Empire Comfort Systems BVD36FP30LN-2, BVP42FP30FN-2, BVP42FP30LN-2, BVD34FP70FN-1, BVD34FP70LN-1 Installation Instructions And Owner's Manual

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Page 1

INSTALLATION INSTRUCTIONS

AND OWNER'S MANUAL

INSTALLER:

Leave this manual with the appliance.

CONSUMER:

Retain this manual for future reference.

WARNING

FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death or property damage.

— Do not store or use gasoline or other

ammable vapors and liquids in the vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

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Do not touch any electrical switch; do

•

not use any phone in your building.

• Leave the building immediately.

• Immediately call your gas supplier

from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

— Installation and service must be per-

formed by a qualied installer, service

agency or the gas supplier.

B-VENT ZERO CLEARANCE

GAS FIREPLACE

MILLIVOLT MODELS:

BVD34FP30(F,L)N-3 BVD36FP30(F,L)N-2 BVP42FP30(F,L)N-2

IPI ELECTRONIC MODELS:

BVD34FP70(F,L)N-1 BVD36FP70(F,L)N-1 BVP42FP70(F,L)N-1

WARNING

If not installed, operated and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or from fuel combustion which can cause death or serious illness.

NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE. This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not

convertible for use with other gases, unless a certied

kit is used.

UL FILE NO.

MH45034

WARNING

HOT GLASS

CAUSE BURNS.

DO NOT TOUCH

UNTIL COOLED.

NEVER

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

ALLOW CHILDREN

TO TOUCH GLASS.

WILL

GLASS

Page 1

Page 2

TABLE OF CONTENTS

SECTION PAGE

Important Safety Information ...................................................................................................................................... 3

Safety Information for Users of Propane Gas ............................................................................................................. 4

Introduction ................................................................................................................................................................ 5

Specications .............................................................................................................................................................. 6

Fireplace Dimensions ................................................................................................................................................. 6

Clearances .................................................................................................................................................................. 7

Locating Fireplace ...................................................................................................................................................... 7

Gas Supply .............................................................................................................................................................. 8-9

Installation ............................................................................................................................................................10-11

Venting ................................................................................................................................................................. 12-13

Log Placement (BVD34 and BVD36) (5 Log Set) ..................................................................................................... 14

Log Placement (BVP42) (4 Log Set) ........................................................................................................................ 15

Operating Instructions .......................................................................................................................................... 16-17

Standing Pilot Wiring Diagram .................................................................................................................................. 18

Standing Pilot Lighting Instructions ........................................................................................................................... 19

Standing Pilot Troubleshooting ................................................................................................................................. 20

Standing Pilot Propane Gas Conversion ............................................................................................................. 21-22

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IPI Electronic System Operating Instructions ........................................................................................................... 23

IPI Electronic System Wiring Diagram ...................................................................................................................... 24

Intermittent Pilot Lighting Instructions ...................................................................................................................... 25

Intermittent Control System Troubleshooting ....................................................................................................... 26-28

Intermittent Pilot Propane Gas Conversion ......................................................................................................... 29-30

Maintenance and Service ......................................................................................................................................... 31

BVD34 Parts List ...................................................................................................................................................... 32

BVD34 Parts View .................................................................................................................................................... 33

BVD36 Parts List ...................................................................................................................................................... 34

BVD36 Parts View .................................................................................................................................................... 35

BVP42 Parts List ....................................................................................................................................................... 36

BVP42 Parts View .................................................................................................................................................... 37

FBB4 Optional Variable Speed Blower Installation .............................................................................................. 38-39

Junction Box Wiring Installation Instructions ............................................................................................................ 40

Barrier Screens ......................................................................................................................................................... 41

Optional Accessories ................................................................................................................................................ 41

Decorative Accessories ............................................................................................................................................ 42

Appliance Service History .................................................................................................................................... 43-44

Master Parts Distributor List ..................................................................................................................................... 45

How To Order Repair Parts ....................................................................................................................................... 45

Quick Reference Guide ....................................................................................................................................... 46-47

Warranty ................................................................................................................................................................... 48

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IMPORTANT SAFETY INFORMATION

Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly.

DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED

WARNING

1. “Due to high temperatures, the appliance should be

located out of trafc and away from furniture and

draperies.”

2. “Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.”

3. “Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children, and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at-risk individuals in the house. To restrict access to a

replace or stove, install an adjustable safety gate to keep

toddlers, young children, and other at-risk individuals out of the room and away from hot surfaces.”

4. For appliances requiring a barrier, as determined under Clause 5.15.4: “A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of

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children and other at-risk individuals.”

5. “If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.

”

6. “Clothing or other ammable material should not be placed on or near the appliance.”

7. “Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance” (see Clause 4.1.6).

8. “Installation and repair should be done by a qualied service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning might be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean.”

9. The instructions for an appliance optionally for use with glass doors (or equivalent) shall state that, “Only

doors certied with the appliance shall be used.”

10. The instructions for an appliance not intended for use with glass doors (or equivalent) shall emphasize that the appliance is not for use with glass doors.

11. Where applicable, provide a means by which the consumer can identify the barrier, (such as graphic representation, clear description, or reference marking).

WARNING

CARBON MONOXIDE POISONING HAZARD

Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death. The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation:

1. Seal any unused openings in the venting system.

2. Inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas Code ANSI

Z223.1/NFPA 54 or the National Gas and Propane Installation Code CSA B149.1 and these instructions.

Determine that there is no blockage or restriction,

leakage, corrosion and other deciencies which could

cause an unsafe condition.

3. As far as practical, close all building doors and windows and all doors between the space in which the appliance(s) connected to the venting system are located and other spaces of the building.

4. Close replace dampers.

5. Turn on clothes dryers and any appliance not connected to the venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they are operating at maximum speed. Do not operate a summer exhaust fan.

6. Follow the lighting instructions. Place the appliance

being inspected into operation. Adjust the thermostat

so appliance is operating continuously.

7. Test for spillage from draft hood equipped appliances at the draft hood relief opening after 5 minutes of main

burner operation. Use the ame of a match or candle.

8. If improper venting is observed during any of the above tests, the venting system must be corrected in accordance with National Fuel Gas Code, ANSI Z223.1/NFPA and/or National Gas and Propane Installation Code, CSA B149.1.

9. After it has been determined that each appliance connected to the venting system properly vents when tested as outlined above, return doors, windows,

exhaust fans, replace dampers and any other gas-red

burning appliance to their previous conditions of use.

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SAFETY INFORMATION FOR USERS OF PROPANE GAS

Propane is a ammable gas which can cause res and explosions.

In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point with the members of your household. Someday when there may not be a minute to lose, everyone’s safety will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more information, please contact your gas supplier.

PROPANE GAS WARNING ODOR

If a gas leak happens, you should be able to smell the gas because of the odorant put in the Propane Gas. That's your signal to go into immediate action!

• Do not operate electric switches, light matches, use your phone.

Do not do anything that could ignite the gas.

• Get everyone out of the building, vehicle, trailer, or area. Do

that IMMEDIATELY.

• Close all gas tank or cylinder supply valves.

• Propane Gas is heavier than air and may settle in low areas

such as basements. When you have reason to suspect a gas leak, keep out of basements and other low areas. Stay out until

reghters declare them to be safe.

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• Use your neighbor’s phone and call a trained Propane Gas service person and the re department. Even though you may

not continue to smell gas, do not turn on the gas again. Do not re-enter the building, vehicle, trailer, or area.

• Finally, let the service man and reghters check for escaped

gas. Have them air out the area before you return. Properly trained Propane Gas service people should repair the leak, then check and relight the gas appliance for you.

NO ODOR DETECTED - ODOR FADE

Some people cannot smell well. Some people cannot smell

the odor of the chemical put into the gas. You must nd out if

you can smell the odorant in propane. Smoking can decrease your ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.

The odorant in Propane Gas is colorless, and it can fade under some circumstances. For example, if there is an underground

leak, the movement of the gas through soil can lter the odorant. Odorants in Propane Gas also are subject to oxidation. This fading

can occur if there is rust inside the storage tank or in iron gas pipes.

The odorant in escaped gas can adsorb or absorb onto or into walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.

Propane Gas may stratify in a closed area, and the odor intensity could vary at different levels. Since it is heavier than air, there may be more odor at lower levels. Always be sensitive to the slightest gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.

SOME POINTS TO REMEMBER

• Learn to recognize the odor of Propane Gas. Your local Propane

Gas Dealer can give you a “Scratch and Sniff” pamphlet. Use

it to nd out what the propane odor smells like. If you suspect

that your Propane Gas has a weak or abnormal odor, call your Propane Gas Dealer.

• If you are not qualied, do not light pilot lights, perform service, or make adjustments to appliances on the Propane Gas system. If you are qualied, consciously think about the odor of Propane

Gas prior to and while lighting pilot lights or performing service

or making adjustments.

• Sometimes a basement or a closed-up house has a musty

smell that can cover up the Propane Gas odor. Do not try to

light pilot lights, perform service, or make adjustments in an

area where the conditions are such that you may not detect the odor if there has been a leak of Propane Gas.

• Odor fade, due to oxidation by rust or adsorption on walls of

new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or cylinders are placed in service. Odor fade can occur in new tanks, or

reinstalled old tanks, if they are lled and allowed to set too long before relling. Cylinders and tanks which have been out

of service for a time may develop internal rust which will cause odor fade. If such conditions are suspected to exist, a periodic sniff test of the gas is advisable. If you have any question

about the gas odor, call your Propane Gas Dealer. A periodic sniff test of the Propane Gas is a good safety measure under any condition.

• If, at any time, you do not smell the Propane Gas odorant and

you think you should, assume you have a leak. Then take the same immediate action recommended above for the occasion when you do detect the odorized Propane Gas.

• If you experience a complete “gas out,” (the container is under

no vapor pressure), turn the tank valve off immediately. If the container valve is left on, the container may draw in some air

through openings such as pilot light orices. If this occurs, some

new internal rusting could occur. If the valve is left open, then treat the container as a new tank. Always be sure your container is under vapor pressure by turning it off at the container

before it goes completely empty or having it relled before it is

completely empty.

38142-2-0719Page 4

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INTRODUCTION

Instructions to Installer

1. Installer must leave instruction manual with owner after installation.

2. Installer must have owner ll out and mail warranty card supplied with the replace.

3. Installer should show owner how to start and operate the replace.

This is a B-Vent gas appliance and must be installed with a listed B-Vent vent system. The information contained in this manual pertains to all models and gas control systems unless otherwise noted.

WARNING

This unit is not for use with solid fuels.

Appliance Certication

This replace is design certied in accordance with American

National Standard/CSA Standard ANSI Z.21-50/CSA 2.22 and by Underwriters Laboratories as a Vented Gas Appliance and shall be installed according to these instructions.

Consult your local building code agency, prior to installation, to ensure compliance with local codes-including permits and inspections.

The replace, when installed, must be electrically grounded in

accordance with local codes or, in absence of local codes, with the National Electric Code ANSI/NFPA 70 if an external electrical source is utilized.

These models may be installed in a bedroom or bed-sitting room in the U.S.A.

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Qualied Installing Agency

Installation and replacement of gas piping, gas utilization equipment or accessories and repair and servicing of equipment shall be

performed only by a qualied agency. The term “qualied agency” means any individual, rm, corporation or company which either in

person or through a representative is engaged in and is responsible for (a) the installation or replacement of gas piping or (b) the connection, installation, repair or servicing of equipment, who is experienced in such work, familiar with all precautions required and has complied

with all the requirements of the authority having jurisdiction.

The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA

54* Natural Gas and Propane Installation Code, or CSA B149.1 in Canada. *Available from the American National Standards Institute, Inc. 11 West 42nd St., New York, N.Y. 10036.

Commonwealth of Massachusetts: The installation must be

made by a licensed plumber or gas tter in the Commonwealth

of Massachusetts. The Commonwealth of Massachusetts

requires that a exible appliance connector cannot exceed three

feet in length.

Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change.

Important

All correspondence should refer to complete Model Number, Serial Number and type of gas.

High Altitude

When installing this unit at an elevation above 2000 feet (in the United States) it may be necessary to decrease the input rating by

changing the existing burner orice to a smaller size. Generally,

input should be reduced 4 percent for each 1000 feet above sea level. However, if the heating value of the gas has been reduced, this general rule may not apply. Check with local gas utility for proper

orice size identication.

Canadian High Altitude

Altitude: 0-4500 feet (0-1370 m)

When installing this unit at an elevation above 4500 feet (in Canada), check with local authorities.

Consult your local gas utility for assistance in determining the proper

orice for location.

Preparation

This gas replace and its components are tested and safe when

installed in accordance with this Installation Manual. Report to your

dealer any parts damaged in shipment, specically check glass

condition. Do not install unit with damaged, incomplete, or substitute parts. Read all instructions before starting installation and follow these instructions carefully during installation to insure maximum

benet and safety. Failure to follow them will void your warranty and may present a re hazard.

The warranty will be voided by, and the warrantor disclaims any responsibility for the following actions:

• Installation of any damaged replace or vent system component.

• Modication of the replace or vent system.

• Installation other than as instructed by Empire Comfort Systems,

Inc.

• Improper positioning of the logs, glass door, optional accessories

or decorative rock.

• Installation and/or use of any component part not manufactured

or approved by manufacturer.

Glass Specications

Optional glass door kits manufactured with tempered glass may be installed in hazardous locations such as bathtub

enclosures as dened by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certied to the

requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certication Council SGCC# 1595 and 1597. Architectural Testing, Inc. Reports 02-31919.01 and 02-31917.01).

This statement is in compliance with CPSC 16 CFR Section

1201.5 "Certication and labeling requirements" which refers

to 15 U.S. Code (USC) 2063 stating "...Such certicate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered."

WARNING

ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS CAN BE DANGEROUS.

Improper installation or use of the replace can cause serious injury or death from re, burns, explosions, or

carbon monoxide poisoning.

38142-2-0719 Page 5

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RIGHT SIDE VIEW

GAS CONTROLS BEHIND LOWER LOUVER OR UNDER SLIDING HEARTH ACCESS DOOR

SPECIFICATIONS

BVD34FP BVD36FP BVP42FP

Input Btu/hr

Maximum

KWH (Maximum) 6.2 7.3 8.8

B-Vent Size 4" Diameter 6" Diameter 6" Diameter

Orice

Air Shutter Opening 1/8" (3.2mm) 1/8"(3.2mm) 1/8" (3.2mm)

*PROPANE (CONVERSION KIT REQUIRED)

Orice

Air Shutter Opening 5/16" (7.9mm) 5/16" (7.9mm) Full Open

Height without

standoff

Width 37" (940mm) 39" (990mm) 43" (1,092mm)

Depth

Gas Inlet Shutoff

Valve (Pipe)

*NOTE: Refer to page 21 for millivolt valve conversion kit numbers. Refer to page 29 for IP valve conversion kit numbers.

REMOTE CONTROL

OPTIONS AND ACCESSORIES

FRBC Millivolt Battery Remote On/Off

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FWS-1 Direct Ignition/Millivolt Wall Switch

21,000 25,000 30,000

NATURAL (STANDARD)

#44 (.086)

P-252

1.35mm P-289

32 3/4"

(832mm)

14 7/8"

(378mm)

1/2 NPT 1/2 NPT 1/2NPT

#42 (.0935)

P-286

1.45 mm P-208

34 3/4"

(883mm)

18 3/8"

(467mm)

DESCRIPTION

#37 (.104)

P-213

1.65mm P-250

34 3/4"

(883mm)

18 3/8"

(467mm)

NOTE: Air shutter settings are factory minimum settings. Some

venting congurations may require minor air shutter adjustments

for optimum performance.

GAS CONVERSION KITS

Conversion Kit Conversion Type Used On

BVCK34P Natural To Propane BVD34FP30

BVCK36P Natural To Propane BVD36FP30

BVCK42P Natural To Propane BVP42FP30

38146 Natural To Propane BVD34FP70

38147 Natural To Propane BVD36FP70

38148 Natural To Propane BVP42FP70

FIREPLACE DIMENSIONS

Dim BVD34 BVD36 BVP42

37" 940mm 39" 990mm 43" 1092mm

34" 864mm 36" 914mm 40" 1,016mm

22 7/8" 581mm 24 7/8" 632mm 24 7/8" 632mm

35 5/8" 905mm 37 5/8" 956mm 37 5/8" 956mm

32 3/4" 832mm 34 3/4" 883mm 34 3/4" 883mm

14 7/8" 378mm 18 3/8 467mm 18 3/8" 467mm

6 3/8" 162mm 6 3/8" 162mm 6 3/8" 162mm

5 7/8" 149mm 8 3/8" 213mm 6 3/8" 162mm

24 1/2" 622mm 22 1/2" 572mm 26 1/2" 673mm

12 1/4" 311mm 11 1/4" 286mm 13 1/4" 337mm

1 1/4" 32mm 1 1/4" 32mm 1 1/4" 32mm

31 3/4" 807mm 33 3/4" 857mm 33 3/4" 857mm

32 11/16" 830mm 34 11/16" 881mm 34 11/16" 881mm

2 1/16" 53mm 2 1/16" 53mm 2 1/16" 53mm

Figure 1

5 5/8" 143mm 5 5/8" 143mm 5 5/8" 143mm

4 7/8" 124mm 4 7/8" 124mm 4 7/8" 124mm

38142-2-0719Page 6

Page 7

SEE MANTLE CHART FOR MAXIMUM MANTLE DEPTH

NAILING FLANGES

GLASS FRONT (OPTIONAL)

TOP FRAMING LEDGE

FINISHED WALL (COMBUSTIBLE)

SEE MANTLE CHART FOR MINIMUM HEIGHT OF MANTLE ABOVE UNIT

2"x4" HEADER

STAND OFF 3" (76 mm) HEIGHT ABOVE TOPOF FIREPLACE

CLEARANCES

CLEARANCE TO COMBUSTIBLES

Back 0" (0 mm)

Side 0" (0 mm)

Floor 0" (0 mm)

Top Stand-off 0" (0 mm)

Top Framing Edge 1" (25mm)

Mantel Chart (Figure 3)

12”(305mm)

10”(254mm)

MANTEL

COMBUSTIBLE TRIM AND MANTELS

ALLOWED IN SHADED AREA

3”

21/4”

1½” 3/4”

12”

10 3/4”

8”

TOP EDGE OF FIREPLACE

8”

6”

4½”

33/4”

6”

5”

4”

3”

2”

1”

1/4”

(6.35mm)

Figure 3

Clearances (Figure 4)

Clearance from top front edge of replace to ceiling is 36" Clearance from side of replace to adjacent sidewall is 6".

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Combustible Material

No greeting cards, stockings or ornamentation of any type

should be placed on or attached to the replace. The ow of

heat can ignite combustibles.

NOTE: When you install your Fireplace on wall corner positions, a minimum of 6 inches clearance must be maintained from the perpendicular side wall and the screened opening of the appliance.

Figure 2

Figure 4

LOCATING FIREPLACE

38142-2-0719 Page 7

Figure 5

Page 8

GAS SUPPLY

The gas pipeline can be brought in through the right or left side of the appliance. Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/CGA-B149 (.1 or .2) installation code.

RECOMMENDED GAS PIPE DIAMETER

Pipe

Length

(Feet)

0-10

11-40

41-100

101-150

NOTE: Never use plastic pipe. Check to conrm whether your

local codes allow copper tubing or galvanized. NOTE: Since some municipalities have additional local codes, it is always best to consult your local authority and installation code.

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The use of the following gas connectors is recommended:

—ANSI Z21.24 Appliance Connectors of Corrugated Metal

Tubing and Fittings.

—ANSI Z21.45 Assembled Flexible Appliance Connectors

of Other Than All-Metal Construction

The above connectors may be used if acceptable by

the authority having jurisdiction. The Commonwealth of Massachusetts requires that a exible appliance connector

cannot exceed three feet in length.

Schedule 40 Pipe

Inside Diameter

NaturaL Propane Natural Propane

1/2"

12.7mm

1/2"

12.7mm

1/2"

12.7mm

3/4"

19mm

3/8"

9.5mm

1/2"

12.7mm

1/2"

12.7mm

1/2"

12.7mm

Tubing, Type L

Outside Diameter

1/2"

12.7mm

5/8"

15.9mm

3/4"

19mm

7/8"

22.2mm

3/8"

9.5mm

1/2"

12.7mm

1/2"

12.7mm

3/4"

1.9 mm

Installing a New Main Gas Shut-Off

Each appliance should have its own manual gas shut-off.

A manual main gas shut-off should be located in the vicinity of the unit. Where none exists, or where its size or location is not adequate, contact your local authorized installer for installation or relocation.

Compounds used on threaded joints of gas piping shall be resistant to the action of liqueed petroleum gases. The gas

lines must be checked for leaks by the installer. This should be done with a soap solution watching for bubbles on all exposed connections, and if unexposed, a pressure test should be made.

Never use an exposed ame to check for leaks. Appliance

must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with appliance connected; control valve will sustain damage!

NOTE: The millivolt gas controls are equipped with a captured

screw type pressure test point, therefore it is not necessary to provide a 1/8" test point up stream of the control.

On direct ignition valves, hex plugs may be replaced with

hose ttings for pressure checks, then reinstalled before operating replace.

When using copper or ex connector use only approved ttings

The appliance and it’s individual shut off valve must be disconnected from supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5kPa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5kPa).

Attention! If one of the procedures results in pressures in

excess of 1/2 psig (14" w.c.) (3.5 kPa) on the replace gas

valve, it will result in a hazardous condition.

Figure 6

Gas Supply Pressure (inches w.c.)

Minimum Normal Maximum

Natural Gas 4.5" 7.0" 14.0"

Propane Gas 10.8" 11.0" 14.0"

Manifold Pressure (inches w.c.)

Normal (HI)

Natural Gas 3.5"

Propane Gas 10.0"

38142-2-0719Page 8

Page 9

BURNER

GAS SUPPLY (CONT'D)

Checking Manifold Pressures

Both Propane and Natural Gas valves have a built-in pressure regulator in the gas valve. Natural Gas models will have a manifold pressure of approximately 3.5" w.c. (.871kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 4.5" w.c. (1.120kPa) for the purpose of input

adjustment to a maximum of 14.0" w.c. (3.484kPa). Propane

Gas models will have a manifold pressure approximately 10.0" w.c. (2.49kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 10.8" w.c. (2.68kPa) for the purpose

of input adjustment to a maximum of 14.0" w.c. (3.484kPa).

GAS LINE HOLE

3½”

FROM FRONT OF APPLIANCE TO GAS LINE HOLE

BVD34 SERIES-10” BVD,P (36,42)-13½”

Figure 7

f i r e - p a r t s . c o m

ASSEMBLY

REAR TA B (BURNER BASE) LOCATIONS

FLEXIBLE GAS CONNECTOR

GAS SUPPLY LINE

PIEZO IGNITER

FIREBOX BOTTOM CUTOUT ACCESS

SLIDING VALV E ACCESS COVER

Figure 8

38142-2-0719 Page 9

Page 10

INSTALLATION

NAILOR OTHER SUITABLE FASTENER

MOUNTING BRACKETS

B-

COMBUSTIBLES

Framing and Finishing

1. Choose unit location.

2. Frame in replace with a header across the top. It is important to allow for the nished face thickness when

setting the depth of the frame. See Figures 9 & 11.

3. Attach replace to framing using (4) adjustable nailing anges. Preset depth to suit facing material (adjustable

to 1/2", 5/8" or 3/4" depths).

4. Use (8) 1/2" hex-head screws supplied in hardware

package to screw through slotted holes in nailing anges, then screw into pre-drilled holes on replace side. Measure from face of replace to face of the nailing anges to determine nal depth.

f i r e - p a r t s . c o m

Install the Fresh Air Kit - BVA1

A fresh air kit is available as an optional feature with this appliance. The fresh air kit helps to decrease the amount of room air taken by utilizing outside air for combustion. It is strongly recommended that it be installed. Installation of the fresh air kit should be performed at the framing stage of the

replace installation.

The fresh air kit installs on the left side of the replace.

To install the BVA1 fresh air kit, refer to the installation instructions provided with the kit.

NOTE: The outside air kit can terminate at any level with the exception that it must terminate at least 1 ft below the vent termination cap. The fresh air kit inlet hood should be positioned at least 2 ft above the ground level, in a manner that will not allow snow, leaves, etc. to block the inlet.

WARNING

Exhaust products of gasoline engines are hazardous. The outside air must not be taken from a garage

space, attic spaces, basements, or above the roong

where other heating appliance, fans, or chimneys exhaust or utilize the air.

Framing (Figure 11)

Fireplace framing can be built before or after the replace is

set in place. Framing should be positioned to accommodate

wall covering and replace facing material. The replace

framing should be constructed of 2 x 4 lumber or heavier. The

framing headers may rest on the replace standoffs. Refer

to Figure 11 for minimum framing dimensions.

Figure 9

Vent Pipe Clearance NOTE: Maintain one inch (1") of clearance around vertical

vent pipe. Follow the B-Vent system instructions for installation requirements and clearances. Failure to follow the B-Vent manufacturer's instructions may cause improper draft and

possible re hazard.

CAUTION

Measure replace dimensions and verify framing

methods, and wall covering details before framing construction begins

Framing dimension "A" includes a three inch

clearance for standoffs on rebox.

Figure 10

38142-2-0719Page 10

Page 11

INSTALLATION (CONT'D)

FINISHED WALL

JOINT BETWEEN FINISHED WALLAND UNIT SEALED WITH 300°F149

MATERIAL (SEALANT IS OPTIONAL)

°C

SEALANT

COMBUSTIBLE SURROUND

MANTELSHELF

2X4 HEADER

STAND OFF

FRONT TRIM OR NON-COMBUSTIBLE MATERIAL MAY OVERLAP BLACK PAINTED FACE (INSTALLATION IS OPTIONAL)

Combustible Surround Installation

Minimum Framing Dimensions

BVD34 BVD36 BVP42

"A"

"B"

"C"

f i r e - p a r t s . c o m

35 3/4"

(908mm)

37 3/8"

(949mm)

14 3/8"

(378mm)

37 3/4"

(959mm)

39 3/8"

(1,000mm)

17 7/8"

(454mm)

37 3/4"

(959mm)

43 3/8"

(1,102mm)

17 7/8"

(454mm)

NOTE: Dimension "C" is the minimum with the replace face extending 1/2"

in front of the framing to allow for nishing materials.

Figure 11

Attention: Add 3-3/4" to “A” dimensions when using a ush

mantel base. Attention: If a base or mantel is not used and the appliance is installed directly on carpeting, tile or other combustible

material other than wood ooring, it shall be installed on a

metal or wood panel extending the full width and depth of the appliance. The vertical dimension in Figure 11 must be

adjusted when a metal or wood panel is placed beneath the

appliance.

Finishing (Figure 12)

Finish the walls with the material of your choice. Only non-combustible materials may be used to cover the black

replace front.

WARNING

When nishing the replace never obstruct or modify

the air inlet/outlet louvers in any manner. Provide

adequate clearances around air openings into the

combustion chamber.

Caution: If the joints between the nished wall and the re-

place surround (top and sides) are sealed, a 300°F minimum

sealant material must be used. These joints are not required

to be sealed. Only non-combustible material (using 300°F minimum adhesive if needed), can be applied as facing to

the replace surround.

Louvered Models

Figure 12a

Flush Face Models

Figure 12b

Attention: Cold climate installation recommendation: When installing this unit against a non-insulated exterior wall, it is recommended that the outer walls be insulated to conform to applicable insulation codes.

38142-2-0719 Page 11

Page 12

LOWEST

VENTING

Vent Runs

In planning the installation for the replace, it is necessary to

install certain components before the appliance is completely positioned and installed. These include the vent system, gas piping for the appliance, Fresh Air Kit, and the electrical wiring. (The fan option is available for louvered models only. Electric

ignition models will require electrical service to junction box).

The appliance can be mounted on any of the following surfaces:

1. A at, hard combustible (burnable) surface.

2. A raised wooden platform.

3. Four (4) corner supports. (Example: Four (4) concrete

masonry blocks.) These supports must be positioned so they contact all four (4) perimeter edges on the bottom of the unit.

Locate and mark the center point of the vent pipe using a nail on the underside of the roof. Drive the nail through the center point. Mark the outline of the roof hole around this center point.

NOTE: Size of the roof hole dimensions depend on the pitch

of the roof. There must be a 1 inch clearance (25mm) to the vertical pipe sections. This clearance is to all combustible material.

Cover the opening of the vent pipe and cut and frame the roof hole. Use framing lumber the same size as the roof rafters

f i r e - p a r t s . c o m

and install the frame securely. Flashing anchored to frame must withstand high winds. The storm collar is placed over

this joint to make a water-tight seal. Non-hardening sealant should be used to completely seal this ashing installation.

Determining Minimum Vent Height Above the Roof.

WARNING: Major U.S. building codes specify minimum chimney and/or vent height above the roof top. These minimum heights are necessary in the interest of safety.

These specications are summarized in Figures 14 and 15.

DISCHARGE

VENT CAP

GAS VENT

ROOF PITCH H (Min.)

Flat to 6/12 12" (305 mm)

6/12 to 7/12 15" (381 mm)

Over 7/12 to 8/12 18" (457 mm)

Over 8/12 to 16/12 24" (610 mm)

Over 16/12 to 21/12 36" (914 mm)

OPENING

ROOF PITCH IS X/12

H (Min.)-Minimum height from roof to lowest discharge opening

Note that for steep roof pitches, the vent height must be

increased. In high wind conditions, nearby trees, adjoining

roof lines, steep pitched roofs, and other similar factors can result in poor draft, or down-drafting. In these cases, increasing the vent height may solve this problem.

General Maintenance

Conduct an inspection of the venting system semi-annually. Recommended areas to inspect are as follows:

1. Check areas of the venting system which are exposed to the elements for corrosion. These will appear as rust spots or streaks and, in extreme cases, holes. These components should immediately be replaced.

2. Remove the cap and shine a ashlight down the vent.

Remove any bird nests or other foreign material.

3. Check for evidence of excessive condensate, such as water droplets forming in the inner liner and subsequently

dripping out at joints. Condensate can cause corrosion of caps, pipe and ttings. It may be caused by having

excessive lateral runs, too many elbows and exterior portions of the system being exposed to cold weather.

4. Inspect joints to verify that no pipe sections or ttings have

been disturbed and, consequently, loosened. Also, check mechanical supports, such as wall straps or plumbers’ tape for rigidity.

A removable panel or other means must be provided in the

enclosure for visual inspection of the ue connection.

NOTE: This also pertains to vertical vent systems installed on the outside of the building.

Installing the Vent System in a Chase

A chase is a vertical box-like structure built to enclose the gas appliance and/or it’s vent system. Vertical vent runs on the outside of a building may be, but are not required to be installed inside a chase.

CAUTION: Treatment of restop spacers and construction

of the chase may vary with the type of building. These

instructions are not substitutes for the requirements

of local building codes. Therefore, your local building

codes must be checked to determine the requirements

for these steps.

NOTE: When installing this vent system in a chase, it is always

good building practice to insulate the chase as you would the outside walls of your home. This is especially important for cold climate installations. Upon completion of building your chase framing, install the vent system by following the instructions in this manual. Remember to build the chase large enough so that minimum clearance of combustible materials (including insulation) to the vent system are maintained.

WARNING

This appliance must not be connected to a chimney

ue servicing a separate solid fuel or gas fuel burning

appliance.

Figure 13

38142-2-0719Page 12

Page 13

40 11

90-degree or 45-degree Elbows

Straight Section

2 ft. Minimum offtop of unit before using elbows

Vent supports per manufacturers vent specifications

Horizontalvent to maintaina1/4” rise per ft. Min.

11 ft. Min.

Maximum horizontal distanceis 50% of vertical ventheight

5 ft. Max. Horizontal at 11 ft. Min. Vertical

VENTING (CONT'D)

Vent Size

Model BVD34FP series uses a 4" B-Vent for operation. Models BVD36FP and BVP42FP series use a 6" B-Vent for operation.

Never downsize venting diameters.

Clearances

Vent clearances are per vent manufacturer's specications

Vent Conguration

Various venting congurations are shown in Figures 14 and 15 from which maximum vent runs can be determined.

WARNING

Always maintain minimum clearances or greater around the vent system. Do not pack air spaces with insulation or other material.

Minimum clearances are per vent manufacturer’s specifications

f i r e - p a r t s . c o m

ft. Max.

ft. Min.

Vertical Venting - No Elbows

Vent supports are per vent manufacturer’s specifications

Figure 14

Offset Venting - With Elbows

Figure 15

38142-2-0719 Page 13

Page 14

LOG PLACEMENT (5 LOG SET)

Before you begin: if you are installing logs into the BVD34

or BVD36 model, then this replace is supplied with a set of ve ceramic ber logs. Do not handle these logs with your

bare hands! Always wear gloves to prevent skin irritation from

ceramic bers. After handling logs, wash your hands gently with soap and water to remove any traces of bers.

The positioning of the logs is critical to the safe and clean

operation of this replace. Sooting and other problems may result if the logs are not properly and rmly positioned in the replace. Please refer to Figure 16 and Figure 17 and

corresponding WARNING when completing following log placement instructions.

1. Place front logs (#1 and #2) between front grate ange

and main burner. Align notches on front logs with locator tabs in base.

2. Place middle log (#3) between front and rear loop of burner.

Note: Do not place log on top of pilot assembly.

3. Place rear log (#4) on rear log shelf. Bottom ange of log

must be placed between the log shelf and burner tube.

4. Place branch (#5) onto (#1) log and at area on (#3) log.

The bottom of the branch is to be placed behind the grate tang that is second from the left.

5. Place decorative rock in front of grates and sides of main

f i r e - p a r t s . c o m

burner pan.

ATTENTION: Do not place decorative rock on logs or burner. The decorative rock should only be placed on the

replace oor.

EMBER MATERIAL PLACEMENT ON BURNER

WARNING: Failure to position the parts in accordance with this diagram or failure to use only parts

specically approved with this appliance may result

in property damage or personal injury.

Attention: Do not use Figure 16 or Figure 17 to order

logs. Refer to parts list on pages 32 and 34 and parts view on pages 33 and 35 to order logs and/or ember material for

your appropriate replace model.

Figure 16

6. After all logs are positioned properly, apply Rockwool ember material to the front burner port area. To apply, carefully separate the ember material into small amounts no larger than "dime size" pieces. Fluffed up pieces one layer thick on top of the burner generally works best, and will provide the best ember glow. Do not place ember material more than one layer thick. No more than (1) small packet of ember material (part no. 15999) evenly placed on the burner, is recommended on BVD34 and BVD36 models. Using additional ember material will decrease the amount of ember glow effect. Extra ember material should be saved for future ember applications as necessary. See Figure 17.

Optional Platinum Bright Ember Kits are available from your Fireplace Dealer. These embers may be used with all BVD/

BVP Series replaces. Order and use as indicated as below.

Platinum Bright Embers PE-20-1

Note: A signle layer of embers is to be used when applying Platinum Bright Embers (alone or in combination with production embers) to the burner.

EMBER MATERIAL PLACEMENT

Figure 17

38142-2-0719Page 14

Page 15

REAR LOG

LOCATOR PINS

LOG PLACEMENT (4 LOG SET)

Before you begin: This replace is supplied with a set of four ceramic ber logs. Do not handle these logs with your

bare hands. Always wear gloves to prevent skin irritation

from ceramic bers. After handling logs, wash your hands gently with soap and water to remove any traces of ber.

The positioning of logs is critical to safe and clean operation

of this replace. Sooting and other problems may result if the logs are not properly and rmly positioned in the replace. Please refer to Figure 18, Figure 19, and Figure

20 and corresponding WARNING, when completing the following log placement steps.

1. Place rear (#1) log onto two (2) pins on rear log support.

2. Place left, front (#2) log onto two (2) left, front pins on burner pan.

3. Place right, front (#3) log onto two (2) right, front pins on burner pan.

4. Place Branch (#4) onto one (1) pin on rear log

5. Place decorative rock in front of grates and sides of main burner.

Figure 19

WARNING: Failure to position the parts in accordance

with this diagram or failure to use only parts specically

approved with this appliance may result in property damage or personal injury.

Attention: Do not use Figure 19 or Figure 20 to order logs. Refer to parts view on page 37 and parts list on page 36 to order logs and/or ember material for your appropriate

replace model.

ATTENTION: Do not place decorative rock on logs or on burner. The decorative rock should only be placed

on the replace oor.

#4-TOP BRANCH

f i r e - p a r t s . c o m

6. After all logs are properly positioned, place small "dime" size pieces of Rockwool lightly across the front round

"blueame" ports. Place the ember material (Rockwool

pieces) side by side. Do not stack more than one layer of embers across the burner ports. See Figure 18.

LOCATORTABS

FRONT LOG

EMBER

PLACEMENT

Figure 18

#1-REAR LOG

#2-FRONT

LEFT LOG

Figure 20

#3-FRONT RIGHT LOG

38142-2-0719 Page 15

Page 16

V E N T

P I L O T

OPERATING INSTRUCTIONS

750 Millivolt System

The standing pilot (750 millivolt system) is a continuous burning pilot. The pilot remains ON even when the main burner is OFF.

When you ignite the pilot, the thermopile produces millivolts (electrical current) which energizes the magnet in the gas valve. After 30 seconds to 1 minute time period you can release the gas control knob and the pilot will stay ON.

Allow your pilot ame to operate an additional one (1) to two

(2) minutes before you turn the gas control knob from the PILOT position to the ON position. This time period allows

the millivolts (electrical current) to build-up to a sufcient level

allowing the gas control to operate properly.

1. Follow the SAFETY and LIGHTING INSTRUCTIONS for standing pilot controls found in this manual and on labels found in control compartment behind the door assembly.

CAUTION: During the initial purging and subsequent

lightings, never allow the gas valve control knob to remain depressed in the “pilot” position without pushing the piezo ignitor button at least once every second.

2. During the operating season, leave the control valve knob

in the “ON” position. This will allow the pilot ame to remain lit. Turn the burner ame on or off with the replace wall

switch or remote controls.

f i r e - p a r t s . c o m

3. When the operating season is over, turn the wall switch or remote to “OFF” and the control valve to “OFF”. The system, including the pilot light, will be shut down.

The OWNER should carefully read and follow these operating instructions at all times. Lower the door assembly to view the

gas controls for the replace.

Initial Lighting

Upon completing the gas line or turning the gas valve on after it has been in the “OFF” position, a small amount of

air will be in the lines. When rst lighting the replace, it will

take a few minutes for the lines to purge themselves of this

air. Once the purging is complete, the replace will light and

operate satisfactorily.

Subsequent lightings of the appliance will not require such purging if the gas valve is not turned to “OFF.”

Pilot Flame (Figure 22)

The thermopile (standing pilot) tips should be covered with

ame.

GAS CONTROL KNOB SHOWN IN "OFF" POSITION.

Figure 21

Figure 22

38142-2-0719Page 16

Page 17

OPERATING INSTRUCTIONS (CONT'D)

STANDING PILOT OPERATING INSTRUCTIONS

The replace is equipped with a 15 foot length of wire that can be used to connect the valve to a wall switch (installer provided) or remote control receiver.

See instructions packed with each of the following optional switches or controls for proper installation, operation, and maintenance.

Wall Switch, FWS-1 (optional)

On millivolt valve models, a 15' wall switch wire is included. Connect the two leads to a wall switch (installer supplied).

See Figure 23.

FRBC Battery Operated Remote Control

To connect the FRBC remote to the millivolt gas valve on your "B-Vent" Fireplace, disconnect one wire terminal lead (wall switch wire) from gas valve, seperate/split wall switch wire lead approximately 18 inches. Cut the removed lead 12 inches long and strip both cut ends. After stripping and baring the wire ends, connect the two stripped ends to the remote receiver. Reconnect the 1/4" insulated wire terminal (short 18" wire) to the gas valve wire terminal. See Figure 23.

Millivolt Control

f i r e - p a r t s . c o m

The valve regulator controls the burner pressure which should be checked at the pressure test point. Turn captured screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point (Use test point “A” closest to control knob). After taking pressure reading, be sure and

turn captured screw clockwise rmly to re-seal. Do not over

torque. Check for gas leaks.

Millivolt thermopile is self generating. Gas valve does not require 24 volts or 110 volts.

Check System Operation

Millivolt system and all individual components may be checked with a millivolt meter 0-1000 MV range.

It is important to use wire of a gauge proper for the length of the wire:

RECOMMENDED WIRE GAUGES

Maximum Length Wire Gauge

1' to 10' 18

10' to 25' 16

25' to 35' 14

38142-2-0719 Page 17

Page 18

(OPTIONAL) REMOTE CONTROL RECEIVER

STANDING PILOT WIRING DIAGRAM

(FACULTATIVE) CONTROLE E DISTANCE DU RECEPTEUR

WALL SWITCH INTERRUPTEUR MURAL

PILOT

OFF

MANUAL RESET LIMIT SWITCH

THERMOPILE

VENT

OUT

GAS VALVE

PILOT

CONTROL RECEIVER

f i r e - p a r t s . c o m

CONTROLE E DISTANCE DU RECEPTEUR

VEILLEUSE

GAS VALVE

VALVE DE GAZ

Figure 23

38142-2-0719Page 18

Page 19

STANDING PILOT LIGHTING INSTRUCTIONS

V E N T

PI L O T

ELECTRODE

FOR YOUR SAFETY, READ BEFORE LIGHTING

WARNING

If you do not follow these instructions exactly, a re or explosion may result causing property damage,

personal injury or loss of life.

A. This appliance has a pilot which must be lighted

by hand. When lighting the pilot, follow these instructions exactly.

B. BEFORE LIGHTING smell all around the appliance

area for gas. Be sure to smell next to the oor because some gas is heavier than air and will settle

on the oor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance

• Do not touch any electric switch.

• Do not use any phone in your building.

• Immediately call your gas supplier from a

neighbor's phone.

C. Use only your hand to push in or turn the gas

D. Do not use this appliance if any part has been

• Follow the gas supplier's instructions.

• If you can not reach your gas supplier, call the re department.

control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it, call

a qualied service technician. Force or attempted repair may result in a re or explosion.

under water. Immediately call a qualied service

technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above.

2. Set wall switch or remote to "OFF."

f i r e - p a r t s . c o m

3. Turn off all electric power to the appliance (if applicable).

4. Open bottom louver assembly, or open valve access door.

5. Push in gas control knob slightly and turn clockwise

to "OFF."

NOTE: Knob cannot be turned

from "PILOT" to "OFF" unless knob is pushed in slightly. Do not force.

6. Wait ten (10) minutes to clear out any gas. Then smell

for gas, including near the oor. If

you smell gas, STOP! Follow "B" in the safety information on reverse. If you do not smell gas, go to the next step.

7. Find pilot - Follow metal tube from gas control. The pilot is behind the burner on the right side.

GAS CONTROL KNOB SHOWN IN "OFF" POSITION.

THERMOPILE

PILOT

8. Turn gas control knob counterclockwise to "PILOT."

9. Push in control knob all the way and hold in. Repeat-

edly push the Piezo Ignitor Button until the pilot is lit. Continue to hold the control knob in for about one (1) minute after the pilot is lit. Release knob, and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 9.

• If knob does not pop up when released, STOP and IMMEDIATELY call a qualied service technician

or gas supplier.

• If the pilot will not stay lit after several tries, turn the gas control knob to "OFF" and call your service technician or gas supplier.

10. Turn gas control knob counterclockwise to "ON."

11. Close bottom louver assembly, or close valve access door.

12. Turn on all electric power to the appliance (if applicable).

13. Set wall switch or remote to "ON."

TO TURN OFF GAS TO FIREPLACE

1. Set wall switch or remote to "OFF."

2. Turn off all electric power to the appliance if service is to be performed (if applicable).

3. Open bottom louver assembly, or open valve access door.

38142-2-0719 Page 19

4. Push in gas control knob slightly and turn clockwise to "OFF." Do not force.

5. Close bottom louver assembly, or close valve access

door.

Page 20

STANDING PILOT TROUBLESHOOTING

With proper installation and maintenance, your new Gas Fireplace will provide years of trouble-free service. If you

do experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualied service person

in the diagnosis of problems and the corrective action to be taken.

1. Spark ignitor will not light pilot after repeated triggering of piezo ignitor button.

a. Defective ignitor (no spark electrode) —Check for spark at electrode and pilot; if no spark and

electrode wire is properly connected, replace ignitor.

b. No gas or low gas pressure.

—Check remote shut off valves from replace. Usually

there is a valve near the main. There can be more than

one (1) valve between the replace and main.

—Low pressure can be caused by a variety of situations

such as a bent line, too narrow diameter of pipe, or low line pressure. Consult with plumber or gas supplier.

c. No propane in tank.

—Check propane tank. Rell tank.

2. Pilot will not stay lit after carefully following lighting instructions.

a. Defective thermopile.

—Check that pilot ame impinges on thermopile. Clean

and/or adjust pilot for maximum ame impingement.

—Ensure the thermopile connections at the gas valve

are fully tight.

3. Pilot burning, no gas to burner, valve knob “ON.”

f i r e - p a r t s . c o m

a. Wall switch, remote control or wires defective.

—Check wires for proper connections. Place jumper

wires across terminal at switch. If burner comes on,

replace defective switch. If OK, place jumper wires

across switch wires at gas valve-if burner comes on, wires are faulty or connections are bad.

b. Thermopile may not be generating sufcient millivolts. —If the pilot ame is not close enough physically to

the thermopile, adjust the pilot ame.

—Be sure the wire connections from the thermopile at

the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket.

—Check the thermopile with a millivolt meter. Take

the reading at TH-TP & TP terminals of the gas valve. The meter should read 350 millivolts minimum, while holding the valve knob depressed in the PILOT position, with the pilot lit, and the switch in the OFF position. Replace the faulty thermopile if the reading is below

the specied minimum.

—With the pilot in the ON position, disconnect the

thermopile leads from the valve. Take a reading at the thermopile leads. The reading should be 350 millivolts minimum. Replace the thermopile if the reading is below the minimum.

c. Defective valve. —Turn valve knob to ON. Place Remote/Off/On switch

to ON. Check with millivolt meter at thermopile terminals. Millivolt meter should read greater than 200 millivolts. If the reading is okay and the main burner does not ignite, replace the gas valve.

d. Plugged main burner orice. —Check main burner orice for blockage and remove.

e. Blocked ue. Locate the manual reset temperature

switch. The base of the switch and the two mounting screws are visible behind the screen on the left side

of the draft bafe (see parts list). Reach inside the draft bafe, nd the reset button located between the

electrical terminals and press it. The switch will click to indicate is has been reset.

4. Frequent pilot outage problem.

a. Pilot ame may be too high or too low, or blowing (high),

causing pilot safety to drop out.

—Clean and adjust flame for maximum flame

impingement on the thermocouple. Follow lighting instructions carefully.

5. The pilot and main burner extinguish while in operation.

a. No propane in tank.

Check propane tank. Rell fuel tank.

b. Bad thermopile or thermocouple. —Replace if necessary. c. Improper vent cap installation. —Check for proper installation and freedom from debris

or blockage.

6. (Glass) Sooting

a. Flame impingement on logs.

—Check and adjust log position. Contact Empire

Comfort Systems, Inc. b. Debris around throat of main burner. —Inspect the opening at the base of the main burner. It

is imperative that NO material be placed in this opening.

38142-2-0719Page 20

Page 21

V E N T

P I L O T

STANDING PILOT PROPANE GAS CONVERSION

"B-VENT" FIREPLACES

Model

BVD34FP3 SERIES BVCK34P

BVD36FP3 SERIES BVCK36P

BVP42FP3 SERIES BVCK42P

FOR CONVERSION TO LIQUEFIED PETROLEUM GAS

WARNING

This conversion kit is to be installed by an Empire Comfort

Systems, Inc. dealer (or other qualied agency

with the manufacturer's instructions and all codes and

requirements of the authority having jurisdiction. Failure to

follow instructions could result in serious injury or property

damage. The qualied agency performing this work assumes

responsibility for this conversion.

National Fuel Gas Code Z223.1 (Latest Edition), Natural Gas

and Propane Installation Code, CSA B149.1

*The term "qualified agency" means any individual, firm,

corporation or company which either in person or through a representative is engaged in and is responsible for (a) the installation of gas piping or (b) the connection, installation

repair, or servicing of equipment, who is experienced in such

f i r e - p a r t s . c o m

work, familiar with all precautions required, and has complied with all the requirements of the authority having jurisdiction.

Conversion Kit Model

(Part Number)

)* in accordance

CHECK SAFETY SHUTDOWN PERFORMANCE

WARNING

Perform the safety shutdown test any time work is

done on a gas system to avoid the possibility of re

or explosion with property damage, personal injury or loss of life.

SAFETY SHUTDOWN SYSTEM

Continuous Ignition Systems

1. Place gas control knob in Pilot position. Main burner should go off and pilot should remain lit.

2. Extinguish pilot ame. Pilot gas ow should stop within

3 minutes. Safety shutoff of pilot gas proves complete

shutdown since safety shutoff valve blocks ow of gas to

Conversion

Kit Model

Fireplace

Pilot

Orice

Main

Burner

Orice

Dexen

10" w.c.

Regulator

Gas

Conversion

Label

Gas input for "B-Vent" replace converted to Liqueed

Petroleum Gas:

BVD34FP3 SERIES 21,000 BTU per hour

BVD36FP3 SERIES 25,000 BTU per hour

BVP42FP3 SERIES 30,000 BTU per hour

The "B-Vent" replace when converted to Propane Gas will have

manifold pressure of 10.0" w.c. at the valve outlet with the inlet pressure to the valve from a minimum of 10.8" w.c., for the purpose

of input adjustment, to a maximum of 14.0" w.c.

INSTRUCTIONS FOR CONVERSION

1. If the replace is installed, turn off gas and electric supply before

making the gas conversion.

2. Identify the replace model to be converted, and read all

instruction steps prior to converting the gas valve.

3. Remove all logs from the burner assembly.

4. Open the sliding valve access door.

5. Depress and turn the gas cock dial to the "OFF" position.

VALVE CONVERSION

6. Remove two (2) screws, regulator, and gasket from gas valve control body.

7. Install the new gasket, regulator, and gasket from gas valve control body.

BURNER ORIFICE CONVERSION - Tube style burners

8a. On models BVD(34,36)FP3 series replaces, you will have a

U-shaped burner tube. To gain access to the main orice, simply

bend over the small retainer tab located at the front right end of the tube using pliers.

9a. Remove the 1/4" long screw from the air shutter at the left end

of the tube.

10a. Pull up on the back of the burner and rotate forward to gain

access to the main orice. Remove the orice and replace with the Propane orice designated in the orice reference chart. Secure the new orice.

11a. Pivot the burner tube back down in its original position mating

with the air shutter, and reinstall the 1/4" long screw. Set the air shutter opening in accordance with the dimension shown

in the reference chart for the appropriate model replace.

BVCK34P BVCK36P BVCK42P

BVD34FP3

SERIES

#35

(R-7658)

P-289

1.35mm

R-7548 R-7548 R-7548 1

2139 2139 2139 1

PARTS LIST

BVD36FP3

SERIES

#35

(R-7658)

P-208

1.45mm

BVP42FP3

SERIES

#35

(R-7658)

P-250

1.65mm

Quantity

Supplied

main burner and pilot.

3. Wait 5 minutes, then relight pilot burner and operate system through one complete cycle to make sure all controls operate properly.

38142-2-0719 Page 21

Page 22

STANDING PILOT PROPANE GAS CONVERSION (CONT'D)

BURNER ORIFICE CONVERSION - Slope style burners

8b. On model BVP42FP3 series fireplaces, you will have a

rectangular slope style burner. To gain access to the main

orice, disconnect the gas supply tubing at the air shutter.

9b. Remove the orice holder from the air shutter, then remove the

NG orice.

10b. Replace the removed NG orice with the new Propane orice

designated in the orice reference chart for your replace model. Secure the new orice and replace the orice/orice

holder back into the air shutter and secure.

11b. Loosen the air shutter screw and reset the air shutter opening

in accordance with the dimension shown in the reference chart

for the appropriate model replace.

PILOT ORIFICE CONVERSION

12. Locate the pilot assembly.

13. Pull upward on the round pilot ame hood to remove.

14. Using a 5/32" Hex Allen wrench, remove the pilot orice, then

replace with the new pilot orice marked #35.

IMPORTANT: Failure to install the correct orice will result in unit over-ring that could overheat the appliance and result in a re.

15. Refer to log placement found in your replace installation

manual to place logs onto the burner assembly.

16. Loosen screw and attach a manometer or pressure gauge to

the outlet pressure tap of the control valve.

17. Turn on the gas supply. Turn on the electrical supply to the

f i r e - p a r t s . c o m

appliance. Check for gas leaks using a soap and water solution or leak detection solution. Bubbles indicate a leak that MUST

be corrected. Do not use an open ame to test for gas leaks.

18. Check the air shutter opening. See chart and illustration below.

19. Relight the main burners and verify proper burner ignition and

operation.

20. With the main burner burning, read the pressure on the

manometer or pressure gauge. The pressure on the gauge should read between 9.8" and 10.2"w.c.

21. Turn off the gas supply. Turn off the electrical supply to the

appliance.

22. Remove the manometer or pressure gage. Tighten the screw

in the pressure tap.

23. Turn on the gas supply. Turn on the electrical supply to the

appliance.

24. Immediately test all gas line connections and the control valve

for gas leaks using a soap and water solution or gas detection for solution. Bubbles indicate a leak that MUST be corrected.

Do not use an open ame to check for gas leaks.

25. Using a ball point pen, ll out the conversion label that is

supplied with the conversion kit. Place the conversion label

adjacent to the rating plate.

26. Test operation of replace once again. Allow the replace to

operate for at least 10 minutes and check ame coloration.

Flame on rear of burner should be yellow without any orange-

colored tip. Minor adjustment of the air shutter may be necessary to "tune in" the proper ame color.

The burner ame and pilot ame must be checked for proper ame characteristics, as outlined in this manual.

VERIFYING INPUT RATE OF CONVERTED FIREPLACE

The input of the replace must be checked as follows:

1. Turn off all other gas appliances. Clock the gas meter and determine the number of seconds required to consume one cubic foot of gas.

2. 3600 ÷ time (in seconds) = cu. ft. per hour.

3. Then cu. ft. per hour x heating value of gas = input rate

(BTU/Hr). On installation without gas meters, check manifold

for proper pressure.

NOTE: The rate noted on the data plate is measured after 45 minutes

of continuous operation and adjusted for test conditions such as

temperature, and barometric pressure. The above procedure is a check for correct conversion only.

PLACEMENT OF GAS CONVERSION LABEL

Conversion label 2139 is to be filled out completely and placed with

the data plate attached near the valve.

If the appliance has not been installed, or a warranty card has not been returned to Empire Comfort Systems, Inc., check off type of gas converted to on card (for reference once the unit is installed). Also, indicate conversion by adding "Conv." behind gas.

AIR SHUTTER

MODEL

BVD34

BVD36

BVP42 FULL OPEN

Air shutter settings shown are factory settings. Some venting

configurations may require minor air shutter adjustments for

optimum performance.

SETTINGS

Opening "A" Propane

5/16"

(7.9mm)

5/16"

(7.9mm)

BURNER

ORIFICE

1.35mm P-289

1.45mm P-208

1.65mm P-250

“A”

38142-2-0719Page 22

Page 23

IPI ELECTRONIC SYSTEM OPERATING INSTRUCTIONS

5.25 VDC ELECTRONIC CONTROL VALVE

The electronic control valve system includes the ability to switch the pilot from a standing pilot mode to an intermittent pilot mode.

• IPI Mode - In the Intermittent Pilot mode, when the unit is turned ON, it will cause spark to the pilot, light the pilot, then allow the burner to light. When the unit is turned to OFF, both the burner and pilot will be OFF.

• CPI Mode - In the Continuous Pilot mode, the pilot remains ON continuously even when the burner is turned OFF.

NOTICE: A small toggle switch is located on the front of the module tray that is used to switch from IPI (left position) to the CPI (right position). See Figure 24.

When the unit is turned to ON, the electrical current will energize a spark to the pilot igniter. Once the pilot sensor heats up (after a

few seconds), the valve will be energized, allowing gas to ow to

the burner.

AC/DC Adapter

An AC/DC adapter is located in the Instruction Packet. To install, connect the adapter to the mating female connector located near the gas valve. Run the adapter plug out one of the side openings of the insert in a similar manner as the blower power cord, then plug the adapter into a 120V receptacle.

1. Follow the SAFETY and LIGHTING INSTRUCTIONS for Intermittent Pilot controls found in this manual, and on labels found in the control compartment located in the lower cavity of the appliance.

2. During the operating season (or in power outage periods), it is recommended that the pilot remain in the CPI (standing pilot mode) to reduce cold start issues, and/or conserve battery backup power during a power outage.

3. The gas valve has inlet and outlet pressure taps as shown in Figure 24. Refer to pages 8 and 9 for gas pressure requirements.

OPTIONAL REMOTE CONTROLS

Optional remote controls are available for use with this appliance. Place the remote receiver either in a wall outlet box with

extended wiring, on the replace hearth, behind the left side

surround panel, or in the control compartment area as far forward in the insert as possible. The placement options for the remote receiver are given to allow

exibility however, battery life will be extended if the receiver is

placed in cooler areas.

To connect the remote receiver to the appliance, rst disconnect

the ON/OFF switch wires from the white and green wire connectors and connect the wires from the remote receiver to the green and white wire connectors. See Page 24. Follow the instructions included with the remote control for programming and other operational information.

f i r e - p a r t s . c o m

Figure 24

38142-2-0719 Page 23

Page 24

IPI ELECTRONIC SYSTEM WIRING DIAGRAM

REMOTE

RECEIVER

(OPTIONAL)

REMOTE

OFF

MANUAL RESET LIMIT SWITCH

AC/DC POWER ADAPTOR

f i r e - p a r t s . c o m

BATTERY HOLDER

BLACK

BATTERY

WHITE

WALL

SWITCH

WHITE

GREEN

BLACK

RED

BLACK

RED

ON/OFF SWITCH

BLUE

WHITE

ORANGE

YELLOW

BLUE

WHITE

GREEN

GAS CONTROL VALVE

CPI/IPI SWITCH

GROUND

ORANGE

PILOT

ELECTRONIC

CONTROL MODULE

WHITE

If any of the original wire as supplied with this unit must be replaced, it must be replaced with equivalent gauge and temperature rated wire.

This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. This appliance is not convertible for

use with other gases, unless a certied kit is used.

CAUTION

Do not operate the appliance with panel(s) removed, cracked or broken. Replacement of the panel(s) should be

done by a licensed or qualied service person.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Installation and service must be performed

by a qualied installer, service agency or the gas supplier.

WARNING

Electrical Grounding Instructions

This appliance is equipped with a three-prong (grounding)

plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. The AC/DC adapter, if used, has a 2-prong plug

which does not require an additional ground.

CAUTION

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

38142-2-0719Page 24

Page 25

INTERMITTENT PILOT LIGHTING INSTRUCTIONS

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING

If you do not follow these instructions exactly, a re or explosion may result causing property damage,

personal injury or loss of life.

A. This appliance has a pilot which can be lit with the wall

or on/off switch, a remote control, or by switching the remote receiver switch to the “ON” position. When lighting the pilot, follow these instructions exactly.

B. Before lighting smell all around the appliance area for

gas. Be sure to smell next to the oor because some gas is heavier than air and will settle on the oor.

What To Do If You Smell Gas

• Do not try to light any appliance.

• Do not touch any electrical switch;

• Do not use any phone in your building.

• Immediately call your gas supplier from a

neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the re

department.

C. Use only the remote control or wall switch to operate

the gas valve. Never use tools. If valve does not

operate, don’t try to repair it, call a qualied service

technician. Force or attempted repair may result in a

re or explosion.

D. Do not use this appliance if any part has been under

water. Immediately call a qualied service technician

to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above.

f i r e - p a r t s . c o m

2. Set wall switch or remote to "OFF."

3. Turn off all electric power to the appliance. (If applicable).

4. Open bottom louver assembly, or open valve access door.

5. Turn gas shut-off valve counterclockwise to “On” position.

6. Wait ten minutes to clear out any gas. Then smell for gas,

including near the oor. If you smell gas, STOP! Follow “B”

in the safety information above on this page. If you do not smell gas, go to the next step.

7. Turn ON electric power to the appliance.

8. Find pilot - Follow metal tube from gas control. The pilot is behind the burner on the right side.

9. Turn main ame to on. If the pilot does not light within 60

seconds, stop and go to Step 5.

10. Refer to remote control instructions for detailed information, control features, and operation. NOTICE: There is a CPI/ IPI switch behind the right side panel that allows for a continuous standing pilot mode or an intermittent pilot mode. See appliance manual for location of this switch. If the pilot or burner does not stay lit (in the standing

pilot mode), stop and immediately call a qualied service

technician or gas supplier.

11. If the burner or pilot does not operate properly after several tries, turn the gas shut-off valve clockwise to

“OFF” and call your service technician or gas supplier.

12. Replace the front surround assembly or close bottom louver assembly (if applicable).

13. Operation of the gas valve is controlled by a manual on/ off switch or a hand held remote control. Refer to remote instructions for detailed operation information.

GAS SHUT-OFF VALVE

TO TURN OFF GAS TO FIREPLACE

1. Set REMOTE/OFF/ON switch to OFF.

2. Turn off all electric power to the appliance if service is to be performed (if applicable).

3. Turn gas shut off valve to “OFF” position.

38142-2-0719 Page 25

Page 26

INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING

Brief Description of the Components

The Digital Fireplace Control (DFC) is an automatic gas ignition system based on a single microcontroller core. This control

manages all functions related to ignition, ame sensing and

supervision for atmospheric applications. The DFC can be set to provide continuous or intermittent ignition

control sequences and ame monitoring with safety shutdown in

case of failure. The DFC is set up as a stand alone AC powered system with battery back up. See Lighting Instructions on page 25 and Wiring Diagram on page 24.

Troubleshooting

Before proceeding with the procedures in the following troubleshooting table, verify that the power supply (AC/DC adapter) is present and that the batteries inside the receiver and/or optional battery pack are fresh and installed with correct polarity. Make sure all the connections between the wire harnesses and system components are proper and positive. Verify that the static inlet pressure meets the manufacturer’s

recommended inlet pressure. If necessary adjust the line

pressure regulator. If the recommended actions for the following troubleshooting chart do not help to address the problem consider replacing wiring harnesses.

f i r e - p a r t s . c o m

Any actions performed on the gas valve must be performed in accordance with this instruction manual. Likewise, any actions performed on the DFC or other system components must be done in accordance with the individual component instructions. Replacement of components must be performed in accordance with this instructions manual.

WARNING

38142-2-0719Page 26

Page 27

INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING

PROBLEM OBSERVED POSSIBLE CAUSE CORRECTIVE MEASURE

What To Do If You Smell Gas

Gas odor during setup

Gas Leak

Gas odor before rst ignition

Loose gas line connections Check connections with leak detecting solution

Loose electrical connections Check connections with wiring diagram

Fireplace is “on” but no ame and

pilot is not trying to light

Pilot will not ignite, or will not stay lit

f i r e - p a r t s . c o m

Pilot continues to spark when pilot is lit.

Burner takes too long to fully light

Burner does not light but pilot remains on

(Optional) Receiver batteries bad Install new batteries

(Optional) Receiver not sync with remote Sync receiver with remote. See page ____.

Gas Line Valve turned “off” Turn shutoff valve to “open” position

Control module in “lockout” Turn replace “off” for 2 minutes and then back “on”

Battery voltage low Check voltage. Replace batteries if low.

Pilot igniter/sensor is dirty

Pilot not grounded well Check ground connections

Sensor Wire loose Check sensor wire terminals

Pilot gas pressure incorrect Adjust gas pressure

Pilot Gas Line bent or kinked Replace pilot tube

Faulty pilot, Sensor bent Replace Pilot

Faulty valve Replace Valve

Battery voltage low Check voltage. Replace batteries if low.

Not enough gas to pilot Wait for pilot ame to strengthen

Low Gas Pressure Check pressures. See page ____

Pilot igniter/sensor is dirty Clean pilot. See maintenance page ____

Pilot not grounded well Check ground connections

Draft in rebox

Pilot sensor has been bent Replace pilot

Low gas pressure Check gas supply pressure

Clogged or dirty carryover/burner ports Clean ports

Blocked orice Check orice opening

Faulty valve Replace valve

Loose electrical connections Check connections with wiring diagram

Low gas pressure Check gas supply pressure

Clogged or dirty burner ports Clean burner ports

Blocked orice Check orice opening

Loose wire connections Check valve/control module connections

(Optional) Receiver not sync with remote Sync receiver with remote. See page ____.

(if optional remote) battery too low Change batteries

(if optional remote) remote not controlling burner

Faulty pilot Replace pilot

Faulty valve Replace valve

Blocked ue Reset temp limit switch

• Do not try to light any appliance.

• Do not touch any electrical switch;

• Do not use any phone in your building.

• Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re

department.

Clean ame sensor and pilot igniter. See

maintenance page ____

DV: vent restrictor not installed VF: redirect draft from room or wall

Re-learn remote box and handheld remote

38142-2-0719 Page 27

Page 28

INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING

PROBLEM OBSERVED POSSIBLE CAUSE CORRECTIVE MEASURE

Low gas pressure Check gas supply pressure

Loose sensor wire Check wire connection

Valve not grounded well Check ground connections

Clogged or dirty burner ports Clean burner ports

Burner lights but does not stay lit while pilot remains on

Burner & pilot light but will not stay lit

(For replace equipped with optional

ON/OFF device or ON/OFF device remote) Room temperature is higher than the ON/OFF device setting

(Optional) Remote control batteries failing

Faulty pilot or thermocouple (millivolts) Replace pilot

Faulty valve Replace valve

Flame sensor dirty Clean pilot sensor

Low gas pressure Check gas supply pressure

Not enough fresh air for pilot Open door or window - ventilate

Clogged or dirty burner ports Clean burner ports

(For replace equipped with optional

ON/OFF device or ON/OFF device remote) Room temperature is higher than ON/OFF device setting

(Optional) Remote control batteries failing

f i r e - p a r t s . c o m

Faulty pilot or thermocouple Replace pilot

Incorrect gas supply or pressure Check gas supply pressure

Blocked orice Check orice opening

Incorrect burner ame

Backre of burner

Appliance produces unwanted odors

Whistle noise from appliance

Clogged or dirty burner ports Clean burner ports

Faulty valve Replace valve

High altitude Adjust orice size for altitude or pressure

Clogged or dirty burner ports Clean burner ports

Blocked orice Check orice opening

High/Low gas pressure Check gas supply pressure

Initial burn-off of manufacturing chemicals Ventilate room until odor stops

Vapors from paint, candles, air fresheners, hairspray, glue, etc.

Check gas pressure Adjust gas pressure to recommended setting.

Air in gas line Bleed lines

Flex line pinched or too small diameter line

Move (optional) remote away from replace

Set higher temperature on (Optional) remote/ ON/OFF device

Replace batteries in remote transmitter and receiver

Move (optional) remote away from replace

Set higher temperature on (Optional) remote/ ON/OFF device

Replace batteries in remote transmitter and receiver

Ventilate room until odor stops. Do not use paint, candles, air fresheners, hairspray, glue, etc around

replace

Replace pinched exline, replace gas feed line with larger diameter, or non-whistle gas exline (sold

separately)

38142-2-0719Page 28

Page 29

INTERMITTENT PILOT PROPANE GAS CONVERSION

The conversion shall be carried out in accordance with the

requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the CSA B149.2 installation code (Canada) and with the requirements of the

National Fuel Gas Code Z223.1/NFPA 54 (United States).

WARNING: This conversion kit shall be installed by a qualied

service agency in accordance with the manufacturer's

instructions and all applicable codes and requirements of

the authority having jurisdiction. If the information in this instruction is not followed exactly, a fire, explosion, or production of carbon monoxide may result causing property

damage, personal injury, or loss of life. The qualied service

agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation

of the converted appliance is checked as specied in the

manufacturer's instructions supplied with the kit.

SAFETY SHUTDOWN SYSTEM Intermittent Pilot System

1. Switch main switch to "OFF" position. Main burner and pilot should go off.

2. Pilot gas ow should stop within 30 seconds.

3. Relight pilot burner and operate system through one complete cycle to make sure all controls operate properly.

PARTS LIST

Part Description "Kit No. 38146" "Kit No. 38147" "Kit No. 38148" Quantity Supplied

Fireplace "BVD34FP 7 Series" "BVD36FP 7 Series" "BVP42FP 7 Series"

f i r e - p a r t s . c o m

Pilot Orice "#35 R-7658" "#35 R-7658" "#35 R-7658" 1

Main Burner Orice "1.35 mm P-289" "1.45 mm P-209" "1.65 mm P-250" 1

Regulator Kit, Sit R-12582 R-12582 R-12582 1

Gas Conversion Label 2139 2139 2139 1

Installer notice: Using an ink pen, ll out the required information

on the conversion label. Remove the backing from label and stick

label in a visible position on bottom of replace close to gas valve.

Installer notice: These instructions must be left with the appliance.

Instructions for converting your direct ignition replace from

Natural Gas to Propane Gas.

All Intermittent Pilot replaces are shipped from the factory equipped to operate on Natural Gas. To convert the direct ignition replace

to operate on Propane Gas, follow the instructions below. Please see the appropriate parts list for your model for parts included with

the Intermittent Pilot replace.

Check the items in the kit with the parts list. Notify the supplier of any items that are missing before installing the conversion kit.

Gas input for "B-Vent" replace converted to Propane Gas

BVD34FP3 SERIES 21,000 BTU per hour

BVD36FP3 SERIES 25,000 BTU per hour

BVP42FP3 SERIES 30,000 BTU per hour

The "B-Vent" replace when converted to Propane Gas will have

manifold pressure of 10.0" w.c. at the valve outlet with the inlet pressure to the valve from a minimum of 10.8" w.c., for the purpose

of input adjustment, to a maximum of 14.0" w.c.

INSTRUCTIONS FOR CONVERSION

1. If the replace is installed, turn off gas and electric supply before

making the gas conversion.

2. Identify the replace model to be converted, and read all

instruction steps prior to converting the gas valve.

3. Remove all logs from the burner assembly.

4. Open the sliding valve access door.

5. Depress and turn the gas shut-off dial to the "OFF" position.

VALVE CONVERSION

6. Remove two (2) screws, regulator, and gasket from gas valve control body.

7. Install the new gasket, regulator, and gasket from gas valve control body.

38142-2-0719 Page 29

Page 30

INTERMITTENT PILOT PROPANE GAS CONVERSION

REGULATORAND GASKET

BURNER ORIFICE CONVERSION – Tube style burners

8a. On models BVD(34,36)FP7 series replaces, you will have a

U-shaped burner tube. To gain access to the main orice,

simply bend over the small retainer tab located at the front right end of the tube using pliers.

9a. Remove the 1/4" long screw from the air shutter at the left end

of the tube.

10a. Pull up on the back of the burner and rotate forward to gain

access to the main orice. Remove the orice and replace with the propane orice designated in the orice reference chart. Secure the new orice.

11a. Pivot the burner tube back down in its original position mating

with the air shutter, and reinstall the 1/4" long screw. Set the air shutter opening in accordance with the dimension shown

in the reference chart for the appropriate model replace.

BURNER ORIFICE CONVERSION – Slope style burners

8b. On model BVP42FP7 series fireplaces, you will have a

rectangular slope style burner. To gain access to the main

orice, disconnect the gas supply tubing at the air shutter.

9b. Remove the orice holder from the air shutter, then remove the

NG orice.

10b. Replace the removed NG orice with the new propane orice

designated in the orice reference chart for your replace model. Secure the new orice and replace the orice/orice

holder back into the air shutter and secure.

11b. Loosen the air shutter screw and reset the air shutter opening

in accordance with the dimension shown in the reference chart

f i r e - p a r t s . c o m

for the appropriate model replace.

PILOT ORIFICE CONVERSION

12. Locate the pilot assembly.

13. Pull upward on the round pilot ame hood to remove.

14. Using a 5/32" Hex Allen wrench, remove the pilot orice, then replace with the new pilot orice marked #35.

IMPORTANT: Failure to install the correct orice will result in unit over-ring that could overheat the appliance and result in a re.

15. Refer to log placement found in your replace installation

manual to place logs onto the burner assembly.

16. Loosen screw and attach a manometer or pressure gauge to the outlet pressure tap of the control valve.

17. Turn on the gas supply. Turn on the electrical supply to the appliance. Check for gas leaks using a soap and water solution or leak detection solution. Bubbles indicate a leak that MUST

be corrected. Do not use an open ame to test for gas leaks.

18. Check the air shutter opening. See chart and illustration below.

19. Relight the main burners and verify proper burner ignition and operation.

20. With the main burner burning, read the pressure on the manometer or pressure gauge. The pressure on the gauge should read between 9.8" and 10.2"w.c.

21. Turn off the gas supply. Turn off the electrical supply to the appliance.

22. Remove the manometer or pressure gage. Tighten the screw in the pressure tap.

23. Turn on the gas supply. Turn on the electrical supply to the appliance.

24. Immediately test all gas line connections and the control valve for gas leaks using a soap and water solution or gas detection for solution. Bubbles indicate a leak that MUST be corrected.

Do not use an open ame to check for gas leaks.

25. Using a ball point pen, ll out the conversion label that is

supplied with the conversion kit. Place the conversion label

adjacent to the rating plate.

26. Test operation of replace once again. Allow the replace to operate for at least 10 minutes and check ame coloration.

Flame on rear of burner should be yellow without any orange-

colored tip. Minor adjustment of the air shutter may be necessary to "tune in" the proper ame color.

The burner ame and pilot ame must be checked for proper ame characteristics, as outlined in this manual.

VERIFYING INPUT RATE OF CONVERTED FIREPLACE

The input of the replace must be checked as follows:

1. Turn off all other gas appliances. Clock the gas meter and determine the number of seconds required to consume one cubic foot of gas.

2. 3600 ÷ time (in seconds) = cu. ft. per hour.

3. Then cu. ft. per hour x heating value of gas = input rate

(BTU/Hr). On installation without gas meters, check manifold

for proper pressure.

Note: The rate noted on the data plate is measured after 45 minutes

of continuous operation and adjusted for test conditions such as

temperature, and barometric pressure. The above procedure is a check for correct conversion only.

PLACEMENT OF GAS CONVERSION LABEL

Conversion label 2139 is to be filled out completely and placed with

the data plate attached near the valve.

AIR SHUTTER

MODEL

BVD34

BVD36

BVP42 FULL OPEN

Air shutter settings shown are factory settings. Some venting

configurations may require minor air shutter adjustments for

optimum performance.

“A”

SETTINGS

Opening "A" Propane

5/16"

(7.9mm)

5/16"

(7.9mm)

SIT VALVE CONVERSION

BURNER

ORIFICE

1.35mm P-289

1.45mm P-208

1.65mm P-250

MOUNTINGSCREWS

38142-2-0719Page 30

Page 31

MAINTENANCE AND SERVICE

PLEASE NOTE It is normal for appliances fabricated of steel to give off some expansion and/or contraction noise during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.

It is not unusual for your gas replace to give off some odor the rst time it is burned. This is due to the curing of the paint and any

undetected oil from the manufacturing process.

Please ensure that your room is well ventilated - open all windows.

It is recommended that you burn your replace for at least six (6) hours the rst time you use it. If optional fan kit has been

installed, place fan in the “OFF” position during this time.

IMPORTANT: Turn off gas before servicing appliance. It is

recommended that a qualied service person perform these check-ups at the beginning of each heating season.

• Clean Burner and Control Compartment

Keep the control compartment, logs, and burner areas surrounding

the logs clean by vacuuming or brushing at least twice a year.

CLEANING PROCEDURE

1. Turn off pilot light at gas valve.

2. Vacuum burner compartment.

3. Ignite pilot (if applicable). (See Lighting Instructions)

4. Operate the pilot burner (if applicable). If it appears abnormal call a service person.

f i r e - p a r t s . c o m

• Check Vent System

The appliance and venting system should be inspected before

initial use and at least annually by a qualied service person.

Inspect the external vent cap on a regular basis to make sure

that no debris is interfering with the air ow.

GLASS CLEANING (OPTIONAL KITS)

It will be necessary to clean the glass periodically. During start-up condensation, which is normal, forms on the inside of the glass and causes lint, dust and other airborne particles to cling to the glass

surface. Also initial paint curing may deposit a slight lm on the

glass. It is therefore recommended that the glass be cleaned two or three times with a non-abrasive household cleaner and warm water

(we recommend gas replace glass cleaner). After that the glass

should be cleaned two or three times during each heating season depending on the circumstances present.

GENERAL GLASS INFORMATION

Only glass approved for use by the manufacturer may be used for replacement. The glass replacement should be done by a licensed

or qualied service person.

WARNING:

1. The use of substitute glass will void all product warranties.

2. Care must be taken to avoid breakage of glass.

3. Do not abuse the glass by striking or hitting the glass.

FOR THE HOMEOWNER Annual Inspection

• Have the replace inspected annually before use.

• More frequent inspection and cleaning may be required if the

replace is installed in an area exposed to pet hair or dust,

or to excessive lint from new carpeting or bedding materials.

During The Annual Checkup, The Technician Will:

• Inspect the pilot (ame safety system) and burner(s) for

proper operation and replace any damaged parts.

• Vacuum and clean any foreign debris in the rebox that is

not supposed to be there.

• Inspect the log set (if applicable) and decorative media (if applicable) for debris or damage.

• Freshen up the glowing embers if applicable.

• Replace batteries in the remote transmitter and receiver (if

applicable).

• Inspect the venting and vent termination cap for damage, corrosion, sooting, or obstruction and correct if present.

• Inaddition,cleanandinspectthereplacefollowingany remodelingworkinyourhome.

FOR THE INSTALLER Annual Inspection

• Have the replace inspected annually before use.

• More frequent inspection and cleaning may be required if the replace is installed in an area exposed to pet hair or dust,

or to excessive lint from new carpeting or bedding materials.

During The Annual Checkup, The Technician Will:

• Inspect the pilot (ame safety system) and burner(s) for

proper operation and replace any damaged parts.

• Test and measure the ame failure response time of the ame safety system. It must de-energize the safety shut-off

in no more than 30 seconds.

• Vacuum and clean any foreign debris in the rebox that is

not supposed to be there.

• Inspect and ensure that the lighting of the main burner

occurs within 4 seconds of the gas valve opening. Visual inspection should match the information illustrated in the manual. Inspect primary air openings for blockage.

• Inspect the log set (if applicable) and decorative media

(if applicable) for debris or damage.

• Freshen up the glowing embers if applicable.

• Replace batteries in the remote transmitter and receiver

(if applicable).

•

Inspect the venting and vent termination cap for damage, corrosion, sooting, or obstruction and correct if present.

• Check all accessible gas-carrying tubes, connections,

pipes and other components for leaks.

• Inaddition,cleanandinspectthereplacefollowingany  remodelingworkinyourhome.

WARNING

Do not use abrasive cleaners on glass. Do not attempt to clean glass when glass is hot.

38142-2-0719 Page 31

Page 32

BVD34 PARTS LIST

PART NUMBER

INDEX

NO.

BVD34L BVD34F BVD34L BVD34F

1 19506 19506 19506 19506 TOP SHIELD

2 17301 17301 17301 17301 TOP STANDOFF (2 REQUIRED)

3 10554 10554 10554 10554 NAILING FLANGE (4 REQUIRED)

4 M163 M163 M163 M163 FLUE OUTLET GASKET

5 19387 19387 19387 19387 FLUE OUTLET ASSEMBLY

6 19398 19398 19398 19398 DOWNDRAFT BAFFLE

7 19402 19402 19402 19402 DRAFT BAFFLE

8 R7052 R7052 R7052 R7052 SCREEN ROD

9 R8137 R8137 R8137 R8137 SCREEN

10 17127 N/A 17127 N/A UPPER LOUVER ASSEMBLY

11 17128 N/A 17128 N/A LOWER LOUVER ASSEMBLY

12 17162 N/A 17162 17162 JUNCTION BOX ASSEMBLY

12a N/A 17163 N/A N/A JUNCTION BOX COVER PLATE

13 R3492 N/A R3492 R3492 RECEPTACLE

14 19435 19435 19435 19435 VALVE ACCESS DOOR

15 17235 17235 17235 17235 LOG LOCATOR BRACKET

16 R7580 R7580 R7580 R7580 BURNER TUBE

17 R5676 R5676 R5676 R5676 AIR SHUTTER

18 P252 P252 P252 P252 ORIFICE (NATURAL)

f i r e - p a r t s . c o m

19 R7572 R7572 R7572 R7572 JAMB NUT

20 P212 P212 P212 P212 ORIFICE HOLDER

21 19384 19384 38130 38130 TUBING ASSEMBLY

22 R2423 R2423 R2423 R2423 MALE ADAPTOR

23 N/A N/A 31300 31300 PILOT BRACKET

24 R8132 R8132 R10423 R10423 PILOT (NATURAL)

25 R5710 R5710 N/A N/A THERMOPILE

26 R7617 R7617 R9189 R9189 PILOT GASKET

27 19382 19382 19382 19382 BURNER BASE ASSEMBLY

28 19381 19381 29400 29400 VALVE BRACKET

29 R8380 R8380 R11210 R11210 VALVE, GAS (NATURAL)

30 R2708 R2708 N/A N/A PIEZO IGNITOR

31 N/A N/A R2522 R2522 SWITCH, ON/OFF

32 N/A N/A R8143 R8143 DFC CONTROL BOARD

33 N/A N/A R2667 R2667 WIRE, 5-1/2 INCH BLACK (QTY 2)

34 N/A N/A R11128 R11128 AC ADAPTER, 7.0 DVC

35 R12502 R12502 R12502 R12502 WIRE ASSEMBLY, LIMIT SWITCH

36 R8145 R8145 R8145 R8145 WIRE ASSEMBLY, WALL SWITCH (ON/OFF)

37 R7587 R7587 R7587 R7587 REAR LOG

38 R7586 R7586 R7586 R7586 MIDDLE LOG

39 R7585 R7585 R7585 R7585 FRONT LEFT LOG

40 R-7588 R7588 R-7588 R7588 Y BRANCH

41 R7554 R7554 R7554 R7554 FRONT RIGHT LOG

42 R7591 R7591 R7591 R7591 FLEX LINE/SHUT-OFF VALVE

43 R12508 R12508 R12508 R12508 SWITCH, LIMIT

44 N/A N/A R11123 R11123 WIRE HARNESS

45 N/A N/A R11122 R11122 BATTERY HOLDER

46 N/A N/A 29382 29382 TRAY, MODULE

DESCRIPTION3 SERIES MILLIVOLT 7 SERIES IP

USE ONLY MANUFACTURER’S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH.

38142-2-0719Page 32

Page 33

IP BURNER

BVD34 PARTS VIEW

f i r e - p a r t s . c o m

24 26

MILLIVOLT BURNER ASSEMBLY

38142-2-0719 Page 33

5 PIECE LOG ASSEMBLY

Page 34

BVD36 PARTS LIST

PART NUMBER

INDEX

NO.

BVD36L BVD36F BVD36L BVD36F

1 19506 19506 19506 19506 TOP SHIELD

2 17301 17301 17301 17301 TOP STANDOFF (2 REQUIRED)

3 10554 10554 10554 10554 NAILING FLANGE (4 REQUIRED)

4 M178 M178 M178 M178 FLUE OUTLET GASKET

5 19422 19422 19422 19422 FLUE OUTLET ASSEMBLY

6 19398 19398 19398 19398 DOWNDRAFT BAFFLE

7 19434 19434 19434 19434 DRAFT BAFFLE

8 R7052 R7052 R7052 R7052 SCREEN ROD

9 R8148 R8148 R8148 R8148 SCREEN

10 18807 N/A 18807 N/A UPPER LOUVER ASSEMBLY

11 18808 N/A 18808 N/A LOWER LOUVER ASSEMBLY

12 17162 N/A 17162 17162 JUNCTION BOX ASSEMBLY

12a N/A 17163 N/A N/A JUNCTION BOX COVER PLATE

13 R3492 N/A R3492 R3492 RECEPTACLE

14 19436 19436 19436 19436 VALVE ACCESS DOOR

15 17235 17235 17235 17235 LOG LOCATOR BRACKET

16 R8020 R8020 R8020 R8020 BURNER TUBE

17 R5676 R5676 R5676 R5676 AIR SHUTTER

18 P286 P286 P286 P286 ORIFICE (NATURAL)

f i r e - p a r t s . c o m

19 R7572 R7572 R7572 R7572 JAMB NUT

20 P212 P212 P212 P212 ORIFICE HOLDER

21 19420 19420 38131 38131 TUBING ASSEMBLY

22 R2423 R2423 R2423 R2423 MALE ADAPTOR

23 N/A N/A 31300 31300 PILOT BRACKET

24 R8132 R8132 R10423 R10423 PILOT (NATURAL)

25 R5710 R5710 N/A N/A THERMOPILE

26 R7617 R7617 R9189 R9189 PILOT GASKET

27 19418 19418 19418 19418 BURNER BASE ASSEMBLY

28 19381 19381 29400 29400 VALVE BRACKET

29 R8380 R8380 R11210 R11210 VALVE, GAS (NATURAL)

30 R2708 R2708 N/A N/A PIEZO IGNITOR

31 N/A N/A R2522 R2522 SWITCH, ON/OFF

32 N/A N/A R8143 R8143 DFC CONTROL BOARD

33 N/A N/A R2667 R2667 WIRE, 5-1/2 INCH BLACK (QTY 2)

34 N/A N/A R11128 R11128 AC ADAPTER, 7.0 DVC

35 R12502 R12502 R12502 R12502 WIRE ASSEMBLY, LIMIT SWITCH

36 R8145 R8145 R8145 R8145 WIRE ASSEMBLY, WALL SWITCH (ON/OFF)

37 R7556 R7556 R7556 R7556 REAR LOG

38 R7555 R7555 R7555 R7555 MIDDLE LOG

39 R7553 R7553 R7553 R7553 FRONT LEFT LOG

40 R7557 R7557 R7557 R7557 Y BRANCH

41 R7554 R7554 R7554 R7554 FRONT RIGHT LOG

42 R7591 R7591 R7591 R7591 FLEX LINE/SHUTOFF VALVE

43 R12507 R12507 R12507 R12507 SWITCH, LIMIT

44 N/A N/A R11123 R11123 WIRE HARNESS

45 N/A N/A R11122 R11122 BATTERY HOLDER

46 N/A N/A 29382 29382 TRAY, MODULE

DESCRIPTION3 SERIES MILLIVOLT 7 SERIES IP

USE ONLY MANUFACTURER’S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH.

38142-2-0719Page 34

Page 35

BVD36 PARTS VIEW

IP BURNER

f i r e - p a r t s . c o m

24 26

MILLIVOLT BURNER ASSEMBLY

38142-2-0719 Page 35

5 PIECE LOG ASSEMBLY

Page 36

BVP42 PARTS LIST

PART NUMBER

INDEX

NO.

BVP42L BVP42F BVP42L BVP42F

1 19508 19508 19508 19508 TOP SHIELD

2 17247 17247 17247 17247 TOP STANDOFF (2 REQUIRED)

3 10554 10554 10554 10554 NAILING FLANGE (4 REQUIRED)

4 M178 M178 M178 M178 FLUE OUTLET GASKET

5 19422 19422 19422 19422 FLUE OUTLET ASSEMBLY

6 19398 19398 19398 19398 DOWNDRAFT BAFFLE

7 19467 19467 19467 19467 DRAFT BAFFLE

8 R7053 R7053 R7053 R7053 SCREEN ROD

9 R8148 R8148 R8148 R8148 SCREEN

10 17187 N/A 17187 N/A UPPER LOUVER ASSEMBLY

11 17188 N/A 17188 N/A LOWER LOUVER ASSEMBLY

12 17162 N/A 17162 17162 JUNCTION BOX ASSEMBLY

12a N/A 17163 N/A N/A JUNCTION BOX COVER PLATE

13 R3492 N/A R3492 R3492 RECEPTACLE

14 19437 19437 19437 19437 VALVE ACCESS DOOR

15 P200 P200 P200 P200 ORIFICE HOLDER

16 P213 P213 P213 P213 ORIFICE (NATURAL)

17 R5676 R5676 R5676 R5676 AIR SHUTTER

18 11499 11499 11499 11499 BURNER SUPPORT LEFT SIDE

f i r e - p a r t s . c o m

19 17370 17370 17370 17370 BURNER ASSEMBLY

20 19470 19470 38132 38132 TUBING ASSEMBLY

21 R2423 R2423 R2423 R2423 MALE ADAPTOR

22 11377 11377 11377 11377 BURNER SUPPORT RIGHT SIDE

23 N/A N/A 31300 31300 PILOT BRACKET

24 R8132 R8132 R10423 R10423 PILOT (NATURAL)

25 R5710 R5710 N/A N/A THERMOPILE

26 R7617 R7617 R9189 R9189 PILOT GASKET

27 19455 19455 19455 19455 BURNER BASE ASSEMBLY

28 19381 19381 29400 29400 VALVE BRACKET

29 R8380 R8380 R11210 R11210 VALVE, GAS (NATURAL)

30 R2708 R2708 N/A N/A PIEZO IGNITOR

31 N/A N/A R2522 R2522 SWITCH, ON/OFF

32 N/A N/A R8143 R8143 DFC CONTROL BOARD

33 N/A N/A R2667 R2667 WIRE, 5-1/2 INCH BLACK (QTY 2)

34 N/A N/A R11128 R11128 AC ADAPTER, 7.0 DVC

35 R12502 R12502 R12502 R12502 WIRE ASSEMBLY, LIMIT SWITCH

36 R8145 R8145 R8145 R8145 WIRE ASSEMBLY, WALL SWITCH (ON/OFF)

37 R7556 R7556 R7556 R7556 LOG, TOP BRANCH

38 R7555 R7555 R7555 R7555 LOG, REAR

39 R7553 R7553 R7553 R7553 LOG,FRONT LEFT

40 R7557 R7557 R7557 R7557 LOG, FRONT RIGHT

41 R12507 R12507 R12507 R12507 SWITCH, LIMIT

42 R7591 R7591 R7591 R7591 FLEX LINE/SHUTOFF VALVE

43 N/A N/A R11123 R11123 WIRE HARNESS

44 N/A N/A R11122 R11122 BATTERY HOLDER

45 N/A N/A 29382 29382 TRAY, MODULE

DESCRIPTION3 SERIES MILLIVOLT 7 SERIES IP

USE ONLY MANUFACTURER’S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH.

38142-2-0719Page 36

Page 37

MILLIVOLT BURNER ASSEMBLY

4 PIECE LOG ASSEMBLY

IP BURNER

BVP42 PARTS VIEW

f i r e - p a r t s . c o m

38142-2-0719 Page 37

Page 38

FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION

VALVE BRACKET

AN SWITCH

FAN KIT

SPEED CONTROL

JUNCTION BOX

SWITCH HOLDER

(TOP OF VA LVE BRACKET)

SEE NOTE

OPTIONAL BLOWER INSTA LLATION IS INTENDED FOR LOUVERED MODELS ONLY.

Attention: Install blower assembly before connecting gas

inlet supply line

NOTE: Junction box on right side of replace must be

pre-wired at time of replace installation for use

with blower assembly. It is recommended that an ON/OFF wall switch be installed that will activate the power supply to the furnace by a qualified electrician.

1. If installed, turn OFF gas supply to replace.

2. If applicable, turn OFF electric supply to replace.

3. Lower bottom louver on replace.

4. Refer to page 39, "Junction Box Wiring Installation

Instructions" to complete wiring of junction box.

Attention: If installed, do not damage gas inlet supply line

when blower assembly is inserted into replace.

If necessary, remove gas inlet supply line.

5. Insert blower assembly into interior, bottom of replace.

Position blower assembly behind gas valve, align notch on back of blower assembly with center screw

on replace back and push blower assembly against replace back. The magnets on the back and bottom of blower assembly will sufciently hold blower assembly

in place.

6. Position speed control box to the right of gas valve.

Attach speed control box to bottom of replace. The magnets on bottom of speed control box will sufciently

hold speed control box in place.

7. With base (ush face) of fan control switch facing

upward, insert base of fan control switch under the

mounting tabs on valve bracket. The base (ush face)

of fan control switch must be in contact with bottom of

rebox.

8. Insert power cord plug into junction box.

9. Close bottom louver on replace.

10. Installation of FBB4 optional variable speed blower assembly is completed.

OPTIONAL BLOWER INSTALLATION IS FOR

f i r e - p a r t s . c o m

LOUVERED MODELS ONLY.

NOTE: Refer to wiring instructions on page 39 for proper operation.

Figure 25

38142-2-0719Page 38

Page 39

110 VOLT AC

JUNCTION BOX

WHITE

SPEED CONTROL

FAN

SWITCH

GROUND

BLACK

FAN

FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION

1 R7731

2 R7649 FAN CONTROL

3 R4192 SPEED CONTROL KNOB

4 R4186 SPEED CONTROL

Figure 26

BLOWER AND

MOTOR ASSEMBLY

f i r e - p a r t s . c o m

Figure 27

38142-2-0719 Page 39

Page 40

JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS

STANDARD MILLIVOLT VALVE MODELS

CAUTION

All wiring should be done by a qualified electrician and shall be in compliance with all local,

city and state building codes. Before making the electrical connection, make sure that main power supply is disconnected. The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the national electrical code ansi/ nfpa 70 (latest edition).

A factory installed junction box is located on the lower right side of the replace. Wiring must be fed to the junction

box and attached to the receptacle that is provided. Leave

approximately 6" of wire in the junction box for connection.

Attach black wire to one side of the receptacle and white wire to opposite side of receptacle. The ground wire should be attached to the green (ground) screw.

Install the receptacle into the junction box. Attach cover plate.

f i r e - p a r t s . c o m

Figure 28

38142-2-0719Page 40

Page 41

BARRIER SCREENS

FIREPLACE BARRIER SCREENS

SCREEN MODEL DESCRIPTION FIREPLACE MODELS USED ON

BWB2BL Door Barrier Frame Kit - Matte Black BVD34FP

BWB36BL Door Barrier Frame Kit - Matte Black BVD36FP

BWB3BL Door Barrier Frame Kit - Matte Black BVP42FP

NOTE: A rescreen is required for operation of the appliance, but are sold separately. Follow the instructions that come with your re- screen for proper installation.

OPTIONAL ACCESSORIES

The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., Nine Eighteen Freeburg Ave., Belleville, Illinois 62220-2623.

Accessory Description Model Number

Fan Kit

This fan kit was designed to provide forced air ow

(for louvered models only).

Variable Speed FBB4

Simulated Brick Panels

f i r e - p a r t s . c o m

Simulated Brick Panels The simulated brick panels were designed to enhance

Fresh Air Kit Installs to side of replace to provide fresh air make

The simulated brick panels were designed to enhance

the appearance of your replace, imitating the look

of authentic masonry.

HERRINGBONE

the appearance of your replace, imitating the look

of authentic masonry.

AGED BRICK

up when operating replace (optional).

Note: Requires standard 4" diameter exible or hard

pipe connector (not included with kit)

Optional Bifold Glass Door Accessory.

Includes bifold tempered glass doors and decorative

canopy to give a nishing touch to your replace.

Operational doors must remain open when operating

the replace.

BVD2SH (BVD34FP) BVD36SH (BVD36FP) BVD3SH (BVP42FP)

BVD2SA (BVD34FP) BVD36SA (BVD36FP) BVP3SA (BVP42FP)

BVA1

BVX2BL (BVD34FP) BVX36BL (BVD36FP) BVX3BL (BVP42FP)

Please refer to the instructions included with the optional accessory kits for proper installation.

38142-2-0719 Page 41

Page 42

DECORATIVE ACCESSORIES

Decorative Louver Mission Decorative Louver Arch Decorative Louver Leaf

Decorative Frame Rectangle with hinges Decorative Door Plain Rectangle

f i r e - p a r t s . c o m

Bottom Trim Frame STD Louvers 45 Deg Outside Frame Kits

Please contact your nearest dealer/distributor for more information on all available optional decorative accessories.

38142-2-0719Page 42

Page 43

APPLIANCE SERVICE HISTORY

Date Dealer Name Service Technician Name Service Performed/Notes

f i r e - p a r t s . c o m

38142-2-0719 Page 43

Page 44

APPLIANCE SERVICE HISTORY

Date Dealer Name Service Technician Name Service Performed/Notes

f i r e - p a r t s . c o m

38142-2-0719Page 44

Page 45

MASTER PARTS DISTRIBUTOR LIST

To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort. com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit. To Order Parts After the Warranty Period, please contact your dealer or one of the Master Parts Distributors listed below. This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc.

Dey Distributing

1401 Willow Lake Boulevard Vadnais Heights, MN 55101

Phone: 651-490-9191 Toll Free: 800-397-1339 Website: www.deydistributing.com Parts: Heater, Hearth and Grills

East Coast Energy Products

10 East Route 36 West Long Branch, NJ 07764

Phone: 732-870-8809

f i r e - p a r t s . c o m

Toll Free: 800-755-8809 Fax: 732-870-8811 Website: www.eastcoastenergy.com Parts: Heater, Hearth and Grills

F. W. Webb Company

200 Locust Street Hartford, CT 06114

Phone: 860-722-2433 Toll Free: 800-243-9360 Fax: 860-293-0479 Toll Free Fax: 800-274-2004 Websites: www.fwwebb.com & www.victormfg.com Parts: Heater, Hearth and Grills

HOW TO ORDER REPAIR PARTS

Parts Not Under Warranty

Parts can be ordered through your Service Person, Dealer, or a Master Parts Distributor. See this page for the Master Parts Distributors list. For best results, the service person or dealer should order parts through the distributor. Parts can be shipped directly to the

service person/dealer.

Warranty Parts

Warranty parts will need a proof of purchase and can be ordered by your Service Person or Dealer. Proof of purchase is required for warranty parts.

All parts listed in the Parts List have a Part Number. When ordering parts, rst obtain the Model Number and Serial Number from the

name plate on your equipment. Then determine the Part Number (not the Index Number) and the Description of each part from the fol-

lowing illustration and part list. Be sure to give all this information . . .

Appliance Model Number Part Description

Appliance Serial Number Part Number

Type of Gas (Propane or Natural)

Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store.

Shipments contingent upon strikes, res and all causes beyond our control.

38142-2-0719 Page 45

Page 46

RIGHT SIDE VIEW

GAS CONTROLS BEHIND LOWER LOUVER OR UNDER SLIDING HEARTH ACCESS DOOR

Empire Comfort Systems Inc.

GAS-FIRED

Web Site: www.empirecomfort.com 918 Freeburg Ave. Belleville, IL 62220

The Keystone "B" Vent Zero Clearance Gas Fireplace

MILLIVOLT: BVD34FP30(F,L)N-2; BVD36FP30(F,L)N-1; BVP42FP30(F,L)N-1

DIRECT IGNITION: BVD34FP50(F,L)N-1; BVD36FP50(F,L)N-1; BVP42FP50(F,L)N-1

DIM BVD34 BVD36 BVP42

f i r e - p a r t s . c o m

37"

940mm

34"

864 mm

22 7/8"

581mm

35 5/8"

905 mm

32 3/4"

832mm

14 7/8"

378mm

6 3/8"

162mm

5 7/8"

149mm

24 1/2"

622mm

12 1/4"

311mm

1 1/4"

32mm

31 3/4"

807mm

32 11/16"

830mm

2 1/16"

53mm

5 5/8"

143mm

4 7/8"

124mm

39"

990mm

36"

914mm

24 7/8"

632mm

37 5/8"

956 mm

34 3/4"

883 mm

18 3/8

467mm

6 3/8"

162mm

8 3/8"

213mm

22 1/2"

572mm

11 1/4"

286mm

1 1/4"

32mm

33 3/4"

857mm

34 11/16"

881mm

2 1/16"

53mm

5 5/8"

143mm

4 7/8"

124mm

1092mm

1,016mm

956 mm

883 mm

34 11/16"

43"

40"

24 7/8"

632mm

37 5/8"

34 3/4"

18 3/8"

467mm

6 3/8"

162mm

6 3/8"

162mm

26 1/2"

673mm

13 1/4"

337mm

1 1/4"

32mm

33 3/4"

857mm

881mm

2 1/16"

53mm

5 5/8"

143mm

4 7/8"

124mm

38142-2-0719Page 46

Page 47

Empire Comfort Systems Inc.

GAS-FIRED

SEE MANTLE CHART FOR MAXIMUM MANTLE DEPTH

NAILING FLANGES

GLASS FRONT (OPTIONAL)

TOP FRAMING LEDGE

FINISHED WALL (COMBUSTIBLE)

SEE MANTLE CHART FOR MINIMUM HEIGHT OF MANTLE ABOVE UNIT

2"x4" HEADER

STAND OFF 3" (76 mm) HEIGHT ABOVE TOPOF FIREPLACE

Web Site: www.empirecomfort.com 918 Freeburg Ave. Belleville, IL 62220

The Keystone "B" Vent Zero Clearance Gas Fireplace

MILLIVOLT: BVD34FP30(F,L)N-2; BVD36FP30(F,L)N-1; BVP42FP30(F,L)N-1

DIRECT IGNITION: BVD34FP50(F,L)N-1; BVD36FP50(F,L)N-1; BVP42FP50(F,L)N-1

12”(305mm)

10”(254mm)

MANTEL

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Minimum Framing Dimensions

BVD34 BVD36 BVP42

"A"

"B"

"C"

35 3/4"

(908mm)

37 3/8"

(949mm)

14 3/8"

(378mm)

37 3/4"

(959mm)

39 3/8"

(1,000mm)

17 7/8"

(454mm)

37 3/4"

(959mm)

43 3/8"

(1,102mm)

17 7/8"

(454mm)

12”

10 3/4”

8”

TOP EDGE OF FIREPLACE

8”

6”

4½”

33/4”

3”

6”

5”

4”

3”

2”

1”

1/4”

(6.35mm)

COMBUSTIBLE TRIM AND MANTELS

ALLOWED IN SHADED AREA

21/4”

1½”

3/4”

Clearance to Combustibles

Back 0" (0 mm)

Side 0" (0 mm)

Floor 0" (0 mm)

Top Stand-off 0" (0 mm)

Top Framing Edge 1" (25mm)

38142-2-0719 Page 47

Page 48

WARRANTY

Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods specied

below. This warranty applies to the original purchaser only and is not transferable. All warranty repairs must be accomplished by a

qualied gas appliance technician.

Limited Lifetime Parts Warranty – Factory-Installed Glass

If factory-installed glass fails because of defective workmanship or material, Empire will repair or replace it at Empire’s option.

Limited Lifetime Parts Warranty – Combustion Chamber, Heat Exchanger

If the combustion chamber or heat exchanger (see parts list) fails because of defective workmanship or material, Empire will

repair or replace it at Empire’s option.

Limited Three-Year Parts Warranty – All Other Components (Except Remote Controls, Thermostats, Lights, Accessories and Replacement Parts)

Should any part fail because of defective workmanship or material within three years from the date of purchase, Empire will

repair or replace it at Empire’s option.

Limited One-Year Parts Warranty – Remote Controls, Thermostats, Lights, Accessories, and Replacement Parts

Should any remote control, thermostat, lighting system, accessory, or replacement part fail because of defective workmanship

within one year from the date of purchase, Empire will repair or replace it at Empire’s option.

Duties of the Owner

Have the appliance installed by a qualied installer, and operate and maintain it in accordance with the furnished instructions

Provide proof of purchase (receipt) to establish the purchase date, which determines the warranty start date. Provide ready access to the appliance for service.

What Is Not Covered

Damage caused by misuse or improper installation. Damage caused by improper maintenance or lack of maintenance.

f i r e - p a r t s . c o m

Claims that do not involve defective workmanship or materials. Unauthorized service or replacement parts. Travel, diagnostic costs and freight charges on warranted parts to and from the factory. Removal and reinstallation cost.

How to Get Service

Provide the dealer with the model number, serial number, type of gas, and proof of purchase. The installing dealer is responsible

for providing service and will contact the factory to initiate any warranted parts replacements. Empire will make replacement parts available at the factory. Shipping expenses are not covered.

If, after contacting your Empire dealer, the service received has not been satisfactory, send an e-mail describing the issue and

any actions taken to info@empirecomfort.com with “Consumer Relations” in the subject line.

Your Rights under State Law

This warranty gives you specic legal rights, and you may also have other rights, which vary from state to state.

Empire Comfort Systems Inc. Belleville, IL

If you have a general question about our products, please e-mail us at info@empirecomfort.com.

If you have a service or repair question, please contact your dealer.

www.empirecomfort.com

38142-2-0719Page 48

Empire Comfort Systems BVD36FP30LN-2, BVP42FP30FN-2, BVP42FP30LN-2, BVD34FP70FN-1, BVD34FP70LN-1 Installation Instructions And Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual