. *Available from the American National
Standards Institute, Inc. 11 West 42nd St., New York, N.Y. 10036.

36092-2-0316 Page 5

SPECIFICATIONS

NATURAL GAS LP

PENINSULA

MODELS

Input BTU/Hr Maximum 34,000 34,000 32,000 32,000

Input BTU/Hr Minimum 23,000 23,000 26,500 26,500

KWH (Maximum) 9.96 9.96 9.38 9.38

KWH (Minimum) 6.74 6.74 7.76 7.76

Orice #33 #33 #51 #51

3/16in

Air Shutter Opening*

Height without standoff 39-1/2in 39-1/2in 39-1/2in 39-1/2in

Width 42-1/4in 45-1/2in 42-1/4in 45-1/2in

Depth 24in 24in 24in 24in

Gas Inlet Shutoff Valve (pipe) 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT

Venting 5” x 8”, See Page 26 5” x 8”, See Page 26 5” x 8”, See Page 26 5” x 8”, See Page 26

*NOTICE: Air shutter settings are factory minimum settings. Some venting congurations may require minor air shutter adjustments for

optimum performance.

(1/8in w/40ft. Vertical Vent,

ue restrictor installed)

GAS SUPPLY PRESSURES

GAS TYPE MAXIMUM MINIMUM MANIFOLD

NAT 14 4.5 3.5

LP 14 11 10

(1/8in w/40ft. Vertical Vent,

SEE-THRU

MODELS

3/16in

ue restrictor installed)

PENINSULA

MODELS

FULLY OPEN FULLY OPEN

SEE-THRU

MODELS

36092-2-0316Page 6

ACCESSORIES

The following accessory parts can be obtained from your Empire Comfort Systems dealer. Contact your Empire Dealer for more
accessory options. If you need additional information, contact Empire Comfort Systems Inc., 918 Freeburg Ave., Belleville, Illinois

62220-2623.

Model Number Description May Be Used On

**DVP36PRB Rustic Brick Liner - “Soldier Course” Peninsula & See-Thru Models

**DVP36PFLKR Vertical Fluted Black Liner Peninsula & See-Thru Models

**DVP36PKR Porcelain Black Liner Peninsula & See-Thru Models

FBB14 Blower Kit Peninsula & See-Thru Models

LK7 Light Kit Peninsula & See-Thru Models

*LSU24SPF Campre Log Set Peninsula & See-Thru Models

*DG36MX Rustic Decorative Boulders Peninsula & See-Thru Models

DF362PNB 1.5in. Beveled Window Frame, Brushed Nickel Peninsula & See-Thru Models

DF242NB 1.5in. Beveled Window Frame End, Brushed Nickel Peninsula Models Only

DF362PBZ 1.5in. Beveled Window Frame - Oil Rubbed Bronze Peninsula & See-Thru Models

DF242BZ 1.5in. Beveled Window Frame End - Oil Rubbed Bronze Peninsula Models Only

DVD36PBLNB Decorative Contemporary Doors - Brushed Nickel Peninsula & See-Thru Models

* Fireplace requires a log set or mixed logs and stones kit.
** Liners are not required. To add liners, order two liners for See-Through models; One for Peninsula.

Remote Control Options

& Accessories

FRBC Millivolt Battery Remote ON/OFF DVCP36(PP,SP)(3,7)

FRBTC Millivolt Battery Remote Thermostat DVCP36(PP,SP)(3,7)

TMW Millivolt Wireless Wall Thermostat DVCP36(PP,SP)(3,7)

TRW Millivot Reed Switch Wall Thermostat DVCP36(PP,SP)(3,7)

FWS-1 Direct Ignition/Millivolt Wall Switch DVCP36(PP,SP)(3,7)

FRBTP Battery Operated Remote Control with Programmable Thermostat DVCP36(PP,SP)(3,7)

RVKN-1 Remote Kit, NAT (Stepper Motor) DVCP36(PP,SP)70(N,P)

RVKP-1 Remote Kit, LP (Stepper Motor) DVCP36(PP,SP)70(N,P)

Description Models Used On

36092-2-0316 Page 7

BLOWER INSTALLATION

1. Remove the glass and screen frames, and the bottom
access panel from the side which is opposite the valve.
The glass and screen frame may be removed as a unit. It is
not necessary to separate the screen frame from the glass
frame.

2. Hold the blower assembly so that the magnets are on your

right side, and insert it into the replace through the opening

to the right of the junction box. See Figure 1.

5. Snap the fan control disc into the forked prongs on the valve
bracket. See Figure 3.

Figure 3

6. If more than one receptical is necessary in order to complete
the installation, unscrew the junction box from the locating
tabs so that it can be moved rearwards and plug the blower
cord into one of the two bottom recepticals. See Figures 4

and 5.

Figure 1

3. Attach the magnet-side of the blower assembly to the outer

wall of the replace, and center it inside the replace using
the two holes in the oor as a visual guide. See Figure 1.

4. Set the rheostat control on the replace oor, with the

rheostat bracket situated as far to the right as possible. See
Figure 2.

Figure 2

Figure 4

Figure 5

7. Re-attach the junction box to the locating tabs.

8. Re-install the glass and screen frames, and the access
panel.

36092-2-0316Page 8

2

1

BLOWER INSTALLATION

7

3

4

BLOWER ASSEMBLY PARTS LIST

INDEX

NO.

1 36118 BLOWER ASSEMBLY 1

2 R7649 FAN, CONTROL L120-20 1

3 R3529 CORD SET, 30 INCHES 1

4 R4192 RHEOSTAT, KNOB 1

5 R4186 RHEOSTAT, 3.0 AMP 115 VAC 1

6 10088 RHEOSTAT BOX BRACKET 1

7 R11768 WIRE HARNESS, FAN CONTROL 1

PART

NO

DESCRIPTION QTY

5

6

36092-2-0316 Page 9

FIREPLACE DIMENSIONS - SEE-THRU

C

J

(TO CENTER OF VERTICALLY

ORIENTED ELBOW)

I

O

S

R

N

V

D

H

A

U

K

E

M

L

B

Q

INDEX

LETTER

A The maximum height of rebox face (excluding standoffs) 39-1/4

B The maximum width of the rebox face (excluding nailing anges) 45

C The maximum depth of the rebox 24

D The height of the rebox opening 31-1/2

E The width of the rebox opening 37-1/4

F The interior depth of the rebox (not shown)

H The height to the rebox standoffs 42-3/8

I Width from the left side of the box to the centerline of vertical vent 48-5/8

J Depth from back of box to centerline of vent 12

K Height from the bottom of the box to the gas line opening 1-3/8

L Depth from the front of the box to gas line opening 5

M Depth from rear of box to gas line opening 19

N* Glass height 25-3/8

O* Glass width 31

Q Distance from oor to replace opening 7/8

R Height from oor to vent collar center line - Horizontal 39-1/2

S Height from oor to vent collar - Vertical 44

U Screen opening width 33-5/8

V Screen opening height 25

*These dimensions are to the inside edges of the glass frame opening.

DIMENSION DESCRIPTION

DVCP36SP(30,70)

(Dimensions in Inches)

20-1/4

36092-2-0316Page 10

FIREPLACE DIMENSIONS - PENINSULA

C

J

(TO CENTER OF VERTICALLY-

ORIENTED ELBOW)

I

O

S

R

N

V

D

H

A

U

T

N

V

X

K

E

M

L

B

Q

INDEX

LETTER

A The maximum height of rebox face (excluding standoffs) 39-1/4

B The maximum width of the rebox face (excluding nailing anges) 42

C The maximum depth of the rebox 24

D The height of the rebox opening 31-1/2

E The width of the rebox opening 37-1/4

F The interior depth of the rebox (not shown)

H The height to the rebox standoffs 42-3/8

I Width from the left side of the box to the centerline of vent 45-5/8

J Depth from back of box to centerline of vent 12

K Height from the bottom of the box to the gas line opening 1-3/8

L Depth from the front of the box to gas line opening 5

M Depth from rear of box to gas line opening 19

N* Glass height 25-3/8

O* Glass width 31

Q Distance from oor to replace opening 7/8

R Height from oor to vent collar - Horizontal 39-1/2

S Height from oor to vent collar - Vertical 44

T* Glass width - small 16

U Screen opening width 33-5/8

V Screen opening height 25

X Screen opening width - small 18-5/8

*These dimensions are to the inside edges of the glass frame opening.

36092-2-0316 Page 11

DIMENSION DESCRIPTION

DVCP36PP(30,70)

(Dimensions in Inches)

20-1/4

CLEARANCES

40”

TO FIREPLACE

OPENING (MIN.)

6”

TO FIREPLACE

OPENING (MIN.)

36” (MIN.)

NON-COMBUSTIBLE

BOARD, TO 16” ABOVE

FIREPLACE FACE

STUD AGAINST THE FIREPLACE

Television Considerations

Installing a television above a replace has become increasingly
popular; however, the area above any replace gets hot and most

TV manufacturers recommend against placing their products
near a heat source.

If you install a television above this replace, Empire Comfort

Systems accepts no responsibility for damage or injuries. Follow
the television manufacturer’s installation instructions, including
any recommendations regarding proximity to heat sources.

If you have a TV above your replace, turn off the replace and

let it cool completely before servicing or touching any buttons on
the TV.

Clearances

VERTICAL
FRAMING

HORIZONTAL

FRAMING

3” ABOVE

VENT

FINISHED
WALL

NON-COMBUSTIBLE
WALL COVERING
(COVER SEAM)

16” NON-COMBUSTIBLE
BOARD HEIGHT - ALL
VISIBLE SIDES

NON-COMBUSTIBLE
ZONE

FIREPLACE

OPENING

NOTICE: Dimensions apply to both See-Thru and Peninsula
models.

Figure 6 - Peninsula

FRAMING
ON FLOOR

NON-COMBUSTIBLE

20”

ZONE

NOTICE A: See Figure 9 for maximum mantel depth and

minimum height above replace.

Figure 7

Clearance to Combustibles

Back 0in
Sides Near Face (See Figure 8) 0in
Floor 0in
Top Stand-off 0in
Outer Top to Framing 3in
Above Vent 3in

LEAVE SPACE BETWEEEN

WALL COVERING AND

FIREPLACE OPENING FOR

BEAD OF CAULK

FINISHED

WALL

NON-COMBUSTIBLE

ZONE

NON-COMBUSTIBLE
WALL COVERING

VERTICAL FRAMING:

NOTE ORIENTATION OF

Figure 8

NON-COMBUSTIBLE

WALL COVERING

36092-2-0316Page 12

Mantel Chart

X

CLEARANCES

TO TOPOF

FIREPLACE

OPENING

INDEX

LETTER

MANTEL

A

B

C

Y

COMBUSTIBLE

MUST COVER

THE SURFACE

D

E

F

NON-

FINISH

MATERIAL

OF THE

FIREPLACE

FACE

Y - DISTANCE FROM

FIREPLACE OPENING

(Dimensions in Inches)

COMBUSTIBLE TRIM
AND MANTELS
ALLOWED IN
SHADED AREA

SEAM BETWEEN
NON-COMBUSTIBLE
BOARD AND DRYWALL

16”NON-COMBUSTIBLE
BOARD HEIGHT - ALL
VISIBLE SIDES OF UNIT.

X - DISTANCE FROM

FINISHED WALL

A 26 12

B 24 8

C 22 6

D 20 4-1/2

E 18 2-1/4

F 16 0

Figure 9

COMBUSTIBLE MATERIAL

Do not attach combustible material to the mantel of your

replace. This is a re hazard. No greeting card, stockings or

ornamentation of any type should be placed on or attached to the

replace. This is a heating replace. The ow of heat can ignite

combustibles.

36092-2-0316 Page 13

Figure 10

VENT TERMINATION CLEARANCES

Termination clearance for buildings with combustible and noncombustible exteriors.

Vertical Sidewall Installations
Important! Minimum clearance between vent pipes and

combustible materials is 3 inch on top, and 1 inch on bottom and
sides.

Important! When vent termination exits through foundation less
than 20 inch below siding outcrop, the vent pipe must extend

outward so that the horizontal vent termination is located ush to,

or beyond the outcrop siding.

Information on Various Venting Routes and Components
Important: It is always best to locate the replace in such a way

that minimizes the number of offsets and horizontal vent length.

Since it is very important that the venting system maintain its

balance between the combustion air intake and the ue gas
exhaust, certain limitations as to vent congurations apply and
must be strictly adhered to. See allowed vent congurations,

page 28 to 32.

Figure 11

The horizontal vent run refers to the total length of vent pipe from

the ue collar of the replace to the face of the outer wall.

Venting termination shall not be recessed into wall or siding.

ATTENTION: Vinyl Soft, Vinyl Ceiling, Vinyl Overhang

Disclaimer

Clearances are to heat resistant material (i.e. wood, metal).

This does not include vinyl. Empire Comfort Systems Inc.

will not be held responsible for heat damage caused from
terminating under vinyl overhangs, vinyl ceilings or vinyl

ventilated/unventilated softs.

36092-2-0316Page 14

VENT TERMINATION CLEARANCES

Canadian Installations1 US Installations2 Canadian Installations1 US Installations2

A= Clearance above grade,

veranda, porch, deck, or
balcony

B= Clearance to window or

door that may be open

C= Clearance to

permanently closed
window

D= Vertical clearance

ventilated soft located

above the terminal within
a horizontal distance of 2
feet from the center line
of the terminal

E= Clearance to

unventilated soft

F= Clearance to outside

corner

G= Clearance inside corner 9 in 9 in 2

H= Clearance to each side

of center line extended
above meter/regulator
assembly

12 in 12 in

12 in 9 in

12 in 12 in

24 in 24 in

12 in 12 in

6 in 6 in 1

3 ft within a height
15 ft above the meter/
regulator assembly

3 ft †

ATTENTION: Vinyl Soft, Vinyl Ceiling, Vinyl Overhang

Disclaimer

Clearances are to heat resistant material (i.e. wood, metal).

This does not include vinyl. Empire Comfort Systems Inc.

will not be held responsible for heat damage caused from
terminating under vinyl overhangs, vinyl ceilings or vinyl

ventilated/unventilated softs.

I= Clearance to service

regulator vent outlet

J= Clearance to

nonmechanical air
supply inlet to building or
the combustion air inlet
to any other appliance

K= Clearance to a

mechanical air supply
inlet

L= Clearance above paved

sidewalk or paved
driveway located on
public property

M= Clearance under
veranda, porch deck, or
balcony

In accordance with the current CSA B149.1, Natural Gas and Propane
Installation Code

In Accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas
Code

A vent shall not terminate directly above a sidewalk or paved driveway that is
located between two single family dwellings and serves both dwellings

Permitted only if veranda,, porch, deck, or balcony is fully open on a minimum

‡

of two sides beneath the oor.

For clearances not specied in ANSI Z223.1/NFPA 54 or CSA B149.1, one of

*

the following shall be indicated:

Clearance in accordance with local installation codes and the requirements of the
gas supplier.

3 ft *

12 in 9 in

6 ft

7 ft † 7 ft

12 in ‡ 12 in

3 ft above if within 10 ft
horizontally

36092-2-0316 Page 15

GAS SUPPLY

TOP

The gas pipeline can be brought in through the vent-end of the

replace only. Consult the current National Fuel Gas Code, ANSI

Z223.1 installation code.

RECOMMENDED GAS PIPE DIAMETER

PIPE

LENGTH

SCHEDULE 40 PIPE

INSIDE DIAMETER

(Dimensions in Inches)

TUBING, TYPE L

OUTSIDE DIAMETER

NAT LP NAT LP

0-10 feet 1/2 3/8 1/2 3/8

10-40 feet 1/2 1/2 5/8 1/2

40-100 feet 1/2 1/2 3/4 1/2

100-150 feet 3/4 1/2 7/8 3/4

NOTICE: Never use plastic pipe. Check to conrm whether your

local codes allow copper tubing or galvanized.
NOTICE: Since some municipalities have additional local codes,
it is always best to consult your local authority and installation
code.
The use of the following gas connectors is recommended:
— ANSI Z21.24 Appliance Connectors of Corrugated Metal

Tubing and Fittings.

— ANSI Z21.45 Assembled Flexible Appliance Connectors of

Other Than All-Metal Construction
The above connectors may be used if acceptable by the authority
having jurisdiction. The state of Massachusetts requires that a

exible appliance connector cannot exceed three feet in length.

GAS SUPPLY PRESSURE (INCHES W.C.)

MINIMUM NORMAL MAXIMUM

Natural Gas 4.5 7.0 14.0

LP (Propane) 10.8 11.0 14.0

Manifold Pressure (inches w.c.)

Normal (HI)

Natural Gas 3.5

LP (Propane) 10.0

A gas valve and ground joint union should be installed in the gas
line upstream of the gas control to aid in servicing. It is required
by the National Fuel Gas Code that a drip leg be installed near
the gas inlet. See Figure 13. This should consist of a vertical
length of pipe tee connected into the gas line that is capped
on the bottom in which condensation and foreign particles may
collect.

8-3/4”

8-3/4”

2”

2”

Figure 13

SHUT-OFF VALVE
INCLUDED IN
ENVELOPE PACK

FRONT

Figure 14

Figure 12

36092-2-0316Page 16

LOCATING FIREPLACE

NOTICE: Island and Room Divider installation is possible as long as the horizontal portion of the vent system does not exceed 20 feet

with a minimum vertical run of 8 feet from replace oor. See details in Venting Section.

NOTICE: Inuslate to applicable codes when installing this replace against an exterior wall.

A minimum clearance of 6 inches must be maintained from the perpendicular wall to the rebox opening of the replace, if the replace

is installed in the room divider or peninsula room divider positions.

Figure 15

36092-2-0316 Page 17

JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS

POWER IN

STRANDED WIRE

WARNING

All wiring should be done by a qualied electrician

and shall be in compliance with all local, city and state
building codes. Before making the electrical connection,
make sure that main power supply is disconnected. The

replace, when installed, must be electrically grounded

in accordance with local codes or, in the absence of local
codes, with the National Electrical Code ANSI/NFPA 70

(latest edition). Improper installation of the replace can
cause serious injury or death from re, burns, explosions,

or carbon monoxide poisoning.

A factory installed junction box is located on the outside wall of the

replace on the vent side. Wiring must be fed to the junction box

and attached to the stranded wire inside with wire nuts. Connect
white to white, black to black, and ground (green stranded wire) to
the ground screw inside the junction box. See Figure 16.

RECEPTACLE BOX

INSIDE FIREPLACE

PRE-INSTALLED

CONDUIT TO

RECEPTACLE BOX

GROUND SCREW

INSIDE J-BOX

Figure 16

ELECTRIC

FROM CONDUIT

36092-2-0316Page 18

INSTALLATION

Vent Runs

In planning the installation for the replace, it is necessary to
install certain components before the replace is completely

positioned and installed. These include the direct vent system,

gas piping for the replace and the electrical wiring. Study the
“Venting Fireplace” section starting on page 25 to understand

allowable vent runs.

Positioning the Fireplace

Determine the exact position of the replace so the direct vent

termination will be centered (if possible) between two studs.
This will avoid any extra framing. All vent kit pipes should be

assembled on the replace after the replace is moved into the
nal position.
The replace can be mounted on any of the following surfaces:

1. A at hard combustible or non-combustible surface.

2. A raised platform of combustible or non-combustible material.

3. A rectangular frame constructed such that contact is made

on all four perimeter edges on the bottom of the replace (if

local codes allow).

SUPPORT SEAMS

BETWEEN DRYWALL

AND NON-COMBUSTIBLE

BOARD WITH FRAMING

C

B

Framing

Fireplace framing can be built before or after the replace is set

in place. Framing should be positioned to accommodate wall

covering and replace facing material. The replace framing

should be constructed of 2 x 4 lumber. The framing members

may rest on the replace standoffs, however the stand-offs

are not load-bearing. Refer to Figures 17 and 18 for minimum
framing dimensions.

You may install a see-through replace in a load-bearing wall,

however the wall’s framing must include a structural header

above the replace designed to support all of the weight.

Installing a peninsula unit requires special framing techniques

above the replace to minimize the amount of weight on the
replace – especially if you plan to nish the installation with

stone or tile. This may include additional structural members in
the ceiling to support the weight.

CAUTION

To avoid unnecessary rework, measure replace

dimensions and verify framing methods, and wall covering
details before framing construction begins.

NOTICE: Framing dimension A includes a three inch clearance

for standoffs on rebox. After installing rebox into framing, the

non-combustible board will cover the three inch opening above

the rebox. See Figure 19.

DVCP36SP

(Dimensions in inches)

A 42-1/2

B 45-1/2

C 23

Figure 17 - See-Thru

SUPPORT SEAMS

BETWEEN DRYWALL

AND NON-COMBUSTIBLE

BOARD WITH FRAMING

B

A

C

36092-2-0316 Page 19

DVCP36PP

(Dimensions in inches)

A 42-1/2

B 41-3/4

C 23

Figure 18 - Peninsula

INSTALLATION

WALL COVERING

STUD AGAINST THE FIREPLACE

VERTICAL

FRAMING

HORIZONTAL

FRAMING

3” ABOVE

VENT

FINISHED
WALL

NON-COMBUSTIBLE
WALL COVERING
(COVER SEAM)

16” NON-COMBUSTIBLE
BOARD HEIGHT - ALL
VISIBLE SIDES

NON-COMBUSTIBLE
ZONE

FIREPLACE

OPENING

NON-COMBUSTIBLE
WALL COVERING

NOTICE: See Figure 9 on page 13 for maximum mantel depth

and minimum height above replace.

Figure 19

Clearance to Combustibles

Back 0in
Sides Near Face (See Figure 20) 0in
Floor 0in
Top Stand-off 0in
Outer Top to Framing 3in
Above Vent 3in

LEAVE SPACE BETWEEEN

WALL COVERING AND

FIREPLACE OPENING FOR

BEAD OF CAULK

FRAMING
ON FLOOR

NON-COMBUSTIBLE

ZONE

20”

VERTICAL FRAMING:

NOTE ORIENTATION OF

NON-COMBUSTIBLE

Figure 20

FINISHED

WALL

NON-COMBUSTIBLE

ZONE

36092-2-0316Page 20

INSTALLATION

1 2 3 4

Framing

1. Before placing the replace inside the frame work, or

building the frame work around the replace, the top stand-

offs must be formed and secured. Form the top stand-offs in

the sequence shown in Figure 21, and secure them to the

rebox outer top using either four (SP) or ve (PP) screws

from your hardware pack.

STAND-OFFS SHALL
BE FORMED ON THE

UNIT. DO NOT

REMOVE.

3. If necessary, the positions of the side nailing anges can

adjusted by loosening (but do not remove) the top and
bottom screws, anchoring the bracket in place using a center
screw from the hardware pack, and re-tightening the top and
bottom screws. See Figure 23.

1/2” POSITION

Figure 23

4. After the replace has been properly positioned inside the

frame work, or the frame work has been built around the

replace, the nailing anges shall be bent 90 degrees and
the replace should be attached to the frame work using 24

(SP) or 18 (PP) drywall screws.
Temporarily remove blower access plate and tuck junction

box inside replace before setting in place. See Figure 24.

5/8” POSITION

Figure 21

2. Attach four (SP) or ve (PP) top-side nailing anges to the

top stand-offs as shown in Figure 22. Leave the nailing

anges at at this time. Note that while the non-combustible

board provided with this replace is ½” thick, some

adjustment of the nailing ange position can be made by

using either the outer or inner pair of holes.

½” OFFSET

5/8” OFFSET

Figure 22

BLOWER ACCESS PLATE

JUNCTION BOX

Figure 24

36092-2-0316 Page 21

Figure 25

INSTALLATION

WALL THIMBLE

3” MININUM CLEARANCE

TO COMBUSTIBLES

IN WALL

46-13/16”TO COMBUSTIBLES

ABOVE VENT INSIDE WALL

45°ELBOW

A

VENT CAP

WALL FIRESTOP/
THIMBLE

B

Vertical Vent Pipe Clearance
NOTICE: Need 2-inch clearance around pipe for the rst
12 inches above Firebox. See Figure 26.

2” MIN. CLEARANCE
AROUND VENT PIPE

Figure 26

Horizontal Vent Clearances

For horizontal vent, maintain a minimum 1 inch clearance
to the bottom and sides of the vent, and 3 inch clearance to
combustibles above the vent pipe. See Figure 27.

45° ELBOW WITH HORIZONTAL TERMINATION

VENT
CAP

Figure 27

Figure 28

MINIMUM PIPE

LENGTH (A)

FIREPLACE TO

EXTERIOR WALL (B)

(Dimensions in inches)

9 10-5/8

12 13-5/8

18 19-5/8

24 25-5/8

MAXIMUM REAR VENT RUN BY GAS TYPE

PIPE LENGTH

(A)

FIREPLACE TO

EXTERIOR WALL (B)

(Dimensions in inches)

84 (7ft) 84-5/8 NG

36 (3 ft) 36-5/8 LP

Figure 29

GAS TYPE

36092-2-0316Page 22

INSTALLATION

A1

CENTER OF ELBOW

STRAIGHT OUT

(MINIMUM)

A2

B

C

C

B

E

D

Cutting the Hole

After the replace has been positioned in its permanent location,

the hole through the exterior wall of the house can be cut. This
hole must be 12-5/8in high x 10-5/8in wide with its center line
determined by the amount of vertical rise and horizontal run of
the termination. See Figure 30. When locating the hole it must be
noted that the bottom of the cap must be 12in above the ground
level, and top of the cap must be no less than 18in below a
combustible projection, and no closer than 9in to any wall running

parallel to vent termination. Refer to “Below Grade Instatallation”

on page 25.

Installing Support Brackets

Install a horizontal pipe support used for each 3 feet of
horizontal run to framing members. Allow 3 inches of clearance
to combustibles above 8 inch diameter pipe and elbows and 1
inches of clearance on both sides and bottom.
Support vertical runs of this vent systems every 4 feet using
wall brackets attached to the vent pipe and secured with nails or
screws to structural framing.

NOTICE: Maintain all clearances to combustibles as shown in
Figures 6 to 8 on page 12.

DIMENSIONS (in inches)

A1 49-5/8

B 5-5/16

C 7-5/16

D 10-5/8

E See top vent conguration charts for allowable A2 and E

dimensions, pages 28 and 29.

A2

MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH
THE WALL INSTALLATIONS WITH 90 DEGREE ELBOW.

SEE FIGURE 41 ON PAGE 27 FOR PERMISSIBLE TOP VENT
HORIZONTAL AND VERTICAL DIMENSIONS.

Figure 31

Figure 30

36092-2-0316 Page 23

INSTALLATION

Installing Firestops

Firestops are required for safety whenever the vent system
passes through an interior wall, an exterior wall, or a ceiling.

These restops act as a rebreak heat shield and as a means

to insure that minimum clearances are maintained to the vent
system.

Horizontal Firestops

Horizontal runs in the vent system which pass through either

interior or exterior walls, require the use of wall restops on both

sides of the wall through which the vent passes.

Position the restops on both sides of the framed hole, previously
cut. Refer to Figure 32 for sizing information. Secure restop
with nails or screws. The heat shields of the restops MUST BE

placed towards the top of the hole. Continue the vent run through

the restops.

NOTICE: Remove insulation from the framed area in the attic

before installing the restop and/or vent pipes.

NOTICE: Prevent insulation from contacting pipe after it is
installed.

Figure 33

Figure 32

NOTICE: SD58DVAWTEC Wall thimble is necessary to maintain

the required three inches of clearance to combustibles above
the vent. Framed hole dimensions shown above are for this wall
thimble.

Vertical Firestops

Vertical runs of this system which pass through ceilings require

the use of ONE ceiling restop at the hole in each ceiling through

which the vent passes.
Position a plumb bob directly over the center of the vertical vent
component and mark the ceiling to establish the center point
of the vent. Drill a hole or drive a nail through this center point

and check the oor above for any obstructions such as wiring
or plumbing runs. Reposition the replace and vent system, if

necessary, to accommodate ceiling joists and/or obstructions.

Cut a 10-5/8 inch x 10-5/8 inch hole (larger if within rst 12-in

of rise) through the ceiling, using the center point previously
marked. Frame the hole with framing lumber the same size as
the ceiling joists. See Figure 33. If the area above the ceiling

is NOT an attic, position and secure the ceiling restop on the

ceiling side of the previously cut and framed hole. See Figure 34.
If the area above the ceiling is an attic, position and secure the

restop on top of the previously framed hole. See Figure 35.

Figure 34

Figure 35

36092-2-0316Page 24