Empire Comfort Systems BF28GM-4, BI28GM-4, BI28BMN-4, BI28CMP-4, BF28CMP-4 Installation Instructions Manual

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Page 1
INSTALLATION INSTRUCTIONS
EMPIRE
EMPIRE
Comfor t Systems
WARNING
HOT GLASS
DO NOT TOUCH
NEVER
WILL
CAUSE BURNS.
GLASS
UNTIL COOLED.
ALLOW CHILDREN
TO TOUCH GLASS.
WARNING: If not installed, operated and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or from fuel combustion which can cause death or serious ill­ness.
Attention: Check local codes for venting requirements.
Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference.
POWER-VENT
HIGH-EFFICIENCY
FIREPLACE WITH
BAY WINDOW MANTIS MODELS
BF28(B,C,G)M(N,P)-4
BI28(B,C,G)M(N,P)-4
FIREPLACE MANTIS MODELS
FF28BM(N,P)-2
FI28BM(N,P)-2
FW28BM(N,P)-2
WARNING: If the information in these instructions are not followed exactly, a re or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the
— Installation and service must be performed by a
qualied installer, service agency or the gas sup­plier.
re department.
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a
replace or stove, install an adjustable safety gate to keep
toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by state or local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use
with other gases, unless a certied kit is used.
Page 1
Page 2
TABLE OF CONTENTS
SECTION PAGE
Important Safety Information ............................................................................................................ 3
Safety Information for Users of LP-Gas............................................................................................ 4
Requirements for Massachusetts ..................................................................................................... 5
Introduction ....................................................................................................................................... 6
Specications and Accessories ........................................................................................................ 7
Installation and General Safety Information ..................................................................................... 8
Gas Supply ....................................................................................................................................... 9
Vent Clearances ............................................................................................................................. 10
Venting Requirements .................................................................................................................... 11
Vent Examples for Single Flue ....................................................................................................... 12
Direct Vent and Colinear Vent Examples...................................................................................13-14
Colinear Transition Vent Kit ............................................................................................................ 15
Vent Adaptor Kits ............................................................................................................................ 15
Rough Framing Dimensions ........................................................................................................... 16
Insert Into Masonry Fireplace ......................................................................................................... 17
Bay Window Mantis Clearance to Combustibles ............................................................................ 18
Fireplace Mantis Clearance to Combustibles ................................................................................. 19
Bay Window Mantis Specications ............................................................................................ 20-21
Fireplace Mantis Specications ................................................................................................. 22-23
Gas Connection Installation............................................................................................................ 24
Bay Window Mantis Log Set Installation Instructions ..................................................................... 25
Fireplace Mantis Log Set Installation Instructions .......................................................................... 26
Wiring .............................................................................................................................................27
Start Up Check List......................................................................................................................... 28
Lighting Instructions........................................................................................................................ 29
Start Up and Adjustments ..........................................................................................................30-31
Automatic Humidier Operation...................................................................................................... 31
Optional Controls ............................................................................................................................ 32
Maintenance & Service..............................................................................................................33-34
Master Parts Distributor List ........................................................................................................... 35
How To Order Repair Parts ............................................................................................................35
Bay Window Mantis Parts List ................................................................................................... 36-37
Bay Window Mantis Parts View ................................................................................................. 38-39
Fireplace Mantis Parts List ........................................................................................................40-41
Fireplace Mantis Parts View ........................................................................................................... 42
Warranty Terms .............................................................................................................................. 43
27297-5-0511Page 2
Page 3
IMPORTANT SAFETY INFORMATION
THIS IS A HEATING APPLIANCE
Safety markings are frequently used in this manual to designate a degree or level of seriousness and should not be ignored.
WARNING indicates a potentially hazardous situation that if not avoided, could re-
sult in personal injury or death.
CAUTION indicates a potentially hazardous situation that if not avoided, may result
in minor or moderate injury or property damage.
WARNING
This appliance must be installed and repaired by
a qualied service person who is familiar with the
proper installation and operation of the Mantis Pow-
er-Vent High Efciency Fireplace. Installers who are
not familiar with the installation of the Mantis and have questions, should contact Empire Comfort Sys­tems, Inc. prior to installing the appliance to avoid creating a hazardous operating condition.
Due to high temperatures the appliance should be
located out of trafc and away from furniture and
draperies.
Children and adults should be alerted to the haz-
ards of high surface temperatures and should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised
when they are in the same room as the appliance. Toddlers, young children and others may be sus­ceptible to accidental contact burns. A physical barrier is recommended if there are at risk indi­viduals in the house. To restrict access to a re­place or stove, install an adjustable safety gate to keep away toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
Clothing or other ammable material should not
be placed on or near the appliance.
Any safety screen or guard removed for servicing an
appliance, must be replaced prior to operating the appliance.
Keep burner and control compartment clean.
For manufactured home (USA only) or mobile home
or residential installation convertible for use with natural gas and liqueed petroleum gases when provision is made for the simple conversion from one gas to the other.
WARNING
Installation and repair should be done by a QUALIFIED SERVICE PERSON. The appliance should be inspected before use and at least annually by a
qualied service person. More frequent cleaning may
be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
DO NOT put anything around the heater that will obstruct the ow of combustion and ventilation
air.
DO keep the appliance area clear and free from combustible material, gasoline and other ammable
vapors and liquids.
Do examine venting system periodically and re­place damaged parts.
Do make a periodic visual check of burner. Clean
and replace damaged parts.
DO NOT use this heater if any part has been under water. Immediately call a qualied service techni-
cian to inspect the heater and to replace any part of the control system and any gas control which has been under water.
DO NOT operate this appliance without the front
panel installed.
Note to the Installer
1. The installer must leave instruction manual with owner after installation.
2. The installer must have the owner ll out and mail registration card supplied with the heater.
3. The installer should show the owner how to start and operate heater and thermostat.
4. The installer must locate unit near a grounded wall
receptacle for 115VAC power and must provide gas
supply and vent the unit properly for safe operation.
27297-5-0511 Page 3
Page 4
SAFETY INFORMATION FOR USERS OF LP-GAS
LP-Gas (Propane) is a ammable gas which can cause res
and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point with the
members of your household. Someday, there may not be a minute to lose, everyone’s safety will depend on knowing ex­actly what to do. If, after reading the following information, you feel you still need more information, please contact your gas supplier.
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That’s your signal to go into immediate action!
Do not operate electric switches, light matches, use your
phone. Do not do anything that could ignite the gas.
Get everyone out of the building, vehicle, trailer, or area. Do that IMMEDIATELY.
Close all gas tank or cylinder supply valves.
LP-Gas is heavier than air and may settle in low areas
such as basements. When you have reason to suspect a gas leak, keep out of basements and other low areas.
Stay out until reghters declare them to be safe.
Use your neighbor’s phone and call a trained LP-Gas service person and the re department. Even though
you may not continue to smell gas, do not turn on the gas again. Do not re-enter the building, vehicle, trailer, or area.
Finally, let the service man and reghters check for es­caped gas. Have them air out the area before you return.
Properly trained LP-Gas service people should repair the leak, then check and relight the gas appliance for you.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell
the odor of the chemical put into the gas. You must nd out if
you can smell the odorant in propane. Smoking can decrease your ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.
The odorant in LP-gas is colorless, and it can fade under some circumstances. For example, if there is an underground
leak, the movement of the gas through soil can lter the odor­ant. Odorants in LP-Gas also are subject to oxidation. This
fading can occur if there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could vary at different levels. Since it is heavier than air, there
may be more odor at lower levels. Always be sensitive to the
slightest gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.
Learn to recognize the odor of LP-gas. Your local LP-Gas
Dealer can give you a “Scratch and Sniff” pamphlet. Use it to nd out what the propane odor smells like. If you sus­pect that your LP-Gas has a weak or abnormal odor, call your LP-Gas Dealer.
If you are not qualied, do not light pilot lights, perform service, or make adjustments to appliances on the LP-Gas system. If you are qualied, consciously think about the
odor of LP-Gas prior to and while lighting pilot lights or
performing service or making adjustments.
Sometimes a basement or a closed-up house has a musty
smell that can cover up the LP-Gas odor. Do not try to
light pilot lights, perform service, or make adjustments in
an area where the conditions are such that you may not detect the odor if there has been a leak of LP-Gas.
Odor fade, due to oxidation by rust or adsorption on walls
of new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or
cylinders are placed in service. Odor fade can occur in new tanks, or reinstalled old tanks, if they are lled and allowed to set too long before relling. Cylinders and tanks which
have been out of service for a time may develop internal
SOME POINTS TO REMEMBER
rust which will cause odor fade. If such conditions are suspected to exist, a periodic sniff test of the gas is advisable. If you have any question about the gas odor,
call your LP-gas dealer. A periodic sniff test of the LP-gas
is a good safety measure under any condition.
If, at any time, you do not smell the LP-Gas odorant and
you think you should, assume you have a leak. Then take the same immediate action recommended above for the
occasion when you do detect the odorized LP-Gas.
If you experience a complete “gas out,” (the container
is under no vapor pressure), turn the tank valve off immediately. If the container valve is left on, the container may draw in some air through openings such as pilot light orices. If this occurs, some new internal rusting could occur. If the valve is left open, then treat the container as
a new tank. Always be sure your container is under vapor
pressure by turning it off at the container before it goes completely empty or having it relled before it is completely empty.
27297-5-0511Page 4
Page 5
REQUIREMENTS FOR MASSACHUSETTS
For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above
nished grade in the area of the venting, including but not
limited to decks and porches, the following requirements
shall be satised:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS.
At the time of installation of the side wall horizontal
vented gas fueled equipment, the installing plumber
or gastter shall observe that a hard wired carbon
monoxide detector with an alarm and battery back-up
is installed on the oor level where the gas equipment
is to be installed. In addition, the installing plumber
or gastter shall observe that a battery operated or
hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building
or structure served by the side wall horizontal vented
gas fueled equipment. It shall be the responsibility of
the property owner to secure the services of qualied
licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented
gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on
the next adjacent oor level.
b. In the event that the requirements of this subdivision
can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each
carbon monoxide detector as required in accordance
with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be
permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly
in line with the exhaust vent terminal for the horizontally
vented gas fueled heating appliance or equipment. The
sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP
CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall
not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a) 1 through 4.
(b) EXEMPTIONS: The following equipment is exempt
from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled
“Equipment Not Required To Be Vented” in the
most current edition of NFPA 54 as adopted by
the Board; and
2. Product Approved side wall horizontally vented
gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(d) MANUFACTURER REQUIREMENTS - GAS
EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the ue gases, but identies “special venting systems”, the following requirements shall be satised by the manufacturer:
1. The referenced “special venting system”
instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product
Approved by the Board, and the instructions
for that system shall include a parts list and detailed installation instruction.
(e) A copy of all installation instructions for all Product
Approved side wall horizontally vented gas fueled
equipment, all venting instructions, all parts lists
for venting instructions, and/or all venting design
instructions shall remain with the appliance or equipment at the completion of the installation.
27297-5-0511 Page 5
Sate of Massachusetts: The installation must
be made by a licensed plumber or gas tter in the
Commonwealth of Massachusetts.
Page 6
INTRODUCTION
WARNING
The safety information listed below must be followed during the installation, service, and operation of this product. Failure to following the safety recommenda­tions could result in possible damage to the equip­ment, serious personal injury, or death.
Additional code information listed below is for reference purposes only and does not necessarily have jurisdiction over local or state codes. Always con­sult with local authorities before installing any gas appliance.
Combustion and Ventilation Air
U.S.: National Fuel Gas Code NFPA 54/ANSI Z223.1(NFGC), Air for Combustion and Ventilation.
Electrical Connections
U.S.: National Electrical Code (NEC) ANSI/NFPA 70
Gas Piping and Gas Pipe Pressure Testing
U.S.: NFGC and National Plumbing Codes
General Installations
U.S.: Current edition of the NFGC and NFPA 90B. For copies contact the National Fire Protection Association Inc., Batterymarch Park, Quincy, MA 02269 or American Gas Association, 400 N. Capitol, N.W., Washington DC 20001 or www.NFPA.org.
Safety
U.S.: NFGC NFPA 5/ANSI Z223.1
27297-5-0511Page 6
Page 7
SPECIFICATIONS & ACCESSORIES
Fireplace Mantis Models F(F,I,W)28BM(N,P)
Input BTU/HR (KW/H) 15,000 Rear - 13,000 Front
Height 24-9/16”
Width 28”
Depth 17-3/16”
Gas Inlet (Pipe) 3/8” Flair
Electrical - The unit comes equipped with a 5 foot (1.5 m)
3 pronged cord, for connection to an approved
115 VAC, 60 Hz, 5A (maximum) wall receptacle.
Vent Pipe: - 1-1/2 inch diameter schedule 40 PVC pipe, 40
feet maximum equivalent length.
ACCESSORIES
Common
Part Number Description
FRBTC Battery Operated Remote with Thermostat
FRBTP Battery Operated Remote with Programmable Thermostat
PVCA Colinear Adapter
PVCT Colinear Transition Kit
PVVK-CFA Flex Vent Kit
PVVK-SH Single Flue Horizontal Vent Kit
PVVK-SV Single Flue Vertical Vent Kit
PVVTC Vertical Termination Cap - 1-1/2”
T24V 24 Volt Thermostat
TMV2 Two-Stage Thermostats
TDV1 Wall Thermostat - Wireless Remote
PVVK24H Coaxial Horizontal Direct Vent Kit (24”)
PVVK48H Coaxial Horizontal Direct Vent Kit (48”)
TRW Wall Thermostat - Wireless Remote
Bay Window Mantis
CIFPB-1C Corner Floor Pad Kit
CIPFP-1 Floor Pad Kit
PV-2H Slim Top Cover Kit
PV-4H Short Top Cover Kit
PVE-1 Metal Surround Kit, 35”
PVE-2 Metal Surround Kit, 38”
PVPK Pedestal Kit
PVSH Rear Shroud
Fireplace Mantis
FWK28(BL,CM,HP,SS) In-Wall Surround Kit, Picture Frame
FGK28(BL,SS) In-Wall Surround Kit, Louverless
FIK28(BL,CM,HP,SS) Insert Package
FFK28(BL,CM,HP,SS) Fireplace Mantel Surround Kit
Bay Window Mantis Models B(F,I,P)28(B,C,G)M(N,P)
Input BTU/HR (KW/H) 19,000 Rear - 9,000 Front
Height 25-1/4”
Width 28”
Depth 17-5/8”
Gas Inlet (Pipe) 3/8” Flair
Electrical - The unit comes equipped with a 5 foot (1.5 m) 3
pronged cord, for connection to an approved
115 VAC, 60 Hz , 5A (maximum) wall receptacle.
Vent Pipe: - 1-1/2 inch diameter schedule 40 PVC pipe, 40
feet maximum equivalent length.
27297-5-0511 Page 7
Page 8
INSTALLATION AND GENERAL SAFETY INFORMATION
General Information
This series is designed certied in accordance with American National Standard/CSA Standard Z21.88 as a Gas Fireplace Heater to be installed according to these instructions.
Any alteration of the original design, installed other than as shown in these instructions will be the responsibility of the person and company making the changes, and will void the warranty. This product may not be used with any type of gas other than what is shown on the rating plate.
Important
All Correspondence should refer to complete Model Number, Serial Number and type of gas.
Installation
Installation, replacement, gas piping, gas utilization equipment
or accessories, and the repair and service of this equipment
must be performed by a qualied agency. The term “qualied agency” means any individual, rm, corporation or company which
either in person or through a representative is engaged in and is responsible for (a) the installation or replacement of gas piping or (b) the connection, installation, repair or servicing of equipment, who is experienced in such work, familiar with all precautions required and has complied with all the requirements of the
authority having jurisdiction.
This installation must conform with local codes, or in the
absence of local codes, the National Fuel Gas Code,
NFPA 54/ANSI Z223.1.
This appliance, when installed, must be electrically ground-
ed in accordance with local codes or. In the absence of lo-
cal codes, with the National Electrical Code, ANSI/NFPA
70.
Provide adequate clearances around the heater for servic-
ing and ensure there are no obstructions to the combus­tion air intake situated at the back of the heater. Refer to Pages 16 to 19.
The Mantis Power-Vent High-Efciency Fireplace must be installed on a at, solid continuous surface (i.e. wood,
metal, concrete). Rough or uneven surfaces can cause vi­bration or humming in the heater.
This appliance does need to be installed in such a way
where the heater can be removed for servicing the heat
exchanger and the ue that are located in the rear section
of the heater.
This appliance is equipped with a three-prong [grounding] plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. For
an ungrounded receptacle, purchase an adapter with two prongs and a wire for grounding.
Note: Under no circumstances should the appliance be
installed under conditions that would not allow for easy removal of the appliance to carry out routine inspection and service to the appliance.
Note: Where a mantel surround is being used on
insert installations and zero clearance replace installations, the combustion air intake slot located in the top mantel surround must not be obstructed. This will allow combustion air to enter through the slot to the combustion air inlet located at the back of the heater.
Note: During initial ring of this unit, residual oil from the
heat exchanger may bake off and smoke may occur. Provide adequate ventilation to the area where the heater is installed to prevent triggering of smoke alarms. Refer to page 31 for more detail.
A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280, or when such a standard is not applicable, the Standard for
Manufactured Home Installations, ANSI/NCSBCS Z225.1, or
Standard for Gas Equipped Recreational Vehicles and Mobile
Housing, CSA Z240.0.
Installation on Combustible Flooring
If this appliance is to be installed directly on carpeting, tile, or other combustible material, other than wood ooring, the appliance shall be installed on a metal or wood panel extend­ing the full width and depth of the appliance.
The base referred to above does not mean the re-proof
base as used on wood stoves. The protection is primarily for rugs that may be extremely thick and light-color tile that can discolor.
Installation in Residential Garages
Gas utilization equipment in residential garages shall be installed so that all burners and burner ignition devices are
located not less than 18 inches (457 mm) above the oor. The equipment shall be located, or protected, so it is not subject to
physical damage by vehicles.
Operation of Heater During Construction
The heater shall not be used during construction.
WARNING
Do not operate appliance with the glass front re­moved, or if it is cracked or broken. Replacement of the glass shall be performed by a licensed or quali-
ed service person
27297-5-0511Page 8
Page 9
GAS SUPPLY
All gas piping must be installed in compliance with local codes and utility regulations. In the absence of local codes
the installation must comply with NFCG NFPA 54/ANSI Z223.1.
Note: Never use plastic pipe. Check to conrm whether your local codes allow copper tubing or galvanized.
Where permittted, exible gas connectors must be certied to the following standards: — ANS Z21.24 Appliance Connectors of Corrugated Metal
Tubing and Fittings
— ANS Z21.45 Assembled Flexible Appliance Connectors
of Other Than All-Metal Construction
The above connectors may be used if acceptable by the
uthority having jurisdiction. The state of Massachusetts requires that a exible appliance connector cannot exceed
three feet in length.
A drip leg should be installed in the vertical gas supply pipe
run to the unit.
Manual Shut-off Valve
Some local regulations require the installation of a manual shut-off valve and ground joint union external to the appliance. The shutoff should be accessible for service and/or emergency use. Consult the local utility or gas supplier for additional requirements regarding the placement of the manual shut off valve. Compounds used
on threaded joints of gas piping shall be resistant to the action of liqueed petroleum gases.
Leak Testing
WARNING - FIRE OR EXPLOSION HAZARD
Important Note: When pressure testing the gas supply lines at pressures greater than ½ psig (14 in. w.c.), the gas supply pip­ing system must be disconnected from the appliance to prevent damage to the gas control valve. If the test pressure is less than or equal to ½ psig (14 in. w.c.), close the manual shut-off valve.
Pressure Testing of the Gas Supply System
1. To check the inlet pressure to the gas valve, a 1/8 inch
N.P.T. plugged tapping, accessible for test gauge connection, must be placed immediately upstream of the gas supply connection to the appliance.
2. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in
excess of 1/2 psig.
3. The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than
1/2 psig.
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe
Inside Diameter
In Inches
Nat. L.P. Nat. L.P.
0-10 feet 1/2 3/8 1/2 3/8
10-40 feet 1/2 1/2 5/8 1/2
40-100 feet 1/2 1/2 3/4 1/2
100-150 feet 3/4 1/2 7/8 3/4
Tubing, Type L
Outside Diameter
In Inches
Never test for leaks with an open ame. Check all
connections using a commercially available soap solution. A re or explosion may result causing property damage, personal injury or loss of life. Failure to follow the safety warnings exactly could result in serious injury, death or property damage.
After gas piping to the heater is complete, all connections
must be tested for gas leaks. This includes pipe connec­tions at the main gas valve, emergency shutoff valve and
exible gas connectors (if applicable). The soap and water solution can be applied on each joint or union using a small
paintbrush. If any bubbling is observed, the connection is not sealed adequately and must be retightened. Repeat the tightening and soap check process until the bubbling ceases.
27297-5-0511 Page 9
Page 10
VENT CLEARANCES
US Installation
A = Clearance above any grade,
B = Clearance to window or door
C = Clearance to permanently
D = Vertical clearance to venti-
E = Clearance to unventilated
F = Clearance of outside corner *
G = Clearance of inside corner *
H = Clearance to each side of
I = Clearance to service regulator
1
veranda, porch or balcony
that may be opened
closed windows
lated soft located above the terminal within a horizontal
distance of 2 ft (61 mm) from the center line of the terminal
soft
center line extended above
meter/regulator assembly
vent outlet
12 in (30 cm)
6 in (15 cm) for appliances ≤ 10,000 Btu/h (3 kW), 9 in (23
cm) for appliances > 10,000
Btu/h (3 kW) and ≤ 50,000 Btu/h (15 kW), 12 in (30 cm) for appliances > 50,000 Btu/h
(15 kW)
Figure 1
J = Clearance to non-mechanical
air supply inlet to building or the combustion air inlet to any other appliance
K = Clearance to a mechanical air
supply inlet
*
*
*
*
*
L = Clearance above paved
sidewalk or paved driveway located on public property †
M = Clearance under veranda,
porch deck, or balcony ¥
1
In accordance with the current ANSI Z223.1/NFPA 54, National
Fuel Gas Code
A vent shall not terminate directly above a sidewalk or paved
driveway that is located between two single family dwellings and serves both dwellings.
¥ Permitted only if veranda, porch, deck or balcony is fully open
on a minimum of two sides beneath the oor.
* For clearances not specied in ANSI Z223.1/NFPA 54 or CSA
B149.1, refer to local codes.
6 in (15 cm) for appliances ≤ 10,000 Btu/h (3 kW), 9 in (23
cm) for appliances > 10,000
Btu/h (3 kW) and ≤ 50,000 Btu/h (15 kW), 12 in (30 cm) for appliances > 50,000 Btu/h
(15 kW)
3 ft (91 cm) above if within 10
ft (3 m) horizontally
*
*
27297-5-0511Page 10
Page 11
VENTING REQUIREMENTS
12” MIN TO GRADE.
(RECOMMENDED 12” MIN
TO MAX EXPECTEDSNOWLEVEL)
TYPICAL BOTH PIPES
6” Min
3” Min
24” Max
WARNING
This appliance must not be vented with any other appli­ances, even if that appliance is of the condensing type. Common venting can result in severe corrosion of other appliances or their venting and can allow combustion gases to escape through such appliances or vents. Do not
vent the heater into a replace chimney or building chase.
WARNING
Upon completion of the installation, carefully inspect the
entire ue system to assure it is properly sealed. DO NOT use any vent material other than what is specied in this manual. Leaks in the ue system can result in serious personal injury or death due to exposure of ue products, including carbon
monoxide.
The Mantis is classied as a “Category IV” appliance, which requires special venting materials and installation procedures. Installations can be Conventional (1-pipe) and Direct Vent
(2-pipe). Venting must be completed with 1-1/2 inch diameter pipe.
In selecting a location for installation, it is necessary to provide adequate clearances for servicing and proper installation.
All vent and combustion air pipes and ttings must be Schedule 40 PVC and meet the ANSI/ASTM Standard D1785. Cement must conform to ASTM Standard D2564.
Maximum Vent Length is 40 feet. The minimum vent length is 12 inches. Each 90° elbow used in the vent system will be
the equivalent to 3 feet, and each 45° elbow is equivalent to
1.5 feet, which should be added to the overall vent length. See
Table 1.
The minimum distance from the center of the vent cap to the near-
est outside corner or obstruction is 12 inches. The ue outlet must be at least 12 inches from any opening which ue gases could en­ter the building. See Figure 1. The ue outlet must be a minimum
distance of 6 feet from any pressure regulator.
The bottom of the exhaust vent terminal and the air intake shall be located at least 12 inches above grade and must be vented outside. It is recommended the exhaust and intake be located 12 inches from the maximum snow level.
The ue pipe must be supported on horizontal vent runs. The ue pipe needs to be supported every 3 feet. All horizontal runs of the ue must be pitched ¼ inch per foot either towards the heater or
away from the heater. The minimum vent length protruding from outside the wall is 6 inches. For two-pipe installation, a minimum distance of 3 inches and maximum distance of 24 inches must be maintained between the pipes. See Figure 2.
Single ue (one-pipe) installations must have a minimum clear­ance of 2 inches on the back of the heater for combustion air.
Vent Freezing Protection
When the vent pipe is exposed to temperatures below freezing
(i.e. when it passes through unheated spaces, chimneys, etc.)
the pipe must be insulated with 1/2 inch thick sponge rubber insulation, Armaex-type insulation or equivalent. Insulating pipe
is important to avoid condensate icing.
For proper operation, the ue exhaust must extend 6 inches from
the outside wall before applying an elbow.
Note: If vent length requirements are not followed, the unit will not operate properly.
It is recommended that the Mantis Power-Vent High-Efciency
Fireplace be located on an exterior wall for ease of venting. The
ue exhaust pipe and inlet air pipe should be located between wall studs. The required opening for venting is 1-7/8 inch in diameter for 1-1/2 inch PVC pipe.
Figure 2
Table 1 - Equivalent Vent Length Example
EVL = Equivalent Vent Length
EVL must be greater than or equal to 1’ and less than or equal to 40’
EVL = 90º elbow + 4’ straight pipe + 45º elbow + 2’ straight pipe + 45º elbow + 3’ straight pipe = 15’
EVL = 3’
(90º elbow)
+ 4’
(straight pipe)
+ 1.5’
(45º elbow)
+ 2’
(straight pipe)
+ 1.5’
(45º elbow)
+ 3’
(straight pipe)
= 15’
27297-5-0511 Page 11
Page 12
VENT EXAMPLES FOR SINGLE FLUE
2’
5’
27’
VENT TERMINAL 90° ELBOW (NOT COUNTED)
90° ELBOW
3’
FIRST 90° ELBOW DOES NOT GET COUNTED WHEN WITHIN 6” OFF BACK OF HEATER
Figure 3 displays a single ue (one-pipe) installation. Be­cause the distance from the heater to the rst elbow is more than 6 inches, the rst 90° elbow does need to be consid-
ered into the total vent length. The equivalent length of the second 90° elbow also needs to be added to the total length,
but the third elbow does not since it is the ue terminal. The
H = 5’ + 2’ = 7’ V = 27’ (2) - 90° = 6’ Total = 40’
total horizontal vent length of the ue system is 7 feet, and
the total vertical length is 27 feet. The two 90° elbows are equivalent to 6 feet, bringing the total to 40 feet. Figure 4 is an example of how the heater can be vented if
the ue outlet is below the level of the oor.
Figure 4
Minimum Exterior Grade Dimension - Single Flue, Hori-
zontal Venting Below Floor
Figure 3
Single Flue - Horizontal Tall Vent Run
Example Calculation Max Vent Run 40 feet
27297-5-0511Page 12
Page 13
DIRECT VENT AND COLINEAR VENT EXAMPLES
12” MIN TO GRADE
(RECOMMENDED 12” MIN.
TO MAX EXPECT SNOW LEVEL)
6” MIN.
9” MIN.
3” MIN.
2” MIN.
3” MIN.
12” MIN. TO ROOF (RECOMMENDED 12”
MIN TO MAX. EXPECTED
SNOW LEVEL)
PTRAP
90° ELBOW
3’
COLINEAR ADAPTER
5’
10’
FIRST 90° ELBOW DOES NOT GET COUNTED WHEN WITHIN 6” FROM THE BACK OF HEATER
H=5’+6’=11’ V=10’ +10’ =20’ (3) 90°=9’
=40’TOTA L
6’
90° ELBOW
3’
10’
6” MIN.
12” MAX.
SUPPORT
OUTSIDE
WALL
1/2” ARMAFLEX INSULATION OR EQUIVALENT (IF REQUIRED)
12” ABOVE
MAXIMUM
EXPECTED
SNOW LEVEL
Figure 5 displays a two-pipe installation. Because the
distance from the heater to the rst elbow is more than 6 inches, the rst 90° elbow does need to be considered
into the total vent length. The equivalent length of the second 90° elbow also needs to be added to the total length. The third elbow also needs to be included. The equivalent length of the PTrap does not need to be added since it is
the termination. The total horizontal vent length of the ue
system is 11 feet, and the total vertical length is 20 feet. The three 90° elbows are equivalent to 9 feet, bringing the total to 40 feet.
Note: Exhaust must be a minimum of 3 inches above air intake inlet.
Note: The exhaust must be a minimum of 3 inches above the inlet air pipe. The ue must be at least 12 inches from
the roof line, and it is recommended to be at least 12 inches above the maximum expected snow level as indicated in Figures 5 through 8.
Calculation example of vent run maximum 40 feet
Figure 5
27297-5-0511 Page 13
Figure 6
Figure 7
Page 14
DIRECT VENT AND COLINEAR VENT EXAMPLES
COLINEAR ADAPTER
12” MINIMUM TO GRADE
RECOMMENDED 12” MINIMUM TO
MAXIMUM EXPECTED SNOW LEVEL
REAR SHROUD
SINGLE FLUE ADAPTER
H
FLASHING
REQUIRED
H
REQUIRED HEIGHT IS 12”
MINIMUM. IT IS RECOMMENDED
TO BE 12” ABOVE THE
EXPECTED SNOW LEVEL.
AIR INTAKE
PTRAP,290 EBLOWS
(SUPPLIED BY INSTALLER).
PTRAP TO FACE AWAY FROM ROOF.
o
3” -24”
PVC CEMENT
Figure 8
In direct vent applications, a minimum distance between the two pipes is 3 inches and the maximum distance is 24
inches. The ue exhaust and air inlet can be terminated with
either a PTrap or two 90° elbows as shown in Figures 9,12 and 13. The Vertical Termination Cap (Part number PVVTC) can also be used.
Figure 10 - PVVTC Vertical Termination Cap
Figure 11
Vertical termination cap used with 1-1/2 inch
PVC pipe installation.
Cap also used with colinear transition plate.
Figure 9
27297-5-0511Page 14
Page 15
COLINEAR TRANSITION VENT KIT
AIR INTAKE PTRAP OR290° ELBOWS SUPPLIED BY INSTALLER
TRANSITION PLATE
PVC CEMENT
PVC CEMENT
OUTDOOR SEALER REQUIRED
OPTIONAL
TERMINATION CAP
3” MIN.
REQUIRED HEIGHT IS 12” MINIMUM. IT IS RECOMMENDED TO BE 12” ABOVE THE MAXIMUM EXPECTED SNOW LEVEL.
AIR INTAKE PTRAP OR290° ELBOWS SUPPLIED BY INSTALLER
TRANSITION PLATE
PVC CEMENT
PVC CEMENT
OUTDOOR SEALER REQUIRED
3” MIN.
EXHAUST PTRAP OR 2 90° ELBOWS SUPPLIED BY INSTALLER
REQUIRED HEIGHT IS 12” MINIMUM. IT IS RECOMMENDED TO BE 12” ABOVE THE MAXIMUM EXPECTED SNOW LEVEL.
FLUE ADAPTOR
PLASTIC GASKET
INSTALL FOAM GASKET
THREADED CONNECTOR
The Colinear Transition Kit (Part number PVCT) is available
and can be used to secure the ue and inlet pipes from the
Mantis. When venting vertically, the exhaust pipe termina­tion must be a minimum of 3 inches above the air inlet.
Figure 12
The ue can be terminated with a PTrap or two 90° elbows. The Vertical Termination Cap (Part number PVVTC) can also be used to terminate the ue pipe when using the Co­linear Transition Kit.
Figure 13
Installation of the Colinear Transition Plate
1. Attach the plate to chimney chase, at roof, or outside
wall with four (4) screws. Use outdoor sealant to seal the transition plate to the surface.
2. Both inlet air pipe and ue exhaust pipe must be
12 inches from the roof line, and it is recommended to
be 12 inches above the maximum snow line. Also refer
to local codes. See Figures 12 and 13.
VENT ADAPTOR KITS
The Vent Adaptor Kits provide a transition from the appli­ance to the ue and inlet pipes. Colinear Adaptor (part num­ber PVCA) provides a transition for the inlet air. When using
3. Attach the ue and inlet air pipes to the transition plate.
Use the appropriate primer and cement to permanently
bond the joints and the pipes to the transition plate.
the ue adapter, use the appropriate primer and cement to permanently bond the joints and the pipes. The inlet air pipe
does not need to be cemented.
Figure 14
27297-5-0511 Page 15
Figure 15
Page 16
ROUGH FRAMING DIMENSIONS
A
B
C
ACCESS
PANELS
ACCESS PANELS
Figure 16
Single Vent
A 8-1/2” minimum* 8-1/2” minimum* 7-3/4” minimum 12-3/4” minimum
Bay Window Mantis with
B
PV-4H
Short Top Cover Kit
C
* When using a 90° elbow on the ue exhaust.
Single Vent
A 13-1/2” minimum* 13-1/2” minimum* 12-5/8” minimum 17-7/8” minimum
Bay Window Mantis with
B
PV-2H
Slim Top Cover Kit
C
* When using a 90° elbow on the ue exhaust.
Figure 17
Direct Vent and
Colinear Vent
Coaxial Vent Flex Vent
25-1/4” minimum
27” maximum when using PVE-1 or PVE-2 Surround Kits
28-1/2” minimum, 33” minimum recommended for service
34-1/2” maximum when using PVE-1 Surround Kit
37” maximum when using PVE-2 Surround Kit
Direct Vent and
Colinear Vent
Coaxial Vent Flex Vent
25-1/4” minimum
27” maximum when using PVE-1 or PVE-2 Surround Kits
28-1/2” minimum, 33” minimum recommended for service
34-1/2” maximum when using PVE-1 Surround Kit
37” maximum when using PVE-2 Surround Kit
A 19-1/2” minimum* 19-1/2” minimum* 18-1/2” minimum 23-3/4” minimum
B
Fireplace Mantis
C
* When using a 90° elbow on the ue exhaust.
Single Vent
Direct Vent and
Colinear Vent
Coaxial Vent Flex Vent
25” minimum
27-3/4” maximum when using FGK28 Surround Kit
28-1/2” maximum when using FFK28 Surround Kit
29-1/2” maximum when using FIK28 Surround Kit
32” maximum when using FWK28 Surround Kit
28-1/2” minimum, 31” recommended for service
33” maximum when using FGK28 Surround Kit
34” maximum when using FFK28 Surround Kit
37” maximum when using FIK28 Surround Kit
34” maximum when using FWK28 Surround Kit
27297-5-0511Page 16
Page 17
INSERT INTO MASONRY FIREPLACE
Figure 18
A 8-1/2” minimum* 8-1/2” minimum* 12-3/4” minimum
Bay Window Mantis with PV-4H
Short Top Cover Kit
* When using a 90° elbow on the ue exhaust.
Bay Window Mantis with PV-4H
Slim Top Cover Kit
* When using a 90° elbow on the ue exhaust.
B
C
A 13-1/2” minimum* 13-1/2” minimum* 17-7/8” minimum
B
C
Single Vent
27” maximum when using PVE-1 or PVE-2 Surround Kits
28-1/2” minimum, 33” minimum recommended for service
34-1/2” maximum when using PVE-1 Surround Kit
37” maximum when using PVE-2 Surround Kit
Single Vent
27” maximum when using PVE-1 or PVE-2 Surround Kits
28-1/2” minimum, 33” minimum recommended for service
34-1/2” maximum when using PVE-1 Surround Kit
37” maximum when using PVE-2 Surround Kit
Direct Vent and
Colinear Vent
25-1/4” minimum
Direct Vent and
Colinear Vent
25-1/4” minimum
Flex Vent
Flex Vent
Fireplace Mantis
* When using a 90° elbow on the ue exhaust.
27297-5-0511 Page 17
Single Vent
A 19-1/2” minimum* 19-1/2” minimum* 23-3/4” minimum
27-3/4” maximum when using FGK28 Surround Kit
B
C
28-1/2” maximum when using FFK28 Surround Kit
29-1/2” maximum when using FIK28 Surround Kit
32” maximum when using FWK28 Surround Kit
28-1/2” minimum, 31” recommended for service
33” maximum when using FGK28 Surround Kit
34” maximum when using FFK28 Surround Kit
37” maximum when using FIK28 Surround Kit
34” maximum when using FWK28 Surround Kit
Direct Vent and
Colinear Vent
25” minimum
Flex Vent
Page 18
BAY WINDOW MANTIS CLEARANCE TO COMBUSTIBLES
C
C
A
BB
ACCESS PANEL
12”
18”
24”
8”
6”
4”
COMBUSTIBLE TRIM AND MANTELS
ALLOWED IN SHADED AREA
40”
CEILING
Figure 19
Freestanding Clearances
A Rear Wall to Heater 2” (1-1/4” for coaxial venting)
B Side Wall to Heater 0” (4” recommended for door clearance)
C Corner Installation 0”
Coaxial Venting Installation Shown
Single Flue requires surround for combustion air.
Figure 21
Figure 20
Note: The Mantis Power-Vent High-Efciency Fireplace has been tested and approved for zero clearance to combustible
materials. It is recommended that clearances as listed above should be maintained to allow for removal of the product for servicing.
Mantel and Ceiling Clearances
Figure 22
27297-5-0511Page 18
Page 19
FIREPLACE MANTIS CLEARANCE TO COMBUSTIBLES
A
BB
6-1/4”
MIN
ACCESS PANEL
ACCESS PANEL
12”
18”
24”
8”
6”
4”
COMBUSTIBLE TRIM AND MANTELS
ALLOWED IN SHADED AREA
44-3/4”
CEILING
4-3/4”
A
ACCESS PANEL
C
C
ACCESS PANEL
Figure 23 Figure 25
Figure 24
Insert Clearances
A Rear Wall to Heater 2” (1-1/4” for coaxial venting)
B Side Wall to Heater 0”
C Corner Installation 0”
Note: The Mantis Power-Vent High-Efciency Fireplace has been tested and approved for zero clearance to combustible
materials. It is recommended that clearances as listed above should be maintained to allow for removal of the product for servicing.
27297-5-0511 Page 19
Mantel and Ceiling Clearances
Figure 26
Page 20
BAY WINDOW MANTIS SPECIFICATIONS
28”
33-3/4”
8-5/8”
17-5/8”
12-1/4”
OPTIONAL PEDESTAL
(MUST BE INSTALLED ON
HEATER PRIOR TO APPLIANCE
INSTALLATION)
28”
25-1/4”
27-3/4”
FLUE OUTLET
16-15/16”
17-5/8”
3-9/16” (9.0cm)
6”
17-13/16”
6-1/2”
PVE-1 or PVE-2
(SURROUND)
PVVK-CFA
FLEX VENT
PVVK-SH
VENT ADAPTOR
11-3/32”
12-3/4”
6-1/2”
PV-4H
(SHORTTOP
COVER KIT)
PV-2H
(SLIM TOP
COVER KIT)
Heater with Pedestal and Single Flue Adaptor
Figure 27
Heater with Slim and Short Top Cover Kits and Flex Kits.
Heater without pedestal
Figure 28
Figure 29
27297-5-0511Page 20
Page 21
35-7/16”
OR
38”
LOUVER
29-3/4”
5-15/16”
23-13/16”
10-1/8”
6-13/16”
PV-4H
(SHORTTOP
COVER KIT)
3-9/16”
16-15/16”
BAY WINDOW MANTIS SPECIFICATIONS - (continued)
35-7/16”
OR 38”
LOUVER
29-3/4”
5-15/16”
23-13/16”
PV-2H
(SLIM TOP
COVER KIT)
11-5/16”
3”
3-9/16”
6”
FLUE OUTLET
AIR INLET
ELECTRIC
CORD
13/16”
1”
7-5/16”
2-13/16”
1-7/16”
3-9/16”
1-1/2”
6-1/8”
FLEX HOSE OPENING
Fireplace Insert with Mantel Surround with PV-2H Slim Top Cover Kit
Figure 30
Fireplace Insert with Mantel Surround with PV-4H Short Top Cover Kit
27297-5-0511 Page 21
Figure 31
Rear View
Figure 32
Page 22
35”
33-7/16”
35”
29-3/8”
PVVK-CFA
FLEX VENT KIT
23-1/2”
24-3/4”
MIN.
6-1/2”
FIREPLACE MANTIS SPECIFICATIONS
17-3/16”
3-9/16”
FLUE OUTLET
24-3/4” MIN
Figure 33
Heater with Flex Vent
Figure 34
Figure 35
Heater In Wall - 35 Inch Picture Frame Surround
FWK28(BL,CM,HP,SS) - Contains surround, hood, and
lower front
Figure 36
Heater - 35 Inch Surround Kit
FFK28(BL,CM,HP,SS) - Contains surround, hood, & lower
front
27297-5-0511Page 22
Page 23
FIREPLACE MANTIS SPECIFICATIONS
38”
30-7/8”
FLUE
OUTLET
AIR INLET
ELECTRIC
CORD
FLEX HOSE OPENING
1-1/8”
7-5/16”
4-3/16”
2-5/8”
6-1/8”
3-9/16”
13/16”
1”
28”
4”
8”
Figure 37
Heater - 38 Inch Surround
FIK28(BL,CM,HP,SS) - Contains surround, hood, & lower
front
Figure 39
Clearance for Access Panel In-Wall Units
See Gas Connection Instructions.
27297-5-0511 Page 23
Figure 38
Page 24
GAS CONNECTION INSTALLATION
FLEXIBLE GAS LINE
PUSH IN PLUG
ACCESS PLATE
CAUTION
The gas supply line to the heater must be installed under conditions which will allow for easy removal of the heater from its location for servicing of the heat-
er. For replace insert installation, incorporate a loop into the exible gas line.
Under no circumstances should the gas supply line to the appliance be installed in a way that would pre­vent the appliance from being serviced or inspected.
GAS SUPPLY LINE TO HEATER
1. Pull the factory installed exible gas line through the
hole in the back panel. See Figures 40 and 41.
2. Connect the gas supply line to exible gas hose. Ensure that exible gas hose is not kinked after tting gas sup­ply line. Any excess exible line can be pushed back
into the heater.
3. Place rubber grommet that is supplied in hardware
packet over the exible gas line and secure in the hole
in the back of the appliance.
Figure 40 - Fireplace Mantis
Gas Connection - In-Wall Units - Fireplace Mantis ONLY
1. Remove the access plate on the left side of the cabinet by removing three screws as shown in Figure 42. Put the screws aside.
2. Push the factory supplied exible gas line through the
access hole on the side.
3. Remove the knockout from the access plate and insert
the exible gas line through the hole.
4. Secure the access plate to the cabinet with three screws removed in Step 1.
5. A plastic push in plug is supplied in the hardware pack­age, insert the plug into the 1-3/8 inch hole in the back
of the unit.
6. Insert the rubber grommet into the hole in the access
plate to protect the exible gas line.
Figure 41 - Bay Window Mantis
Figure 42
Gas Connection, Fireplace Mantis In-Wall Units
27297-5-0511Page 24
Page 25
BAY WINDOW MANTIS LOG SET INSTALLATION INSTRUCTIONS
A
B
C
D
E
F
G
PLATE - LOG SUPPORT
FRONT HOT SURFACE IGNITOR
REAR HOT SURFACE IGNITOR REAR FLAME SENSOR
FRONT FLAME SENSOR
REAR BURNER
FRONT BURNER
REAR LEFT LOG (A)
TOP RIGHT LOG (G)
FRONT RIGHT LOG (E)
CENTER LOG (D)
FRONT LEFT LOG (C)
TOP LEFT LOG (F)
REAR RIGHT LOG (B)
Log Installation
Positioning of the logs is critical to the safe and clean opera­tion of this heater. If the logs are not placed in the proper position, the appliance can soot, and create an unsafe op­erating condition.
CAUTION
Do not handle these logs with your bare hands! Al­ways wear gloves to prevent skin irritation. After han­dling the logs, wash your hands gently with soap and water.
1. To access the log set parcel, lift off the top panel.
2. Pivot the left and right panels open.
3. Unhook the main door latches located on the right and left side of the heater, then remove the door.
4. Connect the Rear Left Log (A) and the Rear Right Log
(B) to the pins on the sides of each log. Place the logs behind the rear burner. The logs should be all the way
to the back of the rebox. See Figure 43.
5. Place the Front Left Log (C) into the groove on (A) Log, and locate into the left corner of rebox. See Figure
44.
6. Place the Middle Log (D) over the ame sensors that are located in the middle of the rebox.
7. Locate the Front Right Log (E) in the right front corner
of rebox. The Front Right Log (E) should t snug into
the corner.
8. Place the Top Left Log (F) onto the pin on (A) Log. The
“legs” of (F) Log will rest on (D) Log. See Figure 45.
9. Place the Top Right Log (G) onto the pin on (B) Log. The “legs” of (G) Log will rest on (E) Log.
10. Place the door assembly on the heater and secure with the main door latches that are located on right and left sides of the heater.
11. Close the left and right panels.
12. The installation of the log set is complete.
13. Verify that the logs are not in contact with the ame sen­sor. Interference with the ame sensor will effect the
operation.
Log Placement
Figure 44
Log Placement
Figure 45
Log Placement
Figure 43
27297-5-0511 Page 25
Firebox Layout
Figure 46
Log Assembly
Figure 47
Page 26
FIREPLACE MANTIS LOG SET INSTALLATION INSTRUCTIONS
B
F
D
A
H
C
G
E
REAR LOG SUPPORT
FRONT LOG SUPPORT
FIREBOX BOTTOM
REAR HOT SURFACE IGNITOR
REAR FLAME SENSOR
REAR BURNER
RIGHT REAR
LOG SUPPORT
SHELF
FRONT BURNER
FRONT FLAME SENSOR
FRONT HOT SURFACE IGNITOR
LEFT REAR
LOG SUPPORT
SHELF
A
Rear Log
B
Left Log
C
Right Log
D
Middle Log
E
Front Left Log
F
Front Right Log
G
Left Top Log
H
Right Top Log
Log Installation
Positioning of the logs is critical to the safe and clean opera­tion of this heater. If the logs are not placed in the proper position, the appliance can soot, and create an unsafe op­erating condition.
CAUTION
Do not handle these logs with your bare hands! Al­ways wear gloves to prevent skin irritation. After han­dling the logs, wash your hands gently with soap and water.
Log Placement
1. Place the Rear Log (A) onto the rear log support. The notch in the Rear Log ts over the rear igniter. See Fig-
ure 50.
2. Place Left Log (B) on the left rear log support shelf. The charred portion of the log must face inward. See Figure
48.
3. Locate the Middle Log (D) on front log support between the front and back burners.
4. Place the Front Right Log (F) on the right side of rebox bottom. The notch in the bottom of Front Right Log ts over the front ame sensor. See Figure 51.
5. Place the Front Left Log (E) on left side of the rebox bottom. The notch in bottom of Front Left Log ts over
front Igniter. See Figure 51.
6. Place the Right Log (C) on the right rear log support shelf.
The top of log rests on Rear Log (A) and bottom of log rests
on Firebox bottom. The charred portion of log must face inward. See Figure 49.
7. Place the Left Top Long Log (G) on the pin on Left Log (B). The upper left leg of Left Top Log will rest on Rear
Log (A). The upper right leg of Left Top Log will rest on
Middle Log (D).
8. Place the Right Top Long Log (H) on the pin on the Right Log (C). The bottom left leg of Right Top Log (H)
will rest in the indentation on the right side of the Middle
Log (D). The bottom right leg of the Right Top Log (H)
will rest in the indentation in the Front Right Log (F).
9. Verify that the logs are not in contact with the ame sen­sor. Interference with the ame sensor will effect the
operation.
Log Placement
Figure 48
Log Placement
Figure 49
Log Assembly
Figure 50
Firebox Layout
Figure 51
27297-5-0511Page 26
Page 27
WIRING
14 WAY RIBBON TO
CONTROL MODULE
P1
T1
T2
P2
OPTIONAL CONTROL WIRING
RECEIVER
OR
T-STAT
BLACK
WHITE
PURPLE
YELLOW
WHITE
WHITE
BLACK
RED
R. BRN. THERM (4)
L. BRN. THERM (3)
BLACK
BLUE
WHITE
RED
BLUE
JUNCTION BLOCK
TO
TRANSFORMER
BLUE
INDICATOR
SWITCH
BLACK
WHITE
WHITE
+ -
W1
W2
C R
WARNING
Potential risk of re, electric shock, and personal injury. Take precautions to reduce such risks.
CAUTION
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
This appliance is equipped with a three-prong [grounding] plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the ground­ing prong from this plug. For an ungrounded receptacle, an
adapter, which has two prongs and a wire for grounding, can be purchased.
Proper line voltage polarity must be maintained in order for the control system to operate correctly. Verify the incoming neutral line is connected to the white wire and the incoming “hot” line is connected to the black wire. The heater will not operate prop­erly unless the polarity and ground are correct.
Instructions for connecting controllers and thermostats can be found on page 32.
27297-5-0511 Page 27
Figure 52
Figure 53
Page 28
START UP CHECK LIST
WARNING
BEFORE OPERATING THIS APPLIANCE, CAREFULLY READ THE FOLLOWING.
1. Verify the gas line service does not exceed 10.5 in. w.c. and is not below 5.0 in. w.c. for natural gas, nor exceeds
13.0 in. w.c. or is below 11.0 in. w.c. for LP gas.
2. Check and inspect the appliance for gas leaks. In the event of gas leaks, cut off the gas supply to the heater immediately and call your gas supplier. Verify the gas line has been purged.
3. Verify that all exhaust and inlet air pipes are unobstruct-
ed and properly joined.
4. Visually verify the burners are free of dust and debris. See Figures 46 and 51.
5. Check and verify that logs are place correctly. See pag­es 25 to 26. The logs must be in the correct position or the heater will not operate correctly.
DO NOT light heater without the logs installed, the heat­er will not operate properly.
6. Verify that all panels are secured in place and that the glass assembly door has been locked in position.
7. Verify the two burner switches are in the OFF position
before applying power and the main power switch.
8. After verifying and checking all the above points, pro­ceed to lighting instructions. Refer to Page 29.
9. Verify that the polarity of the connections are correct and the line voltage power leads are secure.
Note: If using a surround, verify it is installed per the instructions included with the kit.
27297-5-0511Page 28
Page 29
LIGHTING INSTRUCTIONS
OFF
ON
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
A. BEFORE LIGHTING smell all around the appliance
area for gas. Be sure to smell next to the oor be-
cause some gas is heavier than air and will settle on
the oor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neigh-
bor’s phone. Follow the gas supplier’s instruc­tions.
If you can not reach your gas supplier, call the re
department.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this la-
bel.
2. Set the thermostat, if used, to the lowest setting.
3. Turn off all electric power to the appliance. Turn off
electrical control switches to “O.”
4. This appliance is equipped with an ignition device that automatically lights the burner. Do not try to light the burner by hand.
5. Remove the front access panel below the glass door by pulling both sides forward simultaneously.
6. Turn gas line valve to “ON.”
7. Wait ve (5) minutes to clear out any gas. Then smell for gas, including near the oor. If you smell gas, STOP! Follow “A” in the safety information above. If you do
not smell gas, go to the next step.
B. Use the on-the-wall switch or remote con-
trol switch to turn the gas control on/off. Any at­tempted repairs or adjustments should be performed by a qualied service technician. Applying force or attempted repair may result in a re
or explosion.
C. Do not use this appliance if any part has been under
water. Immediately call a qualied service technician
to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
8. Replace the front access panel, press both sides of the panel until both lock position.
9. Turn on electric power to the appliance. Turn on elec­tric control switches to “ ”
10. Set thermostat to desired setting (if available).
11. If the appliance will not operate, follow the instructions
“TO TURN OFF GAS TO APPLIANCE,” and call your
service technician or gas supplier.
TO TURN OFF GAS TO APPLIANCE
1. STOP! Read the safety information above.
2. Set the thermostat, if used, to the lowest setting.
3. Turn off electric power to the appliance.
27297-5-0511 Page 29
4. Remove front access panel.
5. Turn gas line valve to “OFF.”
6. Replace front access panel.
Page 30
START UP AND ADJUSTMENTS
FRONT BURNER SWITCH
REAR BURNER SWITCH
ECONOMY DISPLAY BUTTON
= OFF =ON
A. Turn on the main electrical power to the heater and turn
the main burner switch to the ON position. See Figure 54.
Verify power is on by checking if there is power to the cir­cuit board. If the unit has power, the power light will be illuminated.
Figure 54
B. Turn on the main gas supply. C. Turn both burner switches on to ignite both the front and
rear burners.
D. The Display Panel board should be energized, and the
power light will be illuminated.
Sequence of Operations – Front and Back Burners
1. The Display Panel will be energized, and the lights for the front burner and back burner will ash.
2. The inducer will activate immediately and will prove the pressure switch within 16 seconds. This will initiate the ignition sequence.
3. The rear igniter (HSI) will energize and start to glow red.
4. Within 3 to 5 seconds, the gas valve will open and ignite
the rear burner. The ame sensor will verify the ame is
present within 2 to 5 seconds.
5. The igniter for the front burner will energize 5 to 7 seconds after the ame is established on the rear burner.
6. The gas valve will open to ignite the front burner within 3 to 5 seconds. The ame sensor will verify the ame is pres­ent within 2 to 5 seconds.
7. As the Mantis warms up, the circulating blower will acti­vate, starting on Low speed. The Low Blower L.E.D. will light when the blower turns on.
8. As the Mantis continues to operate, the speed of the circulating blower will increase, and the L.E.D. for Medium
and High will appear.
CAUTION
When switching from one burner to the other burner,
be sure to rst turn “ON” the desired burner before
turning “OFF” the burner that is operating. Failure to follow this sequence may result in the heater needing to be reset. See page 33 - Resetting the Heater.
Sequence of Operations – One Burner Only
1. The Display Panel will be energized, and the light for either the front burner or back burner will ash, corresponding to
which burner switch is activated.
2. The inducer will activate immediately and will prove the pressure switch within 16 seconds. This will initiate the ignition sequence.
3. The igniter (HSI) will energize and start to glow red.
4. Within 3 to 5 seconds, the gas valve will open and ignite
the burner. The ame sensor will verify the ame is present
within 2 to 5 seconds.
5. The igniter for the front burner will energize 5 to 7 seconds after the ame is established on the burner.
6. As the Mantis warms up, the circulating blower will acti-
vate, starting on Low speed. The Low Blower L.E.D. will light when the blower turns on.
7. As the Mantis continues to operate, the speed of the circulating blower may increase.
Figure 56
Checking Manifold Pressure
Both Propane and Natural gas valves have a built-in pressure regulator in the gas valve. Natural gas models will have a mani­fold pressure of approximately 4.0 in. w.c. at the valve outlet, with the inlet pressure to the valve at 5.0 in. w.c. to 10.5 in. w.c. Propane gas models will have a manifold pressure approxi­mately 7.0 in. w.c. at the valve outlet, with the inlet pressure to the valve from 11.0 in. w.c. to 13.0 in. w.c.
A 1/8 inch N.P.T. plugged tapping, accessible for test gauge connection, is located on the outlet side of the gas control.
Figure 55
Blower Operation
The circulating air blower will automatically engage and in­crease in speed depending on the operation of the burners. See Figure 56. In most circumstances, the circulating blower will start 3 to 5 minutes after ignition of the burners.
Once the heater is turned off or the call for heat has been satis­ed, the circulating blower will continue to run. The blower will
automatically turn off once the heater has cooled down.
27297-5-0511Page 30
Page 31
START UP AND ADJUSTMENTS
FRONT BURNER SWITCH
REAR BURNER SWITCH
ECONOMY DISPLAY BUTTON
= OFF =ON
High Altitude
The Mantis can be installed to altitudes up to 10,000 feet in the U.S., and up to 4,500 feet in Canada. The installation must meet
the requirements of the National Fuel Gas Code or local jurisdic­tions. A high altitude kit is needed for installation above 2,000 feet. See the instructions provided with the Mantis High Altitude Kit for
derate instructions.
Humidier Operation
When the heater has been running, the humidier L.E.D. (Figure 56) may turn on to signal that the pump has been acti-
vated. Refer to Page 30 - Automatic Humidier Operation.
Paint Curing - First Firing
The Mantis Power-Vent High-Efciency Fireplace has been painted with the high quality heat resistant silicon paint. To ensure that the paint is properly cured, allow the heater to operate with both burners on, for approximately 1 hour. During the initial
ring of the appliance, it is common for smoke to appear.
AUTOMATIC HUMIDIFIER OPERATION
CAUTION
DO NOT touch the surface of the heater. The paint will soft­en during the initial operation, and will harden over time. Once the paint is cured, it will not soften again.
To prevent triggering of smoke alarms, supply proper ventilation to the room where the unit is installed.
During initial ring of logs, an odor will occur as the logs are
curing. It is also common for the burner to burn with a yellow
ame.
DO NOT clean the heater with any caustic or abrasive
cleaning solutions. This will damage the surface.
Any damage to the painted surfaces should be repaired only with authorized paint available from your Mantis Dealer.
Shut Down Instructions
To turn the heater off, simply switch the burner switch(es) to the
“OFF” position. See Figure 55. DO NOT cut the main electrical
power to the heater.
The circulating blower will continue to operate after the burners are turned off. The blower will stop automatically once the heater has cooled down.
The Mantis Power-Vent High-Efciency Fireplace has an automatic humidier designed into the heater. As the heater
operates, condensate is created and is collected in a tank inside the heater. The condensate pump will take the condensate that is collected and pump it to a stainless steel tray where it evaporates
into the airstream. Humidity is then restored into the space.
Note: When the automatic humidier is engaged and is transferring the condensate, there may be a noticeable hissing sound. This is normal, and the sound should persist for less than 30 seconds.
The amount of condensate created will vary based on several fac­tors including but not limited to location of heater, air temperature,
length of venting, and whether the vent pipe is horizontal or verti­cal. The humidier will operate intermittently while the heater is
operating.
While the condensate pump is transferring the condensate from
the tank to the tray, the humidier L.E.D. light will ash during pump operation. See Figure 56. Once the condensate is transferred, the
light will turn off.
OPTIONAL CONTROLS
Economy Mode (Red Button Operation)
To utilize this feature, a programmable control or thermostat must be connected to the heater. A red button is located next to the
burner switches on the front control panel. See Figure 58. This is called the economy mode.
Figure 57
27297-5-0511 Page 31
Figure 58
Page 32
BLACK
WHITE
RED
TO
TRANSFORMER
BLUE
TO “T2” (REAR BURNER)
TO “T1” (FRONT BURNER)
REMOTE WIRE HARNESS (TOBE REMOVED)
WHITE, WHITE/ BLACK
W1 RW2C
BLUE
TO “T1”
TO “T2”
C
TO
THERMOSTAT
W2
W1
R
JUNCTION BLOCK
RECEIVER PLACEMENT
REMOTE
CONTROL
RECEIVER OR
T24V THERMOSTAT
BLACK
BLACK
WHITE
WHITE
RED
JUNCTION BLOCK
TO
TRANSFORMER
BLUE
TO “T2” (REAR BURNER)
TO “T1” (FRONT BURNER)
WHITE
W1 RW2C
BLUE
TO “T1”
TO “T2”
OPTIONAL CONTROLS
To use this feature, both burner switches need to be in the “ON”
position, and the red button must be pressed so it is illuminated. This will ignite the front burner. The front burner will remain on when the red button is illuminated, and the back burner will cycle with the thermostat. The red button acts only as an override for the front burner.
To Deactivate
Press the red button so it is not illuminated, then the heater will return to normal operation.
TEMPERATURE CONTROLS
FRBTP Battery Operated Remote w/ Programmable Ther-
mostat
FRBTC Battery Operated Remote w/ Thermostat
TRW Battery Operated Wireless Remote Wall Thermostat
TMV2 Thermostat, 2 Stage
T24V Thermostat, 24 Volt
TDV1 Wall Thermostat, 24 Volt (Fireplace Mantis Only)
Installation Instructions for FRBTP, FRBTC, and TRW
CAUTION
Before connecting any controller, disconnect power to the appliance.
Remote Controls FRBTP, FRBTC and TRW are all battery oper­ated devices. Begin the installation by unplugging the unit and re­moving the front louver panel or turn off main power switch.
Remove the wire nut from the black and white wire from junction
block.
The black or white wire can be inserted in either remote control receiver connection hole, or connected to the T24V thermostat screws. There is no polarity at this connection. See Figure 59.
Installation Instruction for TMV2 - Two Stage Thermostat Model:
CAUTION: Before connecting any controller, disconnect power to the appliance.
Begin the installation by removing the front louver panel.
Determine the mounting location of the thermostat. Using stan-
dard 18 AWG wire, run four (4) strands of wire to the back of the appliance and to the junction block. Cut the wire to the correct
length. See Figure 60.
Figure 60
Replace the front louver panel and plug unit into outlet, or restore
power. Turn both burner switches “ON.” The burner switches must remain in the ON position for thermostat to function. Set the ther-
mostat using the instructions provided with the thermostat.
Note: If the heater will not be used for long periods of time, turn the burner switches to the “OFF” position and turn the power off at the power source.
Mounting A Receiver Box
If a remote thermostat is used, the receiver must be located inside the heater. The receiver can be mounted to the top of the blower housing and secured with hook and loop tape. See Figure 61.
Figure 59
Replace the front louver panel and plug the unit into the outlet to
restore power. Turn both burner switches to the ON position. Burn­er switches must remain in the ON position for the remote to func­tion. Adjust the remote from the instructions provided with the re-
mote control. Set T24V thermostat to desired temperature.
Note: If the heater will not be used for long periods of time, turn the burner switches to the “OFF” position and turn the power off at the power source.
Figure 61
27297-5-0511Page 32
Page 33
MAINTENANCE & SERVICE
The Mantis should be inspected and serviced annually by a
qualied service person. This will ensure that the appliance is operating safely and efciently. Should you suspect any
abnormal operation, contact a service person that has been trained to service this product.
Cleaning the Glass Door
After the initial paint curing, a slight lm may form on the glass. It is recommended to clean the glass with gas re-
place glass cleaner.
The glass will need to be cleaned periodically during the year. Use care when removing and cleaning the glass. In
the event the glass needs replaced, contact a qualied ser­vice person. Only glass approved by Empire Comfort Sys-
tems Inc. may be used, any substitute glasses will void the warranty.
CAUTION
Do not attempt to clean the glass when it is hot. Do not strike or hit the glass.
WARNING
Do not operate this appliance without the glass door in place. Do not operate if the glass front is broken or damaged. Do not use the glass door if the gasket is missing or is damaged.
Resetting the Heater
To reset the heater, rst turn both burner switches to the OFF position. Verify the red button next to the burners is not
illuminated. If a Remote Control is tted, turn the remote to the “OFF” position. Turn the power off at the power source for
5 minutes.
Turn the power back on, and verify the L.E.D. lights on the Control Panel Circuit Plate are illuminated. The burners should ignite in approximately 60 seconds. The circulating blower will start in 3 to 5 minutes. The blower may continue to operate after the burners are turned off.
WARNING
Potential risk of re, electric shock, and personal in­jury. Take precautions to reduce such risks
CAUTION
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dan­gerous operation. Verify proper operation after ser­vicing.
If equipped, the Mantis can also be reset by switching the
main power switch to the “OFF” position for 5 minutes. See
Figure 62.
CAUTION
Be certain the glass is cool before handling.
BAY WINDOW MANTIS MODELS
Removing the Glass Door
1. Remove the top of the cabinet.
2. Open the panels on the left and right sides. The panels
pivot in place.
3. Release the two door latches on both the left and right
sides of the rebox.
4. Carefully grab the glass frame and pull towards you. Do not damage or remove the gasket from the door.
FIREPLACE MANTIS MODELS
Removing the Glass Door
1. Remove the lower louvered panel by lifting up then pull­ing out.
2. Release the two hinge clips on underside of rebox.
3. Angle the bottom of glass assembly approximately 60 degrees out from rebox. Gently pull glass assembly away from rebox. Do not damage or remove the gas-
ket from the door.
Figure 62
27297-5-0511 Page 33
Page 34
MAINTENANCE & SERVICE
Over Temperature Limit Switch
The Mantis Power-Vent High-Efciency Fireplace is protected against overheating with a high temperature switch, which protects the heat exchanger, plastic sump and inducer.
If the over temperature limit activates, the gas supply will shut off and both the inducer and circulating air blower will
run. Once the heater cools down, the limit will reset and the
heater will operate normally.
Circulating Air Blower
The circulating air blower should be checked and cleaned
annually by a qualied service person to ensure that your appliance is operating efciently. Any dirt or lint can affect
the operation of the blower.
RECOMMENDED MAINTENANCE
MAINTENANCE ITEM
Verify the area is free from combustible materials. X X
Verify the combustion and ventilation air is not restricted. X
Verify the ue and inlet pipes do not have any cracks or
holes.
Verify burner ame. X
Clean the blower compartment X
Clean the burners. X
Verify the condensate system is clean and leak free. X
Heat Exchanger
The heat exchanger is located on the backside of the heat­er. The heat exchanger should be inspected and cleaned
annually by a qualied service person.
Replacement Logs
If for any reason a log should need replacement, contact your Mantis dealer for correct replacement logs. Replace­ment logs must be installed and positioned as outlined on Pages 25 to 26.
CAUTION
Proper positioning of the logs is critical to the safe and clean operation of this heater. Sooting and other problems may result if the logs are not properly and
rmly positioned in the appliance.
FREQUENCY OF MAINTENANCE
MONTHLY
BY HOMEOWNER
ANNUALLY
BY SERVICE PERSON
X
If service is needed to the condensate pump, the wires must be attached in the same order they were removed. If the pump is replaced, follow the wire connection instruction label on the pump cover.
Figure 63
27297-5-0511Page 34
Page 35
MASTER PARTS DISTRIBUTOR LIST
To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort.
com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit.
To Order Parts After the Warranty Period, please contact your dealer or one of the Master Parts Distributors listed below.
This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort. com.
Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc.
Dey Distributing
1401 Willow Lake Boulevard
Vadnais Heights, MN 55101
Phone: 651-490-9191 Toll Free: 800-397-1339 Website: www.deydistributing.com Parts: Heater & Hearth
Victor Division of F. W. Webb Company
200 Locust Street
Hartford, CT 06114
Phone: 860-722-2433 Toll Free: 800-243-9360 Fax: 860-293-0479 Toll Free Fax: 800-274-2004 Websites: www.fwwebb.com & www.victormfg.com Parts: Heater & Hearth and Grills
HOW TO ORDER REPAIR PARTS
East Coast Energy Products
10 East Route 36 West Long Branch, NJ 07764
Phone: 732-870-8809 Toll Free: 800-755-8809 Fax: 732-870-8811 Website: www.eastcoastenergy.com Parts: Heater & Hearth and Grills
Parts Not Under Warranty
Parts can be ordered through your Service Person, Dealer, or a Master Parts Distributor. See this page for the Master Parts Distribu­tors list. For best results, the service person or dealer should order parts through the distributor. Parts can be shipped directly to the
service person/dealer.
Warranty Parts
Warranty parts will need a proof of purchase and can be ordered by your Service Person or Dealer. Proof of purchase is required for warranty parts.
All parts listed in the Parts List have a Part Number. When ordering parts, rst obtain the Model Number and Serial Number from the
name plate on your equipment. Then determine the Part Number (not the Index Number) and the Description of each part from the fol­lowing illustration and part list. Be sure to give all this information . . .
Appliance Model Number Part Description
Appliance Serial Number Part Number
Type of Gas (Propane or Natural)
Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store.
Shipments contingent upon strikes, res and all causes beyond our control.
27297-5-0511 Page 35
Page 36
BAY WINDOW MANTIS PARTS LIST
WARNING
Use only manufacturer’s replacement parts. Use of any other parts could cause injury or death.
INDEX
NO.
1 26751 REAR PANEL
2 21654 BRACKET, PIPE ASSEMBLY
3 24831 REAR HEAT SHIELD ASSEMBLY
4A 21664
4B 22933 SLIM TOP ASSEMBLY
4C 22934 SHORT TOP ASSEMBLY
5 R8854 BALL STUD
6 22693 TOP HEAT SHIELD ASSEMBLY
7 21637 FIREBOX ASSEMBLY
8 26089
9 R10337 GASKET, END PLATE
10 R9987 FLEX LINE - 24”
11 26087
12 22863
13 R10299 SWITCH, BIMETALIC
14 R8795 GASKET, SUMP
15 26090 FIN TUBE ASSEMBLY
16 R8811 GASKET, INLET HEADER
17 21650 TUBING (SUMP TO PUMP)
18 21652
19 21627 SHIELD, REAR INNER
20 25227 ELECTRIC PARTS PLACE
21 21667 LEFT SIDE DOOR ASSEMBLY
22 22642 TUBE, CONDENSATE
23 21647
24 21605 COVER, INLET AIR DUCT
PART
NO.
DESCRIPTION
TOP COVER ASSEMBLY (INCLUDES #5)
HEAT EXCHANGER TUBE ASSEMBLY
SUMP ASSEMBLY
(INCLUDES #12 & #14)
BLOWER ASSEMBLY
(INCLUDES #14)
TUBING (SUMP TO PRESSURE SWITCH)
CONNECTOR TUBING ASSEMBLY (PUMP TO CONDENSATE TUBE)
INDEX
NO.
25 22780 INLET AIR DUCT ASSEMBLY
26 R8810 GASKET, INLET AIR DUCT
27 21641
28 R4053 CLAMP, DOOR (4 USED ON UNIT)
29 22773 THERMISTER ASSEMBLY
30 R10488 3/8 ELBOW, 90
31 26672 BRACKET, SHIELD
32 26789 BOTTOM PAN ASSEMBLY
33 26123 INLET HEADER
34 21665 RIGHT SIDE DOOR ASSEMBLY
35 21651
36 R8835 FITTING, BARBED HOSE
37 22865
38 21611 BRACKET, IGNITOR
39 R8807 FLAME SENSOR
40 26800 LOG PLATE ASSEMBLY
41 26787
41 22753
42 26801
42 22658
43 R9831
44 R8790 BUSHING, BURNER
45 P208 REAR ORIFICE, LPG
45 P288 REAR ORIFICE, NAT
46 P208 FRONT ORIFICE, NAT
46 P307 FRONT ORIFICE, LPG
PART
NO.
DESCRIPTION
BRACKET ASSEMBLY THERMISTER
(SPRING CLIP INCLUDED)
TUBING (FIREBOX TO PRESSURE SWITCH)
IGNITOR, HOT SURFACE ASSEMBLY
SMALL BURNER ASSEMBLY LP (INCLUDES R10675 AND #44)
SMALL BURNER ASSEMBLY NAT (INCLUDES #43 AND #44)
LARGE BURNER ASSEMBLY - LP (INCLUDES #44 AND R10676)
LARGE BURNER ASSEMBLY - NAT (INCLUDES #44 AND R10675)
BUSHING, AIR SHUTTER (NAT ONLY)
27297-5-0511Page 36
Page 37
BAY WINDOW MANTIS PARTS LIST
WARNING
Use only manufacturer’s replacement parts. Use of any other parts could cause injury or death.
INDEX
NO.
47 R10796 HOLDER, ORIFICE
48 R7572 JAMB NUT
49 27071 GAS LINE - REAR
50 26128 GAS LINE - FRONT
51 M174 GASKET
52 11269 GAS LINE BRACKET
53 R8886 COMPRESSION FITTING
54 R8812 VALVE, NAT
54 R8869 VALVE, LPG
55 R8898 PIPE NIPPLE
56 R8825 SOLENOID
57 R3312 CONNECTOR, MALE 3/8 X 3/8
58 R9487 REMOTE WIRE HARNESS
59 R10072 SHUT-OFF VALVE
60 21643 FIREBOX BASE ASSEMBLY
61 R10775 CONTROL BOX ASSEMBLY
62 R8889 TRANSFORMER 12-24V
63 R8804 TRANSFORMER 24V
64 25325 CONDENSATE PUMP COVER
65 R8817 TERMINAL STRIP
67 22778 CIRCULATING BLOWER ASSEMBLY
68 21663 DOOR ASSEMBLY, BLACK
68 22758 DOOR ASSEMBLY, CHROME
68 22759 DOOR ASSEMBLY, GOLD
69 26582 FRONT PANEL ASSEMBLY
70 R8840
71 R8809 SWITCH, DOUBLE ROCKER
72 R8904 CIRCUIT BOARD
PART
NO.
DESCRIPTION
WIRE HARNESS ASSEMBLY WITH ECONOMY SWITCH
INDEX
NO.
73 25226 CIRCUIT BOARD PLATE
74 R10759 RIBBON CABLE
75 R8872 CIRCUIT BOARD WIRE HARNESS
76 R10182 WIRE HARNESS, 120V
77 R10183 WIRE HARNESS 12V
78 R10190 WIRE HARNESS 12V
79 26075 PUMP ASSEMBLY
80 R10489 AIR PRESSURE SWITCH
81 R8881 CAPACITOR 3uF
82 R8880 CAPACITOR 4uF
83 R8911 TRANSFORMER WIRE ASSEMBLY
84 R10485 LOG, LEFT REAR
85 R8822 LOG, TOP LEFT
86 R10487 LOG, TOP RIGHT
87 R10486 LOG, RIGHT
88 R8820 LOG, CENTER
89 R8819 LOG, FRONT LEFT
90 R8821 LOG, FRONT RIGHT
91 R2522 MAIN POWER SWITCH
92 R10610
NOT
SHOWN
NOT
SHOWN
NOT
SHOWN
PART
NO.
WIRE HARNESS, MAIN POWER SWITCH
R10675 BUSHING, AIR SHUTTER
R10676 BUSHING, AIR SHUTTER
R6389 THERMOSTAT
DESCRIPTION
27297-5-0511 Page 37
Page 38
BAY WINDOW MANTIS PARTS VIEW
1
31
4A
5
6
9
7
30
28
5
21
27
24
28
19
11
12
9
34
16
14
26
25
22
17
8
3
2
13
36
18
35
23
4B
15
27297-5-0511Page 38
Page 39
BAY WINDOW MANTIS PARTS VIEW
69
67
32
61
50
47
48
53
54
53
51
60
20
56
55
48
47
80
52
65
39
40
41
42
38
45
46
89
85
86
87
88
81
84
78
77
83
76
90
44
43
49
37
82
70
71
64
79
63
62
57
59
30
10
74
75
68
29
58
72
73
91
92
93
27297-5-0511 Page 39
Page 40
FIREPLACE MANTIS PARTS LIST
WARNING
Use only manufacturer’s replacement parts. Use of any other parts could cause injury or death.
INDEX
NO.
1 25207 PANEL - TOP
2 21595 CONDENSATE TRAY
3 25223 LOUVER - TOP
4 25212 REAR BURNER TRAY
5 R9987 FLEX LINE
6 26081
7 25205 PANEL - LEFT SIDE
8 21605 INLET AIR DUCT COVER
9 21604 INLET AIR DUCT
10 R8810 INLET AIR DUCT GASKET
11 R8825 SOLENOID
12 R10072 GAS SHUT OFF VALVE
13 R8812 VALVE - NAT
14 26071 GLASS ASSEMBLY
15 25208 BOTTOM PAN
16 22778
17 R8817 TERMINAL STRIP
18 R10338 PRESSURE SWITCH
19 25227 ELECTRICAL PARTS PLATE
20 R10775 CONTROL BOX
21 R8889 TRANSFORMER 12-24V
22 R8881 CAPACITOR 3uF
23 R8880 CAPACITOR 4uF
24 R8804 TRANSFORMER - 24V
25 R10079 CONDENSATE PUMP BOX
26 R8832 CONDENSATE PUMP
PART
NO.
DESCRIPTION
FRONT BURNER TRAY ASSEMBLY
CIRCULATING BLOWER ASSEM-
BLY
INDEX
NO.
27 R10080 CONDENSATE PUMP LID
28 25226 CIRCUIT BOARD PLATE
29 R8809 DOUBLE ROCKER SWITCH
30 R8840
31 R8904 CIRCUIT BOARD
32 26083 FRONT BURNER ASSEMBLY
33 26082 BACK BURNER ASSEMBLY
34 R11012 ORIFICE HOLDER
35 22865
36 R10967
37 25210 AIR DUCT CHANNEL
38 25214 PANEL - RIGHT SIDE
39 25221 FIREBOX BASE
40 25222
41 R4053
42 25225
43 25215 BAFFLE
44 26080 FIREBOX ASSEMBLY
45 26087 SUMP ASSEMBLY
46 R8799 INDUCER ASSEMBLY
47 26089 FLEX PIPE ASSEMBLY
48 26090 FIN TUBE ASSEMBLY
PART
NO.
DESCRIPTION
WIRE HARNESS ASSEMBLY WITH ECONOMY SWITCH
HOT SURFACE IGNITOR (2 REQUIRED)
FLAME SENSOR (2 REQUIRED)
DOOR BRACKET (2 REQUIRED)
DOOR CLAMP (2 REQUIRED)
LATCH BRACKET (2 REQUIRED)
27297-5-0511Page 40
Page 41
FIREPLACE MANTIS PARTS LIST
WARNING
Use only manufacturer’s replacement parts. Use of any other parts could cause injury or death.
INDEX
NO.
49 R8811 INLET HEADER GASKET
50 25204 PANEL - BACK
51 R10796 ORIFICE HOLDER
52 R10182 WIRE HARNESS - 120V
53 R10190 WIRE HARNESS - 12V SMALL
54 R10183 WIRE HARNESS - 12V LARGE
55 R8814 THERMISTER
56 R9487 REMOTE WIRE ASSEMBLY
57 R8872 WIRE HARNESS
58 R10759 RIBBON CABLE
59 24831
60 22642 CONDENSATE PUMP TUBE
61 25325 CONDENSATE PUMP COVER
62 R10376 REAR LOG
63 R10381 LEFT LOG
64 R10380 RIGHT LOG
65 R10379 MIDDLE LOG
66 R10378 FRONT LEFT LOG
67 R10377 FRONT RIGHT LOG
68 R10383 LEFT TOP LOG
69 R10382 RIGHT TOP LOG
PART
NO.
R10077 LOG SET (INCLUDES 62 - 69
DESCRIPTION
REAR HEAT SHIELD ASSEMBLY
INDEX
NO.
70 25216
71 R2522 MAIN POWER SWITCH
73 R10610
NOT
SHOWN
NOT
SHOWN
NOT
SHOWN
NOT
SHOWN
NOT
SHOWN
NOT
SHOWN
NOT
SHOWN
PART
NO.
R10093 ORIFICE #47 - NAT
R10094 ORIFICE #49 - NAT
R10095 ORIFICE #1.2MM - LP
R10096 ORIFICE #55 - LP
26117
R10299 SWITCH, BIMETALIC
R6389 THERMOSTAT
DESCRIPTION
BRACKET, STANDOFF (2 REQUIRED)
WIRE HARNESS, MAIN POWER SWITCH
AIR DUCT CHANNEL COVER PLATE - NAT ONLY
27297-5-0511 Page 41
Page 42
1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
60
20
21
22
23
24
25
53
54
55
56
58
57
52
26
27
28
29
30
31
32
61
33
37
38
39
59
40
43
44
48
45
46
47
50
49
41
42
42
41
40
36
10
35
35
34
51
62
69
64
65
63
68
66
67
70
71
73
72
FIREPLACE MANTIS PARTS VIEW
27297-5-0511Page 42
Page 43
WARRANTY TERMS
Purchase Date:
Dealer Name/Phone:
Installer - Place Serial Number
Empire Comfort Systems Inc. warrants this hearth product to be free from
defects at the time of manufacture and for the periods specied below. Hearth products must be installed by a qualied technician and must be
maintained and operated safely, in accordance with the instructions in the owner’s manual. This warranty applies to the original purchaser only and is
not transferable. All warranty repairs must be accomplished by a qualied gas appliance technician.
Limited Ten-Year Heat Exchanger Warranty
Empire promises to the owner that if the heat exchanger (see parts list) fails because of defective workmanship or material within ten years from the date of purchase, Empire will repair, or at Empire’s option, replace the defective heat exchanger.
Sticker Here and Leave this
Manual with the Consumer.
Limited Five-Year Parts Warranty
Should any part fail because of defective workmanship or material within ve years from the date of purchase, Empire will
repair or replace it, at Empire’s option.
Limited Two-Year Labor Warranty
Within two years from the date of purchase, Empire will pay reasonable labor to have that defect repaired or replaced at
Empire’s option. All labor must be accomplished by a qualied gas appliance technician.
Duties Of The Owner
The appliance must be installed by a qualied installer and operated in accordance with the written instructions furnished
with the appliance. Ready access to the appliance for service is the responsibility of the owner. Travel, diagnostic costs and freight charges on warranted parts to and from the factory is the responsibility of the owner.
A bill of sale, cancelled check, or payment record should be kept to verify purchase date and establish warranty period.
What Is Not Covered
This warranty does not cover damages that might result from the use, misuse, or improper installation of this appliance. This warranty does not cover claims that do not involve defective workmanship or materials.
This warranty does not cover unauthorized service or parts replacements will not be covered.
How To Get Service
To make a claim under this warranty, please have your receipt available and contact your installing dealer. Provide the
dealer with the model number, serial number, type of gas and purchase verication. The installing dealer is responsible for
providing service and will contact the factory to initiate any warranted parts replacements. Empire will make replacement parts available at the factory. Shipping expenses are not covered.
If, after contacting your Empire dealer, service received has not been satisfactory, contact: Consumer Relations Depart­ment, Empire Comfort Systems Inc., P.O. Box 529, Belleville, Illinois 62222, or send an e-mail to info@empirecomfort.com with “Consumer Relations” in the subject line.
Your Rights Under State Law
This warranty gives you specic legal rights, and you may also have other rights, which vary from state to state.
27297-5-0511 Page 43
Page 44
EMPIRE
EMPIRE
Comfor t Systems
Empire Comfort Systems Inc.
918 Freeburg Ave. Belleville, IL 62220
If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer.
www.empirecomfort.com
27297-5-0511Page 44
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