Empire Comfort Systems DV-215-7SG User Manual

INSTALLATION INSTRUCTIONS
AND
OWNER'S MANUAL
DIRECT VENT
WALL FURNACE
MODELS DV-210-7SG DV-215-7SG
Installer: Leave these instructions with the consumer.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.
— Do not store or use gasoline or other
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
EFFECTIVE DATE
JUNE 2006
This appliance may be installed in an after­market, permanently located, manufactured home (USA only), or mobile home, where not prohibited by state or local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
— Installation and service must be performed
by a qualified installer, service agency, or the gas supplier.
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TABLE OF CONTENTS
SECTION PAGE
Important Safety Information ......................................................................................................................3
Safety Information for Users of LP Gas ......................................................................................................
Requirements for Massachusetts ..................................................................................................................5
Introduction ..................................................................................................................................................6
Specifications ...............................................................................................................................................
Gas Supply ...................................................................................................................................................7
Clearances ...................................................................................................................................................8
Installation Instructions ............................................................................................................................ 8-9
Thermostat Location ..................................................................................................................................10
Lighting Instructions .................................................................................................................................11
Pilot Flame Characteristics .......................................................................................................................12
Main Burner Flame Characteristics ..........................................................................................................12
Maintenance ...............................................................................................................................................12
Troubleshooting .........................................................................................................................................
How to Order Repair Parts .........................................................................................................................14
13
4
6
Parts List ...................................................................................................................................................14
Parts View ..................................................................................................................................................
Optional Blower Installation Instructions .................................................................................................16
Service Notes ....................................................................................................................................... 17-19
15
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IMPORTANT SAFETY INFORMATION
THIS IS A HEATING APPLIANCE
DO NOT OPERATE THIS APPLIANCE WITHOUT FRONT PANEL INSTALLED.
• Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies.
• Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
• Young children should be carefully supervised when they are in the same room as the appliance.
• Clothing or other flammable material should not be placed on or near the appliance.
• Any safety screen or guard removed for servicing an appli­ance must be replaced prior to operating the appliance.
• Keep burner and control compartment clean.
• Vent cap hot while furnace is in operation.
• Installation and repair should be done by a QUALIFIED SERVICE PERSON. The appliance should be inspected before use and at least annually by a qualified service person.
• More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is impera­tive that control compartments, burners, and circulating air passageways of the appliance be kept clean.
• DO NOT put anything around the furnace that will obstruct the flow of combustion and ventilation air.
• DO keep the appliance area clear and free from combus tible material, gasoline, and other flammable vapors and liquids.
• DO examine venting system periodically and replace dam­aged parts.
• DO examine burners periodically. Clean and replace dam­aged parts.
• CAUTION: Pilot hole cover must be kept tightly closed during operation.
• DO NOT use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.
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Some people cannot smell well. Some people cannot smell the odor of the chemical put into the gas. You must find out if you can smell the odorant in propane. Smoking can decrease your ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.
The odorant in LP-gas is colorless, and it can fade under some circumstances. For example, if there is an underground leak, the movement of the gas through soil can filter the odorant. Odorants
in LP-Gas also are subject to oxidation. This fading can occur if there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into walls, masonryng 󴊡󳞡󳚦󱾥󶾦󴾢-g󴂡 "󴾦󰾡󲂹󵾡MR󱾥󸏱M󰾡󲂹󰎦MR󱾥󶾢󰞹󳞡MMThis 5󳞡󹒑Mco e i"󴾥󶾦󶾡M
sm 󱾥󶾢󰠂󱾥󴿁󵐑MM󶾡󴾦󳾥󶾱MMsn r
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REQUIREMENTS FOR MASSACHUSETTS
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INTRODUCTION
Introduction
Always consult your local Building Department regarding regulations, codes or ordinances which apply to the installation of a direct vent wall furnace.
Instructions to Installer
1. Installer must leave instruction manual with owner after installation.
2. Installer must have owner fill out and mail warranty card supplied with furnace.
3. Installer should show owner how to start and operate furnace and thermostat.
Warning:
Any change to this furnace or its control can be dangerous. This is a heating appliance and any panel, door or guard removed for servicing an appliance must be replaced prior to operating the appliance.
General Information
This furnace is design certified in accordance with American National Standard/CSA Standard Z21.86 and CSA 2.32 by the Canadian Standards Association, as a Gravity Direct Vent Wall Furnace to be installed on an outside wall according to these instructions.
Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change.
Important
All correspondence should refer to complete Model No., Serial No. and type of gas.
Notice: During initial firing of this unit, its paint will bake out and smoke will occur. To prevent triggering of smoke alarms, ventilate the room in which the unit is installed.
Installation in Residential Garages
Gas utilization equipment in residential garages shall be installed so that all burners and burner ignition devices are located not less than 18" (457mm) above the floor.
Such equipment shall be located, or protected, so it is not subject to physical damage by a moving vehicle.
Qualified Installing Agency
Installation and replacement of gas piping, gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency. The term "qualified agency" means any individual, firm, corporation or company which either in person or through a representative is engaged in and is responsible for (a) the installation or replacement of gas piping or (b) the connection, installation, repair or servicing of equipment, who is experienced in such work, familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction.
State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts.
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA
54* Natural Gas and Propane Installation Code, CSA B149.1.
*Available from the American National Standards Institute, Inc., 11 West 42nd St.,
New York, N.Y. 10036.
High Altitudes
For altitudes/elevations above 2,000 feet (610m) , input ratings should be reduced at the rate of 4 percent for each 1,000 feet (305m) above sea level. Canadian High Altitudes for locations having an elevation above mean sea level between 2,000 feet (610m) and 4,500 feet (1370m), the manifold pressure is to be decreased from
4.0" w.c. (.996kPa) to 3.2" w.c. (.797kPa) for Natural Gas and from
10.0" w.c. (2.49kPa) to 8.0" w.c. (1.99kPa) for Propane Gas.
Installation on Rugs and Tile
If this appliance is to be installed directly on carpeting, tile, or other combustible material, other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
The base referred to above does not mean the fire-proof base as used on wood stoves. The protection is primarily for rugs that may be extremely thick and light-color tile that may discolor.
SPECIFICATIONS
Model DV-210 DV-215
Input BTU/HR (KW/H) 10,000 (2.9) 15,000 (4.4)
Height 21 3/8" (543mm) 24 7/8" (632mm)
Width 16 1/4 (413mm) 20 1/4" (514mm)
Depth 9 3/8" (239mm) 9 3/8" (239mm)
Gas Inlet 1/2" (13mm) 1/2" (13mm)
Options for Above Furnances
Blower DVB-1 DVB-1
Vinyl Siding Vent Kit DV-822 DV-822
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