Empire BF-10BC-2, BF-20BC-2 Installation Instructions And Owner's Manual

INSTALLATION INSTRUCTIONS
AND
OWNER'S MANUAL
UNVENTED
ROOM HEATER
MODELS
BF-10BC-2 BF-20BC-2
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
WARNING: If the information in this manual is not followed exactly, a re or explosion may re­sult causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas sup­plier's instructions.
If you cannot reach your gas supplier, call
the re department.
— Installation and service must be performed by
a qualied installer, service agency or the gas
supplier.
This is an unvented gas-red heater. It uses air (oxy­gen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to page 6.
Unvented room heaters are for installation in SINGLE FAMILY TYPE RESIDENCES ONLY, and the installation is limited to ONE (1) unit per residence.
Unvented room heaters are NOT TO BE USED IN BED­ROOMS, MOBILE HOMES, TRAILERS AND RECRE­ATIONAL VEHICLES.
Unvented room heaters are only to be used as supple­mentary heat and NOT AS PRINCIPAL SOURCE OF HEAT for the room in which the unit is installed.
Unvented room heaters are not for installation in rooms having space which shall limit the appliance input to a maximum of "20 BTUH" per cubic foot of room space.
Unvented room heaters are NOT FOR COMMERCIAL OR INDUSTRIAL USE.
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS Water vapor is a by-product of gas combustion. An unvented room heater produces approximately one (1) ounce (30ml) of water for every 1,000 BTU's (.3KW's) of gas input per hour. Refer to page 6.
WARNING: If not installed, operated and maintained in accordance with the manufacturer's instructions, this product could expose you to substances in fuel or from fuel combustion which can cause death or serious illness.
Page 1
TABLE OF CONTENTS
SECTION PAGE
Important Safety Information ....................................................................................3
Safety Information for Users of LP-Gas ...................................................................4
Introduction ..............................................................................................................5
Specications ...........................................................................................................5
Water Vapor: A By-Product of Unvented Room Heaters ..........................................6
Provisions for Adequate Combustion & Ventilation Air ............................................. 6
Gas Supply ...............................................................................................................7
Clearances ...............................................................................................................8
Wall Mount Installation ........................................................................................8 - 9
Optional Floor Stand Installation ..............................................................................9
Lighting Instructions ...............................................................................................10
Main Burner Flame Characteristics ........................................................................ 11
Pilot Flame Characteristics ....................................................................................12
Thermostat Operation ............................................................................................12
Appliance Maintenance ..........................................................................................13
Troubleshooting ......................................................................................................14
Parts List ................................................................................................................15
Parts View ..............................................................................................................16
Optional Blower Installation Instructions .........................................................17 - 18
Master Parts Distributor List ...................................................................................19
How To Order Repair Parts ....................................................................................19
Warranty Terms ......................................................................................................20
16013-6-0314Page 2
IMPORTANT SAFETY INFORMATION
THIS IS A HEATING APPLIANCE
DO NOT OPERATE THIS APPLIANCE WITHOUT FRONT PANEL INSTALLED.
DANGER: Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING: Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION: Indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
NOTICE: Addresses practices not related to personal injury.
• An unvented room heater having an input rating of more than 6,000 Btu per hour shall not be installed in a bathroom.
An unvented room heater having an input rating of more than 10,000 Btu per hour shall not be installed in a bedroom or bathroom.
Due to high temperatures, the appliance should be located
out of trafc and away from furniture and draperies.
Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room with the appliance.
Do not place clothing or other ammable material on or
near the appliance.
Due to high surface temperatures, keep children, clothing and furniture away.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with heater.
Installation and repair should be done by a QUALIFIED SERVICE PERSON. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
DO NOT use this room heater if any part has been under
water. Immediately call a qualied service technician
to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
Keep appliance area clear and free from combustible
materials, gasoline and other ammable vapors and
liquids.
WARNING: ANY CHANGE TO THIS HEATER OR ITS CONTROLS CAN BE DANGEROUS.
Any safety screen or guard removed for servicing
an appliance must be replaced prior to operating the heater.
WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.
When used without adequate combustion and ventilation air, heater may give off CARBON MONOXIDE, an odorless, poisonous gas.
Do not install heater until all necessary provisions are made for combustion and ventilation air. Consult the writ­ten instructions provided with the heater for information concerning combustion and ventilation air. In the absence of instructions, refer to the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation, or applicable local codes.
This heater is equipped with a PILOT LIGHT SAFETY SYS­TEM designed to turn off the heater if not enough fresh air is available.
DO NOT TAMPER WITH PILOT LIGHT SAFETY SYSTEM!
If heater shuts off, do not relight until you provide fresh air. If heater keeps shutting off, have it serviced. Keep burner
and control compartment clean.
16013-6-0314 Page 3
WARNING
CARBON MONOXIDE POISONING MAY LEAD TO DEATH.
Early signs of carbon monoxide poisoning resemble the u,
with headache, dizziness and/or nausea. If you have these signs, heater may not be working properly. Get fresh air at once! Have heater serviced.
Some people — pregnant women, persons with heart or lung
disease, anemia, those under the inuence of alcohol , those
at high altitudes — are more affected by carbon monoxide than others.
The pilot light safety system senses the depletion of oxygen at its location. If this heater is installed in a structure hav­ing a high vertical dimension, the possibility exists that the oxygen supply at the higher levels will be less than that at the heater. In this type of application, a fan to circulate the structure air will minimize this effect. The use of this fan will also improve the comfort level in the structure. When a fan is
used to circulate air, it should be located so that the air ow
is not directed at the burner.
SAFETY INFORMATION FOR USERS OF LP-GAS
Propane (LP-Gas) is a ammable gas which can cause res and
explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point with the members
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That's your signal to go into immediate action!
Do not operate electric switches, light matches, use your phone. Do not do anything that could ignite the gas.
• Get everyone out of the building, vehicle, trailer, or area. Do that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• LP-Gas is heavier than air and may settle in low areas such as basements. When you have reason to suspect a gas leak, keep out of basements and other low areas. Stay out until
reghters declare them to be safe.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell the
odor of the chemical put into the gas. You must nd out if you can
smell the odorant in propane. Smoking can decrease your ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.
The odorant in LP-gas is colorless, and it can fade under some circumstances. For example, if there is an underground leak, the
movement of the gas through soil can lter the odorant. Odorants
in LP-Gas also are subject to oxidation. This fading can occur if
of your household. Someday when there may not be a minute to lose, everyone's safety will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more information, please contact your gas supplier.
Use your neighbor's phone and call a trained LP-Gas service
person and the re department. Even though you may not
continue to smell gas, do not turn on the gas again. Do not re-enter the building, vehicle, trailer, or area.
• Finally, let the service man and reghters check for escaped
gas. Have them air out the area before you return. Properly trained LP-Gas service people should repair the leak, then check and relight the gas appliance for you.
there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could vary at different levels. Since it is heavier than air, there may be more odor at lower levels. Always be sensitive to the slightest gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.
Learn to recognize the odor of LP-gas. Your local LP-Gas Dealer can give you a "Scratch and Sniff" pamphlet. Use it to
nd out what the propane odor smells like. If you suspect that
your LP-Gas has a weak or abnormal odor, call your LP-Gas Dealer.
If you are not qualied, do not light pilot lights, perform service,
or make adjustments to appliances on the LP-Gas system. If
you are qualied, consciously think about the odor of LP-Gas
prior to and while lighting pilot lights or performing service or making adjustments.
Sometimes a basement or a closed-up house has a musty smell that can cover up the LP-Gas odor. Do not try to light pilot lights, perform service, or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP-Gas.
Odor fade, due to oxidation by rust or adsorption on walls of new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or cylinders are placed in service. Odor fade can occur in new tanks, or
reinstalled old tanks, if they are lled and allowed to set too long before relling. Cylinders and tanks which have been
out of service for a time may develop internal rust which will
SOME POINTS TO REMEMBER
cause odor fade. If such conditions are suspected to exist, a periodic sniff test of the gas is advisable. If you have any question about the gas odor, call your LP-gas dealer. A periodic sniff test of the LP-gas is a good safety measure under any condition.
If, at any time, you do not smell the LP-Gas odorant and you think you should, assume you have a leak. Then take the same immediate action recommended above for the occasion when you do detect the odorized LP-Gas.
If you experience a complete "gas out," (the container is un­der no vapor pressure), turn the tank valve off immediately. If the container valve is left on, the container may draw in
some air through openings such as pilot light orices. If this
occurs, some new internal rusting could occur. If the valve is left open, then treat the container as a new tank. Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it
relled before it is completely empty.
16013-6-0314Page 4
INTRODUCTION
Instructions to Installer
1. Installer must leave instruction manual with owner after instal­lation.
2. Installer must have owner ll out and mail warranty card supplied
with unvented room heater.
3. Installer should show owner how to start and operate unvented room heater.
Always consult your local Building Department regarding regula­tions, codes or ordinances which apply to the installation of an unvented room heater.
General Information
This appliance is design certied in accordance with American Na­tional Standards Institute Z21.11.2 and CR94-001 for use in British Columbia or Manitoba by the Canadian Standards Association as an Unvented Room Heater and should be installed according to these instructions.
Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change.
Important
All correspondence should refer to complete Model Number, Serial Number and type of gas.
WARNING
This appliance is equipped for (natural gas or propane) gas. Field conversion is not permitted.
Qualied Installing Agency
Installation and replacement of gas piping, gas utilization equip­ment or accessories and repair and servicing of equipment shall be
performed only by a qualied agency. The term "qualied agency" means any individual, rm, corporation, or company that either in
person or through a representative is engaged in and is responsible for (a) the installation, testing, or replacement of gas piping or (b) the connection, installation, testing, repair, or servicing of equipment; that is experienced in such work; that is familiar with all precautions required, and that has complied with all the requirements of the authority having jurisdiction.
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1 NFPA54.*
*Available from the American National Standards Institute, Inc., 11 West 42nd St., New York, N.Y. 10036.
High Altitudes
For altitudes/elevations above 2,000 feet (610m), ratings should be reduced at the rate of 4 percent for each 1,000 (305m) feet above sea level. Contact the manufacturer or your gas company before
changing spud/orice size.
Well Head Gas Installations
Some natural gas utilities use "well head" gas. This may affect the Btu output of the unit. Contact the gas company for the heat­ing value. Contact the manufacturer or your gas company before
changing spud/orice size.
Model BF-10 BF-20
Input BTU/HR (KW/H) (LP) 10,000 (2.9) 20,000 (5.8)
Input BTU/HR (KW/H) (NAT) 10,000 (2.9) 18,000 (5.3)
Height 22" (559mm) 22" (559mm)
Width 18" (457mm) 18" (457mm)
Depth 6 1/2" (165mm) 6 1/2" (165mm)
Gas Inlet 3/ 8" (10mm) 3/ 8" (10mm)
Accessories
Blower SR B -18T SR B -18T
Floor Stand SRS-18 SRS-18
16013-6-0314 Page 5
SPECIFICATIONS
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS
Water vapor is a by-product of gas combustion. An unvented room heater produces approximately one (1) ounce (30ml) of water for every 1,000 BTU's (.3KW's) of gas input per hour.
Unvented room heaters must be used as supplemental heat (a room) rather than a primary heat source (an entire house). In most supplemental heat applications, the water vapor does not create a problem. In most applications, the water vapor enhances the low humidity atmosphere experienced during cold weather.
The following steps will help insure that water vapor does not become a problem.
1. Be sure the heater is sized properly for the application, including ample combustion air and circulation air.
2. If high humidity is experienced, a dehumidier may be used to
help lower the water vapor content of the air.
3. Do not use an unvented room heater as the primary heat source (an entire house).
PROVISIONS FOR ADEQUATE COMBUSTION & VENTILATION AIR
This heater shall not be installed in a conned space or unusu­ally tight construction unless provisions are provided for adequate combustion and ventilation air.
A conned space is an area with volume less than 50 cubic feet per
1,000 Btuh of the combined input rates of all appliances drawing combustion air from that space. Small areas such as equipment
rooms are conned spaces. Furnaces installed in a conned space
which supply heated air to areas outside the space must draw return air from outside the space through tightly sealed return air ducts. A
conned space must have 2 openings into the space fro combustion
air. One opening must be within 12 inches of the ceiling and the
other must be within 12 inches of the oor. The required sizing of
these openings is determined by whether inside or outside air is used to support combustion, the method by which the air is brought to the space (vertical or horizontal duct) and by the total input rate of all appliances in the space.
The following example is for determining the volume of a typical area in which the BF-20 may be located and for determining if this
area ts the denition of an unconned space.
The input of the BF-20 is 20,000 Btu per hour. Based on the 50 cubic feet per 1,000 Btu per hour formula, the minimum area that
is an unconned space for installation of the BF-20 is 1,000 cubic
feet, 50 cubic feet x 20 = 1,000 cubic feet. To determine the cubic feet of the area in which the BF-20 is to be installed, measure the length, width and height of the area. Example: The area measures 16 feet in length, 8 feet in width and 8 feet in height, the area is
1,024 cubic feet. The BF-20 can be installed in this unconned
space with no requirement to provide additional combustion and ventilation air.
If the area in which the heater may be operated is smaller than that
dened as an unconned space or if the building is of unusually
tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation, or applicable local codes.
Unusually Tight Construction The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is dened as construction where:
a. Walls and ceilings exposed to the outside atmosphere have
a continuous water vapor retarder with a rating of one perm or less with openings gasketed or sealed, and
b. Weather-stripping has been added on openable windows
and doors, and
c. Caulking or sealants are applied to areas such as joints
around window and door frames, between sole plates and
oors, between wall-ceiling joints, between wall panels, at
penetrations for plumbing, electrical, and gas lines, and at other openings.
If the heater is installed in a building of unusually tight construction,
adequate air for combustion, ventilation and dilution of ue gases
shall be provided in accordance with ANSI Z223.1/NFPA54.
WARNING
16013-6-0314Page 6
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