Empire Rh-25-6 Owner's Manual
INSTALLATION INSTRUCTIONS
AND
OWNER’S MANUAL
VENTED
ROOM HEATER
MODELS
RH-25-6
RH-35-6
WARNING: If the information in these in-
structions are not followed exactly, a re
or explosion may result causing property
damage, personal injury or loss of life.
— Do not store or use gasoline or other
ammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
• If you cannot reach your gas supplier,
call the re department.
— Installation and service must be per-
formed by a qualied installer, service
agency or the gas supplier.
Installer: Leave this manual with the ap-
pliance.
Consumer: Retain this manual for future
reference.
WARNING: If not installed, operated and
maintained in accordance with the manufacturer’s instructions, this product could
expose you to substances in fuel or from
fuel combustion which can cause death
or serious illness.
Page 1
TABLE OF CONTENTS
SECTION PAGE
Important Safety Information ....................................................................................................... 3
Safety Information for Users of LP Gas ...................................................................................... 4
Introduction ................................................................................................................................. 5
Specications .............................................................................................................................. 5
Gas Supply.................................................................................................................................. 6
Clearances .................................................................................................................................. 7
Venting ........................................................................................................................................7
Vent Safety Shutoff System ....................................................................................................... 8
Reversible Vertical or Horizontal Diverter ...................................................................................8
Thermostat Operation ................................................................................................................. 8
Lighting Instructions ................................................................................................................... 9
Pilot Flame Characteristics ...................................................................................................... 10
Main Burner Flame Characteristics .......................................................................................... 10
Maintenance.............................................................................................................................. 11
Troubleshooting ........................................................................................................................ 11
Parts List ................................................................................................................................ 12
Parts View ............................................................................................................................. 13
Optional Blower Installation Instructions .............................................................................14-15
Master Parts Distributor List ..................................................................................................... 16
How To Order Repair Parts ....................................................................................................... 16
Appliance Service History ....................................................................................................17-19
12821-10-1011Page 2
IMPORTANT SAFETY INFORMATION
THIS IS A HEATING APPLIANCE
DO NOT OPERATE THIS APPLIANCE WITHOUT FRONT PANEL INSTALLED.
• Due to high temperatures, the room heater should
be located out of trafc and away from furniture
and draperies.
• Children and adults should be alerted to the hazards
of high surface temperature and should stay away
to avoid burns or clothing ignition.
• Young children should be carefully supervised when
they are in the same room as the room heater.
• Clothing or other ammable material should not be
placed on or near the room heater.
• Due to high surface temperatures, keep children,
clothing and furniture away.
• Keep burner and control compartment clean.
• Installation and repair should be done by a QUALI-
FIED SERVICE PERSON. The room heater should
be inspected before use and at least annually by a
qualied service person. More frequent cleaning
may be required due to excessive lint from carpet-
ing, bedding material, etc. It is imperative that
control compartments, burners and circulating air
passageways of the room heater be kept clean.
• DO NOT put anything around the heater that will
obstruct the ow of combustion and ventilation air.
See clearances.
• DO keep the appliance area clear and free from
combustible material, gasoline and other ammable
vapors and liquids.
• DO examine venting system periodically. Clean and
replace damaged parts. Examinations should be
made at the start of the heating season and also in
mid heating season under average conditions.
• DO examine burners periodically. Clean and replace
damaged parts.
• DO NOT use this heater if any part has been under
water. Immediately call a qualied service techni-
cian to inspect the heater and to replace any part
of the control system and any gas control which
has been under water.
Attention: During operation of vented room heater the gasket for observation hole cover, observation hole cover and
cover plate for observation hole cover must be attached to combustion chamber and secured with two (2) wing nuts.
12821-10-1011 Page 3
SAFETY INFORMATION FOR USERS OF LP-GAS
Propane (LP-Gas) is a ammable gas which can cause res
and explosions. In its natural state, propane is odorless and
colorless. You may not know all the following safety precautions which can protect both you and your family from an
accident. Read them carefully now, then review them point
by point with the members of your household. Someday
when there may not be a minute to lose, everyone's safety
will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more
information, please contact your gas supplier.
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That's your signal to go into immediate action!
• Do not operate electric switches, light matches, use your
phone. Do not do anything that could ignite the gas.
• Get everyone out of the building, vehicle, trailer, or area. Do
that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• LP-Gas is heavier than air and may settle in low areas such
as basements. When you have reason to suspect a gas leak,
keep out of basements and other low areas. Stay out until
reghters declare them to be safe.
• Use your neighbor's phone and call a trained LP-Gas service
person and the re department. Even though you may not
continue to smell gas, do not turn on the gas again. Do not
re-enter the building, vehicle, trailer, or area.
• Finally, let the service man and reghters check for escaped
gas. Have them air out the area before you return. Properly
trained LP-Gas service people should repair the leak, then
check and relight the gas appliance for you.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell
the odor of the chemical put into the gas. You must nd out if
you can smell the odorant in propane. Smoking can decrease
your ability to smell. Being around an odor for a time can affect
your sensitivity or ability to detect that odor. Sometimes other
odors in the area mask the gas odor. People may not smell the
gas odor or their minds are on something else. Thinking about
smelling a gas odor can make it easier to smell.
The odorant in LP-gas is colorless, and it can fade under
some circumstances. For example, if there is an underground
leak, the movement of the gas through soil can lter the odorant.
Odorants in LP-Gas also are subject to oxidation. This fading
can occur if there is rust inside the storage tank or in iron gas
pipes.
The odorant in escaped gas can adsorb or absorb onto or into
walls, masonry and other materials and fabrics in a room. That
will take some of the odorant out of the gas, reducing its odor
intensity.
LP-Gas may stratify in a closed area, and the odor intensity could
vary at different levels. Since it is heavier than air, there may be
more odor at lower levels. Always be sensitive to the slightest
gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.
SOME POINTS TO REMEMBER
• Learn to recognize the odor of LP-gas. Your local LP-Gas
Dealer can give you a "Scratch and Sniff" pamphlet. Use it
to nd out what the propane odor smells like. If you suspect
that your LP-Gas has a weak or abnormal odor, call your
LP-Gas Dealer.
• If you are not qualied, do not light pilot lights, perform service,
or make adjustments to appliances on the LP-Gas system. If
you are qualied, consciously think about the odor of LP-Gas
prior to and while lighting pilot lights or performing service or
making adjustments.
• Sometimes a basement or a closed-up house has a musty
smell that can cover up the LP-Gas odor. Do not try to light
pilot lights, perform service, or make adjustments in an area
where the conditions are such that you may not detect the
odor if there has been a leak of LP-Gas.
• Odor fade, due to oxidation by rust or adsorption on walls of
new cylinders and tanks, is possible. Therefore, people should
be particularly alert and careful when new tanks or cylinders
are placed in service. Odor fade can occur in new tanks, or
reinstalled old tanks, if they are lled and allowed to set too
long before relling. Cylinders and tanks which have been
out of service for a time may develop internal rust which will
cause odor fade. If such conditions are suspected to exist,
a periodic sniff test of the gas is advisable. If you have any
question about the gas odor, call your LP-gas dealer. A
periodic sniff test of the LP-gas is a good safety measure
under any condition.
• If, at any time, you do not smell the LP-Gas odorant and you
think you should, assume you have a leak. Then take the
same immediate action recommended above for the occasion
when you do detect the odorized LP-Gas.
• If you experience a complete "gas out," (the container is under no vapor pressure), turn the tank valve off immediately.
If the container valve is left on, the container may draw in
some air through openings such as pilot light orices. If this
occurs, some new internal rusting could occur. If the valve is
left open, then treat the container as a new tank. Always be
sure your container is under vapor pressure by turning it off
at the container before it goes completely empty or having it
relled before it is completely empty.
12821-10-1011Page 4
INTRODUCTION
Introduction
Always consult your local Building Department regarding regulations, codes or ordinances which apply to the installation of a vented
room heater.
Instructions to Installer
1. Installer must leave instruction manual with owner after installation.
2. Installer must have owner ll out and mail warranty card supplied with vented room heater.
3. Installer should show owner how to start and operate vented
room heater and thermostat.
Warning:
Any change to this vented room heater or its controls can
be dangerous. Any safety screen or guard removed for
servicing a vented room heater must be replaced prior to
operating the vented room heater.
General Information
This series is design certied in accordance with American National
Standard/CSA Standard Z21.86 and CSA 2.32 by the Canadian
Standards Association, as a Vented Room Heater and must be
installed according to these instructions.
Any alteration of the original design, installed other than as
shown in these instructions or use with a type of gas not
shown on the rating plate is the responsibility of the person
and company making the change.
Important
All correspondence should refer to complete Model Number, Serial
Number and type of gas.
Notice: During initial ring of this unit, its paint will bake out and
smoke will occur. To prevent triggering of smoke alarms, ventilate
the room in which the unit is installed.
Installation on Rugs and Tile
If this appliance is to be installed directly on carpeting, tile, or other
combustible material, other than wood ooring, the appliance shall
be installed on a metal or wood panel extending the full width and
depth of the appliance.
The base referred to above does not mean the re-proof base as
used on wood stoves. The protection is primarily for rugs that may
be extremely thick and light-color tile that can discolor.
Floor pad is available from Empire Comfort Systems, Inc., Part
Number DVP-1.
Qualied Installing Agency
Installation and replacement of gas piping, gas utilization equipment or accessories and repair and servicing of equipment shall
be performed only by a qualied agency. The term “qualied
agency” means any individual, rm, corporation, or company which
whether in person or through a representative is engaged in and
is responsible for (a) the installation or replacement of gas piping
or (b) the connection, installation, repair or servicing of equipment,
who is experienced in such work, familiar with all precautions re-
quired and has complied with all the requirements of the authority
having jurisdiction.
State of Massachusetts: The installation must by made
by a licensed plumber or gas tter in the Commonwealth of
Massachusetts.
The installation must conform to local codes or, in the absence
of local codes, with the National Fuel Gas Code, ANSI Z223.1 */
Canadian Installation Code, CAN/CGA B149.
*Available from the American National Standards Institute, Inc., 11
West 42nd St., New York, NY 10036.
High Altitudes
For altitudes/elevations above 2,000 feet (610m), input ratings
should be reduced at the rate of 4 percent for each 1,000 feet (305m)
above sea level. Canadian High Altitudes for locations having an
elevation above mean sea level between 2,000 feet (610m) and
4,500 feet (1370m), the manifold pressure is to be decreased from
4.0" w.c. (.996kPa) to 3.2" w.c. (.797kPa) for Natural Gas and from
10.0" w.c. (2.49kPa) to 8.0" w.c. (1.99kPa) for Propane Gas.
SPECIFICATIONS
Model RH-25 RH-35
Input BTU.HR (KW/H) 25,000 (7.3) 35,000 (10.3)
Height 26" (660mm) 26" (660mm)
Width 37" (940mm) 37" (940mm)
Depth including diverter 18 3/8" (467mm) 18 3/8" (467mm)
Gas Inlet Pipe 1/2" (13mm) 1/2" (13mm)
Size of ue collar 4" (102mm) 4" (102mm)
Floor to top of collar on vertidcal position of Draft Diverter 22 15/16" (583mm) 22 15/16" (583mm)
Floor to center of collar on horizontal position of Draft
Diverter
Accessories
Blower Package DRB-1 DRB-1
Floor Pad DVP-1 DVP-1
12821-10-1011 Page 5
18 3/16" (462mm) 18 3/16" (462mm)
GAS SUPPLY
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe
Inside Diameter
Nat. L.P. Nat. L.P.
0-10 feet
0-3 meters
10-40 feet
4-12 meters
40-100 feet
13-30 meters
100-150 feet
31-46 meters
Note: Never use plastic pipe. Check to conrm whether your local
codes allow copper tubing or galvanized.
Note: Since some municipalities have additional local codes, it is
always best to consult your local authority and installation code.
The use of the following gas connectors is recommended:
— ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing
and Fittings
— ANS Z21.45 Assembled Flexible Appliance Connectors of Other
Than All-Metal Construction
The above connectors may be used if acceptable by the authority
having jurisdiction. The state of Massachusetts requires that a exible
appliance connector cannot exceed three feet in length.
Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/
CGA-B149 (.1 or .2) installation code.
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock.
A manual main gas cock should be located in the vicinity of the unit.
Where none exists, or where its size or location is not adequate,
contact your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant
1/2”
12.7mm
1/2”
12.7mm
1/2”
12.7mm
3/4”
19mm
3/8”
9.5mm
1/2”
12.7mm
1/2”
12.7mm
1/2”
12.7mm
Figure 1
Tubing, Type L
Outside Diameter
1/2”
12.7mm
5/8”
15.9mm
3/4”
19mm
7/8”
22.2mm
3/8”
9.5mm
1/2”
12.7mm
1/2”
12.7mm
3/4”
19mm
NPT NIPPLE
to the action of liqueed petroleum gases. The gas lines must be
checked for leaks by the installer. This should be done with a soap
solution watching for bubbles on all exposed connections, and if
unexposed, a pressure test should be made.
Never use an exposed ame to check for leaks. Appliance must
be disconnected from piping at inlet of control valve and pipe
capped or plugged for pressure test. Never pressure test with
appliance connected; control valve will sustain damage!
A gas valve and ground joint union should be installed in the gas
line upstream of the gas control to aid in servicing. It is required by
the National Fuel Gas Code that a drip line be installed near the gas
inlet. This should consist of a vertical length of pipe tee connected
into the gas line that is capped on the bottom in which condensation
and foreign particles may collect.
Figure 2
Method of Installing a Tee Fitting Sediment Trap
Pressure Testing of the Gas Supply System
1. To check the inlet pressure to the gas valve, a 1/8" (3mm) N.P.T.
plugged tapping, accessible for test gauge connection, must be
placed immediately upstream of the gas supply connection to
the appliance.
2. The appliance and its individual shutoff valve must be disconnected
from the gas supply piping system during any pressure testing of
that system at test pressures in excess of 1/2 psig (3.5 kPa).
3. The appliance must be isolated from the gas supply piping system
by closing its individual manual shutoff valve during any pressure
testing of the gas supply piping system at test pressures equal
to or less than 1/2 psig (3.5 kPa).
Attention! If one of the above procedures results in pressures in
excess of 1/2 psig (14" w.c.) (3.5 kPa) on the appliance gas valve,
it will result in a hazardous condition.
Checking Manifold Pressure
Both Propane and Natural gas valves have a built-in pressure
regulator in the gas valve. Natural gas models will have a manifold
pressure of approximately 4.0" w.c. (.996kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 5.0" w.c.
(1.245kPa) for the purpose of input adjustment to a maximum of
10.5" w.c. (2.61kPa). Propane gas models will have a manifold
pressure approximately 10.0" w.c. (2.49kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 11.0" w.c.
(2.739kPa) for the purpose of input adjustment to a maximum of
13.0" w.c. (3.237kPa).
A 1/8" (3mm) N.P.T. plugged tapping, accessible for test gauge
connection, is located on the outlet side of the gas control.
12821-10-1011Page 6
CLEARANCES
Clearances: When facing the front of the room heater the minimum clearances to combustible construction (material) are the
following:
Right side 6 inches (152mm). Left side 6 inches (152mm).
Recommend 18 inches (457mm) on left side for servicing.
Do not install in alcove or closet. No horizontal projection above
VENTING
Venting
1. Flue pipe must be as large as the ue collar on the draft diverter.
2. Maintain an upward slope of at least 1/4 inch (6mm) per foot
(.3m) of horizontal run.
3. Run ue pipe as directly as possible with a minimum of elbows.
4. Flue pipe should extend through the wall of a chimney to be
ush with inner wall.
5. Flue pipe must be adequately supported by metal strips.
6. Single wall vent pipe may be attached directly to the draft hood
of the room heater when a clearance of 2 1/2 inches (64mm)
is maintained between the single wall vent pipe and the combustible wall of the room in which the room heater is located.
Use double wall vent pipe for clearances less than 2 1/2 inches
(64mm) to combustibles.
7. For ue pipe running through walls and roof, use B-1 [1 inch
(25mm) clearance to combustibles) vent pipe.
8. Chimneys should extend at least 2 feet (.6m) above the roof
and above any object or nearby building within 10 feet (3m).
9. Open tees should not be used in the ue pipe.
10. Appliance must not be connected to a chimney ue that is
servicing a separate solid-fuel burning appliance.
For proper venting, do not attach a 90° elbow directly to draft diverter. If possible, attach 2 feet (.6m) of straight vent pipe before
an elbow is used. Use 45° elbows if possible.
Uninsulated single-wall metal pipe shall not be used outdoors
in cold climates for venting gas utilization equipment.
Ventilation and Combustion Air
Room heaters shall be installed in a location in which the facilities
for ventilation permit satisfactory combustion of gas and proper
venting under normal conditions. In buildings of conventional
frame, brick or stone construction without tight storm windows and
doors, inltration is normally adequate to provide for combustion
and draft hood dilution.
Where appliances are installed in a conned space within a building,
the building being of unusually tight construction, air for combustion
and ventilation must be obtained directly from outdoors or from
such spaces that freely communicate with the outdoors. Under
these conditions, the conned space shall be provided with two
permanent openings, one near the top of the enclosure and one
near the bottom; each opening shall have a free area of not less
than one square inch (6.5cm2)per 1,000 BTU’s (.3KW/H) of total
input. The draft hood must be in the same atmospheric pressure
zone as the combustion air inlet to the appliance.
Liner and Insulated Liner
When you install a vented room heater into a masonry chimney
you must follow these steps.
heater permitted within 48 inches (122cm).
Ceiling 48 inches (122cm). Rear of draft hood 2 inches (51mm).
Open in front to provide service, access, and clearance to combustibles.
1. The chimney must be lined and sized properly. Most masonry
chimneys are over sized and absorb too much heat to be considered a proper vent. If you have any doubts line the chimney
with the right size liner. If it’s unlined you must line it.
2. Use an insulated liner when the chimney is on the outside, three
sides exposed to the weather, and there is no clay liner in the
chimney. The insulation will help keep the ue gases warmer.
Insulated Vent Enclosure
Vented room heaters installed with the vent going directly to the
outside and above the eaves can cause poor venting. The cold
pipe will have a delay in proper venting and cause the room heater
to shut “off” by the vent safety switch. To prevent delayed venting
as well as condensation of ue products an insulated enclosure is
recommended.
Use type B 4" (102mm) diameter vent pipe and maintain at least a
one inch (25mm) clearance to combustibles.
Use metal thimble to protect vent pipe as it passes through combustibles.
HEIGHT ABOVE ANY ROOF SURFACE
WITHIN 10' (3m) HORIZONTALLY
3' (.9m)
MORE THAN
10' (3m)
10' (3m)
2' (.6m)
Figure 3
12821-10-1011 Page 7
VENT SAFETY SHUTOFF SYSTEM
This heater must be properly connected to a venting system. This
heater is equipped with a vent safety shutoff system.
Warning:
Operation of this heater, when not connected to a properly
installed and maintained venting system or tampering
with the vent safety shutoff system, can result in carbon
monoxide (CO) poisoning and possible death.
This appliance needs fresh air for safe operation and must be
installed so there are provisions for adequate combustion and
ventilation air.
This room heater is equipped with a vent safety switch. The vent
safety switch will cause gas ow to the pilot to “shut off” due to
improper venting or a blocked ue.
If the vent safety switch continues to “shut off” the gas ow to the
pilot a qualied service person must be contacted to inspect for
improper venting, blockage in the vent pipe or the vent safety switch
for being defective.
REVERSIBLE VERTICAL OR HORIZONTAL DRAFT DIVERTER
This room heater has a reversible draft diverter. The draft diverter
is installed in the vertical position at the factory. Please use the
following steps to change the draft diverter from the vertical position
to the horizontal position.
1. Remove L280 vent safety switch from the draft diverter.
2. Inside your yellow instruction envelope will be a 1 1/2" x 2 1/4"
(38mm x 51mm) vent safety switch hole cover plate and two
(2) 1/2" screws for attachment of vent safety switch hole cover
plate to the draft diverter. Attach vent safety switch hole cover
plate over hole on the draft diverter from which the L280 vent
safety switch was removed.
3. Remove two (2) screws at bottom of draft diverter and lift upward
to remove draft diverter from the draft diverter plate. Rotate draft
diverter into the horizontal position and slide back into the draft
diverter plate. Attach two (2) screws into bottom of the draft
diverter.
4. Remove vent safety switch hole knockout and two (2) knockouts
for screws on opposite side of draft diverter.
5. Attach L280 vent safety switch to the draft diverter.
6. Repositioning of the draft diverter is completed.
THERMOSTAT OPERATION
Thermostat Operation
To turn on burner, rotate dial knob toward setting number 7. To shut
down burner, rotate dial knob toward number 1.
The dial numbers 1 through 7 correspond to 50° (10°C) through
90°F (32°C). This is the temperature at the bulb thermostat not the
room temperature. The owner is advised to determine the particular
heat setting that is desired for comfort, as heating requirements are
different for every owner.
DRAFT DIVERTER CAN BE EITHER A VERTICAL VENT OR
HORIZONTAL VENT
Figure 4
Attention: If no heat is desired, turn the gas control knob to the
PILOT position.
12821-10-1011Page 8
LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a re or explosion
may result causing property damage, personal injury, or loss of life.
A. This appliance has a pilot which must be lighted by hand.
When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance area for
gas. Be sure to smell next to the oor because some gas
is heavier than air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch;
do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the re de-
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information to the left of this label.
2. Set thermostat to lowest setting.
3. Turn off all electric power to the appliance. (If applicable)
4. Remove access panel (front panel).
5. Push in gas control knob slightly and turn clockwise
to “OFF”. Do not force.
6. Wait ten (10) minutes to clear out any gas. Then smell for
gas, including near oor. If you smell gas, STOP! Follow “B”
in the safety information to the left of this label. If you do not
smell gas, go to the next step.
7. Remove the pilot access cover located on the combustion
chamber.
8. Find pilot - the pilot is attached to front of burner.
partment.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand,
don't try to repair it; call a qualied service technician. Force
or attempted repair may result in a re or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualied service technician to inspect
the appliance and to replace any part of the control system
and any gas control which has been under water.
9. Turn gas control knob counterclockwise to “IGN”.
10. Depress and turn gas control knob counterclockwise
to “PILOT”. A spark is produced when gas control knob is
turned between “IGN” and “PILOT”. Repeatedly depress and
turn gas control knob between “IGN” and “PILOT” until pilot
is ignited. Continue to hold the control knob in for about one
(1) minute after pilot is lit. Release knob and it will pop back
up. If it goes out, repeat steps 5 through 10.
• If knob does not pop up when released, stop and immediately call your service technician or gas supplier.
• If the pilot will not stay lit after several tries, turn the gas
control knob to “OFF” and call your service technician or
gas supplier.
11. Attention! Gas control has INTERLOCK latching device. When
the pilot is initially lit and the safety magnet is energized (pilot
stays on) the INTERLOCK latching device becomes operative.
If the gas control is turned to the “OFF” position or gas ow to
the appliance is shut off, the pilot cannot be relighted until the
safety magnet is de-energized (approximately 60 seconds).
There will be an audible “click” when the safety magnet in the
gas control is de-energized. Pilot can now be relit. Repeat
steps 5 through 10.
12. Turn gas control knob counterclockwise to “ON”.
13. Turn on all electric power to the appliance. (If applicable)
14. Replace pilot access cover and access panel (front panel).
15. Set thermostat to desired setting.
TO TURN OFF GAS TO APPLIANCE
1. Set thermostat to lowest setting.
2. Turn off all electric power to the appliance. (If applicable)
If service is to be performed.
12821-10-1011 Page 9
3. Push in gas control knob slightly and turn clockwise
t o “OFF". Do not force.
PILOT FLAME CHARACTERISTICS
The correct ame will be almost horizontal, blue and will extend
past the thermocouple 1/4" (6mm). The ame will surround the
thermocouple just below the tip.
On Propane (LP-gas) slight yellow might occur where the pilot
ame and the burner ame meet.
Natural gas pilots require adjusting when the inlet pressure is above
5" w.c. (1.25kPa) Remove pilot adjustment cover. Turn adjustment
screw clockwise to reduce ame.
Propane (LP-gas) will not require adjusting.
After use, cleaning of the pilot burner may be required for the proper
ame. The pilot orice can be cleaned with high pressure air or
by placing under running water. Pilot orice must be dry before
replacement. Use a pipe cleaner to clean inside the pilot after the
pilot orice has been removed.
To Remove Pilot Orice
1. Disconnect the pilot supply line at the pilot burner.
2. Remove pilot orice from pilot burner.It may be necessary to
tap on pilot burner in order to remove the pilot orice.
MAIN BURNER FLAME CHARACTERISTICS
There will be a short blue inner ame with a larger, lighter blue
secondary ame. The burner ame may have yellow tips when hot.
Dust in the combustion air will produce an orange or red ame. Do
not mistake the orange or red ame for an improper yellow ame.
Attention: On Propane gas, if a whistling noise (resonation) occurs
close the air shutter on the main burner in order to reduce the amount
of primary air. The reduction in primary air will soften the main burner
ame and will eliminate the whistling noise (resonation).
On Propane or Natural gas if a yellow ame occurs open the air
shutter on the main burner in order to increase the amount of primary
air. The increase in primary air will sharpen the main burner and
will eliminate the yellow ame.
After use, cleaning of the main burner may be required for the proper
ame. The main burner may be cleaned by forcing water into the
ports and the throat of the burner. The burner should be blown dry
or heated to remove all water before replacement.
Figure 5
Figure 6
On Propane Gas, if a whistling noise (resonation) occurs
a. Close the air shutter on the main burner in order to reduce
the amount of primary air.
12821-10-1011Page 10
MAINTENANCE
To Remove Main Burner
1. Disconnect the thermocouple and pilot supply line at the pilot
burner.
2. Unscrew the nut on the orice tting union. Orice tting is
threaded into the main burner.
3. Remove screw on each side of the main burner and lift out.
To Remove Main Burner Orice
1. Unscrew the nut on the orice tting union. Orice tting is
threaded into the main burner.
2. Unthread the orice tting from the main burner.
3. Main burner orice is located at the end of the orice tting.
4. Remove main burner orice from orice tting with a 1/2"
(13mm) wrench.
TROUBLESHOOTING
1. Impossible to light pilot
a. If using piezo ignitor, check electrode location.
b. Remove nut at orice and check for gas.
c. If gas available, check for blocked orice or pilot.
2. Pilot outage
a. Proper size of pilot ame.
b. Defective or weak thermocouple.
3. Pilot ames but goes out when knob is released
a. Pilot ame not covering the thermocouple properly.
b. Defective thermocouple.
c. Defective magnet in the safety section of valve.
4. Poor thermostat control
a. Thermostat needs calibrating.
b. Defective thermostat section.
5. Noisy blower
a. Tighten blower screws.
b. Check blower wheel in the open for balance.
6. Yellow main burner ame
a. Remove main burner to check for obstructions in throat,
ports and orices.
b. Install new main burner orice and pilot orice.
c. Check gas valve for leaking.
d. Open the air shutter on the main burner in order to increase
the amount of primary air.
Cleaning Combustion Chamber
A qualied serviceman should remove the chamber and apply air
pressure to the inside in order to clear all passageways.
7. Yellow pilot ame
a. Small yellow tip not objectionable.
b. Remove pilot orice. Check and clean.
8. Pilot and main burner goes out after burning a few minutes
a. Improper venting of ue products. Relight and check for
improper venting.
b. If vented properly, check vent safety switch, replace if
defective.
9. Burner ashes- back or “pops” and burns at main burner
orice
a. Examine main burner for defects.
10. Inoperative blower
a. Check fan control by shorting across terminals.
b. Check for blower wheel bind by removing wheel and op-
erating motor.
c. Check for frozen bearings due to lack of oil.
12821-10-1011 Page 11
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