Empire Comfort Systems BroilMaster P3PK7N-2 Instruction Manual
GAS-FIRED
P3X GRILL WITH STAINLESS STEEL PATIO POST AND ONE BLACK SHELF
PREMIUM GRILLS
P3PK7N-2
Page 1
IMPORTANT INFORMATION
IMPORTANT
T
his manual should be read thoroughly by the installer and by anyone who will use
or maintain the grill.
Installer - Write the model number, serial number, and date of installation in the manual.
If available, attach a copy of the receipt. Leave this manual with the grill owner.
Grill Owner - Read and retain this manual. It contains instructions on using and maintaining your grill, plus information on ordering replacements parts. Attach a copy of
your receipt to this manual. Your receipt established the proof of purchase required
for warranty replacement parts.
WARNING
F
ollow the instruction in this manual for proper installation and maintenance of the
grill. Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. For assistance or additional information consult a
qualied installer, service agency or the gas supplier.
DANGER: FOR YOUR SAFETY
IF YOU SMELL GAS:
1. Extinguish any open ame.
2. Shut off gas to the appliance.
3. Open the grill lid.
4. If odor continues, keep away from the appliance call
your gas supplier or your re department.
WARNING: FOR YOUR SAFETY
D
o not store or use gasoline or other ammable vapors or liquids in the vicinity of
this or any appliance.
CAUTION:
P
arts may have sharp edges. Wear leather work gloves and handle parts carefully
during the unpacking, assembly and installation.
B102271-1-0615Page 2
Thank you for purchasing a Premium Gas Grill.
Broilmaster takes pride in its reputation as the The Most Durable Grill Known to Man.
From its thick aluminum casting to its massive cooking grids, your Broilmaster
is built to last. In fact we still make replacement parts for Broilmaster grills built
more than 30 years ago.
Visit www.broilmaster.com and click on the Hall of Fame to see a sampling of
our long-time customers. We hope you enjoy years of great meals prepared on
your Broilmaster. And we hope to add your photo to the Hall of Fame one day.
Thank You!
B102271-1-0615 Page 3
Broilmaster is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone 800-851-3153
TABLE OF CONTENTS
Y
ou have chosen the nest grill for your outdoor cooking pleasure.
Please take time to read this entire manual before assembling your Premium Broilmaster gas grill.
ASSEMBLY INSTRUCTIONS ........................................................................................................ 5
P3PK7 PARTS DIAGRAM ............................................................................................................. 6
POST HARDWARE PACK ............................................................................................................. 7
GRILL HEAD HARDWARE PACK ................................................................................................8
SHELF HARDWARE PACK ........................................................................................................... 9
UNPACK AND REMOVE LID ......................................................................................................10
ATTACH LOWER BRACKET ...................................................................................................... 11
ATTACH BASE TO POST ............................................................................................................ 12
INSERT FLEX LINE THROUGH POST ....................................................................................... 13
ATTACH UPPER BRACKET .......................................................................................................14
GREASE CUP HOLDER PLACEMENT ......................................................................................15
INSERT BURNER HOLD-DOWN BOLT ...................................................................................... 16
ATTACH BOTTOM CASTING TO POST ..................................................................................... 17
ATTACH SIDE SHELF ............................................................................................................18-21
WIND DEFLECTOR PLACEMENT ..............................................................................................22
INSERT CONTROL PANEL ......................................................................................................... 23
ATTACH IGNITER WIRE .............................................................................................................24
INSTALL BURNER ASSEMBLY .................................................................................................. 25
CONNECT IGNITER LEADS ....................................................................................................... 26
KNOB AND BATTERY PLACEMENT .........................................................................................27
INSTALL LID STOP .....................................................................................................................28
INSTALL HANDLE .......................................................................................................................29
REINSTALL LID ........................................................................................................................... 30
INSTALL RACKS .................................................................................................................... 31-32
NATURAL GAS GRILLS ........................................................................................................33-34
GREASE CUP AND ACCESS DOOR PLACEMENT .................................................................. 35
COMPLETED ASSEMBLY ..........................................................................................................36
OWNER’S MANUAL FOR P3PK7 GRILLS ............................................................................37-47
OPERATION - NATURAL GAS GRILLS .............................................................................. 37-38
MAINTENANCE .......................................................................................................................39
TROUBLESHOOTING .............................................................................................................40
IMPORTANT SAFETY INFORMATION ............................................................................... 41-42
COOKING TIPS ........................................................................................................................43
WARRANTY TERMS ................................................................................................................ 44
GRILL MAINTENANCE HISTORY ......................................................................................45-46
MASTER PARTS DISTRIBUTOR LIST .................................................................................... 47
B102271-1-0615Page 4
ASSEMBLY INSTRUCTIONS
Before You Begin
Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your
Broilmaster dealer before beginning assembly.
All Broilmaster grills require some assembly. For the best results, follow the step-by-step instructions.
For natural gas grills and for permanently mounted LP grills, have your gas supplier run service to the desired
location first.
If you purchased an accessory with your Broilmaster, follow the instructions provided.
CAUTION:
Parts may have sharp edges. For your safety
wear leather work gloves and handle parts
carefully during unpacking and assembly.
3/8” and 7/16”
3/8” and 7/16”
5/16”
REQUIRED
3/8”, 7/16” and 3/4”
REQUIRED
3/8” and 7/16”
REQUIRED
REQUIRED
REQUIRED
B102271-1-0615 Page 5
TOOLS
REQUIRED
P3PK7 SERIES PARTS DIAGRAM
B102271-1-0615Page 6
POST HARDWARE PACK - B102001
HEX HEAD BOLT,
SS,1/4-20 X 3/4
B063096
(4)
LOCK WASHER,
1/4 ID X 1/2 OD
B100139
(4)
HEX HEAD BOLT,
SS,1/4-20 X 1-1/2
B100112
(4)
SELF-DRILLING
HEX HEAD SCREW,
SS,10-24 X 1/2
B101569
(13)
FLATWASHER,
SS,1/4 ID X 5/8
OD
B076332
(4)
B102271-1-0615 Page 7
GRILL HEAD HARDWARE PACK - B102155
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 1-1/2
B101649
(1)
HEX NUT,
SS,1/4-20
B076331
(1)
HEX LOCKNUT,
SS,10-24
R4021
(1)
PHILLIPS PAN HEAD SCREW,
SS,10-24 X 1
B073978
(2)
KEPS NUT,
SS,10-24
B073967
(3)
PHILLIPS TRUSS HEAD SCREW,
10-24 X 3/4
B100128
(1)
FLATWASHER,
1/4 ID X 5/8 OD
B076332
(2)
SPACER
B662325
(1)
COTTER PIN
B057805
(1)
GROUND
WIRE
B072684
(1)
BATTERY, AA
B076529
(1)
LID, STOP
B076521
(1)
KNOB,TAPERED
B100098
(1)
FOAM GRIP
B073097
(1)
KNOB
B070084
(2)
B102271-1-0615Page 8
SHELF HARDWARE PACK - B101658
PHILLIPS PAN HEAD SCREW,
10-16 X 3/4
B100563
(4)
FLATWASHER,
SS,1/4 ID X 1
OD
B101640
(2)
SELF-DRILLING PHILLIPS PAN HEAD SCREW,
SS,10-16 X 1/2
R4059
(2)
LOCK WASHER,
1/4 ID X 1/2 OD
B076333
(2)
PHILLIPS TRUSS HEAD SCREW,
SS,1/4-3/4
B072217
(2)
FLATWASHER,
1/4 ID X 5/8 OD
B076332
(2)
B102271-1-0615 Page 9
HEX NUT,
SS,1/4-20
B076331
(2)
UNPACK AND REMOVE LID
REMOVING LID
To ease assembly, remove Grill Lid
and Warming Rack. Remove Warming
Rack and set aside. Remove the two
Pins and Clips at the rear of the Grill
Lid and set aside. After Pins, Lid and
Warming Rack have been removed,
remove the contents from inside the
Grill.
BROILMASTER
PREMIUM GRILLS
B102271-1-0615Page 10
ATTACH LOWER BRACKET
SELF-DRILLING HEX HEAD SCREW,
SS,10-24 X 1/2
B101569 (8)
5/16”
The large rectangular cut out is located at
the front of post near the top.
B102271-1-0615 Page 11
ATTACH BASE TO POST
HEX HEAD SCREW,
SS,1/4-20 X 1 1/2
B100112 (4)
LOCK WASHER,
1/4 ID X 1/2 OD
B100139 (4)
. .
7/16”
Make sure that the large upper
rectangular cut out is facing in the
direction that you want your grill to face.
CAST
BASE
B102271-1-0615Page 12
INSERT FLEX LINE THROUGH POST
Insert the stainless steel Flex Tube
Assembly into the Post. The inlet side of
the Gas Tubing may protrude from the
bottom of the Patio Base or through the
large square hole in the back of the
square Post.
Anchor the Base to your patio using
(2) Holes in the Base.
(Hardware not Included)
Note: Make sure that large upper
rectangle cut out is facing in the direction
that you want your grill to face.
B102271-1-0615 Page 13
Do not attempt to cut or alter the flex
tube in any way.
ATTACH UPPER BRACKET
SELF-DRILLING HEX HEAD SCREW,
SS,10-24 X 1/2
B101569 (4)
5/16”
Slide the Upper Bracket into the Post and
secure with four Self Drill Screws.
B102271-1-0615Page 14
GREASE CUP HOLDER PLACEMENT
Remove Protective film applied
to Grease Cup Holder prior to
install. Snap Grease Cup Holder
to top of Post.
Use only the supplied Grease Cup or
noncombustible containers for the
Grease Cup (aluminum or tin cans).
B102271-1-0615 Page 15
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