Empire Mantis BF28, Mantis BP28, Mantis FF28BMK, Mantis FW28BMK Installation Instructions Manual

INSTALLATION INSTRUCTIONS
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
WARNING
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death or property damage.
— Do not store or use gasoline or other am-
mable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Leave the building immediately.
Immediately call your gas supplier
from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the re department.
— Installation and service must be per-
formed by a qualied installer, service
agency or the gas supplier.
WARNING: If not installed, operated and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or from fuel combustion which can cause death or serious ill­ness.
POWER-VENT
HIGH-EFFICIENCY
FIREPLACE
BAY WINDOW MANTIS MODELS
BF28(B,C,G)MK(N,P)-5 BP28(B,C,G)MK(N,P)-5
FF28BMK(N,P)-3
FW28BMK(N,P)-3
Attention: Check local codes for venting requirements.
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by state or local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other
gases, unless a certied kit is used.
WARNING
HOT GLASS
CAUSE BURNS.
DO NOT TOUCH
UNTIL COOLED.
NEVER
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
ALLOW CHILDREN
TO TOUCH GLASS.
WILL
GLASS
Page 1
TABLE OF CONTENTS
SECTION PAGE
Important Safety Information ................................................................................................ 3
Safety Information for Users of LP-Gas................................................................................ 4
Introduction ........................................................................................................................... 5
Specications & Accessories ................................................................................................ 6
Installation and General Safety Information ......................................................................... 7
Gas Supply ........................................................................................................................... 8
Vent Clearances ................................................................................................................... 9
Venting Requirements ................................................................................................... 10-11
PVVK-SH636 Vent Kit ........................................................................................................ 12
Vent Examples for Single Flue ......................................................................................13-14
PVCA Horizontal Colinear Direct Vent Adaptor .................................................................. 15
Direct Vent and Colinear Direct Vent Adaptor................................................................16-17
Rough Framing Dimensions ............................................................................................... 18
Bay Window Mantis Clearance to Combustibles ................................................................ 19
Fireplace Mantis Clearance to Combustibles ..................................................................... 20
Bay Window Mantis Specications ................................................................................ 21-22
Fireplace Mantis Specications ..................................................................................... 23-24
Bay Window Mantis Log Set Installation ............................................................................ 25
Fireplace Mantis Log Set Installation Instructions .............................................................. 26
Gas Connection Installation................................................................................................ 27
Wiring ................................................................................................................................. 28
Start Up Check List............................................................................................................. 29
Lighting Instructions............................................................................................................ 30
Start Up and Adjustments .............................................................................................. 31-32
FRBTC Remote Instructions..........................................................................................33-38
Automatic Humidier Operation.......................................................................................... 39
Optional Controls ................................................................................................................ 39
Maintenance & Service..................................................................................................40-42
Master Parts Distributor List ............................................................................................... 43
How To Order Repair Parts ................................................................................................ 43
Bay Window Mantis Parts List ....................................................................................... 44-45
Bay Window Mantis Parts View ..................................................................................... 46-47
Fireplace Mantis Parts List ............................................................................................48-49
Fireplace Mantis Parts View ............................................................................................... 50
Warranty Terms ..................................................................................................................51
30260-7-0315Page 2
IMPORTANT SAFETY INFORMATION
THIS IS A HEATING APPLIANCE
Safety markings are frequently used in this manual to designate a degree or level of serious­ness and should not be ignored.
WARNING indicates a potentially hazardous situation that if not avoided, could result in
personal injury or death.
CAUTION indicates a potentially hazardous situation that if not avoided, may result in mi-
nor or moderate injury or property damage.
WARNING
This appliance must be installed and repaired by a quali-
ed service person who is familiar with the proper instal­lation and operation of the Mantis Power-Vent High Ef-
ciency Fireplace. Installers who are not familiar with the installation of the Mantis and have questions, should con­tact Empire Comfort Systems, Inc. prior to installing the appliance to avoid creating a hazardous operating condi­tion.
Due to high temperatures the appliance should be located out of trafc and away from furniture and
draperies.
Children and adults should be alerted to the hazards
of high surface temperatures and should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised
when they are in the same room as the appli­ance. Toddlers, young children and others may be susceptible to accidental contact burns. A physi­cal barrier is recommended if there are at risk
individuals in the house. To restrict access to a replace
or stove, install an adjustable safety gate to keep away toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
Clothing or other ammable material should not be
placed on or near the appliance.
Any safety screen or guard removed for servicing an appliance, must be replaced prior to operating the appliance.
Keep burner and control compartment clean.
For manufactured home (USA only) or mobile home
or residential installation convertible for use with natural gas and liqueed petroleum gases when provision is made for the simple conversion from one gas to the other.
Young children should be carefully supervised when
they are in the same room as the appliance. Toddlers, young children, and others may be susceptible to ac­cidental contact burns. A physical barrier is recom­mended if there are at-risk individuals in the house. To restrict access to a replace or stove, install an adjust­able safety gate to keep toddlers young children, and other at-risk indivicuals out of the room and away from hot surfaces.
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
If the barrier becomes damaged, the barrier shall be
replaced with the manufacturer’s barrier for this appli­ance.
Any safety screen, guard, or barrier removed for servic­ing an appliance must be replaced prior to operating the appliance.
WARNING
Installation and repair should be done by a QUALIFIED SERVICE PERSON. The appliance should be inspected before use and at least annually by a qualied service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
DO NOT put anything around the heater that will obstruct the ow of combustion and ventilation air.
DO keep the appliance area clear and free from combustible material, gasoline and other ammable
vapors and liquids.
DO examine venting system periodically and replace
damaged parts.
DO make a periodic visual check of burner. Clean and
replace damaged parts.
DO NOT use this heater if any part has been under water. Immediately call a qualied service technician to inspect
the heater and to replace any part of the control system and any gas control which has been under water.
DO NOT operate this appliance without the front panel
installed.
Note to the Installer
1. The installer must leave instruction manual with owner after
installation.
2. The installer must have the owner ll out and mail registration card supplied with the heater.
3. The installer should show the owner how to start and operate heater and thermostat.
4. The installer must locate unit near a grounded wall
receptacle for 115VAC power and must provide gas supply and vent the unit properly for safe operation.
30260-7-0315 Page 3
SAFETY INFORMATION FOR USERS OF LP-GAS
LP-Gas (Propane) is a ammable gas which can cause res
and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point with the
members of your household. Someday, there may not be a minute to lose, everyone’s safety will depend on knowing ex­actly what to do. If, after reading the following information, you feel you still need more information, please contact your gas supplier.
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That’s your signal to go into immediate action!
Do not operate electric switches, light matches, use your phone. Do not do anything that could ignite the gas.
Get everyone out of the building, vehicle, trailer, or area. Do that IMMEDIATELY.
Close all gas tank or cylinder supply valves.
LP-Gas is heavier than air and may settle in low areas such as basements. When you have reason to suspect
a gas leak, keep out of basements and other low areas.
Stay out until reghters declare them to be safe.
Use your neighbor’s phone and call a trained LP-Gas service person and the re department. Even though
you may not continue to smell gas, do not turn on the
gas again. Do not re-enter the building, vehicle, trailer,
or area.
Finally, let the service man and reghters check for es­caped gas. Have them air out the area before you return. Properly trained LP-Gas service people should repair the
leak, then check and relight the gas appliance for you.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell
the odor of the chemical put into the gas. You must nd out if
you can smell the odorant in propane. Smoking can decrease your ability to smell. Being around an odor for a time can affect
your sensitivity or ability to detect that odor. Sometimes other
odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.
The odorant in LP-gas is colorless, and it can fade under some circumstances. For example, if there is an underground
leak, the movement of the gas through soil can lter the odor­ant. Odorants in LP-Gas also are subject to oxidation. This
fading can occur if there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity
could vary at different levels. Since it is heavier than air, there may be more odor at lower levels. Always be sensitive to the
slightest gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.
Learn to recognize the odor of LP-gas. Your local LP-Gas Dealer can give you a “Scratch and Sniff” pamphlet. Use it to nd out what the propane odor smells like. If you sus-
pect that your LP-Gas has a weak or abnormal odor, call
your LP-Gas Dealer.
If you are not qualied, do not light pilot lights, perform service, or make adjustments to appliances on the LP-Gas system. If you are qualied, consciously think about the
odor of LP-Gas prior to and while lighting pilot lights or
performing service or making adjustments.
Sometimes a basement or a closed-up house has a musty smell that can cover up the LP-Gas odor. Do not try to light pilot lights, perform service, or make adjustments in
an area where the conditions are such that you may not detect the odor if there has been a leak of LP-Gas.
Odor fade, due to oxidation by rust or adsorption on walls
of new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or
cylinders are placed in service. Odor fade can occur in new tanks, or reinstalled old tanks, if they are lled and allowed to set too long before relling. Cylinders and tanks which have been out of service for a time may develop internal
SOME POINTS TO REMEMBER
rust which will cause odor fade. If such conditions are suspected to exist, a periodic sniff test of the gas is
advisable. If you have any question about the gas odor, call your LP-gas dealer. A periodic sniff test of the LP-gas
is a good safety measure under any condition.
If, at any time, you do not smell the LP-Gas odorant and you think you should, assume you have a leak. Then take the same immediate action recommended above for the occasion when you do detect the odorized LP-Gas.
If you experience a complete “gas out,” (the container is under no vapor pressure), turn the tank valve off immediately. If the container valve is left on, the container
may draw in some air through openings such as pilot light
orices. If this occurs, some new internal rusting could occur. If the valve is left open, then treat the container as a new tank. Always be sure your container is under vapor
pressure by turning it off at the container before it goes completely empty or having it relled before it is completely empty.
30260-7-0315Page 4
INTRODUCTION
WARNING
The safety information listed below must be followed during the installation, service, and operation of this product. Failure to following the safety recommenda­tions could result in possible damage to the equip­ment, serious personal injury, or death.
Additional code information listed below is for refer­ence purposes only and does not necessarily have ju­risdiction over local or state codes. Always consult with local authorities before installing any gas appliance.
Combustion and Ventilation Air
CANADA: National Standard of Canada for Natural Gas and Propane Installation Codes (NSCNGPIC) CAN/CGA-B149.1 and .2, Part 7, Venting Systems and Air Supply for Appliances
U.S.: National Fuel Gas Code NFPA 54/ANSI Z223.1(NFGC), Air for Combustion and Ventilation.
Attention: This appliance may be installed in the U.S. or
in Canada.
Electrical Connections
CANADA: Canadian Electrical Code CSA C22.1
U.S.: National Electrical Code (NEC) ANSI/NFPA 70
Gas Piping and Gas Pipe Pressure Testing
CANADA: NSCNGPIC Part 5
U.S.: NFGC and National Plumbing Codes
General Installations
CANADA: NSCNGPIC. For a copy, contact Standard Sales, CSA International, 178 Rexdale Blvd., Etobicoke (Toronto), Ontario, M9W 1R3 Canada
U.S.: Current edition of the NFGC and NFPA 90B. For copies contact the National Fire Protection Association Inc., Batterymarch Park, Quincy, MA 02269 or American Gas Association, 400 N. Capitol, N.W., Washington DC 20001 or www.NFPA.org.
Safety
CANADA: (NSCNGPIC) CAN/GCA-B149.1 and .2 National
Standard of Canada
U.S.: NFGC NFPA 5/ANSI Z223.1
30260-7-0315 Page 5
SPECIFICATIONS & ACCESSORIES
Fireplace Mantis Models F(F,W)28BMK(N,P)
Input BTU/HR (KW/H) 15,000 (4.39) Rear -
13,000 (3.81) Front
Height 24-9/16”
Width 28”
Depth 17-3/16”
Gas Inlet (Pipe) 3/8” Flair
Electrical - The unit comes equipped with a 5 foot (1.5 m)
3 pronged cord, for connection to an approved 115 VAC, 60 Hz, 5A (maximum) wall recep-
tacle.
Vent Pipe: 1 1/2” diameter S636 pipe, 40 feet maximum
equivalent lenght with 3 90° elbows
ACCESSORIES
Common
Part Number Description
TRW Wall Thermostat - Wireless Remote
FRBTP Battery Operated Remote with Programmable Thermostat
PVCA Colinear Adapter
PVVK-SH636 Single Flue Horizontal Kit
Bay Window Mantis
CIFPB-1C Corner Floor Pad Kit
CIPFP-1 Floor Pad Kit
PV-2H Slim Top Cover Kit
PV-4H Short Top Cover Kit
PVE-1 Metal Surround Kit, 35”
PVE-2 Metal Surround Kit, 38”
PVPK Pedestal Kit
PVSH Rear Shroud
BFFB28SBL Bay Window Fireplace Barrier
Fireplace Mantis
FWKQ28BL In-Wall Surround Kit with Barrier, Picture Frame
FHKQ28BL In-Wall Surround Kit with Barrier, Louverless
FFKQ28BL 35” W x 29 3/8” H Fireplace Mantel Surround Kit with Barrier
FIKQ28BL 38” W x 30 7/8” H Insert Surround Kit with Barrier
Bay Window Mantis Models
Input BTU/HR (KW/H) 19,000 (5.57) Rear -
Height 25-1/4”
Width 28”
Depth 17-5/8”
Gas Inlet (Pipe) 3/8” Flair
Electrical - The unit comes equipped with a 5 foot (1.5 m)
3 pronged cord, for connection to an approved 115 VAC, 60 Hz , 5A (maximum) wall recep-
tacle.
Vent Pipe: 1 1/2” diameter S636 pipe, 40 feet maximum
equivalent lenght with 3 90° elbows
B(F,P)28(B,C,G)MK(N,P)
9,000 (2.64) Front
Note: A replace barrier is required for operation of this appliance.
30260-7-0315Page 6
INSTALLATION AND GENERAL SAFETY INFORMATION
General Information
This series is designed certied in accordance with American National Standard/CSA Standard Z21.88 and CSA America In-
terim Requirement 109-2009 as a Gas Fireplace Heater to be installed according to these instructions.
Any alteration of the original design, installed other than as shown in these instructions will be the responsibility of the person and company making the changes, and will void the warranty. This product may not be used with any type of gas other than what is shown on the rating plate.
Important
All Correspondence should refer to complete Model Number, Serial Number and type of gas.
Installation
Installation, replacement, gas piping, gas utilization equipment or accessories, and the repair and service of this equipment must be performed by a qualied agency. The term “qualied agency” means any individual, rm, corporation or company which either in person or through a representative is engaged
in and is responsible for (a) the installation or replacement of gas piping or (b) the connection, installation, repair or servicing of equipment, who is experienced in such work, familiar with all precautions required and has complied with all the
requirements of the authority having jurisdiction.
This installation must conform with local codes, or in the
absence of local codes, in Canada use Canadian Elec-
trical Code CSA C22.1 and in the United States use the National Fuel Gas Code NFPA 54/ANSI Z223.1.
This appliance, when installed, must be electrically ground-
ed in accordance with local codes or. In the absence of lo­cal codes, in Canada with the Canadian Electrical Code
CSA C22.1 and in the United States with the National Elec­trical Code ANSI/NFPA 70.
Provide adequate clearances around the heater for servic-
ing and ensure there are no obstructions to the combus­tion air intake situated at the back of the heater. Refer to Pages 18 to 20.
The Mantis Power-Vent High-Efciency Fireplace must be installed on a at, solid continuous surface (i.e. wood, metal, concrete). Rough or uneven surfaces can cause vibration or humming in the heater.
This replace must be installed in such a way where the replace can be removed for servicing the heat ex­changer and the ue that are located in the rear sec­tion of the replace.
This appliance is equipped with a three-prong [ground-
ing] plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. For an ungrounded re-
ceptacle, purchase an adapter with two prongs and a wire for grounding.
Note: Under no circumstances should the appliance be in-
stalled under conditions that would not allow for easy
removal of the appliance to carry out routine inspec­tion and service to the appliance.
Note: Where a mantel surround is being used on insert in-
stallations and zero clearance replace installations,
the combustion air intake slot located in the top mantel surround must not be obstructed. This will allow com­bustion air to enter through the slot to the combustion air inlet located at the back of the heater.
Note: During initial ring of this unit, residual oil from the
heat exchanger may bake off and smoke may oc-
cur. Provide adequate ventilation to the area where the heater is installed to prevent triggering of smoke
alarms. Refer to page 32 for more detail.
A manufactured home (USA only) or mobile home OEM instal­lation must conform with the Manufactured Home Construc­tion and Safety Standard, Title 24 CFR, Part 3280, or when such a standard is not applicable, the Standard for Manufac-
tured Home Installations, ANSI/NCSBCS Z225.1, or Standard
for Gas Equipped Recreational Vehicles and Mobile Housing,
CSA Z240.0.
Installation on Combustible Flooring
If this appliance is to be installed directly on carpeting, tile, or other combustible material, other than wood ooring, the appli­ance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
The base referred to above does not mean the re-proof base as used on wood stoves. The protection is primarily for rugs
that may be extremely thick and light-color tile that can dis­color.
Installation in Residential Garages
Gas utilization equipment in residential garages shall be in­stalled so that all burners and burner ignition devices are lo­cated not less than 18 inches (457 mm) above the oor. The equipment shall be located, or protected, so it is not subject to physical damage by vehicles.
Operation of Fireplace During Construction
The replace shall not be used during construction.
WARNING
Do not operate replace with the glass front removed, or
if it is cracked or broken. Replacement of the glass shall
be performed by a licensed or qualied service person
30260-7-0315 Page 7
GAS SUPPLY
All gas piping must be installed in compliance with local codes and utility regulations. In the absence of local codes
the installation must comply with NFCG NFPA 54/ANSI Z223.1. CAN/CGA - B149(.1 or .2) installation code.
Note: Never use plastic pipe. Check to conrm whether your local codes allow copper tubing or galvanized.
Where permitted exible gas connectors must be certied to the following standards: — ANS Z21.24 Appliance Connectors of Corrugated Metal
Tubing and Fittings
— ANS Z21.45 Assembled Flexible Appliance Connectors
of Other Than All-Metal Construction
The above connectors may be used if acceptable by the authority having jurisdiction. The state of Massachusetts requires that a exible appliance connector cannot exceed
three feet in length.
A drip leg should be installed in the vertical gas supply pipe
run to the unit.
Manual Shut-off Valve
Some local regulations require the installation of a manual
shut-off valve and ground joint union external to the appliance. The shutoff should be accessible for service and/or
emergency use. Consult the local utility or gas supplier for additional requirements regarding the placement of the
manual shut off valve. Compounds used on threaded joints of gas piping shall be resistant to the action of liqueed pe-
troleum gases.
Leak Testing
When pressure testing the gas supply lines at pressures greater than ½ psig (14 in. w.c.), the gas supply pip­ing system must be disconnected from the appliance to prevent damage to the gas control valve. If the test pressure is less than or equal to ½ psig (14 in. w.c.), close the manual shut-off valve.
Pressure Testing of the Gas Supply System
1. To check the inlet pressure to the gas valve, a 1/8 inch N.P.T. plugged tapping, accessible for test
gauge connection, must be placed immediately up­stream of the gas supply connection to the appliance.
2. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in
excess of 1/2 psig.
3. The appliance must be isolated from the gas supply
piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply pip­ing system at test pressures equal to or less than 1/2
psig.
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe
Inside Diameter
In Inches
Nat. L.P. Nat. L.P.
0-10 feet 1/2 3/8 1/2 3/8
10-40 feet 1/2 1/2 5/8 1/2
40-100 feet 1/2 1/2 3/4 1/2
100-150 feet 3/4 1/2 7/8 3/4
Tubing, Type L
Outside Diameter
In Inches
WARNING - FIRE OR EXPLOSION HAZARD
Never test for leaks with an open ame. Check all
connections using a commercially available soap solution. A re or explosion may result causing property damage, personal injury or loss of life. Failure to follow the safety warnings exactly could re­sult in serious injury, death or property damage.
After gas piping to the heater is complete, all connections
must be tested for gas leaks. This includes pipe connec-
tions at the main gas valve, emergency shutoff valve and exible gas connectors (if applicable). The soap and water solution can be applied on each joint or union using a small paintbrush. If any bubbling is observed, the connection is
not sealed adequately and must be retightened. Repeat the tightening and soap check process until the bubbling ceases.
Important Note:
30260-7-0315Page 8
VENT CLEARANCES
Canadian Installation1
A = Clearance above any grade,
veranda, porch or balcony
B = Clearance to window or door
that may be opened
C = Clearance to permanently
closed windows
D = Vertical clearance to ventilated
soft located above the termi­nal within a horizontal distance
of 2 ft (61 mm) from the center line of the terminal
E = Clearance to unventilated soft *
F = Clearance of outside corner *
G = Clearance of inside corner *
H = Clearance to each side of cen-
ter line extended above meter/
regulator assembly
I = Clearance to service regulator
vent outlet
12 in (30 cm)
6 in (15 cm) for appliance ≤ 10,000 Btu/h (3 kW), 12 in
(30 cm) for appliances >
10,000 Btu/h (3 kW) and ≤100,000 Btu/h (30 kW), 36
in (91 cm) for appliances >
100,000 Btu/h (30 kW)
3 ft (91 cm) within a height 15
ft (4.5 m) above the meter/
regulator assembly
3 ft (91 cm)
Figure 1
J = Clearance to non-mechanical
air supply inlet to building or the combustion air inlet to any other appliance
K = Clearance to a mechanical air
supply inlet
*
*
L = Clearance above paved side-
walk or paved driveway located
on public property
M = Clearance under veranda,
porch deck, or balcony
1 In accordance with the current CSA B149.1, Natural Gas and
Propane Installation Code
A vent shall not terminate directly above a sidewalk or paved
driveway that is located between two single family dwellings and serves both dwellings.
¥ Permitted only if veranda, porch, deck or balcony is fully open on
a minimum of two sides beneath the oor.
6 in (15 cm) for appliance ≤ 10,000 Btu/h (3 kW), 12 in
(30 cm) for appliances >
10,000 Btu/h (3 kW) and ≤100,000 Btu/h (30 kW), 36
in (91 cm) for appliances >
100,000 Btu/h (30 kW)
6 ft (1.83 m)
7 ft (2.13 m)†
*
30260-7-0315 Page 9
* For clearances not specied in ANSI Z223.1/NFPA 54 or CSA
B149.1, refer to local codes.
VENTING REQUIREMENTS
WARNING
This appliance must not be vented with any other appliances, even if that appliance is of the condensing type. Common venting can result in severe corrosion of other appliances or their venting and can allow combustion gases to escape through such appliances or vents. Do
not vent the heater into a replace chimney or building
chase.
WARNING
Upon completion of the installation, carefully inspect the
entire ue system to assure it is properly sealed. DO NOT use any vent material other than what is specied in this manual. Leaks in the ue system can result in serious personal injury or death due to exposure of ue prod-
ucts, including carbon monoxide.
The Mantis is classied as a “Category IV” appliance, which requires special venting materials and installation procedures. Installations can be Conventional (1-pipe) and Direct Vent
(2-pipe). In selecting a location for installation, it is necessary to provide adequate clearances for servicing and proper instal­lation.
All vent and combustion air pipes and ttings must be Sched­ule 40 PVC and meet the ANSI/ASTM Standard D1785. Ce­ment must conform to ASTM Standard D2564.
Installation in Canada must conform to the requirements of CSA B149 code. Vent systems must be composed of pipe, t­tings, cements, and primers listed to ULC S636. In Canada, the primer and cement must be of the same manufacturer as
the vent system; do not mix primers and cements from one manufacturer with a vent system from a different manufacturer. Follow the manufacturer’s instructions the use of primer and cement and never use primer or cement beyond its expiration
date.
The safe operation, as dened by ULC S636, of the vent system is based on following these installation instructions, the vent system manufacturer’s installation instructions, and proper use of primer and cement. Acceptability under Canadian standard CSA B149 is dependent upon full compliance with all installa-
tion instructions. Under this standard, it is recommended that
the vent system be checked once a year by qualied service personnel. The authority having jurisdiction (gas inspection authority, municipal building department, re department, etc)
should be consulted before installation to determine the need to obtain a permit.
The maximum vent length is 40 feet equivalent with (3) 90° elbows. The minimum vent length is 12 inch­es. Each 90° elbow used in the vent system will be the
equivalent to 3 feet, and each 45° elbow is equivalent to
1.5 feet, which should be added to the overall vent length.
1. The installation must conform with, as applicable: A. A non-metallic venting system for use in Canada shall
be listed to the Standard for Type BH Gas Venting Systems, ULC S636.
B. A maintenance schedule, when a means is provided
to neutralize condensate, if required.
C. Periodic cleaning of the condensate collection and
disposal system(s), if required.
D. For Category IV appliances:
(1) When the manufacturer supplies the venting sys-
tem, the instructions shall include a parts list and
instructions covering the installation of properly identied parts to provide for the venting of the vent gases to the outdoors.
(2) When the parts for venting the vent gases are not
provided by the manufacturer and they are spe­cic types listed by a nationally recognized test-
ing agency, these instructions shall clearly identify
and specify the use of the specic parts.
2. For Category IV appliances, the venting system shall be installed in accordance with the appliance manufacturer’s
instructions.
3. Instructions for proper venting installation: A. Horizontal portions of the venting system shall:
(1) Be supported to prevent sagging. The methods of
and intervals for supports shall be specied in the
installation manuals.
(2) Slope upwards not less than 1/4 in/ft (21 mm/m)
from the appliance to the vent terminal.
(3) Category IV appliances shall be installed so as to
prevent accumulation of condensate in the vent­ing system.
4. Category IV appliance installations shall provide a means for removal of condensate.
5. For appliance installation instructions accompanying a di-
rect vent appliance or other appliance that can utilize a side wall vent system shall include information on where the vent terminal can and cannot terminate, including: For Category IV appliances, the following statement:
The vent for this appliance shall not terminate: (a) Over public walkways; or (b) Near soft vents or crawl space vents or other
areas where condensate or vapor could create a nuisance or hazard or cause property damage; or
(c) Where condensate vapor could cause damage or
could be detrimental to the operation of regula-
tors, relief valves, or other equipment.
6. Non-metallic venting systems shall not interchange com-
ponents with another listed or unlisted metallic or nonme-
tallic vent systems.
Attention: Check local codes for venting requirements.
Note: IPEX System 636 Flue Gas Venting Adaptor is pro-
vided. Installer to check for adhesive material require-
ments.
30260-7-0315Page 10
VENTING REQUIREMENTS
It is recommended that the Mantis Power-Vent High-Efciency Fireplace be located on an exterior wall for ease of venting. The ue exhaust pipe and inlet air pipe should be located be­tween wall studs. The required opening for venting is 1-7/8 inch in diameter for 1-1/2 inch PVC pipe.
The minimum distance from the center of the vent cap to the nearest outside corner or obstruction is 12 inches. The ue out­let must be at least 12 inches from any opening which ue gases could enter the building. See Figure 1. The ue outlet must be a
minimum distance of 6 feet from any pressure regulator.
The bottom of the exhaust vent terminal and the air intake shall be located at least 12 inches above grade and must be vented
outside. It is recommended the exhaust and intake be located
12 inches from the maximum snow level.
The ue pipe must be supported on horizontal vent runs. The ue pipe needs to be supported every 3 feet. All horizontal runs of the ue must be pitched ¼ inch per foot either towards
the heater or away from the heater.
Note: If the vent run dips or sags, condensation may be- come trapped and cause the unit to not operate properly.
The minimum vent length protruding from outside the wall is
6 inches. For two-pipe installation, a minimum distance of 3 inches and maximum distance of 24 inches must be main­tained between the pipes. See Figures 2 and 3.
Vent Freezing Protection
When the vent pipe is exposed to temperatures below freezing
(i.e. when it passes through unheated spaces, chimneys, etc.)
the pipe must be insulated with 1/2 inch thick sponge rubber in­sulation, Armaex-type insulation or equivalent. Insulating pipe is important to avoid condensate icing.
For proper operation, the ue exhaust must be extended 6
inches from the outside wall before applying an elbow.
Figure 4
Single ue (one-pipe) installations must have a minimum clearance of 2 inches on the back of the heater for combustion air.
Note: If the vent length requirements are not followed, the
unit will not operate properly.
Figure 2 - Single Flue
Table 1 - Equivalent Vent Length Example
EVL = Equivalent Vent Length
EVL must be greater than or equal to 1’ and less than or equal to 40’
EVL = 90º elbow + 4’ straight pipe + 45º elbow + 2’ straight pipe + 45º elbow + 3’ straight pipe = 15’
EVL = 3’
(90º elbow)
+ 4’
(straight pipe)
+ 1.5’
(45º elbow)
+ 2’
(straight pipe)
Figure 3 - Colinear Direct Vent
+ 1.5’
(45º elbow)
+ 3’
(straight pipe)
= 15’
30260-7-0315 Page 11
PVVK-SH636 VENT KIT
1. Apply silicon to back of the vent adaptor plate. Line up the vent adaptor plate with the sump assembly and secure with three (3) 6-32 x 1/2” at head screws. See Figure 5.
Anti-Seize
Figure 5
2. Add silicon to the vent adaptor plate to seal screws. Press the gasket into the vent adaptor plate. Ensure that the holes line up and that there is no overlap. See Figure 6. Remove
excess caulk and wait at least 5 minutes for the silicon to dry before continuing to the next step.
4. Place the vent cover plate over the vent adaptor plate as
shown in Figure 9. For proper plate alignment, see Figure
10.
Figure 9
Figure 6
3. Insert the reducer into the vent cover plate as shown in Fig­ure 7. The distance between the bottom of the reducer and the interior of the vent cover plate is 1-1/16 inch. See Figure
8.
Figure 7
Figure 8
Figure 10
Note: Use IPEX venting for exhaust.
5. Secure the vent cover plate to the vent adaptor plate with four (4) 10 x 1/2” sheet metal screws (provided). See Figure 11. CAUTION: To ensure a watertight seal, leave no more than a 1/8 inch gap between the vent cover plate and the vent adap­tor plate anges.
Figure 11
30260-7-0315Page 12
VENT EXAMPLES FOR SINGLE FLUE
Figure 12
Single Flue - Straight Out Back
Min 6” Outside Wall
Min 2” From Fireplace to Wall for Intake Air
Min vent length 12”
Figure 14
Minimum Exterior Grade Dimension - Single Flue, Horizontal
Venting Below Floor
Figure 13 displays a single ue (one-pipe) installation. Because the distance from the replace to the rst elbow is more than 6 inches, the rst 90° elbow must be considered into the total vent length. The equivalent length of the second 90° elbow also needs
to be added to the total length, but the third elbow does not since
it is the ue terminal. The total horizontal vent length of the ue system is 7 feet, and the total vertical length is 27 feet. The two 90° elbows are equivalent to 6 feet, bringing the total to 40 feet. Figure 14 is an example of how the replace can be vented if the ue outlet is below the level of the oor.
H = 5’ + 2’ = 7’ V = 27’ (2) - 90° = 6’ Total = 40’
H = 36’ V = 1’ (1) - 90° = 3’ Total = 40’
Figure 15
Single Flue - Vertical Vent Run
Figure 13
Single Flue - Horizontal Tall Vent Run
Example Calculation Max Vent Run 40 feet
30260-7-0315 Page 13
VENT EXAMPLES FOR SINGLE FLUE
Determining Minimum Vent Height Above the Roof
Determining Minimum Vent Height Above the Roof
ROOF PITCH H (Min.)
Flat to 6/12 12” (305 mm)
6/12 to 7/12 15” (381 mm)
Over 7/12 to 8/12 18” (457 mm)
Over 8/12 to 16/12 24” (610 mm)
Over 16/12 to 21/12 36” (914 mm)
Figure 16
Single Flue - Vertical Vent Run
with 45 degree elbows
WARNING: Major U.S. building codes specify minimum
chimney and/or vent height above the rooftop. These mini­mum heights are necessary in the interest of safety. These
specications are summarized in Figure 16.
30260-7-0315Page 14
PVCA HORIZONTAL COLINEAR DIRECT VENT ADAPTOR
Colinear adaptor to be used in conjunction with single ue horizontal vent kit PVVK-SH636. The two attachments are used for colinear direct vent installation.
Colinear adaptor
1. Attach colinear adaptor to back of replace with two (2)
screws.
2. When adapter is connected, continue with your vent run. Cementing PVC joint is recommended, but not
required on colinear fresh air intake adaptor.
30260-7-0315 Page 15
DIRECT VENT COLINEAR VENT EXAMPLES
Max Vent Run - 40 ft. Equivalent With Three (3) 90° Elbows
Special Note: The vent terminal 90° elbow and rst 90° elbow
off back of the fireplace, when within 6” (15.2 cm), do not con­tribute to the overall vent length measurement. For each 45° elbow installed in the horizontal run, the length of the hori­zontal run MUST be reduced by 1.5 feet (45 cm). This does not apply if the 45° elbows are installed on the vertical part of the vent system. Reduce the length of the horizontal run 3 feet (91.4 cm) for every 90° elbow.
Figure 17 displays a two-pipe installation. Because the distance
from the replace to the rst elbow is more than 6 inches, the equivalent length allowance for the rst 90° elbow must be added to the total vent length. The equivalent length of the second 90°
elbow also needs to be added to the total length. The third el-
bow also needs to be included. The equivalent length of the PTrap
does not need to be added since it is the termination. The total
horizontal vent length of the ue system is 11 feet, and the total vertical length is 20 feet. The three 90° elbows are equivalent to 9
feet, bringing the total to 40 feet.
Note: The exhaust must be a minimum of 3 inches above the inlet air pipe. The ue must be at least 12 inches from the roof line, and it is recommended to be at least 12 inches above the maximum expected snow level as indicated in Figures 12 through 20.
Note: Exhaust must be a
minimum of 3 inches above
air intake inlet.
Note: On horizontal runs, a support clamp needs to be installed every 3 feet. Do not allow “sags” in horizontal vent runs; water will
settle in the pipe.
When installing a colinear horizontal, the minimum vent length protruding from the outside wall is 6” (15.2 cm) for air intake and 9”
for exhaust. See Figure 18.
Note: Horizontal discharge 90° elbow must be pointed downward. See Figure 18. All horizontal runs require either a 1/4” per foot rise to run condensation back to the fireplace, or a 1/4” per foot down-
ward slope to run condensation away from the fireplace.
Note: All PVC vent run piping can be purchased at a local hard- ware store. Schedule 40 PVC pipe should be used and cemented. See page 10. PVVK-SH636 Horizontal Vent Adaptor Kit is avail­able from Empire Comfort Systems, Inc.
For horizontal colinear direct venting, exhaust and intake air, cap
pipes with 90º elbows, pointed downward.
Note: The measurement for center to center of the pipes can be 3” to 24” maximum.
Figure 17
Calculation example of vent run maximum 40 feet
Figure 18
30260-7-0315Page 16
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