Empire Vent-Free Gas Fireplace, Vent-free Gas Fireplaces Installation Manual

INSTALLATION INSTRUCTIONS
AND OWNER'S MANUAL
VENT-FREE GAS FIREPLACES
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
If the information in these instructions are
not followed exactly, a re or explosion may
result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Leave the building immediately.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas
supplier, call the re department.
Installation and service must be
performed by a qualied installer,
service agency or the gas supplier.
UNVENTED GAS
FIREPLACE MODELS:
MILLIVOLT
VFPA(32,36)BP3(0,1)L(N,P)-1
INTERMITTENT PILOT
VFPA(32,36)BP7(0,1)L(N,P)-1
If not installed, operated and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or from fuel combustion which can cause death or serious illness.
This is an unvented gas-red heater. It uses air
(oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to page 13.
This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS
Water vapor is a by-product of gas combustion. An unvented room heater produces approximately one (1) ounce (30ml) of water for every 1,000 BTU's (.3KW's) of gas input per hour. Refer to page 8.
Page 1
TABLE OF CONTENTS
SECTION PAGE
Carton Contents ........................................................................................................................................................... 3
Important Safety Information ........................................................................................................................................ 4
Safety Information For Users Of Propane Gas ............................................................................................................ 5
Introduction .................................................................................................................................................................. 6
Specications ............................................................................................................................................................... 7
Water Vapor: A By-Product Of Unvented Room Heaters ............................................................................................. 8
Provisions For Adequate Combustion & Ventilation Air ............................................................................................. 8-9
Gas Supply ............................................................................................................................................................ 10-11
Clearances ..................................................................................................................................................................11
Combustible Materials ................................................................................................................................................ 12
Fireplace Dimensions ................................................................................................................................................. 13
Planning Installation ................................................................................................................................................... 14
Fireplace Framing And Installation ........................................................................................................................ 14-15
Installing Hood And Trim Kit ....................................................................................................................................... 15
Placement Of Glowing Embers And Lava Rock ......................................................................................................... 16
VFPA(32,36)BP(30,31) lighting instructions ............................................................................................................... 17
VFPA(32,36)BP(70,71) lighting instructions ............................................................................................................... 18
Operation Instructions/Flame Appearance ................................................................................................................. 19
Pilot Flame Characteristics ................................................................................................................................... 20-21
Millivolt Wiring ............................................................................................................................................................ 22
Millivolt Maintenance .................................................................................................................................................. 22
Millivolt Troubleshooting ............................................................................................................................................. 23
Intermittent Control System Operating Instructions ................................................................................................... 24
Intermittent Control System Wiring Diagram .............................................................................................................. 25
Intermittent Control System Troubleshooting ........................................................................................................ 26-28
Optional Variable Speed Blower Installation Instructions ...................................................................................... 29-30
Junction Box Wiring Installation Instructions .............................................................................................................. 31
Master Parts Distributor List ....................................................................................................................................... 32
How To Order Repair Parts ........................................................................................................................................ 32
VFPA32BP(3,7) Parts List ..................................................................................................................................... 33-34
VFPA36BP(3,7) Parts List ..................................................................................................................................... 35-36
Parts View .................................................................................................................................................................. 37
Warranty ..................................................................................................................................................................... 38
Service Techncian Notes ............................................................................................................................................ 39
39025-2-0620Page 2
14
CARTON CONTENTS
12
Product
Registration
Card
Bag
Decorative
Rock
INDEX
NUMBER
1 Battery AA - 4
2 Cover Junction Box 1 1
3 Decorative Rock 1 1
4 Flex Line 1 1
5 Hood 1 1
6 Instruction Sheet - Soot 1 1
7 Power Adaptor - 1
8 Receptical 1 1
9 Registration Card 1 1
10 Rockwool 1 1
11 Screw #8 X 1/2 5 5
12 Trim, Left Side 1 1
13 Trim, Right Side 1 1
14 Trim, Top Side 1 1
DESCRIPTION
QUANTITY SUPPLIED
30 Series 70 Series
39025-2-0620 Page 3
IMPORTANT SAFETY INFORMATION
DANGER: Indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING: Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION: Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE: Addresses practices not related to personal injury.
An unvented room heater having an input rating of more than 6,000 Btu per hour shall not be installed in a bathroom
An unvented room heater having an input rating of more than 10,000 Btu per hour shall not be installed in a bedroom or bathroom.
Due to high temperatures, the appliance should be located out of
trafc and away from furniture and draperies.
Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room with the appliance.
Do not place clothing or other ammable material on or near the
appliance.
Avoid the use of scented air fresheners (plug in type air fresheners, etc. ) while the log set is in operation. Air fresheners produce a residue in the air similar to candles and may produce a soot like substance.
Avoid the use of scented or decorative candles while the log set is in operation. Candles produce a residue in the air that creates a soot like substance. Burning candles while the log
set is operating magnies the problem. It should be noted that
candles, in general, produce soot. The amount of time burned and the quantity of candles burned will determine the amount of soot produced and deposited.
Installation and repair should be done by a QUALIFIED SERVICE PERSON. This appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
DO NOT use this room heater if any part has been under water.
Immediately call a qualied service technician to inspect the
room heater and to replace any part of the control system and any gas control which has been under water.
You must operate heater with replace screen in place.
Do not place trash, logs or other articles on the log set during operation.
During manufacturing, fabricating and shipping, various
components of this appliance are treated with certain oils, lms
or bonding agents. These bonding agents are not harmful but may produce annoying smoke and smells as they are burned off during initial operation of the appliance. This is a normal temporary occurrence. A window should be opened during the initial bake out period.
Correct installation of the ceramic ber logs, proper location of
the heater and annual cleaning are necessary to avoid potential problems with sooting. Sooting, resulting from improper installation or operation, can settle on surfaces outside the
replace. See instructions for proper installation.
WARNING: Do not allow fans to blow directly into the
replace. Avoid any drafts that alter burner ame patterns.
WARNING: Do not use a blower insert, heat exchanger insert
or other accessory not approved for use with this heater.
Keep appliance area clear and free from combustible materials,
WARNING! This replace needs fresh air for ventilation to
run properly. This replace has an ODS (oxygen depletion
sensor) which will shut down the heater if adequate fresh air is not available. See troubleshooting section in the instructions.
WARNING: DO NOT operate this appliance unless all components including logs, burners, and controls are in good working condition. Never operate this appliance if any log or twig is broken, or out of their intended position. Refer to the Log set placement instructions for correct log and twig positioning. Replacement components are available through your local dealer as indicated in the How to Order Repair Parts section of the appliance manual.
gasoline and other ammable vapors and liquids.
WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.
When used without adequate combustion and ventilation air, heater may give off CARBON MONOXIDE, an odorless, poison­ous gas.
Do not install heater until all necessary provisions are made for combustion and ventilation air. Consult the writ­ten instructions provided with the heater for information concerning combustion and ventilation air. In the absence of instructions, refer to the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation, or applicable local codes.
This heater is equipped with a PILOT LIGHT SAFETY SYS­TEM designed to turn off the heater if not enough fresh air is available.
DO NOT TAMPER WITH PILOT LIGHT SAFETY SYSTEM!
If heater shuts off, do not relight until you provide fresh air.
If heater keeps shutting off, have it serviced. Keep burner and control compartment clean.
CARBON MONOXIDE POISONING MAY LEAD TO DEATH.
Early signs of carbon monoxide poisoning resemble the u,
with headache, dizziness and/or nausea. If you have these signs, heater may not be working properly. Get fresh air at once! Have heater serviced.
Some people — pregnant women, persons with heart or lung
disease, anemia, those under the inuence of alcohol , those
at high altitudes — are more affected by carbon monoxide than others.
The pilot light safety system senses the depletion of oxygen at its location. If this heater is installed in a structure having a high vertical dimension, the possibility exists that the oxygen supply at the higher levels will be less than that at the heater. In this type of application, a fan to circulate the structure air will minimize this effect. The use of this fan will also improve the comfort level in the structure. When a fan is used to circulate
air, it should be located so that the air ow is not directed at
the burner.
39025-2-0620Page 4
SAFETY INFORMATION FOR USERS OF PROPANE GAS
Propane is a ammable gas which can cause res and explo­sions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point with the
members of your household. Someday when there may not be a minute to lose, everyone's safety will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more information, please contact your gas supplier.
PROPANE GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the Propane Gas.
That's your signal to go into immediate action!
Do not operate electric switches, light matches, use your phone. Do not do anything that could ignite the gas.
• Get everyone out of the building, vehicle, trailer, or area. Do that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• Propane Gas is heavier than air and may settle in low areas such as basements. When you have reason to suspect a gas leak, keep out of basements and other low areas. Stay out
until reghters declare them to be safe.
• Use your neighbor's phone and call a trained Propane Gas
service person and the re department. Even though you may
not continue to smell gas, do not turn on the gas again. Do not re-enter the building, vehicle, trailer, or area.
• Finally, let the service man and reghters check for escaped
gas. Have them air out the area before you return. Properly trained Propane Gas service people should repair the leak, then check and relight the gas appliance for you.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell the
odor of the chemical put into the gas. You must nd out if you
can smell the odorant in propane. Smoking can decrease your ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.
The odorant in Propane Gas is colorless, and it can fade under some circumstances. For example, if there is an underground
leak, the movement of the gas through soil can lter the odorant.
Odorants in Propane Gas also are subject to oxidation. This fading can occur if there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.
Propane Gas may stratify in a closed area, and the odor intensity could vary at different levels. Since it is heavier than air, there may be more odor at lower levels. Always be sensitive to the slightest gas odor. If you detect any odor, treat it as a serious leak. Imme­diately go into action as instructed earlier.
SOME POINTS TO REMEMBER
Learn to recognize the odor of Propane Gas. Your local Propane Gas Dealer can give you a "Scratch and Sniff" pam-
phlet. Use it to nd out what the propane odor smells like. If
you suspect that your Propane Gas has a weak or abnormal odor, call your Propane Gas Dealer.
If you are not qualied, do not light pilot lights, perform ser­vice, or make adjustments to appliances on the Propane
Gas system. If you are qualied, consciously think about the
odor of Propane Gas prior to and while lighting pilot lights or performing service or making adjustments.
Sometimes a basement or a closed-up house has a musty smell that can cover up the Propane Gas odor. Do not try to light pilot lights, perform service, or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of Propane Gas.
Odor fade, due to oxidation by rust or adsorption on walls of new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or cylinders are placed in service. Odor fade can occur in new tanks, or
reinstalled old tanks, if they are lled and allowed to set too long before relling. Cylinders and tanks which have been
out of service for a time may develop internal rust which will
39025-2-0620 Page 5
cause odor fade. If such conditions are suspected to exist, a periodic sniff test of the gas is advisable. If you have any
question about the gas odor, call your Propane Gas Dealer. A periodic sniff test of the Propane Gas is a good safety measure under any condition.
If, at any time, you do not smell the Propane Gas odorant and you think you should, assume you have a leak. Then take the same immediate action recommended above for the occasion when you do detect the odorized Propane Gas.
If you experience a complete "gas out," (the container is un­der no vapor pressure), turn the tank valve off immediately. If the container valve is left on, the container may draw in
some air through openings such as pilot light orices. If this
occurs, some new internal rusting could occur. If the valve is left open, then treat the container as a new tank. Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it
relled before it is completely empty.
INTRODUCTION
Instructions to Installer
1. Installer must leave instruction manual with owner after installation.
2. Installer must have owner ll out and mail warranty card
supplied with unvented room heater.
3. Installer should show owner how to start and operate unvented room heater.
Always consult your local Building Department regarding regulations, codes or ordinances which apply to the installation of an unvented room heater.
This appliance may be installed in an aftermarket* manufactured (mobile) home, where not prohibited by state or local codes.
*Aftermarket: Completion of sale, not for purpose of resale,
from the manufacturer.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
WARNING
ANY CHANGE TO THIS HEATER OR ITS CONTROLS CAN BE DANGEROUS. Improper installation or use of the heater can cause
serious injury or death from re, burns, explosion or
carbon monoxide poisoning.
This series is design certied in accordance with American
National Standard Z21.11.2 by the Canadian Standards Association Laboratories as an Unvented Room Heater and should be installed according to these instructions.
Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change.
VFPA(32,36)BP(30,31)L Only 750 Millivolt System
When you ignite the pilot, the thermocouple produces millivolts (electrical current) which energizes the magnet in the gas valve. After 30 seconds to 1 minute time period you can release the gas control knob and the pilot will stay ON.
Allow your pilot ame to operate an additional one (1) to two
(2) minutes before you turn the gas control knob from the PILOT position to the ON position. This time period allows
the millivolts (electrical energy) to build-up to a sufcient level
allowing the gas control to operate properly.
Important
All correspondence should refer to complete Model Number, Serial Number and type of gas.
Attention: During initial use of ceramic log you will detect an odor as the ceramic log is cured. Also, during the curing
process the ceramic log will burn with a yellow ame.
NOTICE: During initial ring of this unit, its paint will bake out,
and smoke will occur. To prevent triggering of smoke alarms, ventilate the room in which the unit is installed.
Installation on Rugs and Tile
If this appliance is installed directly on carpeting, tile or other
combustible material other than wood ooring the appliance
shall be installed on a metal or wood panel extending the full width and depth of the appliance.
The base referred to above does not mean the re-proof base
as used on wood stoves. The protection is for rugs that are extremely thick and light colored tile.
Solid-fuels shall not be burned in a masonry or UL 127
factory-built replace in which an unvented room heater
is installed.
Qualied Installing Agency
Installation and replacement of gas piping, gas utilization equipment or accessories and repair and servicing of
equipment shall be performed only by a qualied agency. The term "qualied agency" means any individual, rm,
corporation or company which either in person or through a representative is engaged in and is responsible for (a) the installation or replacement of gas piping or (b) the connection, installation, repair or servicing of equipment, who is experienced in such work, familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction.
Commonwealth of Massachusetts: The installation
must be made by a licensed plumber or gas tter in the
Commonwealth of Massachusetts. Sellers of unvented Propane or Natural Gas-fired supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit. In the Commonwealth of Massachusetts, unvented Propane
and Natural Gas-red space heaters shall be prohibited in
bedrooms and bathrooms.
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1.*
*Available from the American National Standards Institute, Inc. 1430 Broadway, New York, N.Y. 10018.
High Altitudes
For altitudes/elevations above 2,000 feet (610m), ratings should be reduced at the rate of 4 percent for each 1,000 feet (305m) above sea level. Contact the manufacturer or your
gas company before changing spud/orice size.
Well Head Gas Installations
Some natural gas utilities use "well head" gas. This may affect the Btu output of the unit. Contact the gas company for the heating value. Contact the manufacturer or your gas
company before changing spud/orice size.
WARNING
This appliance is equipped for (Natural Gas or Propane) Gas. Field conversion is not permitted.
39025-2-0620Page 6
SPECIFICATIONS
MODEL VFPA32BP VFPA36BP
Input BTU/Hr Maximum 32,000 36,000
Input BTU/Hr Minimum 22,000 25,000
KWH (Maximum) 9.38 10.55
KWH (Minimum) 6.45 7.33
MINIMUM FIREBOX OPENING
Height 33" 35"
Width 35” 40”
Depth 16-1/2" 19”
Gas Inlet 1/2” 1/2”
ACCESSORIES
EK-1 Embers Kit
PE-20 Platinum Embers
FBB5* Variable Speed Automatic Blower
Brick Liners Contact Dealer For All Available Options
FRBC Battery Operated Remote Control
FRBTC Battery Operated Remote Control w/Thermostat
FREC Electric Remote Control
FWS Wall Switch
TMV Wall Thermostat, Millivolt - Reed Switch
TRW Remote Wall Thermostat
NOTE: Air shutter is at factory-minimum settings. Some vent congurations may require minor air shutter adjustments for optimum performance.
GAS SUPPLY PRESSURES (inches water column)
Gas Type Maximum Minimum Manifold
Natural 14 4.5 3.5
Propane 14 10.8 10
*FBB5 is standard (installed) on VFPA(32,36)BP(31,71)
Refractory "-2" logsets can only be used on VFPA(32,36)BP(31,71) units.
39025-2-0620 Page 7
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS
Water vapor is a by-product of gas combustion. An unvented room heater produces approximately one (1) ounce (30ml) of water for every 1,000 BTU's (.3KW's) of gas input per hour.
Unvented room heaters are recommended as supplemental heat (a room) rather than a primary heat source (an entire house). In most supplemental heat applications, the water vapor does not create a problem. In most applications, the water vapor enhances the low humidity atmosphere experienced during cold weather.
The following steps will help insure that water vapor does not become a problem.
1. Be sure the heater is sized properly for the application, including ample combustion air and circulation air.
2. If high humidity is experienced, a dehumidier may be used to
help lower the water vapor content of the air.
3. Do not use an unvented room heater as the primary heat source.
PROVISIONS FOR ADEQUATE COMBUSTION & VENTILATION AIR
This heater shall not be installed in a conned space or unusually
tight construction unless provisions are provided for adequate combustion and ventilation air.
A conned space is an area with volume less than 50 cubic feet per
1,000 Btuh of the combined input rates of all appliances drawing combustion air from that space. Small areas such as equipment
rooms are conned spaces. Furnaces installed in a conned space
which supply heated air to areas outside the space must draw return air from outside the space through tightly sealed return air ducts. A
conned space must have 2 openings into the space for combustion
air. One opening must be within 12 inches of the ceiling and the
other must be within 12 inches of the oor. The required sizing of
these openings is determined by whether inside or outside air is used to support combustion, the method by which the air is brought to the space (vertical or horizontal duct) and by the total input rate of all appliances in the space.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air. Unusually tight construction is dened as construction
where:
a. Walls and ceilings exposed to the outside atmosphere have
a continuous water vapor retarder with a rating of one perm or less with openings gasketed or sealed, and
b. Weather-stripping has been added on openable windows
and doors, and
c. Caulking or sealants are applied to areas such as joints
around window and door frames, between sole plates and
oors, between wall-ceiling joints, between wall panels, at
penetrations for plumbing, electrical, and gas lines, and at
other openings. If your home meets all of the three criteria above, you must provide additional fresh air. See “Ventilation Air From Outdoors,” page 9.
Determining if You Have a Conned or Unconned Space
Use this worksheet to determine if you have a conned or unconned
space.
Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height). Length x Width x Height =
space)
Example: Space size 16 ft. (length) x 10 ft. (width) x 8 ft. (ceiling
height) = 1,280 cu. ft. (volume of space)
If additional ventilation to adjoining room is supplied with grills
or openings, add the volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum BTU/Hr the space can support.
BTU/Hr the space can support)
Example: 1,280 cu. ft. (volume of space) ÷ 50 cu. ft. = 25.6 or
3. Add the BTU/Hr of all fuel burning appliances in the space.
Vent-free heater Gas water heater Gas furnace Vented gas heater BTU/Hr
Gas replace logs
Other gas appliances* + Total =
Example: Vented gas heater 20,000 BTU/Hr Vent-free heater + 18,000 BTU/Hr Total = 38,000 BTU/Hr
*Do not include direct-vent gas appliances. Direct vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum BTU/Hr the space can support with the
actual amount of BTU/Hr used.
BTU/Hr (actual amount of BTU/Hr used)
Example: 25,600 BTU/Hr (maximum the space can support) 38,000 BTU/Hr (actual amount of BTU/Hr used)
(volume of space) ÷ 50 cu. ft. = (maximum
25,600 (maximum BTU/Hr the space can support)
BTU/Hr (maximum the space can support)
cu. ft. (volume of
BTU/Hr BTU/Hr BTU/Hr
BTU/Hr BTU/Hr BTU/Hr
WARNING
If the area in which the heater may be operated is smaller than
that dened as an unconned space or if the building is of
unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation, or applicable local codes.
39025-2-0620Page 8
OPTION 3: REMOVE DOOR INT
OUTLET AIR
OUTLET AIR
VENTILATED
ATTIC
INLET AIR
TO ATTIC
TO CRAWL SPACE
INLET AIR
VENTILATED CRAWL SPACE
PROVISIONS FOR ADEQUATE COMBUSTION & VENTILATION AIR
The space in the above example is a conned space because the
actual BTU/Hr used is more than the maximum BTU/HR the space can support. You must provide additional fresh air. Your options are as follows: A. Rework worksheet, adding the space of an adjoining room. If
the extra space provides an unconned space, remove door
to adjoining room or add ventilation grills between rooms. See
Ventilation Air From Inside Building.
B. Vent room directly to the outdoors. See Ventilation Air From
Outdoors.
C. Install a lower BTU/Hr heater, if lower BTU/Hr size makes room
unconned.
If the actual BTU/Hr used is less than the maximum BTU/Hr the
space can support, the space is an unconned space. You will need
no additional fresh air ventilation.
WARNING
You must provide additional ventilation air in a conned space.
VENTILATION AIR Ventilation Air From Inside Building (Figure 1)
This fresh air would come from an adjoining unconned space. When ventilating to an adjoining unconned space, you must provide two
permanent openings: one within 12" of the ceiling and one within
12" of the oor on the wall connecting the two spaces (see options
1 and 2, Figure 1). You can also remove door into adjoining room (see option 3, Figure 1). Each ventilation grill or opening shall have a minimum free area of one square inch per 1,000 BTUH of the total
input rating of the gas equipment in the conned space.
Ventilation Air From Outdoors (Figure 2)
Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and
one with 12" of the oor. Connect these items directly to the outdoors
or spaces open to the outdoors. These spaces include attics and crawl spaces. In most cases for direct communication with the outdoors or direct communication through a vertical duct a free area opening of one square inch per 4,000 BTU/Hr of heater input rating for each grill. If a horizontal duct is used, a grill free area or duct opening shall have a free area opening of one square inch per 2,000 BTU/Hr for each grill. Follow the National Fuel Code ANSI Z223.1/NFPA54, Air for Combustion and Ventilation for required size of ventilation grills or ducts.
IMPORTANT: Do not provide openings for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
12”
(305mm)
OPTION 1: VENTILATION GRILLS INTO ADJOINING ROOM
12”
(305mm)
OPTION 2: VENTILATION GRILLS INTO ADJOINING ROOM
O ADJOINING ROOM
Figure 1
WARNING
Rework worksheet, adding the space of the adjoining
unconned space. The combined spaces must have enough
fresh air to supply all appliances in both spaces.
Figure 2
39025-2-0620 Page 9
GAS SUPPLY
Check all local codes for requirements, especially for the size and type of gas supply line required.
RECOMMENDED GAS PIPE DIAMETER
Pipe
Length
0-10 feet
0-3 meters
10-40 feet
4-12 meters
40-100 feet
13-30 meters
100-150 feet
31-46 meters
NOTE: Never use plastic pipe. Check to conrm whether your local
codes allow copper tubing or galvanized.
NOTE: Since some municipalities have additional local codes, it is always best to consult your local authority and installation code.
Installing a New Main Gas Shut-Off
Each appliance should have its own manual gas shut-off.
A manual main gas shut-off should be located in the vicinity of the unit. Where none exists, or where its size or location is not adequate, contact your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant
to the action of liqueed petroleum gases. The gas lines must be
checked for leaks by the installer. This should be done with a soap solution watching for bubbles on all exposed connections, and if unexposed, a pressure test should be made.
Never use an exposed ame to check for leaks. Appliance must
be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with appliance connected; control valve will sustain damage!
A gas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing. It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet. This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may collect.
Schedule 40 Pipe
Inside Diameter
Natural Propane Natural Propane
1/2”
12.7mm
1/2”
12.7mm
1/2”
12.7mm
3/4”
19mm
3/8”
9.5mm
1/2”
12.7mm
1/2”
12.7mm
1/2”
12.7mm
Tubing, Type L
Outside Diameter
1/2”
12.7mm
5/8”
15.9mm
3/4”
19mm
7/8”
22.2mm
3/8”
9.5mm
1/2”
12.7mm
1/2”
12.7mm
3/4”
19mm
The use of the following gas connectors is recommended: — ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing
and Fittings
— ANS Z21.45 Assembled Flexible Appliance Connectors of Other
Than All-Metal Construction The above connectors may be used if acceptable by the authority having jurisdiction The Commonwealth of Massachusetts requires
that a exible appliance connector cannot exceed three feet in length.
Figure 3
39025-2-0620Page 10
2”
36”
Top of Hood
GAS SUPPLY (CONT'D)
MANTEL
13”
10”
12”
MAX
8”
MIN.
FIREBOX
FACE
CEILING
COMBUSTIBLES
ALLOWED
3/4” COMBUSTIBLE
CLEARANCE REQUIRED
FROM TOP EDGE
OF FIREBOX
10”
8”
6 ½”
5”
3 ½”
2”
9”
3/4”
84”
MIN.
(CEILING TO FLOOR)
HOOD
42” MIN
CEILING TO
TOPOF
HOOD
21”
10 ½”
12 ½”
14 ½”
16 ½”
18 ½”
WALL FRAMING
OPEN GAP
FINISHED
WALL
Checking Manifold Pressure
VFPA(32,36)BP(30,31)LN (Natural Gas) will have a manifold
pressure of approximately 3.5" w.c. (.871kPa) for maximum input or
1.7" w.c. (.423kPa) for minimum input at the pressure regulator outlet with the inlet pressure to the pressure regulator from a minimum of 4.5" w.c. (1.120kPa) for the purpose of input adjustment to a maximum of 10.5" w.c. (2.614kPa).
VFPA(32,36)BP(70,71)LN (Natural Gas) will have a manifold pressure of approximately 3.5" w.c. (.871kPa) for maximum input or
1.7" w.c. (.423kPa) for minimum input at the pressure regulator outlet with the inlet pressure to the pressure regulator from a minimum of 4.5" w.c. (1.120kPa) for the purpose of input adjustment to a maximum of 10.5" w.c. (2.614kPa).
VFPA(32,36)BP(30,31) (Propane Gas) will have a manifold pressure approximately 10.0"w.c. (2.49kPa) for maximum input or 4.9"w.c. (1.220kPa) for minimum input at the pressure regulator outlet with the inlet pressure to the pressure regulator from a minimum of 11.0"w.c. (2.739kPa) for the purpose of input adjustment to a maximum of
13.0"w.c. (3.237kPa).
CLEARANCES
Minimum Wall and Ceiling Clearances
Sidewall Clearances: The clearance from the inside of the replace
to any combustible wall should not be less than 2".
Fireplace Side and Back Clearances: The replace outer casing
sides and back have zero clearance to combustibles.
Ceiling Clearances: The ceiling height should not be less than 36" from the top of the hood.
Mantel Clearances: Vent free replace models must use the hood supplied with the replace. If a combustible mantel is installed, it
must meet the clearance requirements detailed above.
VFPA(32,36)BP(70,71) (Propane Gas) will have a manifold pressure approximately 10.0"w.c. (2.49kPa) for maximum input or 4.9"w.c. (1.220kPa) for minimum input at the pressure regulator outlet with the inlet pressure to the pressure regulator from a minimum of 11.0"w.c. (2.739kPa) for the purpose of input adjustment to a maximum of
13.0"w.c. (3.237kPa).
VFPA(32,36)BP(3,7)(0,1) Control
The valve regulator controls the burner pressure which should be checked at the pressure test point. Turn captured screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point (Use test point “A” closest to control knob). After taking
pressure reading, be sure and turn captured screw clockwise rmly
to re-seal. Do not over torque. Check for gas leaks.
Mantel Clearances
39025-2-0620 Page 11
Figure 4
Figure 5
COMBUSTIBLE MATERIALS
Do not attach combustible material to the mantel of your replace This is a re hazard.
Figure 6
No greeting cards, stockings or ornamentation of any type should be
placed on or attached to the replace. This is a heating appliance. The ow of heat can ignite combustibles.
Figure 7
39025-2-0620Page 12
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