Empire Comfort Systems BXM18MTN-1, BXM24MTN-1, BXM30MTN-1, BXR18MTN-1, BXR24MTN-1 Installation Instructions And Owner's Manual

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Page 1
INSTALLATION INSTRUCTIONS
GAS-FIRED
AND OWNER’S MANUAL
Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference.
IMPORTANT! Read these instructions carefully before installing or operating this gas appliance. These instructions should be left with the homeowner for future reference.
WARNING
If the information in this manual is not
followed exactly, a re or explosion may
result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier
from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the re department.
— Installation and service must be
performed by a qualied installer,
service agency or the gas supplier.
DANGER
If not installed, operated and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or from fuel combustion which can cause death or serious illness.
CONGRATULATIONS on the purchase of your new DOUBLE GAS BURNER! Your Decorative Gas Burner is designed and intended for instal­lation in an approved, existing, fully vented,
wood-burning replace, with a gas hook-up.
DOUBLE BURNER
(REQUIRES VENTED DECORATIVE
LOG SET)
FOR INSTALLATION IN
SOLID-FUEL BURNING FIREPLACES
BXM(18,24,30)MTN-1
REMOTE READY MILLIVOLT MODELS
BXR(18,24,30)MTN-1
This appliance must be installed only in a
solid-fuel burning replace with a working ue and construction of noncombustible materials.
This unit is NOT for use with solid fuel. Solid fuels shall NOT be burned in a replace where a decorative appliance is installed.
The vent damper must have a damper
clamp attached to it to keep the damper from accidentally closing during operation.
Page 1
Page 2
TABLE OF CONTENTS
SECTION PAGE
Before You Start .......................................................................................................3
Carton Contents & Hardware Pack ..........................................................................4
Important Safety Information ...............................................................................5 - 6
Safety Information for Users of LP-Gas ...................................................................7
General Information .................................................................................................8
Product Specications ..............................................................................................8
Fireplace Preparation ...............................................................................................9
Introduction ..............................................................................................................9
Gas Supply ......................................................................................................10 - 11
Before Fully Installing the Appliance ......................................................................12
Installation ..............................................................................................................13
Final Set Up ...........................................................................................................14
Door Operation .......................................................................................................15
Millivolt Lighting Instructions ..................................................................................16
Manual Lighting Instructions ..................................................................................17
Pilot and Main Burner Flame Characteristics .........................................................18
Wiring .....................................................................................................................19
Maintenance & Service ..........................................................................................20
Troubleshooting ......................................................................................................21
BXM Exploded View & Parts List ...........................................................................22
BXR Exploded View & Parts List ............................................................................23
Master Parts Distributor List ...................................................................................24
How To Order Repair Parts ....................................................................................24
Appliance Service History ...............................................................................25 - 26
Warranty .................................................................................................................27
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BEFORE YOU START
Samples and Denitions:
DANGER
Indicates a hazardous situation which, if not avoided, will result
in death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE: Addresses practices not related to personal injury.
1. Read the safety information on pages 5 - 7.
2. Review gas line information on pages 10 - 11.
3. Review the wiring information on page 19.
4. Light the replace and troubleshoot. See pages 16, 17, & 21.
5. Show the homeowner how to operate the replace.
6. Show the homeowner how to do the basic maintenance.
These instructions are intended as a general guide and do not supersede national or local codes in any way. Authorities having jurisdiction should be consulted before installation.
Follow all local codes regarding installation,
combustion and ventilation air or in the absence of local codes follow the National Fuel Gas Code
ANSI Z223.1(U.S. installation), or CAN/CGA-B149,
Installation Code (Canada installation) and with
ANSI Z21.60 Decorative Vented Appliances for Solid Fuel Burning Fireplaces.
Installation and provision for combustion and
ventilation air must conform to the National Fuel Gas Code, ANSI Z223.1, or CAN/CGA-B149.1, Natural Gas Installation Code, or CAN/CGA-B149.2, Propane Installation Code.
The installation of appliances designed for manufactured home (U.S. only) or mobile home
installation must conform with the Standard for Mobile House, CAN/CSA Z240 MH, in Canada, or with the Manufactured Home Constructions and Safety Standard, Title 24 CFR, Part 3280,
in the United States, or when such a standard is not applicable, Manufactured Home Installations
Standard, ANSI/NCSBCS A225.1/NFPA 501A.
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CARTON CONTENTS & HARDWARE PACK
HARDWARE PACK CONTENTSCARTON CONTENTS
1/4”X 1 1/4” SLOTTED HEX HEAD ANCHOR SCREW (2)
Items not shown to scale.
BXM(18,24,30)MTN
Index
Number
1 Double Burner Assembly with Manual Valve 1 1
2 Valve Cover Assembly, Manual 1 1
5 Damper Clamp 1 1
6 Street Elbow, 1/2 X 3/8 1 1
7 Flexline 1 1
8 Rockwool Mix 2 2
9 Decorative Rock 3 3
10 Black Sand 1 2
Index
Number
3 Double Burner Assembly with Millivolt Valve 1 1
4 Valv Cover, Millivolt 1 1
5 Damper Clamp 1 1
6 Street Elbow, 1/2 X 3/8 1 1
7 Flexline 1 1
8 Rockwool Mix 2 2
9 Decorative Rock 3 3
10 Black Sand 1 2
See Parts Lists on pages 22 - 23 for ordering replacement parts. Do not order batteries, bolts, screws, washers or nuts. They are stan­dard hardware items and can be purchased at any local hardware store.
Description
BXR(18,24,30)MTN
Description
Quantity Supplied
BXM18 BXM(24,30)
Quantity Supplied
BXR18 BXR(24,30)
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IMPORTANT SAFETY INFORMATION
Installer: Leave these instructions with the owner for future
reference. For Installation In Solid Fuel Burning Fireplaces. Do not burn wood or solid fuels in a replace where a decorative gas log set is installed. This appliance is for installation only in a solid fuel burning replace, masonry replace or manufactured replace.
WARNING
Before installing in a solid fuel burning replace, the chimney ue and rebox must be cleaned of soot, creosote, ashes and loose paint by a qualied chimney cleaner.
WARNING
Do not allow fans to blow directly into or at the replace. Avoid any drafts that alter burner ame patterns.
WARNING
Do not use a blower insert, heat exchanger insert or other
accessory not approved for use with this appliance.
DANGER
Any modication to this gas log set or to controls can be dangerous. Improper installation or use of the gas log set can cause serious injury or death from re, burns, explosion or carbon monoxide poisoning.
WARNING
Do not operate this burner with glass doors closed.
Installation and repair must be done by a QUALIFIED SERVICE PERSON. The appliance should be inspected before use and at least annually by a qualied service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It
is imperative that control compartments, burners and
circulating air passageways of the appliance be kept clean.
Dot not place clothing or other ammable material on or near the appliance.
Do not place trash or other articles on the log set during operation.
Do not put anything around the replace that will obstruct the ow of ventilation air.
Do not use this appliance if any part has been under water. Immediately call a qualied service technician to inspect the
appliance and to replace any part of the control system and
any gas control which has been under water.
Do not use thermostats on vented burner applications
Keep the appliance area clear and free from combustible material, gasoline and other ammable vapors and liquids.
Keep burner and control compartment clean.
A yearly examination and cleaning of the venting system of the solid-fuel burning replace must be performed by a qualied agency.
Make a periodic visual check of pilot and burners. Clean and replace damaged parts.
Alert children and adults to the hazards of high surface
temperatures and caution them to stay away to avoid burns
or clothing ignition.
Carefully supervise young children when they are in the same room as the appliance.
During manufacture, this replace is treated with certain oils, lms and bonding agents. These bonding agents are not harmful but may produce smoke and odors as they are burned off during initial operation of the replace. This is normal. Open a window during the initial bake out period.
Proper installation, burner pan location and log placement is important to achieve optimum look and performance of your gas log set. The logs have been designed for easy location
and placement on the grate and must be followed for proper
operation.
Do not operate this log set with glass doors in the closed position. A replace screen must be in place when the log set is burning. Adequate combustion air must be provided for proper venting. All ames should go up and out the top of the rebox into the ue vent. If any ames oat or curl forward into the room do not operate appliance. Check for an open ue and adequate combustion air into the room. A damper clamp must be installed on the rebox damper to maintain an open ue vent condition. See page 9.
Young children must be carefully supervised when they are in the same room as the gas log while in operation. Do not place stockings, clothing or any ammable material above or near the replace.
Do not substitute or use materials other than those supplied for use with the log set.
WARNING
Follow all gas leak check procedures in this manual, prior to operation.
WARNING
Fuels used in gas or oil-red appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects, and/or other re­productive harm. This warning is issued pursuant to California Health & Safety Code Sec. 25249.6.
DO NOT ATTEMPT TO DISCONNECT THE GAS OR ANY GAS
FITTING WHILE THIS APPLIANCE IS IN OPERATION.
NEVER leave the decorative gas log set unattended while in
operation.
NEVER allow children to operate this decorative gas log set.
NEVER place hands or ngers on the front-edge of this decora­tive gas log set.
NEVER use liquid propane gas in a natural gas unit, or natural
gas in a liquid propane unit.
DO NOT use solid-fuel or lighter uid in any decorative gas log set.
Any safety screen or guard removed for servicing an appliance
must be replaced prior to operating the appliance.
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IMPORTANT SAFETY INFORMATION
During manufacturing, fabrication, and shipping, various com-
ponents of this appliance are treated with certain oils, lms, or bonding agents. These chemicals ARE NOT harmful, but may produce annoying smoke and smells, as they are burned off, during the initial operation of the appliance. This may possibly cause headaches, and eye or lung irritation. This is a normal and temporary occurrence. The initial break-in period should last three to four hours. During this period, provide maximum
ventilation by opening a window or door, to allow odors to dis-
sipate. Any odor remaining after this initial break-in period, will be slight and will disappear with continued use.
NEVER PLACE ANY COMBUSTIBLE MATERIAL WITHIN TWENTY-FOUR (24) INCHES FROM THE FRONT OF THE FIREPLACE ENCLOSURE.
WARNING
Do not use this appliance if any part has been under water. Immediately call a qualied service technician to inspect the
appliance and replace any part of the control system and any
gas control that has been under water.
All units with gas control valves must be lit by a Safety Pilot. For
standard units, the pilot is located at the right, rear, center of the
unit. Follow these instructions exactly when lighting the appliance. BEFORE LIGHTING, smell around the appliance area for gas. Be sure to smell next to the oor, as L.P. gas is heavier than air and will settle to the oor. Use only your hand to rotate the gas control knob. Never use tools. If the knob will not turn by hand, do not try to repair it; call a qualied service technician or installer. Force or attempted repair may result in a re or explosion.
GAS WARNING ODOR If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas. That’s your signal to go into immediate action!
Do not operate electric switches, light matches, use your phone. Do not do anything that could ignite the gas.
Get everyone out of the building, vehicle, trailer, or area. Do that IMMEDIATELY.
Close all gas tank or cylinder supply valves.
LP-Gas is heavier than air and may settle in low areas such as basements. When you have reason to suspect a gas leak, keep out of basements and other low areas. Stay out until reghters declare them to be safe.
Use your neighbor’s phone and call a trained LP-Gas service person and the re department. Even though you may not continue to smell gas, do not turn on the gas again. Do not re-enter the building, vehicle, trailer, or area.
Finally, let the service man and reghters check for escaped gas. Have them air out the area before you return. Properly trained LP-Gas service people should repair the leak, then check and relight the gas appliance for you.
WARNING
All gas burning appliances produce smoke and carbon mon­oxide gas during operation. These fumes can be harmful if the appliance is used in any other than a fully vented replace.
WARNING
The State of Massachusetts requires that the chimney ue
damper, when used with decorative gas log sets, be welded open or completely removed. In the Commonwealth of Mas­sachusetts, this appliance must be installed by a licensed
plumber or gas tter.
WARNING
Improper installation, adjustment, alteration, service or main­tenance, can cause property damage, personal injury or loss
of life. Refer to the owner’s information manual, provided with this appliance. Installation and service must be performed by a qualied installer, service agency or the gas supplier.
35429-0-0315Page 6
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SAFETY INFORMATION FOR USERS OF LP-GAS
Propane (LP-Gas) is a ammable gas which can cause res
and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point with the members of your household. Someday when there may not be a minute to lose, everyone’s safety will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more information, please contact your gas supplier.
NO ODOR DETECTED - ODOR FADE Some people cannot smell well. Some people cannot smell
the odor of the chemical put into the gas. You must nd out if
you can smell the odorant in propane. Smoking can decrease your ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.
The odorant in LP-gas is colorless, and it can fade under some circumstances. For example, if there is an underground leak, the
movement of the gas through soil can lter the odorant. Odorants in LP-Gas also are subject to oxidation. This fading can occur if there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into
walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could
vary at different levels. Since it is heavier than air, there may be more odor at lower levels. Always be sensitive to the slightest gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.
SOME POINTS TO REMEMBER
Learn to recognize the odor of LP-gas. Your local LP-Gas Dealer can give you a “Scratch and Sniff” pamphlet. Use it to nd out what the propane odor smells like. If you suspect that your LP-Gas has a weak or abnormal odor, call your LP-Gas Dealer.
If you are not qualied, do not light pilot lights, perform service, or make adjustments to appliances on the LP-Gas system. If you are qualied, consciously think about the odor of LP-Gas
prior to and while lighting pilot lights or performing service or
making adjustments.
Sometimes a basement or a closed-up house has a musty smell that can cover up the LP-Gas odor. Do not try to light pilot lights, perform service, or make adjustments in an area
where the conditions are such that you may not detect the odor
if there has been a leak of LP-Gas.
Odor fade, due to oxidation by rust or adsorption on walls of new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or cylinders are placed in service. Odor fade can occur in new tanks, or reinstalled old tanks, if they are lled and allowed to set too long before relling. Cylinders and tanks which have been out
of service for a time may develop internal rust which will cause
odor fade. If such conditions are suspected to exist, a periodic sniff test of the gas is advisable. If you have any question
about the gas odor, call your LP-GAS dealer. A periodic sniff test of the LP-GAS is a good safety measure under any condition.
If, at any time, you do not smell the LP-Gas odorant and you think you should, assume you have a leak. Then take the same
immediate action recommended above for the occasion when
you do detect the odorized LP-Gas.
If you experience a complete “gas out,” (the container is under no vapor pressure), turn the tank valve off immediately. If the
container valve is left on, the container may draw in some air
through openings such as pilot light orices. If this occurs, some new internal rusting could occur. If the valve is left open, then treat the container as a new tank. Always be sure your con-
tainer is under vapor pressure by turning it off at the container
before it goes completely empty or having it relled before it is completely empty.
35429-0-0315 Page 7
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GENERAL INFORMATION
Qualied Installing Agency
Installation and replacement of gas piping, gas utilization equipment or accessories and repair and servicing of equipment shall be per-
formed only by a qualied agency. The term "qualied agency" means any individual, rm, corporation or company which either in person
or through a representative is engaged in and is responsible for (a) the installation or replacement of gas piping or (b) the connection, installation, repair or servicing of equipment, who is experienced in
such work, familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction.
State of Massachusetts: The installation must be made
by a licensed plumber or gas tter in the Commonwealth of Massachusetts.
The installation and the provisions for combustion and ventilation air must conform with the National Fuel Gas Code, ANSI Z223.1/ NFPA54* Canadian Installation Code CAN/CGA B149.
*Available from the American National Standards Institute, Inc. 11 West 42nd St., New York, N.Y. 10018.
PRODUCT SPECIFICATIONS
WARNING
To avoid damage and possible injury, do not use sand in Liquid
Propane Hearth Kits. Use the Rockwool mix, provided with the Liquid Propane Change Kit.
HIGH ALTITUDE DE-RATE
In the U.S.A., input BTU shall be de-rated at 4% (1 orice size) per 1000 feet for altitudes above 2000 feet. In Canada, input BTU shall be de-rated 10% (2 orice sizes) at altitudes from 2000 feet to 4500 feet.
Natural Gas
Millivolt Manual
Regulator pressure setting 4.0” 4.5”
Gas inlet pressure Max. 10.5” 10.5”
Min. 5.0” 5.0”
Model
BXM18 NAT Manual 19 4.5” 75,000
BXM24 NAT Manual 19 4.5” 75,000
BXM30 NAT Manual 12 4.5” 90,000
BXR18 NAT Millivolt 19 3.5” 75,000
BXR24 NAT Millivolt 19 3.5” 75,000
BXR30 NAT Millivolt 12 3.5” 90,000
Note: Thermostats are not to be used with vented burner
applications.
Burner Model Valve Type Kit Number
BXM(24,30) MANUAL CKV112
BXM(24,30) MILLIVOLT CKV114
Gas
Type
BXM18 MANUAL CKV111
BXM18 MILLIVOLT CKV113
Valve
Type
LP CONVERSION KITS
Orice
Manifold
Pressure
(w.c.)
BTUH
Max. Rate
High Altitude Installation
When installing this unit at an elevation above 2000 feet (in the United States) it may be necessary to decrease the input rating by
changing the existing burner orice to a smaller size. Generally,
input should be reduced 4 percent for each 1000 feet above sea
level. However, if the heating value of the gas has been reduced, this general rule may not apply. Check with local gas utility for proper orice size identication.
For Canadian high altitude applications, this appliance is suitable for installation at elevations between 0 feet (0m) and 4,500 (1,370m)
without change.
When installing this unit at an elevation above 4500 feet (1,370m)
(in Canada), check with local authorities.
Consult your local gas utility for assistance in determining the proper
orice for location.
Determining the Correct Burner Size for Your Fireplace
MINIMUM FIREPLACE DIMENSIONS
MASONRY BUILT FIREPLACES
Chimney Height Minimum of 6 Feet
Burner
Model
BX(M,R)18 28 16 18 49
BX(M,R)24 30 16 18 71
BX(M,R)30 36 18 18 71
Burner
Model
BX(M,R)18 28 16 18 49
BX(M,R)24 30 16 18 71
BX(M,R)30 36 18 18 71
Front
Width
(in inches)
MINIMUM FIREPLACE DIMENSIONS
FACTORY BUILT FIREPLACES
Chimney Height Minimum of 10 Feet
Front
Width
(in inches)
Depth
(in
inches)
Depth (in
inches)
Height
(in inches)
Height
(in inches)
Minimum
Vent in Sq.
Inches
Minimum
Vent in Sq.
Inches
35429-0-0315Page 8
Page 9
DAMPERDAMPER
TYPICAL FIREPLACE
DAMPER CLAMP
FIREPLACE PREPARATION
• Turn off gas supply to replace or rebox.
• Have the replace oor and chimney professionally cleaned to remove ashes, soot, creosote or other obstructions.
Have this cleaning performed annually after installation.
• Seal any fresh air vents or ash clean-out doors located on oor or wall of replace. If not, drafting may cause pilot outage or sooting. Use a heat-resistant sealant. Do not seal chimney ue damper.
Installing Damper Clamp
Remove all ashes or other debris from the replace. If the replace
is equipped with an ash dump be sure to seal the door with furnace
cement or high temperature silicone. Be sure to check the damper for proper operation and verify that the ue passageway is open. Attach damper clamp to the vent damper and tighten hold down bolt.
Place the clamp over the lip of the damper and tighten the hold
down bolt until the clamp is securely attached to the damper. This will prevent the damper from accidentally closing.
Figure 1
Introduction
Always consult your local Building Department regarding regula­tions, codes or ordinances which apply to the installation of a
vented decorative gas log set in a solid-fuel burning replace.
This appliance is only for use with the type of gas indicated on
the rating plate.
Instructions to Installer
1. Installer must leave instruction manual with owner after
installation.
2. Installer must have owner ll out and mail warranty card
supplied with the replace.
3. Installer should show owner how to start and operate the
replace.
ANY CHANGE TO THIS APPLIANCE OR ITS CONTROLS
CAN BE DANGEROUS.
Improper installation or use of the appliance can cause se-
rious injury or death from re, burns, explosion or carbon
monoxide poisoning.
INTRODUCTION
General Information Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change.
Important
All correspondence should refer to complete Model No., Serial No. and type of gas.
Notice: During initial use of the ceramic logs and branches you
will detect an odor as the ceramic logs and branches are cured.
WARNING
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Page 10
GAS SUPPLY
Check all local codes for requirements, especially for the size and type of gas supply line required.
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe
Inside Diameter
Nat. L.P. Nat. L.P.
0-10 feet 1/2-in 3/8-in 1/2-in 3/8-in
10-40 feet 1/2-in 1/2-in 5/8-in 1/2-in
40-100 feet 1/2-in 1/2-in 3/4-in 1/2-in
100-150 feet 3/4-in 1/2-in 7/8-in 3/4-in
NOTICE: Never use plastic pipe. Check to conrm whether your local codes allow copper tubing or galvanized.
NOTICE: Since some municipalities have additional local codes, it
is always best to consult your local authority and installation code.
Installing a New Main Gas Shut Off Valve
Each appliance should have its own manual gas shut off valve.
In the state of Massachusetts the gas shut off valve must be a T
handle type.
A manual main gas shut off valve should be located in the vicinity
of the unit. Where none exists, or where its size or location is not
adequate, contact your local authorized installer for installation or
relocation.
Compounds used on threaded joints of gas piping shall be
resistant to the action of liqueed petroleum gases. The gas lines must be checked for leaks by the installer. Testing for leaks on all exposed connections should be done with leak detection test solution. After testing is complete, all solution should be cleaned off. On unexposed connections, a pressure test should be made.
Never use an exposed ame to check for leaks. Appliance must
be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with
appliance connected; control valve will sustain damage!
A gas valve and ground joint union should be installed in the gas
line upstream of the gas control to aid in servicing. It is required by
the National Fuel Gas Code that a drip line be installed near the gas
inlet. This should consist of a vertical length of pipe tee connected
into the gas line that is capped on the bottom in which condensation
and foreign particles may collect.
The use of the following gas connectors is recommended:
— ANSI Z21.24 Appliance Connectors of Corrugated Metal Tubing
and Fittings
— ANSI Z21.45 Assembled Flexible Appliance Connectors of
Other Than All-Metal Construction
Tubing, Type L
Outside Diameter
Figure 2
The above connectors may be used if acceptable by the authority
having jurisdiction. The state of Massachusetts requires that a exible appliance connector cannot exceed three feet in length.
A gas valve and ground joint union should be installed in the gas
line upstream of the gas control to aid in servicing. It is required
by the National Fuel Gas Code that a drip leg be installed near
the gas inlet. See Figure 3. This should consist of a vertical
length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may
collect.
Figure 3
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GAS SUPPLY
Pressure Testing of the Gas Supply System
1. To check the inlet pressure to the gas valve, a 1/8-in (3.175mm)
N.P.T. plugged tapping, accessible for test gauge connection, must
be placed immediately upstream of the gas supply connection
to the appliance.
2. The appliance and its individual shutoff valve must be
disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of
1/2 psig (3.5 kPa).
3. The appliance must be isolated from the gas supply piping system
by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal
to or less than 1/2 psig (3.5 kPa).
Attention! If one of the procedures results in pressures in excess
of 1/2 psig (14-in w.c.) (3.5 kPa) on the appliance gas valve, it will result in a hazardous condition.
Checking Manifold Pressure Millivolt Natural gas models will have a manifold pressure of ap-
proximately 4.0-in w.c. (.871kPa) at the pressure regulator outlet
with the inlet pressure to the pressure regulator from a minimum
of 5.0-in w.c. (1.120kPa) for the purpose of input adjustment to a maximum of 10.5-in w.c. (2.615kPa). Manual Natural gas models will have a manifold pressure of approximately 4.5-in w.c. (1.12kPa) at
the pressure regulator outlet with the inlet pressure to the pressure
regulator from a minimum of 5.0-in w.c. (1.74kPa) for the purpose of input adjustment to a maximum of 10.5-in w.c. (2.615kPa). Millivolt
and Manual Propane gas models will have a manifold pressure ap-
proximately 10.0-in w.c. (2.49kPa) at the pressure regulator outlet
with the inlet pressure to the pressure regulator from a minimum
of 11.0-in w.c. (2.739kPa) for the purpose of input adjustment to a maximum of 13.0-in w.c. (3.237kPa).
Manual NOTICE: A test gage connection is located downstream of the gas
appliance pressure regulator for measuring gas pressure. The con­nection is a 1/8 inch 3mm) N.P.T. plugged tapping.
Millivolt NOTICE: The gas control is equipped with a captured screw type
pressure test point, therefore it is not necessary to provide a 1/8-in test point up stream of the control.
35429-0-0315 Page 11
Page 12
BEFORE FULLY INSTALLING THE APPLIANCE
This appliance must be installed only in a solid-fuel burning
replace, which contains a working ue, and is constructed of non-combustible materials.
IMPORTANT
BEFORE YOU BEGIN - Check the gas pressure at the re­place stub to insure proper minimum gas pressure (see the
specications beginning on page 8 of this manual).
IMPORTANT
BEFORE YOU BEGIN - Insure that the rebox meets the minimum specications of the appliance (see the specications beginning on page 8 of this manual).
IMPORTANT
This appliance when rst installed may produce unpleasant odors; these will gradually diminish.
IMPORTANT
Before installing this appliance, have the replace and chimney
professionally cleaned to remove any ashes, soot, creosote, or
other obstructions. Perform this cleaning annually after instal­lation.
WARNING
When installing the appliance, do not obstruct the ow of com­bustion and ventilation air.
Figure 4A - Burner Pan with Manual Gas Control Valve
Figure 4B - Burner Pan with Millivolt Gas Control Valve
IMPORTANT
For units with valve applications, complete pilot placement and
gas train assembly before you place the unit into the replace.
IMPORTANT
Seal any fresh air vents or ash clean-out doors located on the
oor or wall of the replace. If this is not performed, drafting may cause pilot outage or sooting. Use a heat-resistant seal­ant. DO NOT seal the chimney ue damper.
WARNING
Gas supply system must be installed in accordance with the
U.S. National Fuel Gas Code.
This appliance and its individual shut off valve must be discon­nected from the gas supply piping system during any system
pressure test in excess of 1/2 PSI (3.5 KPA).
Use a system manual shut off valve to shut off the gas supply to this gas appliance before continuing with installation proce-
dures.
35429-0-0315Page 12
Page 13
INSTALLATION
SET UP AND ASSEMBLY Tools Needed
2 Adjustable Wrench (at least one of which has a range of 3/4”
for gas ttings)
2 Adjustable Pipe Wrenches
1 3/8” Nut Driver or Socket (for damper clamp)
BEGINNING INSTALLATION
1. Remove all contents from the burner shipping container.
2. Check the contents of the shipping container against the
shipping and packing list or the parts list in this manual. Report any missing or damaged parts to your retailer.
3. Remove any and all protective wrapping from the appliance.
4. TURN OFF THE GAS SUPPLY SYSTEM.
5. Place the replace damper in the fully open position and
install the damper clamp over the lip of the damper (the damper must be in a fully open position any time that this appliance is in operation). Using a 3/8” nut driver
or socket and turning in a clockwise direction, tighten the damper clamp bolt until the clamp is secure. The
damper clamp must be in place to maintain the minimum
permanent vent opening. See the chart “Minimum Fireplace Dimensions” on page 8 for correct venting.
Notice: The State of Massachusetts requires that the
chimney ue damper, when used with decorative gas log sets, be welded open or completely removed.
6. Using two adjustable pipe wrenches (one wrench on the gas
stub, and one wrench on the tting), remove the existing cap or gas jet assembly from the gas stub in the replace by turning the wrench on the gas cap in a counterclockwise direction.
7. Clean the pipe threads on the gas stub using either a wire
brush or steel wool. Apply Teon tape or pipe dope to the steel ttings before making any connection.
Notice: All gas connections (except for brass to brass)
require Teon tape or pipe dope.
INSTALLING THE APPLIANCE INTO A FIREPLACE
1. Place the Burner Pan into the replace. The unit should
be centered from both side to side and front to back in the replace. The unit is shipped ready for right side gas connection only. See Figures 4A and 4B.
2. Bend a 3/8” gas line to facilitate the gas connection between
the burner and the gas stub.
CAUTION: Gas lines are easily kinked if bent too sharply.
3. Using two adjustable wrenches, and turning in a clockwise
directions, attach one end of the gas line to the brass
reducer tting installed in the previous step (one wrench on the brass gas line tting, and one wrench on the brass reducer tting).
4. Using two adjustable wrenches, and turning in a clockwise
direction, attach the other end of the gas line to the brass
tting on the burner (one wrench on the gas line tting, and one wrench on the brass tting on the burner).
STOP! IT IS OUR RECOMMENDATION TO LIGHT THE PILOT AND TEST THE IGNITION BEFORE ATTEMPTING TO SET UP THE LOGS.
5. CHECK FOR LEAKS! Apply soapy water to each connection and watch for bubbles. If bubbles are seen, turn off the gas
supply, retighten the connections and CHECK AGAIN. DO NOT use a lighted match or other source of ignition to check
for leaks. Repeat this procedure until you are sure that there are no leaks. Proceed to “FINAL SET UP on page 14.
CAUTION
DO NOT use sand in Liquid Propane Hearth Kits. Use the Rockwool mix, provided with the Liquid Propane Change Kit.
FOR UNITS WITH REMOTE SYSTEMS
Millivolt burner systems are capable of operating with a remote
control system. See the instructions packaged with the remote
system that you have purchased for detailed installation and
operational characteristics. The following instructions are a general guide for installation only.
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
You must secure the gas burner to the replace oor. If
not, the entire unit may move when you adjust the controls. Movement of unit may cause shifting of the gas logs which leads to sooting and improper burning. Grate movement could cause a gas leak.
Special care is required if you are installing the unit into a sunken replace. You must raise the replace oor to allow access to gas log controls. This will insure adequate air ow and guard against sooting. Raise the replace oor using
noncombustible materials.
Assembly Procedure:
1. Center the gas log unit in the replace or rebox. Make certain the front feet of the grate sit inside the front edge of
the replace or rebox.
2. An anchor hole is provided in the two bottom side members of the grate frame. After centering the grate correctly, mark the hole positions on the replace/rebox oor. Drill two (2) 5/32" diameter holes approximately 1-1/2" deep for masonry screws or 1/8" hole for sheet metal screws.
3. Anchor the grate to the replace/rebox oor using the screws provided. Refer to Figure 5.
Proper installation of the grate is essential to prevent any movement of the gas logs and controls during operation.
CAUTION
Make sure all gas connections are snug but DO NOT over
tighten!
35429-0-0315 Page 13
Figure 5
Page 14
FINAL SET UP
WARNING
Failure to position the parts in accordance with all included pictures, diagrams and drawings, or failure to use only parts
specically approved with this appliance may result in property damage or personal injury.
IMPORTANT
Cover the pilot and valve assembly, and for Liquid Propane units, the air mixer at the side of the burner to protect it before
installing sand or rockwool mix and glowing embers.
IMPORTANT
Add a bead of silicon around outer edge of burner pan. See Figure 6.
1. Pour the provided sand (Note: use rockwool mix for Liquid Propane appliances) over the entire burner, lling the burner pan. The sand (rockwool mix) should follow the slope of the burner pan, covering the burner completely. See Figure 6.
Figure 6
IMPORTANT
Add a bead of silicon around outer edge of burner pan. See Figure 6.
2. Spread the Glowing Embers over the bottom portion of the burner. See Figure 7.
Figure 8
WARNING
Apply loose material (embers and lava rock [cinders]) per instruction manual. DO NOT apply extra material not supplied with this appliance. All previously applied loose material (em­bers) must be removed prior to reapplication.
CAUTION
DO NOT place glowing embers, sand, rockwool mix, or lava rock (cinders) in the area of the safety pilot assembly.
STOP!
Refer to the log set up instructions packaged with your Decora­tive Gas Logs.
3. Remove all contents from the Decorative Gas Log shipping container (Box Two).
4. Check the contents of the shipping container against the shipping and packing list or the parts list in this manual. Report any missing or damaged parts to your retailer.
5. Remove any and all protective wrapping from the gas logs.
6. Arrange the decorative gas logs on the grate.
7. Place the Lava Rock (cinders) around the Grate/Burner As­sembly. See Figure 8.
8. DO NOT pack cinders around valve. The valve will overheat! You must allow air ow around the valve.
Figure 7
35429-0-0315Page 14
Page 15
DOOR OPERATION
OPERATE THE FIREPLACE WITH THE BIFOLD GLASS DOORS IN ONLY THE FULLY OPEN POSITION.
NOTE: Always close the mesh rescreens when operating the replace with the glass doors fully open.
CORRECT DOOR POSITION WHEN
OPERATING THE FIREPLACE
INCORRECT DOOR POSITION WHEN
OPERATING THE FIREPLACE
FULLYOPEN DOORS
Figure 9
PARTIALLYOPEN DOORS.
WARNING
DO NOT operate the replace with the doors partially open or closed. Operating the replace with the doors partially open or closed creates a hazardous situation.
Partially open doors can cause sooting on front of the replace.
Closed doors can cause the glass to overheat and shatter.
Figure 10
35429-0-0315 Page 15
Page 16
MILLIVOLT LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a re or explosion may result
causing property damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by
hand. When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance area
for gas. Be sure to smell next to the oor because some gas is heavier than air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch;
do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the re
department.
C. Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it; call a qualied ser­vice technician. Force or attempted repair may result
in a re or explosion.
D. Do not use this appliance if any part has been under
water. Immediately call a qualied service technician
to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
LIGHTING INSTRUCTIONS
WARNING
Any glass doors shall be opened when the appliance is in operation.
• A replace screen must be in place when the appliance is operating and, unless other provisions for combustion air
are provided, the screen shall have an opening(s) for introduction of combustion air.
1. STOP! Read the safety information above.
2. Set the ON/OFF switch to “OFF”.
3. Turn off all electric power to the appliance (if applicable).
4. Push in gas control knob slightly and turn clockwise to “OFF”.
5. Wait ten (10) minutes to clear out any gas. Then smell
for gas, including near the oor. If you smell gas, STOP! Follow “B” in the safety information above. If you do not smell gas, go to the next step.
NOTE: Knob cannot be turned from “PILOT” to “OFF” unless
knob is pushed in slightly. Do not force.
6. Find Pilot - follow metal tube from gas control. The pilot is in
front of the middle log on the right side.
7. Turn gas control knob counterclockwise to
“PILOT”.
8. Push in control knob all the way and hold in. Immediately
light the pilot with a match and lighter rod that is provided
with the burner. Continue to hold the control knob in for about one (1) minute after the pilot is lit. Release knob, and it will pop back up. Pilot should remain lit. If it goes out, repeat Steps 4 through 8.
If knob does not pop up when released, stop and immediately call a qualied service technician or gas supplier.
If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your service technician or gas supplier.
9. Turn gas control knob counterclockwise
10. Set the ON/OFF switch to “ON”.
to “ON”.
TO TURN OFF GAS TO APPLIANCE
1. Set the ON/OFF switch to "OFF".
Gas control knob shown in “OFF” position.
2. Push in gas control knob slightly and turn clockwise to "OFF". Do not force.
35429-0-0315Page 16
Page 17
MANUAL LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a re or explosion may result
causing property damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by hand.
When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance area for
gas. Be sure to smell next to the oor because some gas is heavier than air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch;
do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the re
department.
LIGHTING INSTRUCTIONS
Any glass doors shall be opened when the appliance is in operation.
• A replace screen must be in place when the appliance is operating and, unless other provisions for
combustion air are provided, the screen shall have an opening(s) for introduction of combustion air.
1. STOP! Read the safety information above.
2. Push in manual gas control knob slightly and turn clockwise to “OFF”. Do not force.
3. Wait ten (10) minutes to clear out any gas. Then smell for
gas, including near the oor. If you smell gas, STOP! Follow “B” in the safety information above. If you do not smell gas, go to the next step.
4. Find pilot - follow metal tube from gas control. The pilot is in
front of the middle log on the right side.
5. Turn manual gas control knob counterclockwise to
“PILOT”.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand,
don't try to repair it; call a qualied service technician. Force or attempted repair may result in a re or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualied service technician to inspect
the appliance and to replace any part of the control system and any gas control which has been under water.
WARNING
6. Push in control knob all the way and hold in. Immediately light
the pilot with a match and the lighter rod that is provided with
the burner. Continue to hold the control knob in for about one (1) minute after the pilot is lit. Release knob, and it will pop back up. Pilot should remain lit. If it goes out, repeat Steps 2 through 6.
If knob does not pop up when released, stop and immediately call a qualied service technician or gas supplier.
If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your service technician or gas supplier.
7. Turn manual gas control knob counterclockwise to “ON”.
TO TURN OFF GAS TO APPLIANCE
1. Push in gas control knob slightly and turn clockwise to “OFF.” Do not force.
35429-0-0315 Page 17
Page 18
PILOT AND MAIN BURNER FLAME CHARACTERISTICS
Pilot Flame Pattern
Figure 11 shows a correct pilot ame pattern. The correct ame will be blue and will extend beyond the thermocouple/thermopile. The ame will surround the thermocouple/thermopile just below the tip. A slight yellow ame may occur where the pilot ame and main burner ame meet.
After use, cleaning of the pilot burner may be required for the proper
ame. The pilot orice can be cleaned with high pressure air or by placing under running water. Pilot orice must be dry before replacement. Use canned air to clean inside the pilot after the pilot orice has been removed.
To Remove Pilot Orice
1. Disconnect the pilot supply line at the pilot burner.
2. Remove pilot orice from pilot burner. It may be necessary to
tap on pilot burner in order to remove the pilot orice.
Pilot Flame Pattern
Figure 11
If pilot ame pattern is incorrect
• See Troubleshooting, page 21.
Main Burner Flame Pattern
The main burner ame will be yellow with a blue base.
Main Burner Flame Ignition and Extinction
When the main burner is ignited it will take a few seconds for the full ame pattern to develop.
When the main burner is extinguished it will take a few seconds for the ames to disappear. It is normal to have the ames burn down near the rock wool, as the remaining gas is burned.
35429-0-0315Page 18
Page 19
WIRING
Thermostats are not approved on vented decorative appliances.
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
Millivolt gas valve does not require 24 or 110 volts. See Figure 12 to provide optional wall switch or remote control.
It is important to use wire of a gauge proper for the length of the wire:
RECOMMENDED WIRE GAUGES
Maximum Length Wire Gauge
1’ to 10’ 18 10’ to 25’ 16 25’ to 35’ 14
Use the two leads (black wires) from ON/OFF switch to attach optional components.
Check System Operation
Millivolt system and all individual components may be checked with a millivolt meter 0-1000 MV range.
• Across the thermopile terminals, 400-450 millivolts with thermostat
OFF.
• Across the thermopile terminals, 150-250 millivolts with thermostat
ON.
Attention:
1. The remote receiver can not be placed behind the gas valve and burner assembly.
2. When facing the appliance, the remote receiver must be placed in the right side rebox, toward the front.
NOTICE: Do not let remote control receiver come in contact with
burner assembly.
Refer to remote control installation and operating instructions for
more details on remote control.
Millivolt Wiring Diagram
750 Millivolt System
When you ignite the pilot, the thermocouple produces millivolts
(electrical current) which energizes the magnet in the gas valve.
After 30 seconds to 1 minute time period you can release the gas
control knob and the pilot will stay ON. Allow your pilot ame to
operate an additional one (1) to two (2) minutes before you turn the
gas control knob from the PILOT position to the ON position. This
time period allows the millivolts (electrical current) to buildup to a
sufcient level allowing the gas control to operate properly.
Millivolt Control
The valve regulator controls the burner pressure which should be
checked at the pressure test point. Turn captured screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point (Use test point “A” closest to control knob). After taking pressure reading, be sure and turn captured screw clockwise rmly to re-seal. Do not over torque. Check for gas leaks.
Remote Receiver -Millivolt Models Use the following steps to place the remote receiver adjacent to
the gas valve.
Figure 10
Notice: (Wiring harness located in envelope)
Connect the 2 - 1/4” terminals onto the TH and TH/TP terminals on valve. Place decorative log to right of the gas valve and burner assembly. When connecting to remote receiver, cut off 1/4” terminals from wires attached to ON/OFF switch. Strip wires back about 1/4”. Connect stripped ends into remote receiver.
35429-0-0315 Page 19
Page 20
MAINTENANCE & SERVICE
Keep the control compartment, logs and burner area surrounding
the logs clean.
THE LOGS CAN GET VERY HOT— HANDLE ONLY WHEN COOL.
Always keep the appliance area clear and free from combustible materials, gasoline, and other ammable vapors and liquids.
Never obstruct the ow of combustion and ventilation air. Keep the front of the appliance clear of all obstacles and materials.
Inspecting Venting System
A vented replace venting system is designed and constructed to develop a positive ow adequate to remove ue gases to the outside atmosphere.
Any foreign objects in the venting system, may cause spillage of
the ue gases into the room.
Periodic examination and/or cleaning of the venting system of the solid-fuel burning replace must be done by a qualied service person. Visually inspect the damper and ue area for excessive soot build-up. This soot (carbon) may be removed by brushing with a soft bristle brush.
The Decorative Gas Log Set should be thoroughly inspected on a
regular basis at least once a year by a qualied installer. At the beginning of each season, the system should be checked
as follows:
1. Check the chimney ue or vent pipe to make sure that the ue is drawing properly, and that any vent pipe connections are tight.
2. Check to see that there are no blockages at the chimney or vent termination.
3. Check for creosote and soot build-up in chimney and/or vents and clean if necessary.
4. Inspect the pilot and burners (if applicable).
NEVER enlarge valve orices or burner ports.
Sooting
Some sooting of your log set is normal, adding to the appearance
of burned wood. If excessive sooting accumulates, clean the logs
using either of the following options::
A. While the logs are burning and hot, spray the logs with
clean water. The soot will lift off and burn off.
B. When the logs are cold, brush the soot off with a stiff
brush. Do not use water or soot cleaners at the same time as a brush.
The burner system has been adjusted for proper operation at the
factory. No adjustment is necessary, other than altitude de-rate or pilot ame.
35429-0-0315Page 20
Page 21
PROBLEM OBSERVED POSSIBLE CAUSE CORRECTIVE MEASURE
Gas odor during setup Gas Leak
Gas odor before rst ignition Gas Leak
No gas to pilot Make sure gas is on, in pilot position
Thermocouple not hot Depress valve knob for at least 1 minute
Pilot will not ignite, or will not stay lit
Delayed ignition
Burner does not light but pilot remains on
Burner lights but does not stay lit while pilot remains on
Burner & pilot light but will not stay on
Incorrect burner ame
Backre of burner
Appliance produces unwanted odors
Logs appear to smoke
Whistle noise from appliance
35429-0-0315 Page 21
Improper pilot ame adjustment See Pilot Characteristics - adjust ame
Loose connections on the thermocouple Check gas connections
Faulty pilot or thermocouple Replace Safety Pilot
Faulty valve Replace Valve
Low gas pressure Check gas supply pressure
Clogged or dirty burner ports Clean burner ports
Blocked orice Check orice opening
Faulty valve Replace valve
Low gas pressure Check gas supply pressure
Clogged or dirty burner ports Clean burner ports
Blocked orice Check orice opening
Faulty pilot or thermocouple Replace safety pilot
Faulty valve Replace valve
Low gas pressure Check gas supply pressure
Faulty valve Replace valve
Faulty pilot or thermocouple Replace Safety pilot
Clogged or dirty burner ports Clean burner ports
Low gas pressure Check gas supply pressure
Not enough fresh air for pilot Open door or window - ventilate
Faulty valve Replace valve
Faulty pilot or thermocouple Replace safety pilot
Clogged or dirty burner ports Clean burner ports
Remote control overheating Move away from ame
Remote control batteries failing Replace batteries
Incorrect gas supply or pressure Check gas supply pressure
Blocked orice Check orice opening
Clogged or dirty burner ports Clean burner ports
Faulty valve Replace valve
High altitude Adjust orice size for altitude
Blocked orice Check orice opening
Clogged or dirty burner ports Clean burner ports
Low gas pressure Check gas supply pressure
Vapors from paint, hair spray, glues, etc. Ventilate room
Initial burn-off of manufacturing chemicals
Vapors from manufacturing chemicals Ventilate room
Logs curing See “Curing of Refractory Logs”
Air in gas line Bleed lines
Control knob not in fully open position Open control knob to full position
Spiral gas ex line Replace gas feed line
TROUBLESHOOTING
What To Do If You Smell Gas
• Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier, call the re department.
Ventilate room
Page 22
BXM EXPLODED VIEW & PARTS LIST
2
12
21
WARNING
Failure to position the parts in accordance with these
1
3
diagrams or failure to use only parts specically ap­proved with this appliance may result in property damage
or personal injury.
13
4
6
14
17
19
INDEX NO
18
20
PART NO
BXM18 BXM24 BXM30
5
7
8
9
10
15
16
11
9
DESCRIPTION
1 R12024 R12025 R12026 Double Burner Assembly
2 R12051 R12051 R12051 Pilot Assembly
3 35471 35471 35471 Pilot Bracket
4 R12046 R12046 R12046 Adapter
5 R12044 R12044 R12045 Orice
6 R12056 R12056 R12056 Orice Holder
7 P133 P133 P133 Nipple
8 P135 P135 P135 Elbow 3/8 X 3/8
9 P239 P239 P239 Nipple
10 R12049 R12049 R12049 Manual Valve
11 R11031 R11031 R11031 Street Elbow 3/8 X 3/8
12 R7160 R7160 R7160 Regulator, 4.5 W.C.
13 B100100 B100100 B100100 Adapter
14 35474 35474 35474 Valve Cover, Manual
15 35475 35475 35475 Knob Shield
16 R12050 R12050 R12050 Knob
17 R2809 R2809 R2809 Damper Clamp
18 R12083 R12083 R12083 Flexline
19 R12057 R12057 R12057 Rockwool Mix
20 11788 11788 11788 Decorative Rock
21 R12058 R12058 R12058 Black Sand
35429-0-0315Page 22
Page 23
2
20
BXR EXPLODED VIEW & PARTS LIST
WARNING
1
3
Failure to position the parts in accordance with these diagrams or failure to use only parts specically ap­proved with this appliance may result in property damage
or personal injury.
16
17
INDEX NO
18
BXR18 BXR24 BXR30
19
1 R12024 R12025 R12026 Double Burner Assembly
2 R12051 R12051 R12051 Pilot Assembly
3 35471 35471 35471 Pilot Bracket
4 R12046 R12046 R12046 Adapter
5 R12044 R12044 R12045 Orice
6 R12056 R12056 R12056 Orice Holder
7 R1259 R1259 R1259 Street Elbow, 3/8 X 3/8
8 P239 P239 P239 Nipple
9 R5598 R5598 R5598 Millivolt Valve
10 R12048 R12048 R12048 Street Elbow, 3/8 X 3/8
11 P199 P199 P199 Nipple
12 R12043 R12043 R12043 Street Elbow, 3/8 X 3/8 Flare
13 35473 35473 35473 Valve Cover, Millivolt
14 35472 35472 35472 Valve Bracket, Millivolt
15 R2522 R2522 R2522 On-Off Switch
16 R2809 R2809 R2809 Damper Clamp
17 R12083 R12083 R12083 Flexline
18 R12057 R12057 R12057 Rockwool Mix
19 11788 11788 11788 Decorative Rock
20 R12058 R12058 R12058 Black Sand
N/S R12089 R12089 R12089 Wire Harness
N/S - Not Shown
35429-0-0315 Page 23
PART NO
4
6
5
7
8
9
10
14
13
12
11
7
15
DESCRIPTION
Page 24
MASTER PARTS DISTRIBUTOR LIST
To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort. com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit. To Order Parts After the Warranty Period, please contact your dealer or one of the Master Parts Distributors listed below. This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc.
Dey Distributing
1401 Willow Lake Boulevard
Vadnais Heights, MN 55101
Phone: 651-490-9191 Toll Free: 800-397-1339 Website: www.deydistributing.com Parts: Heater, Hearth and Grills
East Coast Energy Products
10 East Route 36 West Long Branch, NJ 07764
Phone: 732-870-8809 Toll Free: 800-755-8809 Fax: 732-870-8811 Website: www.eastcoastenergy.com Parts: Heater, Hearth and Grills
Victor Division of F. W. Webb Company
200 Locust Street Hartford, CT 06114
Phone: 860-722-2433 Toll Free: 800-243-9360 Fax: 860-293-0479 Toll Free Fax: 800-274-2004 Websites: www.fwwebb.com & www.victormfg.com Parts: Heater, Hearth and Grills
HOW TO ORDER REPAIR PARTS
Parts Not Under Warranty
Parts can be ordered through your Service Person, Dealer, or a Master Parts Distributor. See this page for the Master Parts Distribu­tors list. For best results, the service person or dealer should order parts through the distributor. Parts can be shipped directly to the
service person/dealer.
Warranty Parts
Warranty parts will need a proof of purchase and can be ordered by your Service Person or Dealer. Proof of purchase is required for warranty parts.
All parts listed in the Parts List have a Part Number. When ordering parts, rst obtain the Model Number and Serial Number from the name plate on your equipment. Then determine the Part Number (not the Index Number) and the Description of each part from the fol- lowing illustration and part list. Be sure to give all this information . . .
Appliance Model Number Part Description
Appliance Serial Number Part Number
Type of Gas (Propane or Natural)
Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store.
Shipments contingent upon strikes, res and all causes beyond our control.
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APPLIANCE SERVICE HISTORY
Date Dealer Name Service Technician Name Service Performed/Notes
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APPLIANCE SERVICE HISTORY
Date Dealer Name Service Technician Name Service Performed/Notes
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WARRANTY
Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods specied below. Hearth products must be installed by a qualied technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual. This warranty applies to the original purchaser only and is not transferable. All warranty repairs must be accomplished by a qualied gas appliance technician.
Limited Lifetime – Refractory Logs
Should any part fail because of defective workmanship or material during the normal life of this product, Empire will repair or replace at Empire’s option.
Limited Five-Year Parts Warranty – Burners, Grates, Ceramic Fiber Logs
Should any part fail because of defective workmanship or material within ve years from the date of purchase, Empire will repair or replace at Empire’s option.
Limited Two-Year Parts Warranty – Valves
Should the valve fail because of defective workmanship or material within two years from the date of purchase, Empire will repair or replace at Empire’s option.
Limited One-Year Parts Warranty – Remote Controls, Accessories, and Parts
Should any remote control, thermostat, accessory, or other part fail because of defective workmanship within one year from the date of purchase, Empire will repair or replace at Empire’s option.
Duties of the Owner
The appliance must be installed by a qualied installer and operated in accordance with the instructions furnished with the ap­pliance. A bill of sale, cancelled check, or payment record should be kept to verify purchase date and establish warranty period. Ready access to the appliance for service.
What Is Not Covered
Damages that might result from the use, misuse, or improper installation of this appliance. Travel, diagnostic costs and freight charges on warranted parts to and from the factory. Claims that do not involve defective workmanship or materials. Unauthorized service or parts replacements. Removal and reinstallation cost. Inoperable due to improper or lack of maintenance.
How To Get Service
To make a claim under this warranty, please have your receipt available and contact your installing dealer. Provide the dealer with the model number, serial number, type of gas, and purchase verication. The installing dealer is responsible for providing service and will contact the factory to initiate any warranted parts replacements. Empire will make replacement parts available at the factory. Shipping expenses are not covered.
If, after contacting your Empire dealer, service received has not been satisfactory, contact: Consumer Relations Department,
Empire Comfort Systems Inc., PO Box 529, Belleville, Illinois 62222, or send an e-mail to info@empirecomfort.com with “Consumer Rela­tions” in the subject line.
Your Rights Under State Law
This warranty gives you specic legal rights, and you may also have other rights, which vary from state to state.
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Empire Comfort Systems Inc. 918 Freeburg Ave. Belleville, IL 62220
If you have a general question about our products, please e-mail us at
info@empirecomfort.com. If you have a service or repair question, please contact your dealer.
www.empirecomfort.com
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