Empire DVLXG55BP90N, DVLXG55SP90N User Manual

INSTALLER GUIDE

INSTALLER:

Leave this manual with the appliance.

CONSUMER:

Retain this manual for future reference.

FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.

-Do not store or use gasoline or other ﬂammable vapors and liquids in the vicinity of this or any other appliance.

-What to do if you smell gas:

• Do not try to light the appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Leave the building immediately.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁre department.

-Installation and service must be performed by a

qualiﬁed installer, service agency, or the gas supplier.

DIRECT VENT ZERO CLEARANCE

GAS FIREPLACE HEATER MODELS:

DVLXG55BP90N / DVLXG55SP90N

MH63830

This ﬁreplace is design certiﬁed in accordance with American National Standard/CSA Standard ANSI Z21.88/CSA 2.33 and by Underwriters Laboratories as a Direct Vent Gas Fireplace Heater and shall be installed according to these instructions.

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁed kit is used.

We suggest that our gas hearth products be installed and serviced by professionals who are certiﬁed

in the U.S. by the National

Fireplace Institute (NFI) as NFI

www.nﬁcertiﬁed.org

Gas Specialists.

630526_1

TABLE OF CONTENTS

SECTION PAGE

Important Safety Information 3

Introduction 8

Before You Start 10

Carton Contents and Hardware Pack 12

Speciﬁcations 13

Fireplace Dimensions DVLXG55BP90N (SINGLE SIDED) 14

Fireplace Dimensions DVLXG55SP90N (DOUBLE SIDED) 15

Locating Fireplace 16

Clearances 17

Vent Termination Clearances 18

Gas Supply 20

Electrical Connections 22

Installation 23

Vent Framing and Finishing 27

Venting Fireplace 33

Vent System Identiﬁcation - Vertical 34

Vent System Identiﬁcation - Horizontal 35

DUCT VENT INSTALLATION 37

Decorative Crushed Glass Placement 43

LOG Placement 44

Lighting Instructions 47

Multifunction Remote Operating Instructions 48

LED remote operating instructions 54

Intermittent Control System Troubleshooting 56

IPI Electronic System Wiring Diagram 59

Accessories 60

Parts List 61

Parts View 62

Maintenance and Service 63

How to order Repair Parts 69

Warranty 70

IMPORTANT SAFETY INFORMATION

WARNING

CARBON MONOXIDE POISONING HAZARD

Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death. The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation:

1. Seal any unused openings in the venting system.

2. Inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or the Natural Gas and Propane Installation Code, CSA B149.1 and these instructions. Determine that there is no blockage or restriction, leakage, corrosion and other deﬁciencies which could cause an unsafe condition.

3. As far as practical, close all building doors and windows and all doors between the space in which the appliance(s) connected to the venting system are located and other spaces of the building.

4. Close ﬁreplace dampers.

5. Turn on clothes dryers and any appliance not connected to the venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they are operating at maximum speed. Do not operate a summer exhaust fan.

6. Follow the lighting instructions. Place the appliance being inspected into operation. Adjust the thermostat so appliance is operating continuously.

7. Test for spillage from draft hood equipped appliances at the draft hood relief opening after 5 minutes of main burner operation. Use the ﬂame of a match or candle.

8. If improper venting is observed during any of the above tests, the venting system must be corrected in accordance with National Fuel Gas Code, ANSI Z223.1/NFPA and/or Natural Gas and Propane Installation Code, CSA B149.1.

9. After it has been determined that each appliance connected to the venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, ﬁreplace dampers and any other gas-ﬁred burning appliance to their previous conditions of use.

IMPORTANT SAFETY INFORMATION

Maintenance Precautions

Installation and repair should be done by a qualiﬁed service person. The ﬁreplace should be inspected before use and at least annually by a qualiﬁed service person. More frequent cleaning might be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the ﬁreplace be kept clean. Keep burner and control compartment clean. Examine venting system periodically and replace damaged parts. Make a periodic visual check of pilot and burners. Clean and replace damaged parts.

Damaged Fireplace

Do not use this ﬁreplace if any part has been under water. Immediately call a qualiﬁed service technician to inspect the ﬁreplace and to replace any part of the control system and any gas control which has been under water.

In the event of a natural disaster (tornado, earthquake, ﬁre, etc.) have a qualiﬁed technician inspect the ﬁreplace for damage or potential gas leaks. Repair or replace any damaged components before operating this ﬁreplace.

WARNING

Due to sharp edges, always use gloves when handling the packaging and installing the appliance.

WARNING

Keep away from small children. Packaging ﬁlm may cling to nose and mouth and prevent breathing.

WARNING

Choking Hazard - Packaging contains small parts, keep away from children.

For Installer Annual Inspection

• Have the ﬁreplace inspected annually before use.

• More frequent inspection and cleaning may be required if the ﬁreplace is installed in an area exposed to pet hair or dust, or to excessive lint from new carpeting or bedding materials.

During the Annual Checkup, the Technician Will:

• Inspect the pilot (ﬂame safety system) and burners for proper operation and replace any damaged parts.

• Test and measure the ﬂame failure response time of the ﬂame safety system. It must de-energize the safety shuto in no more than 30 seconds.

• Vacuum and clean any foreign debris in the ﬁrebox that is not supposed to be there.

• Inspect and ensure that the lighting of the burners occurs within 4 seconds of the gas valve opening. Visual inspection should match the information illustrated in the manual. Inspect primary air openings for blockage.

• Check the glass and ﬁber tape for proper seal.

• Clean glass with a suitable ﬁreplace glass cleaner. Abrasive cleaners must not be used. Be careful not to scratch the glass when cleaning.

• Check all glass retention components for proper operation, tension, and ensure that relief mechanisms are free from obstructions.

• Check the barrier screen for ﬁt and structural integrity.

• Inspect the log set (if applicable) and decorative media (if applicable) for debris or damage.

• Freshen up the glowing embers if applicable.

• Replace batteries in the remote if applicable.

• Inspect the venting and vent termination cap for damage, corrosion, sooting, or obstruction and correct if present.

• Check all accessible gas-carrying tubes, connections, pipes and other components for leaks.

• In addition, clean and inspect the ﬁreplace following any remodeling work in your home.

IMPORTANT SAFETY INFORMATION

WARNING

Read and follow these safety precautions prior to operating this ﬁreplace. Failure to follow these precautions may result in death, injury, or property damage.

Before enclosing the vent pipe assembly, operate the ﬁreplace to ensure it is venting properly.

WARNING

Do not operate this ﬁreplace without glass front panel installed.

• If this ﬁreplace is installed directly on carpeting, tile or other combustible material other than wood ﬂooring the ﬁreplace shall be installed on a metal or wood panel extending the full width and depth of the ﬁreplace. The base referred to above does not mean the ﬁreproof base as used on wood stoves. The protection is for rugs that are extremely thick and light colored tile.

• Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the ﬁreplace.

• Clothing or other ﬂammable material should not be placed on or near the ﬁreplace.

• Adequate accessibility clearances for servicing and proper operation.

• This ﬁreplace must not share or be connected to a ﬂue serving a separate solid-fuel burning ﬁreplace.

• Keep the area around your ﬁreplace clear of combustible materials, gasoline, and other ﬂammable vapor and liquids.

• Under no circumstances should any solid fuels (wood, coal, paper, cardboard, etc.) be used in this ﬁreplace.

• The ﬂow of combustion and ventilation air must not be obstructed in any way.

• Due to high temperatures, the ﬁreplace should be located out of trac and away from furniture and draperies.

• The glass front or any part removed for servicing the ﬁreplace must be replaced prior to operating the ﬁreplace. Work should be done by a qualiﬁed service person.

• Any safety screen or guard removed for servicing the ﬁreplace must be replaced prior to operating the ﬁreplace.

• Keep burner and control compartment clean.

• Vent cap is hot while ﬁreplace is in operation and for some time afterward.

• Installation and repair should be done by a QUALIFIED SERVICE PERSON. The ﬁreplace should be inspected before use and at least annually by a qualiﬁed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that control compartments, burners and circulating air passageways of the ﬁreplace be kept clean.

• DO NOT put anything around the ﬁreplace that will obstruct the ﬂow of ventilation air.

• DO NOT use this ﬁreplace if any part has been under water. Immediately call a qualiﬁed service technician to inspect the ﬁreplace and to replace any part of the control system and any gas control which has been under water.

• DO keep the ﬁreplace area clear and free from combustible material, gasoline, and other ﬂammable vapors and liquids.

• DO examine venting system periodically and replace damaged parts.

• DO make a periodic visual check of pilot and burners. Clean and replace damaged parts.

• Young children should be carefully supervised when they are in the same room as the ﬁreplace. Toddlers, young children, and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at-risk individuals in the house. To restrict access to the ﬁreplace, install an adjustable safety gate to keep toddlers, young children, and other at-risk individuals out of the room and away from hot surfaces.

• A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this ﬁreplace and shall be installed for the protection of children and other atrisk individuals.

• If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this ﬁreplace.

• Any safety screen, guard, or barrier removed for servicing a ﬁreplace must be replaced prior to operating the ﬁreplace.

• A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4.

WARNING

If the glass is cracked or damaged in any way, it should be replaced only with a replacement from Empire.

SAFETY INFORMATION FOR USERS OF PROPANE GAS

Propane is a ﬂammable gas which can cause ﬁres and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point with the members of your household. Someday when there may not be a minute to lose; everyone’s safety will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more information, please contact your gas supplier.

PROPANE GAS WARNING ODOR

If a gas leak happens, you should be able to smell the gas because of the odorant put in the Propane Gas. That’s your signal to go into immediate action!

• Do not operate electric switches, light matches, or use your phone. Do not do anything that could ignite the gas.

• IMMEDIATELY get everyone out of the building, vehicle, trailer, or area.

• Close all gas tank or cylinder supply valves.

• Propane gas is heavier than air and may settle in low areas such as basements. When you have reason to suspect a gas leak, keep out of basements and other low areas. Stay out until ﬁreﬁghters declare them to be safe.

• Use your neighbor’s phone and call a trained propane gas service person and the ﬁre department. Even though you may not continue to smell gas, do not turn on the gas again. Do not re-enter the building, vehicle, trailer, or area.

• Finally, let the service man and ﬁreﬁghters check for escaped gas. Have them air out the area before you return. Properly trained propane gas service people should repair the leak, then check and relight the gas appliance for you.

NO ODOR DETECTED - ODOR FADE

Some people cannot smell well. Some people cannot smell the odor of the chemical put into the gas. You must ﬁnd out if you can smell the odorant in propane. Smoking can decrease your

ability to smell. Being around an odor for a time can aect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.

The odorant in propane gas is colorless, and it can fade under some circumstances. For example, if there is an underground

leak, the movement of the gas through soil can ﬁlter the odorant. Odorants in propane gas are also subject to oxidation. This fading can occur if there is rust inside the storage tank or in iron gas pipes.

The odorant in escaped gas can adsorb or absorb onto or into walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.

Propane gas may stratify in a closed area, and the odor intensity could vary at dierent levels. Since it is heavier than air, there may be more odor at lower levels. Always be sensitive to the slightest gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.

SOME POINTS TO REMEMBER

• Learn to recognize the odor of propane gas. Your local propane gas dealer can give you a “Scratch and Sni” pamphlet. Use it to ﬁnd out what the propane odor smells like. If you suspect that your propane gas has a weak or abnormal odor, call your propane gas dealer.

• If you are not qualiﬁed, do not light pilot lights, perform service, or make adjustments to appliances on the propane gas system. If you are qualiﬁed, consciously think about the odor of propane gas prior to and while lighting pilot lights or performing service or making adjustments.

• Sometimes a basement or a closed-up house has a musty smell that can cover up the propane gas odor. Do not try to light pilot lights, perform service, or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of propane gas.

• Odor fade, due to oxidation by rust or adsorption on walls of new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or cylinders are placed in service. Odor fade can occur in new tanks, or reinstalled old tanks, if they are ﬁlled and allowed to set too long before reﬁlling. Cylinders and tanks which have been out of service for a time may develop internal rust which will cause odor fade. If such conditions are suspected to exist, a periodic sni test of the gas is advisable. If you have any question about the gas odor, call your propane gas dealer. A periodic sni test of the propane gas is a good safety measure under any condition.

• If, at any time, you do not smell the propane gas odorant and you think you should, assume you have a leak. Take the same immediate action recommended above for the occasion when you do detect the odorized propane gas.

• If you experience a complete “gas out,” (the container is under no vapor pressure), turn the tank valve o immediately. If the container valve is left on, the container may draw in some air through openings such as pilot light oriﬁces. If this occurs, some new internal rusting could occur. If the valve is left open, then treat the container as a new tank. Always be sure your container is under vapor pressure by turning it o at the container before it goes completely empty or having it reﬁlled before it is completely empty.

REQUIREMENTS FOR MASSACHUSETTS

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven feet above ﬁnished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisﬁed:

1. INSTALLATION OF CARBON MONOXIDE DETECTORS.

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasﬁtter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the ﬂoor level where the gas equipment is to be installed. In addition, the installing plumber or gasﬁtter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building, or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualiﬁed licensed professionals for the installation of hard wired carbon monoxide detectors

a. In the event that the side wall horizontally vented

gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent ﬂoor level.

b. In the event that the requirements of this

subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty days to comply with the above requirements; provided, however, that during said thirty day period, a battery operated carbon monoxide detector with an alarm shall be installed.

2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance

with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certiﬁed.

3. SIGNAGE. A metal or plastic identiﬁcation plate shall be permanently

mounted to the exterior of the building at a minimum height of eight feet above grade directly in line with the exhaust vent termination for the horizontally vented gas fueled appliance or equipment. The sign shall read, in print size no less than 1/2 inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

4. INSPECTION. The state or local gas inspector of the side wall

horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)

a. 1 through 4. b. EXEMPTIONS: The following equipment is

exempt from 248 CMR 5.08(2)(a)1 through 4:

1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and

2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building, or structure used in whole or in part for residential purposes.

c. MANUFACTURER REQUIREMENTS - GAS

EQUIPMENT VENTING SYSTEM NOT PROVIDED.

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the ﬂue gases, but identiﬁes “special venting systems”, the following requirements shall be satisﬁed by the manufacturer:

1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instruction.

a. A copy of all installation instructions for all

Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

INTRODUCTION

Instructions to Installer

1. Leave instruction manual with owner.

2. Have owner complete the ‘Product Registration Card’ supplied with the ﬁreplace or register online.

3. Show owner how to start and operate the ﬁreplace.

This direct-vent gas ﬁreplace heater is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building. The information contained in this manual pertains to all models and gas control systems unless otherwise noted.

Appliance Certiﬁcation

WARNING

This ﬁreplace is not for use with solid fuels. Burning solid fuels could cause personal injury or property damage.

This ﬁreplace is design certiﬁed in accordance with American National Standard/CSA Standard ANSI Z21.88/CSA 2.33 and by Underwriters Laboratories as a Direct-Vent Gas Fireplace Heater and shall be installed according to these instructions.

These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.

Building Codes

Consult your local building code agency, prior to installation, to ensure compliance with local codes-including permits and inspections.

• The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA 54* Natural Gas and Propane Installation Code, or CSA B149.1 in Canada. *Available from the American National Standards Institute, Inc. 11 West 42nd St., New York, N.Y. 10036.

• The ﬁreplace, when installed, must be electrically grounded in accordance with local codes or, in absence of local codes, with the National Electric Code ANSI/NFPA 70 or Canadian Electric code, CSA C22.1.

Qualiﬁed Installing Agency

Installation and replacement of gas piping, gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualiﬁed agency. The term “qualiﬁed agency” means any individual, ﬁrm, corporation or company which either in person or through a representative is engaged in and is responsible for (a) the installation or replacement of gas piping or (b) the connection, installation, repair, or servicing of equipment, who is experienced in such work, familiar with all precautions required, and has complied with all the requirements of the authority having jurisdiction.

Commonwealth of Massachusetts: The installation must be made by a licensed plumber or gas ﬁtter in the Commonwealth of Massachusetts.

WARNING

Any change to this ﬁreplace or its controls can be dangerous. Improper installation or use of the ﬁreplace can cause

serious injury or death from ﬁre, burns, explosions, or carbon monoxide poisoning.

The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/ NFPA 54* Natural Gas and Propane Installation Code, or CSA B149.1 in Canada. *Available from the American National Standards Institute, Inc. 11 West 42nd St., New York, N.Y.

10036. Any alteration of the original design, installation other than

as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change.

NOTICE: All correspondence should refer to complete Model Number, Serial Number, and type of gas.

High Altitude

When installing this ﬁreplace at an elevation above 2000 feet (in the United States) it may be necessary to decrease the input rating by replacing the existing burner oriﬁce with a smaller size. Generally, you should be reduce input by 4 percent for each 1000 feet above sea level. However, if the heating value of the gas has been reduced, this may not apply. Check with Empire Comfort Systems for proper oriﬁce size identiﬁcation.

Canadian High Altitude

Altitude: 0-4500 feet (0-1370 m) When installing this ﬁreplace at an elevation above 4500 feet

(in Canada), check with Empire Comfort Systems for assistance in determining the proper oriﬁce for location.

ATTENTION INSTALLER:

Use this checklist in conjunction with the instructions in this manual.

Customer: Lot/Address:

Model: Serial #:

FIREPLACE INSTALLATION

Veriﬁed clearances to combustibles ........................................................................................

Fireplace is leveled and secured.................................................................................................

VENTING/CHIMNEY/PowerFlow™ HEAT DISTRIBUTION

Venting conﬁguration complies to vent diagrams (pgs. 15 - 17)............................................

Venting installed, locked, secured in place with correct clearance........................................

Firestops installed.......................................................................................................................

Exterior wall/roof ﬂashing installed and sealed........................................................................

Terminations installed and sealed (pg. 16)................................................................................

Light unit and test venting before enclosing the ﬁreplace.....................................................

ELECTRICAL (pgs. 20 and 68)

Unswitched power (110-120 VAC) provided to the ﬁreplace ..............................................

GAS (pgs. 18 - 19)

Proper appliance for fuel type..................................................................................................

Was a conversion performed?....................................................................................................

Leak check performed and inlet pressure veriﬁed...................................................................

FINISHING

Veriﬁed all clearances meet installation manual requirements..............................................

Mantels and wall projections meet requirements (pg. 11)......................................................

Granite or Clean Face ﬁnishing complies with clearance requirements...............................

Barrier for glass front properly installed...................................................................................

FIREPLACE SETUP

All packaging and protective materials removed (inside & outside of ﬁreplace) ................

Media installed correctly............................................................................................................

Firebox glass door cleaned, installed, and secured...................................................................

Accessories installed properly....................................................................................................

Started Fireplace and checked for gas leaks............................................................................

Manual envelope and all contents removed from the ﬁreplace and given to homeowner..

Fireplace Installation Checklist

Date Installed: Fireplace Location: Installer: Dealer Phone #:

□ Comments

□ □ □ □ □ □ □ □ □ □ □ □ □ □ Yes □ □ □ □ □ □ □ □ □ □ □ □ □

□ No

Empire recommends the following:

• Keep this checklist visible on the ﬁreplace until the installation is complete.

• Photograph the installation and copy this completed checklist for your ﬁle.

Comments: Further description of any issues, who is responsible (Installer/Builder/Other, etc) and corrective action needed:

Comments communicated to responsible party by on

BEFORE YOU START

SAMPLE WARNINGS AND DEFINITIONS

DANGER

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

Notice: Addresses practices not related to personal injury.

This direct-vent gas ﬁreplace and its components are tested and safe when installed in accordance with this installation manual. Report to your dealer any parts damaged in shipment, speciﬁcally check glass for chips or cracks. Do not install ﬁreplace with damaged, incomplete, or substitute parts.

Read all instructions before starting installation and follow them carefully to ensure safe operation. Failure to follow the instructions will void the warranty and may cause a ﬁre hazard.

The warranty will be voided by, and the warrantor disclaims any responsibility for the following actions:

• Installation by anyone other than the dealer or his agent.

• Installation of any damaged ﬁreplace or component.

• Modiﬁcation of the ﬁreplace or Direct-Vent system.

• Installation other than as instructed by Empire Comfort Systems.

• Improper positioning of logs, glass door, or accessories.

• Installation and/or use of any component part not manufactured or approved by Empire Comfort Systems.

All correspondence should refer to complete Model Number, Serial Number and type of gas. Fill out the Homeowner Reference Section on page 9.

UNPACKING THE FIREPLACE

1. Cut binding straps and shrink wrap.

2. Remove top board and corner posts.

3. Lift ﬁreplace from the pallet and place it near installation site.

4. Verify that the ﬁreplace and components have not been damaged during shipping.

5. Using the list on page 12 verify that you have all components that shipped with ﬁreplace.

Television Considerations

Installing a television above a ﬁreplace has become increasingly popular; however, the area above any ﬁreplace gets hot and most TV manufacturers recommend against placing their products near a heat source.

If you install a television above this ﬁreplace, Empire Comfort Systems accepts no responsibility for damage or injuries. Follow the television manufacturer’s installation instructions, including any recommendations regarding proximity to heat sources.

If you have a TV above your ﬁreplace, turn o the ﬁreplace and let it cool completely before servicing or touching any buttons on the TV.

PREPARATION

This direct-vent gas ﬁreplace and its components are tested and safe when installed in accordance with this installation manual Report any parts damaged in shipment; speciﬁcally check glass condition. Do not install this unit with damaged, incomplete, or substitute parts.

Read all instructions before starting installation and follow these instructions carefully during installation to ensure maximum beneﬁt and safety. Failure to follow them will void the warranty and may present a ﬁre hazard.

This direct-vent gas ﬁreplace is designed to operate with combustion air siphoned from and all exhaust gases expelled to the outside of the building. The information contained in this manual pertains to all models and gas control systems listed on the front page unless otherwise noted.

These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.

WARNING

ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS CAN BE DANGEROUS. Improper installation or use of the ﬁreplace can cause serious injury or death from ﬁre, burns, explosions, or carbon monoxide poisoning.

Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly.

Do not operate this appliance without the glass door installed.

• Due to high temperatures, the appliance must be located out of trac and away from furniture and draperies.

• A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

• If the barrier or glass front is removed during servicing or cleaning, it must be installed prior to operating the appliance.

• If the barrier becomes damaged, it must be replaced with the manufacturer’s barrier for this appliance.

• Only components certiﬁed with the appliance shall be used.

BEFORE YOU START CONT’D

INSTALLATION CONSIDERATIONS

• Gas supply piping – See page 20.

• Electrical supply and connections 120V, 60Hz, 4 Amp, right, left or both side entrances - See page 22.

• Allowable ﬁreplace mounting surfaces:

1. A hard, ﬂat, combustible or non-combustible surface

2. A raised platform of combustible or non-combustible material.

3. The four corners of the ﬁreplace on non-combustible material – such as cinder blocks (where allowed by local codes) – so that contact is made on all four perimeter edges on the bottom of the ﬁreplace.

• If the ﬁreplace is installed directly on carpeting, tile or other combustible material other than wood ﬂooring, install a metal or wood panel underneath extending the full width and depth of the ﬁreplace.

• This ﬁreplace is designed to be installed in a zero-clearance enclosure. Combustible material can come in contact with the side stando spacers, and the ﬁreplace can be secured to combustible framing with the framing brackets provided. PLANNING THE INSTALLATION

1. Read the safety information on pages 3 - 5.

2. Place the sticker located in the instruction envelope onto the “Homeowner Reference Information” in Homeowner’s manual on page 0.

3. Show the homeowner where the rating plate and lighting instruction plate are located.

4. Install the venting. See page 27 to page 36.

5. Install the ducting. See page 37 to page 42

6. Install and connect the gas lines. See page 20 and page

21.

7. Install the wiring. See page 22.

8. Remove the barrier assemblies. See page 63 to page 65.

9. Install the glass or log set, and rock wool. See their manuals.

10. Sync the remote. See page 48.

11. Adjust the rock wool for perfect burn.

12. Troubleshoot any issues. See page 57 - page 58.

13. Reinstall the barrier assembly.

14. Show the homeowner how to operate the ﬁreplace insert.

15. Show the homeowner how do the basic maintenance.

16. Instruct the homeowner to never attempt to adjust the air shutters or damper.

ACCESSORIES Accessories for this appliance may be installed prior to or after ﬁtting the ﬁreplace into the framed opening. WARRANTY REQUIREMENTS Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change. The warranty will be voided by, and the warranter disclaims any responsibility for the following actions:

• Installation of any damaged ﬁreplace insert or vent system component.

• Modiﬁcation of the ﬁreplace insert or direct vent system.

• Installation other than as instructed by Empire Comfort Systems, Inc.

• Improper positioning of the logs or glass door assembly.

• Installation and/or use of any component part not manufactured or approved by manufacturer.

CARTON CONTENTS AND HARDWARE PACK

Run Dynamic

Colour

LED and Remote On/O

Button

Index Number Description Part Number Quantity Supplied

1 Air Duct Fan Assembly ESC838019 1

2 Product Registration Card 1

3 LED Remote ESC838024 1

4 AAA Battery 3

5 SIT Remote Transmitter ESC838004 1

SPECIFICATIONS

DVLXG55BP90N/DVLXG55SP90N

Natural Propane

Input BTU/Hr Maximum

Input BTU/Hr Minimum

KWH (Maximum)

KWH (Minimum)

Oriﬁce Center

Oriﬁce Sides

Air Shutter Opening Center Burner

Air Shutter Opening Side Burners

Gas Inlet Shut-O Valve (Pipe)

Vent Size

(Dimension in inches water column - w.c.)

Gas Type Maximum Minimum Manifold

Natural

Propane

14.0 7.0 3.5

14.0 10.8 10.0

45,000 42,000 33,000 32,000

13.19 12.3

9.36 9.36

2.3mm 1.2mm

1.95mm 1.05mm Fully Closed Fully Open Fully Closed Fully Open

1/2-in BSPP female 1/2-in BSPP female

4 x 6 4 x 6

GAS SUPPLY PRESSURES

FIREPLACE DIMENSIONS DVLXG55BP90N SINGLE SIDED

DVLXG55BP90N

(Dimensions in inches)

INDEX

LETTER

DIMENSION DESCRIPTION

The maximum height of the ﬁrebox face (including standos) 39-5/8

The maximum width of the ﬁrebox face (excluding nailing ﬂanges) 66-23/32

The maximum depth of the ﬁreplace 17-1/4

The height of the ﬁrebox opening 24-31/32

The width of the ﬁrebox opening 53-1/2

The interior depth of the ﬁrebox (not shown) 10-23/32

Depth from front trim to centerline of exhaust vent 9-13/16

Depth from back of the box to centerline of exhaust vent 7-15/32

Height from bottom of the box to centerline of exhaust vent 34-25/32

Depth from front trim to centerline of duct vent 7-15/32

Depth from back of the box to centerline of duct vent 9-27/32

Height from bottom of the box to centerline of duct vent 35-1/32

Depth from front of the box to gas line opening 4-31/32

Depth from back of the box to gas line opening 11-11/16

Height from bottom of the box to gas line opening 2-1/8

Glass width 53-5/16

Glass height 23

Overall width from duct vent collar to exhaust vent collar 71-1/4

Distance from ﬂoor to ﬁreplace opening 7-1/16

Distance from ﬂoor to screen opening 8-5/32

Width from side of box to ﬁreplace opening 7-7/32

FIREPLACE DIMENSIONS DVLXG55SP90N DOUBLE SIDED

INDEX

LETTER

DIMENSION DESCRIPTION

M N

DVLXG55SP90N

(Dimensions in inches)

The maximum height of the ﬁrebox face (including standos) 39-5/8

The maximum width of the ﬁrebox face (excluding nailing ﬂanges) 66-23/32

The maximum depth of the ﬁreplace 19-5/8

The height of the ﬁrebox opening 24-31/32

The width of the ﬁrebox opening 53-1/2

The interior depth of the ﬁrebox (not shown) 10-23/32

Depth from front trim to centerline of exhaust vent 9-13/16

Depth from back of the box to centerline of exhaust vent 9-13/16

Height from bottom of the box to centerline of exhaust vent 34-25/32

Depth from front trim to centerline of duct vent 9-13/16

Depth from back of the box to centerline of duct vent 9-13/16

Height from bottom of the box to centerline of duct vent 35-1/32

Depth from front of the box to gas line opening 4-31/32

Depth from back of the box to gas line opening 13-15/32

Height from bottom of the box to gas line opening 2-1/8

Glass width 53-5/16

Glass height 23

Overall width from duct vent collar to exhaust vent collar 71-1/4

Distance from ﬂoor to ﬁreplace opening 7-1/16

Distance from ﬂoor to screen opening 8-5/32

Width from side of box to ﬁreplace opening 7-7/32

DVLXG55B Single Sided

DVLXG55S Doubled Sided

LOCATING FIREPLACE

NOTICE: For room divider installation, the horizontal portion of

the vent system must not exceed 50 feet. See details in Venting Section.

NOTICE: When installing this ﬁreplace against an exterior wall, insulate to applicable insulation codes. (Single Sided ONLY)

A peninsula room divider installation requires a minimum of 6 inches of clearance from the perpendicular wall to the front opening of the ﬁreplace.

NOTE: COMBUSTIBLE MATERIALS ALLOWED IN SHADED AREA

”

(

)

6”

(15

3 m

)

CLEARANCES

45°

10”

COMBUSTIBLE MANTELS &

TVs CAN BE INSTALLED

ANYWHERE IN THIS ZONE

TOP EDGE OF

FIREPLACE OPENING

1” Minimum

8”

MANTEL

Clearance to Combustibles

Back ZERO

Side ZERO

Floor ZERO

Top Stand-O Bracket ZERO

Top Framing Edge ZERO

Vent Pipe Clearance

NOTICE: Horizontal vent, maintain a minimum 1-inch clearance

to the bottom and sides of the vent, and 1-inch minimum clearance to combustibles above the vent pipe.

Side Wall and Ceiling

The minimum clearance from the ﬂoor to the ceiling is 36 inches. The minimum clearance from the side of the ﬁreplace opening to an adjacent sidewall is 6 inches.

Mantel and TV Clearances

The minimum mantel and TV clearances are shown in the diagrams below.

Depth Height A 16” 14” B 15” 13” C 14” 12” D 13” 11” E 12” 10” F 11” 9” G 10” 8”

VENT TERMINATION CLEARANCES

INSIDE CORNER OUTSIDE CORNER RECESSED LOCATION

A= COMBUSTIBLE 9” (229mm)

= NONCOMBUSTIBLE 2” (51mm)

F = COMBUSTIBLE 6” (152mm)

= NONCOMBUSTIBLE 6” (152mm)

BALCONY

WITH PERPENDICULAR SIDE WALL

BALCONY

WITH NO SIDE WALL

G = COMBUSTIBLE 9” (229mm)

= NONCOMBUSTIBLE 2” (51mm)

H = COMBUSTIBLE 18” (457mm)

= NONCOMBUSTIBLE 12” (305mm)

I = COMBUSTIBLE 18” (457mm)

= NONCOMBUSTIBLE 12” (305mm)

C = CLEARANCE FROM CORNER IN

RECESSED LOCATION COMBUSTIBLE 9” (229mm) NONCOMBUSTIBLE 2” (51mm)

D = MINIMUM WIDTH FOR BACK WALL

OF A RECESSED LOCATION

COMBUSTIBLE 38” (965mm) NONCOMBUSTIBLE 24” (610mm)

E = MAXIMUM DEPTH OF 48” (1,21mm)

FOR RECESSED LOCATION

Termination clearances for buildings with combustible and non-combustible exteriors.

Vertical Sidewall Installations

Important! Minimum clearance between vent pipes and

combustible materials is 3 inch (76 mm) on top, and 1 inch (25 mm) on bottom and sides.

Important! When vent termination exits through foundation less than 20 inch (508 mm) below siding outcrop, the vent pipe must extend outward so that the horizontal vent termination is located ﬂush to, or beyond the outcrop siding.

Information on Various Venting Routes and Components

Important! It is always best to locate the ﬁreplace in such a way

that minimizes the number of osets and horizontal vent length. Since it is very important that the venting system maintain its balance between the combustion air intake and the ﬂue gas exhaust, certain limitations as to vent conﬁgurations apply and must be strictly adhered to.

The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths allowable.

The horizontal vent run refers to the total length of vent pipe from the ﬂue collar of the ﬁreplace to the face of the outer wall.

Venting termination shall not be recessed into wall or siding.

ATTENTION: Vinyl Sot, Vinyl Ceiling, Vinyl Overhang Disclaimer

Clearances are to heat resistant material (i.e. wood, metal). This does not include vinyl. Empire Comfort Systems Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings or vinyl ventilated/unventilated sots.

VENT TERMINATION CLEARANCES CONT’D

A= Clearance above grade, veranda, porch, deck, or balcony

B= Clearance to window or door that may be open

C= Clearance to permanently closed window

D= Vertical clearance ventilated sot located above the terminal within a horizontal distance of 2 feet (61 cm) from the center line of the terminal

E= Clearance to unventilated sot

F= Clearance to outside corner

G= Clearance inside corner

H= Clearance to each side of center line extended above meter regulator assembly

I= Clearance to service regulator vent outlet

Canadian Installations (1) US Installations (2)

12 in (30 cm) 12 in (30cm)

6 in (15 cm) for appliances ≤ 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and ≤ 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW)

12 in (30 cm) 12 in (30 cm)

24 in (61 cm) 24 in (61 cm)

12 in (30 cm) 12 in (30 cm)

6 in (15 cm) 6 in (15 cm)

9 in (23 cm) 9 in (23 cm)

3 ft (91 cm) within a height 15 ft (4.5 m) above the meter/ regulator assembly

3 ft (91 cm) 6 ft

6 in (15 cm) for appliances ≤ 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and ≤ 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW)

3 ft (91 cm)

J= Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance

K= Clearance to a mechanical air supply inlet

L= Clearance above paved sidewalk or paved driveway located on public property

M= Clearance under veranda, porch deck, or balcony

1 In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code

2 In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code

† A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings

‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the ﬂoor.

* For clearances not speciﬁed in ANSI Z223.1/NFPA 54 or CSA B149.1, one of the following shall be indicated

Clearance in accordance with local installation codes and the requirements of the gas supplier.

ATTENTION: Vinyl Sot, Vinyl Ceiling, Vinyl Overhang

Disclaimer

6 in (15 cm) for appliances ≤ 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and ≤ 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW)

6 ft (1.83 m) 3 ft (91 cm) above

7 ft (2.13 m) † 7 ft (2.13 m) †

12 in (30 cm) ‡ 12 in (30 cm) ‡

6 in (15 cm) for appliances ≤ 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and ≤ 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW)

if within 10 ft (3 m) horizontally

GAS SUPPLY

The gas pipeline can be brought in through the right side of the ﬁreplace. Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/CGA-B149 (.1 or .2) installation code.

NOTICE: Never use plastic pipe. Check to conﬁrm whether your local codes allow copper tubing or galvanized.

NOTICE: Since some municipalities have additional local codes, it is always best to consult your local authority and installation code

The use of the following gas connectors is recommended:

• ANSI Z21.24 Appliance Connectors of Corrugated Metal Tubing and Fittings.

• ANSI Z21.45 Assembled Flexible Appliance Connectors of

Other Than All-Metal Construction

The above connectors may be used if acceptable by the authority having jurisdiction. The Commonwealth of Massachusetts requires that a ﬂexible appliance connector cannot exceed three feet in length.

Flexible Gas Line Connection

Gas Supply Pressure (inches w.c.)

Minimum Normal Maximum

Natural Gas 4.5 7.0 14.0

Propane Gas 10.8 11.0 14.0

Manifold Pressure (inches w.c.)

Normal (HI)

Natural Gas 3.5

Propane Gas 10.0

WARNING

This step is to be carried out ﬁrst before further installation has taken place, failure to do so will result in the appliance having to be partly dismantled before the ﬁreplace can be commissioned for use.

A gas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing. It is required by the National Fuel Gas Code that a drip leg be installed near the gas inlet. This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may collect.

Installing a New Main Gas Shut-O Valve (Check Local Code)

Each ﬁreplace should have its own manual gas shut-o valve. A manual main gas shut-o valve should be located in the vicinity of the ﬁreplace. Where none exists, or where its size or location is not adequate, contact your local authorized installer for installation or relocation.

WARNING

Never pressure test with ﬁreplace connected; control valve will sustain damage! To prevent damage or injury, the ﬁreplace and its individual shut-o valve must be disconnected from supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).

NOTICE: The gas control is equipped with a captured screw

type pressure test point, therefore it is not necessary to provide a 1/8 inch test point up stream of the control.

When using copper or ﬂex connector use only approved ﬁttings. The ﬁreplace and its individual shut o valve must be disconnected from supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).

The ﬁreplace must be isolated from the gas supply piping system by closing its individual manual shut o valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

Attention! If one of the procedures results in pressures in excess of 1/2 psig (14in w.c.) (3.5 kPa) on the ﬁreplace gas valve, it will result in a hazardous condition.

GAS VALVE

GAS SUPPLY CONT’D

25 27/32

GAS LINE ACCESS

GAS CONNECTION POINT

Checking Manifold Pressures

Both propane and natural gas valves have a built-in pressure regulator in the gas valve. Natural gas models will have a manifold pressure of approximately 3.5-in w.c. (.871 kPa) at the valve outlet with the inlet pressure to the valve from a minimum of

4.5-in w.c. (1.120 kPa) for the purpose of input adjustment to

a maximum of 14.0-in w.c. (3.484 kPa). Propane gas models will have a manifold pressure approximately 10.0-in w.c. (2.49 kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 10.8-in w.c. (2.68 kPa) for the purpose of input adjustment to a maximum of 14.0-in w.c. (3.484 kPa).

CAUTION

If one of the procedures results in pressures in excess of 1/2 psig (14-in w.c./3.5 kPa) on the ﬁreplace gas valve, it will result in a hazardous condition.

INLET PRESSURE TAP

OUTLET PRESSURE TAP

Test For Leaks On Exposed Connections

DANGER

Never use an exposed ﬂame to check for leaks.

Test For Leaks On Unexposed Connections

Perform a pressure test on all unexposed connections. Never pressure test with ﬁreplace connected; control valve will sustain damage. Disconnect the ﬁreplace from piping at the control valve inlet and cap the pipe before pressure testing.

NOTICE: The IP valve is equipped with a captured screw type pressure test port, therefore it is not necessary to provide a test point upstream.

Disconnect the appliance and its individual shut-o valve from the gas supply piping system before any pressure testing of that system at test pressures in excess of 1/2 psig (3.5kPa). Isolate the appliance from the gas supply piping system by closing its manual shut o valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5kPa).

WARNING

If one of the procedures results in pressures in excess of 1/2 psig (14-in w.c./3.5 kPa) on the ﬁreplace gas valve, it will result in a hazardous condition.

Gas Line Connection

Remove the access panel from the right side of the ﬁreplace to access the gas valve, gas ﬂex line, junction box, and system wiring.

Attach the gas ﬂex line to the pre-installed gas line. Refer to the previous page for details on the installation requirements for the gas supply line.

Turn o the ﬁreplace. Compounds used on threaded joints of gas piping must be resistant to the action of liqueﬁed petroleum gases. Check all gas connections for leaks with a leak test solution or soap solution. Rinse o all of the solution after testing.

DO NOT get solution on electronic controls.

2 1/8

Gas Line Access

Junction Box

The images below show the gas connection point in the ﬁreplace.

120VAC

MAINS

SUPPLY

(IN)

VENT

FAN

(OUT)

DUCT

FAN

(OUT)

ELECTRICAL CONNECTIONS

Remove screws from the three empty positions on the right hand side of each connector. Don't lose the screws! (6/32" by 1/4" screws)

Supply and Vent Fan

below.

Duct Fan Only...

CAUTION

All wiring should be done by a qualiﬁed electrician and shall be in compliance with all local, city and state building codes. Before making the electrical connection, make sure that the main power supply is disconnected. The ﬁreplace, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code ANSI/NFPA 70 (Latest Edition).

When creating the cavity for the ﬁreplace, consideration must be given to the location of an appropriate power supply. A grounded 110/120 volt mains power connection must be available within 2.5 feet (1 meter) of the bottom right of the ﬁreplace.

JUNCTION BOX CONNECTIONS

Securely crimp supplied ring terminals to all wires if required. Check crimp by giving each a good tug. Screw the correct wires in sequence as described

A mains isolation switch which is accessible from outside the cavity can also be used to disconnect the power.

Regardless of the method used, it MUST ALWAYS be possible to safely isolate the electrical supply to the appliance after it has been fully installed.

This appliance must not be located immediately below a socket outlet. No additional power supply is required for the power ﬂue.

BLACK

WHITE

GREEN

RED

WHITE

GREEN

Straight color for color matching.

BLACK (Live/Hot)

WHITE (Neutral)

GREEN (Ground/Earth)

WARNING: Live wire for duct fan is red!

BLACK (Live/Hot)

WHITE (Neutral)

GREEN (Ground/Earth)

+ 50 hidden pages