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VS30
Instruction
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Emotron VS10, VS30 Operation Instructions Manual

Emotron VS10 and VS30
AC drive
Operation instruction
Valid from software vers ion 04.01.xx.xx
Contents
1. General information ..................................................................................................................... 13
1.1. Read first, then start ........................................................................................................................ 13
2. Safety instructions ........................................................................................................................ 14
2.1. Basic safety measures...................................................................................................................... 14
2.2. Residual hazards .............................................................................................................................. 15
2.3. Application as directed .................................................................................................................... 15
3. Mounting ..................................................................................................................................... 16
3.1. Important notes ............................................................................................................................... 16
3.2. Electrical installation ....................................................................................................................... 17
3.2.1. 1-phase mains connection 230/240 V ..................................................................................... 17
3.2.1.1. Connection plan ............................................................................................................... 17
3.2.1.2. Fusing and terminal data ................................................................................................. 18
3.2.2. 1/3-phase mains connection 230/240 V ................................................................................. 20
3.2.2.1. Connection plan ............................................................................................................... 20
3.2.2.2. Fusing and terminal data ................................................................................................. 21
3.2.3. 3-phase mains connection 400 V............................................................................................. 23
3.2.3.1. Connection plan ............................................................................................................... 23
3.2.3.2. Fusing and terminal data ................................................................................................. 24
3.2.4. 3-phase mains connection 480 V............................................................................................. 27
3.2.4.1. Connection plan ............................................................................................................... 27
3.2.4.2. Fusing and terminal data ................................................................................................. 28
3.2.5. CANopen/Modbus RTU ........................................................................................................... 31
4. Commissioning ............................................................................................................................. 32
4.1. Important notes ............................................................................................................................... 32
4.2. Operating interfaces ........................................................................................................................ 33
4.2.1. Keypad ..................................................................................................................................... 33
2.2. Engineering tool »Emotron EASY Starter« .............................................................................. 34
4.
4.2.2.1. Generate a connection between inverter and »Emotron Easy starter« ......................... 35
4.3. Parameter setting ............................................................................................................................ 37
4.3.1. General notes on parameters .................................................................................................. 37
4.3.2. Basic inverter settings.............................................................................................................. 39
4.3.3. Basic motor settings ................................................................................................................ 42
4.3.4. Function assignment of the inputs and outputs ..................................................................... 43
4.4. Keypad parameter list ..................................................................................................................... 46
4.5. Save parameter settings in the memory module ............................................................................ 73
4.5.1. Save parameter settings with keypad ..................................................................................... 73
4.5.2. Save parameter settings with »Emotron Easy starter« ........................................................... 73
5. Diagnostics and fault elimination .................................................................................................. 74
5.1. LED status display ............................................................................................................................ 74
5.2. Diagnostics parameter ..................................................................................................................... 75
5.2.1. Logbook ................................................................................................................................... 76
5.2.2. Error history buffer .................................................................................................................. 77
5.2.3. Inverter diagnostics ................................................................................................................. 81
5.2.4. Network diagnostics ................................................................................................................ 85
5.2.4.1. CANopen diagnostics ....................................................................................................... 86
5.2.4.2. Modbus diagnostics ......................................................................................................... 89
5.2.5. Diagnostics of the inputs and outputs ..................................................................................... 90
5.2.5.1. Digital inputs and outputs ............................................................................................... 90
5.2.5.2. Analog inputs and outputs .............................................................................................. 91
5.2.6. Wireless-LAN diagnostics......................................................................................................... 93
5.2.7. Setpoint diagnostic .................................................................................................................. 94
5.2.8. Process controller status ......................................................................................................... 95
5.2.9. Sequencer diagnostics ............................................................................................................. 96
5.2.10. Device identification ................................................................................................................ 97
5.2.11. Device overload monitoring (i*t) ............................................................................................. 98
5.2.12. Heatsink Temperature Monitoring .......................................................................................... 99
5.2.13. Life-diagnosis ........................................................................................................................... 99
5.3. Error handling ................................................................................................................................ 100
5.3.1. Error types ............................................................................................................................. 100
5.3.2. E
rror configuration ................................................................................................................ 101
5.3.3. Error reset .............................................................................................................................. 101
5.3.4. Keypad error messages ......................................................................................................... 102
5.4. Data handling ................................................................................................................................. 103
6. Basic setting ............................................................................................................................... 106
6.1. Mains voltage ................................................................................................................................ 106
6.2. Control source selection ................................................................................................................ 108
6.3. Selection of setpoint source .......................................................................................................... 109
6.3.1. Keypad setpoint default setting ............................................................................................ 113
6.4. Starting/stopping performance ..................................................................................................... 114
6.4.1. Starting performance ............................................................................................................ 114
6.4.2. Stopping performance ........................................................................................................... 116
6.5. Frequency limits and ramp times .................................................................................................. 117
6.6. Quick stop ...................................................................................................................................... 120
6.7. S-shaped ramps ............................................................................................................................. 122
6.8. Optical device identification .......................................................................................................... 123
7. Motor control ............................................................................................................................. 124
7.1. Motor data ..................................................................................................................................... 125
7.1.1. Manual setting of the motor data ......................................................................................... 125
7.2. Motor control selection ................................................................................................................. 126
7.2.1. V/f characteristic control (VFC) ............................................................................................. 127
7.2.1.1. Linear V/f characteristic ................................................................................................. 128
7.2.1.2. Square-law V/f characteristic ........................................................................................ 130
7.2.1.3. User-definable V/f characteristic ................................................................................... 132
7.2.1.4. V/f characteristic control energy-saving (VFC Eco) ....................................................... 133
7.2.2. Sensorless vector control (SLVC) ........................................................................................... 134
7.2.3. Sensorless control for synchronous motors (SL-PSM) ........................................................... 137
7.2.3.1. Stall monitoring ............................................................................................................. 140
7.3. Optimisation of motor control ...................................................................................................... 141
7.3.1. V/f voltage boost ................................................................................................................... 142
7.3.2. Skip frequencies..................................................................................................................... 143
7.3.3. Optimising the stalling behaviour.......................................................................................... 145
7.3.4. Slip compensation ................................................................................................................. 147
7.3.5. Oscillation damping ............................................................................................................... 149
7.3.6. Synchronous motor: Pole position identification (PPI) ......................................................... 150
7.3.6.1. Pole position identification (PPI) without movement ................................................... 151
7.4. Optimisation of the control loops .................................................................................................. 152
7.4.1. Options for optimized motor tuning ..................................................................................... 155
7.4.1.1. Tu
ning of the motor and the speed controller .............................................................. 156
7.4.1.2. Automatic motor identification (energized) .................................................................. 157
7.4.1.3. Automatic motor calibration (non-energized) ............................................................... 158
7.4.2. Inverter Characteristics .......................................................................................................... 159
7.4.3. Motor equivalent circuit diagram data .................................................................................. 160
7.4.4. Motor controller settings ....................................................................................................... 161
7.4.4.1. Current controller .......................................................................................................... 161
7.4.4.2. Field controller ............................................................................................................... 161
7.4.4.3. Field weakening controller ............................................................................................ 162
7.4.4.4. Field weakening controller (advanced) ......................................................................... 162
7.4.4.5. Imax controller ............................................................................................................... 163
7.4.4.6. Flying restart controller ................................................................................................. 164
7.4.4.7. SLVC controller .............................................................................................................. 164
7.4.4.8. Torque control w/ freq. limit ......................................................................................... 165
7.4.4.9. Slip controller ................................................................................................................. 169
7.4.5. 7Speed controller .................................................................................................................. 170
7.5. Motor rotating direction ................................................................................................................ 171
7.6. Switching frequency changeover ................................................................................................... 172
7.7. Motor protection ........................................................................................................................... 173
7.7.1. Motor overload monitoring (i²*t) .......................................................................................... 173
7.7.1.1. Speed compensation for protecting motors at low speed ............................................ 175
7.7.2. Current limits ......................................................................................................................... 177
7.7.3. Overcurrent monitoring ......................................................................................................... 179
7.7.4. Motor phase failure detection ............................................................................................... 180
7.7.5. Motor speed monitoring ....................................................................................................... 181
7.7.6. Motor torque monitoring ...................................................................................................... 182
8. Configuring the network ............................................................................................................. 183
8.1. General network settings ............................................................................................................... 184
8.2. Predefined process data words ..................................................................................................... 202
8.2.1. Device profile CiA 402 ............................................................................................................ 203
8.2.2. AC Drive Profile ...................................................................................................................... 204
8.2.2.1. Customer specific configurations .................................................................................. 205
8.2.3. Further process data .............................................................................................................. 206
8.3. Parameter access monitoring (PAM) ............................................................................................. 211
8.4. Acyclic data exchange .................................................................................................................... 212
5. CANopen ........................................................................................................................................ 213
8.
8.5.1. CANopen introduction ........................................................................................................... 213
8.5.2. CANopen node address ......................................................................................................... 214
8.5.3. CANopen baud rate ............................................................................................................... 214
8.5.3.1. CANopen initialisation ................................................................................................... 215
8.5.4. CANopen diagnostics ............................................................................................................. 216
8.5.5. CANopen emergency telegram .............................................................................................. 217
8.5.6. CANopen heartbeat protocol ................................................................................................ 217
8.5.7. CANopen process data objects .............................................................................................. 219
8.5.8. CANopen data mapping ......................................................................................................... 224
8.5.9. CANopen service data objects ............................................................................................... 227
8.5.10. CANopen error responses ...................................................................................................... 229
8.5.11. CANopen diagnostic counter ................................................................................................. 230
8.5.12. CANopen LED status displays ................................................................................................. 231
8.5.13. Resetting the CANopen interface .......................................................................................... 232
8.5.14. CANopen short setup ............................................................................................................ 233
8.6. Modbus RTU .................................................................................................................................. 236
8.6.1. Modbus RTU introduction ..................................................................................................... 236
8.6.2. Modbus RTU node address.................................................................................................... 236
8.6.3. Modbus RTU baud rate .......................................................................................................... 237
8.6.4. Modbus RTU data format ...................................................................................................... 238
8.6.5. Modbus RTU time-out monitoring ........................................................................................ 238
8.6.6. Modbus RTU diagnostics ....................................................................................................... 238
8.6.7. Modbus RTU function codes.................................................................................................. 241
8.6.8. Modbus RTU data mapping ................................................................................................... 242
8.6.9. Modbus RTU LED status displays ........................................................................................... 246
8.6.10. Reset Modbus RTU interface ................................................................................................. 246
8.6.11. Modbus RTU response time .................................................................................................. 246
8.6.12. Short setup of Modbus RTU .................................................................................................. 247
9. Configuring the process controller ............................................................................................... 249
9.1. Basic process controller settings .................................................................................................... 250
9.2. Process controller idle state and rinse function ............................................................................ 256
9.2.1. Process controller idle state .................................................................................................. 256
9.2.2. Process controller rinse function ........................................................................................... 257
10. Additional functions ................................................................................................................ 258
10.1. Device Commands ..................................................................................................................... 259
10.1.1.1. 10.1.1 Reset parameters to default ............................................................................... 259
10.1.1.2. Details ............................................................................................................................ 259
1.2. Saving/loading the parameter settings .................................................................................. 260
10.
10.1.2.1. 10.1.3 Device commands for parameter change-over .................................................. 263
10.1.3. Delete logbook ....................................................................................................................... 264
10.2. Keypad ....................................................................................................................................... 265
10.2.1. Keypad language selection .................................................................................................... 265
10.2.2. Keypad setpoint increment.................................................................................................... 265
10.2.3. Keypad scaling of speed display ............................................................................................ 265
10.2.4. Keypad status display............................................................................................................. 265
10.2.5. Keypad Configuration of R/F and CTRL buttons .................................................................... 266
10.3. Wireless LAN (WLAN) ................................................................................................................ 269
10.3.1. WLAN LED status displays ...................................................................................................... 269
10.3.2. WLAN basic settings ............................................................................................................... 270
10.3.2.1. Resetting WLAN settings to default setting ................................................................... 272
10.3.3. WLAN access point mode ...................................................................................................... 273
10.3.3.1. Establishing a direct WLAN connection between Emotron Easy starter PC and inverter 274
10.3.4. WLAN client mode ................................................................................................................. 276
10.4. DC braking .................................................................................................................................. 278
10.4.1. Example 1: Automatic DC braking when the motor is started .............................................. 280
10.4.2. Example 2: Automatic DC braking when the motor is stopped ............................................. 281
10.5. Brake energy management ........................................................................................................ 283
10.5.1. Stopping the deceleration ramp function generator ............................................................. 284
10.5.2. Inverter motor brake ............................................................................................................. 285
10.6. Load loss detection .................................................................................................................... 286
10.7. Access protection ...................................................................................................................... 287
10.7.1. Write access protection ......................................................................................................... 287
10.7.1.1. Write access protection in the »Emotron Easy starter« ............................................... 289
10.7.1.2. Write access protection in the keypad .......................................................................... 292
10.7.1.3. Configuring the write access protection with the keypad ............................................. 293
10.8. Favorites .................................................................................................................................... 296
10.8.1. Accessing the "Favorites" with the keypad ............................................................................ 296
10.8.2. Favorites parameter list (default setting) .............................................................................. 297
10.8.3. Configuring the "Favorites" ................................................................................................... 299
10.9. Parameter change-over ............................................................................................................. 302
10.9.1. Example: Selective control of several motors with one inverter ........................................... 313
10.10. Device profile CiA 402 ................................................................................................................ 315
10.11. Holding brake control ................................................................................................................ 318
10.11.1. Basic setting ....................................................................................................................... 319
10.
11.2. "Automatic" brake mode (automatic operation) .............................................................. 320
10.11.3. Brake holding load ............................................................................................................. 322
10.11.3.1. General mode of operation ........................................................................................... 323
10.11.4. Brake closing level.............................................................................................................. 324
10.11.5. Manual release of the holding brake ................................................................................. 326
10.12. Flying restart circuit ................................................................................................................... 327
10.13. Timeout für fault reaction ......................................................................................................... 329
10.14. Automatic restart ....................................................................................................................... 330
10.15. Mains failure control .................................................................................................................. 331
10.15.1. Activating the mains failure control................................................................................... 333
10.15.2. Restart protection .............................................................................................................. 334
10.15.3. Fast mains recovery ........................................................................................................... 334
10.15.4. Commissioning the mains failure control .......................................................................... 335
10.16. Process data ............................................................................................................................... 336
10.16.1. Position counter ................................................................................................................. 336
10.17. Firmware download ................................................................................................................... 337
10.17.1. Firmware download with »Emotron Easy starter (Firmware loader)« .............................. 337
10.18. Additive voltage impression ...................................................................................................... 338
10.18.1. Example: Using the function with a 400-V inverter ........................................................... 339
10.19. Parameter for engineering tools ................................................................................................ 340
11. Sequencer ............................................................................................................................... 343
11.1. Segment configuration .............................................................................................................. 346
11.2. Sequence configuration ............................................................................................................. 356
11.3. Sequencer basic settings ............................................................................................................ 371
12. Flexible I/O configuration ........................................................................................................ 374
12.1. Control source change-over ....................................................................................................... 375
12.1.1. Example 1: Change-over from terminal control to keypad control ....................................... 378
12.1.2. Example 2: Change-over from terminal control to network control ..................................... 379
12.2. Start / stop motor ...................................................................................................................... 380
12.2.1. Example 1: Start/stop (1 signal) and reversal ........................................................................ 386
12.2.2. Example 2: Start forward/start reverse/stop (edge-controlled) ............................................ 387
12.2.3. Example 3: Run forward/Run reverse/stop (status-controlled) ............................................. 389
12.2.4. Example 4: Quick stop ........................................................................................................... 391
12.2.5. Example 5: Jog forward/Jog reverse ...................................................................................... 393
12.2.6. Example 6: Enable inverter .................................................................................................... 395
12.3. Setpoint change-over ................................................................................................................. 396
3.1. Priority of the setpoint sources ............................................................................................. 398
12.
12.3.2. Analog input setpoint source ................................................................................................. 398
12.3.3. Keypad setpoint source ......................................................................................................... 401
12.3.4. Network setpoint source ....................................................................................................... 403
12.3.5. Setpoint source of preset setpoints ....................................................................................... 404
12.3.6. Motor potentiometer setpoint source (MOP) ....................................................................... 409
12.3.7. Setpoint source segment setpoints ....................................................................................... 413
12.4. Reset error ................................................................................................................................. 415
12.5. Activating DC braking manually ................................................................................................. 417
12.6. Releasing holding brake manually ............................................................................................. 419
12.7. Activating ramp 2 manually ....................................................................................................... 421
12.8. Triggering a user-defined fault .................................................................................................. 423
12.9. Functions for parameter change-over ....................................................................................... 424
12.9.1. Example 1: Activation via command (only when disabled) ................................................... 426
12.9.2. Example 2: Activation via command (immediately) .............................................................. 428
12.9.3. Example 3: Activation if the selection is changed (only if the inverter is disabled) .............. 429
12.9.4. Example 4: Activation if the selection is changed (immediately) .......................................... 431
12.10. Process controller function selection ........................................................................................ 433
12.11. Sequencer control functions ...................................................................................................... 436
12.12. Frequency threshold for "Frequency threshold exceeded" trigger ........................................... 441
12.13. Configuration of digital inputs ................................................................................................... 443
12.14. Configuration of analog inputs .................................................................................................. 444
12.14.1. Analog input 1.................................................................................................................... 444
12.14.1.1. Example 1: Input range 0 ... 10 V ≡ setting range 0 ... 50 Hz ....................................... 446
12.14.1.2. Example 2: Input range 0 ... 10 V ≡ setting range -40 ... +40 Hz .................................. 446
12.14.1.3. Example 3: Error detection ............................................................................................ 447
12.14.2. Analog input 2.................................................................................................................... 448
12.15. Configuration of digital outputs ................................................................................................ 450
12.15.1. Relay .................................................................................................................................. 450
12.15.2. Digital output 1 .................................................................................................................. 454
12.15.3. NetWordOUT1 status word ............................................................................................... 454
12.16. Configuration of analog outputs................................................................................................ 459
12.16.1. Analog output 1 ................................................................................................................. 459
12.16.1.1. Example 1: Output voltage 0 ... 10 V ≡ output frequency 0 ... 100 Hz ........................ 461
12.16.1.2. Example 2: Output voltage 2 ... 10 V ≡ output frequency 30 ... 60 Hz ........................ 461
13. Technical data ......................................................................................................................... 462
13.1. Standards and operating conditions .......................................................................................... 462
13.1.1. Protection of persons and device protection ........................................................................ 462
13.1.2. EMC data................................................................................................................................ 462
13.1.3. Motor connection .................................................................................................................. 462
13.1.4. E
nvironmental conditions ...................................................................................................... 463
13.1.5. Electrical supply conditions ................................................................................................... 463
13.2. 1-phase mains connection 230/240 V ....................................................................................... 464
13.2.1. Rated data .............................................................................................................................. 464
13.3. 1/3-phase mains connection 230/240 V ................................................................................... 465
13.3.1. Rated data .............................................................................................................................. 465
13.4. 3-phase mains connection 400 V ............................................................................................... 466
13.4.1. Rated data .............................................................................................................................. 466
13.5. 3-phase mains connection 480 V ............................................................................................... 468
13.5.1. Rated data .............................................................................................................................. 468
14. Appendix ................................................................................................................................ 470
14.1. Operate and parameterise the inverter with keypad ................................................................ 470
14.1.1. Keypad operating mode ........................................................................................................ 471
14.1.1.1. Keypad status display ..................................................................................................... 471
14.1.1.2. Function of keypad keys in operating mode .................................................................. 472
14.1.1.3. Error reset with keypad ................................................................................................. 473
14.1.2. Keypad parameterisation mode ............................................................................................ 474
14.1.2.1. Parameter groups .......................................................................................................... 474
14.1.2.2. Function of the keypad keys in the parameterisation mode ......................................... 475
14.1.2.3. Save parameter settings with keypad ............................................................................ 476
14.1.2.4. Display of status words on keypad ................................................................................ 477
14.2. Error codes ................................................................................................................................. 478
14.3. Parameter attribute list .............................................................................................................. 488
1. General information
1.1. Read first, then start
WARNING!
Read this documentation thoroughly before carrying out the installation and commissioning.
Please observe the safety instructions!
Information and tools with regard to the CG products can be found on the Internet:
http://www.emotron.com Download
2. Safety instructions
2.1. Basic safety measures
Disregarding the following basic safety measures may lead to severe personal injury and dam age to material assets!
The product
• must only be used as directed.
• must never be commissioned if they display signs of damage.
• must never be technically modified.
• must never be commissioned if they are not fully mounted.
• must never be operated without required covers.
Connect/disconnect all pluggable terminals only in deenergised condition. Only remove the product from the installation in the deenergised state.
Insulation resistance tests between 24 V control potential and PE: According to EN 61800−5−1, the maximum test voltage must not exceed 110 V DC.
Observe all specifications of the corresponding documentation supplied. This is the precondition for safe and trouble-free operation and for obtaining the product features specified.
The procedural notes and circuit details described in this document are only proposals. It is up to the user to check whether they can be adapted to the particular applications. Drives & Automation does not take any responsibility for the suitability of the procedures and circuit proposals described.
The product must only be used by qualified personnel. IEC 60364 or CENELEC HD 384 define the skills of these persons:
• They are familiar with installing, mounting, commissioning, and operating the product.
• They have the corresponding qualifications for their work.
• They know and can apply all regulations for the prevention of accidents, directives, and
laws applicable at the place of use.
Please observe the specific notes in the other chapters!
Notes used:
DANGER!
This note refers to an imminent danger which, if not avoided, may result in death or serious injury.
WARNING!
This note refers to a danger which, if not avoided, may result in death or serious injury.
CAUTION!
This note refers to a danger which, if not avoided, may result in minor or moderate injury.
NOTICE
This note refers to a danger which, if not avoided, may result in damage to property.
2.2. Residual hazards
The user must take the residual hazards mentioned into consideration in the risk assessment for his/her machine/system.
If the above is disregarded, this can lead to severe injuries to persons and damage to material assets!
Product
Observe the warning labels on the product!
Icon Description
Electrostatic sensitive devices:
Before working on the product, the staff must ensure to be free of electrostatic charge!
Dangerous electrical voltage
Before working on the product, check if no voltage is applied to the power terminals!
After mains disconnection, the power terminals carry the hazardous electrical voltage given on the product!
High leakage current:
Carry out fixed installation and PE connection in compliance with EN 61800−5−1 or EN 60204−1!
Hot surface:
Use personal protective equipment or wait until devices have cooled down!
Motor
If there is a short circuit of two power transistors, a residual movement of up to 180°/number of pole pairs can occur at the motor! (For 4-pole motor: residual movement max. 180°/2 = 90°).
2.3. Application as directed
• The product must only be operated under the operating conditions prescribed in this
documentation.
• The product meets the protection requirements of 2014/35/EU: Low-Voltage Directive.
• The product is not a machine in terms of 2006/42/EC: Machinery Directive.
• Commissioning or starting the operation as directed of a machine with the product is
not permitted until it has been ensured that the machine meets the regulations of the EC Directive 2006/42/EC: Machinery Directive; observe EN 60204−1.
• Commissioning or starting the operation as directed is only allowed when there is
compliance with the EMC Directive 2014/30/EU.
• The harmonised standard EN 61800−5−1 is used for the inverters.
• The product is not a household appliance, but is only designed as component for
commercial or professional use in terms of EN 61000−3−2.
• The product can be used according to the technical data if drive systems have to
comply with categories according to EN 61800−3.
In residential areas, the product may cause EMC interferences. The operator is responsible for taking interference suppression measures.
3. Mounting
3.1. Important notes
DANGER!
Dangerous electrical voltage
Possible consequence: death or severe injuries
All work on the inverter must only be carried out in the deenergised state. After switching off the mains voltage, wait for at least 3 minutes before you start working.
3.2. Electrical installation
3.2.1. 1-phase mains connection 230/240 V
3.2.1.1. Connection plan
The wiring diagram is valid for Emotron VS10 inverters.
Fig. 1: Wiring example
S1 Run/Stop
Fx Fuses
Q1 Mains contactor
--Dashed line = options
3.2.1.2. Fusing and terminal data
Fuse data
Inverter
Cable installation in compliance with
EN 60204-1
Laying system
B2
Fuse
Characteristics
gG/gL or gRL
Max. rated current
A
10
10
16
16
25
25
25
Circuit breaker
Max. rated current
A
10
10
16
16
25
25
25
operation
with mains choke
Fuse
Characteristics
gG/gL or gRL
10 10 16 16 25 25 25
Circuit breaker
Characteristics
B
Max. rated current
A
10
10
16
16
25
25
25
Earth-leakage circuit breaker
Mains connection
Inverter
Connection
X100
Min. cable cross-section
mm² 1 Max. cable cross-section
mm²
2.5
6
Stripping length
mm 8 Tightening torque
Nm
0.5
0.7
Connection
PE
Connection type
PE screw
Min. cable cross-section
mm² 1 Max. cable cross-section
mm²
6
Tightening torque
Nm
1.2
Required tool
0.8 x 5.5
VS10-23-1P7 VS10-23-2P4 VS10-23-3P2 VS10-23-4P2 VS10-23-6P0 VS10-23-7P0 VS10-023-9P6
operation
Characteristics
Max. rated current
1-phase mains connection
without mains choke
B
A
≥ 30 mA, type A or B
VS10-23-1P7 VS10-23-2P4 VS10-23-3P2 VS10-23-4P2 VS10-23-6P0 VS10-23-7P0 VS10-023-9P6
Connection type
Required tool
Stripping length
mm
0.5 x 3.0
pluggable screw terminal
0.6 x 3.5
10
Motor connection
Connection
X105
Connection type
pluggable screw terminal
Min. cable cross-section
mm² 1 Max. cable cross-section
mm²
2.5
Tightening torque
Nm
0.5
Required tool
0.5 x 3.0
Connection
PE
Connection type
PE screw
Max. cable cross-section
mm²
6
Stripping length
mm
10
Tightening torque
Nm
1.2
Required tool
0.8 x 5.5
Inverter
Stripping length
Min. cable cross-section
VS10-23-1P7 VS10-23-2P4 VS10-23-3P2 VS10-23-4P2 VS10-23-6P0 VS10-23-7P0 VS10-023-9P6
mm
mm²
8
1
3.2.2. 1/3-phase mains connection 230/240 V
Emotron VS30-23 inverters do not have an integrated EMC filter in the AC mains supply.
In order to comply with the EMC requirements according to EN 61800−3, an external
EMC filter according to IEC EN 60939 has to be used. The user must prove that the EN 61800−3 requirements for conformity are fulfilled.
3.2.2.1. Connection plan
The wiring diagram is valid for Emotron VS30 inverters.
Fig. 2: Wiring example
S1 Run/Stop
Fx Fuses
Q1 Mains contactor
--Dashed line = options
3.2.2.2. Fusing and terminal data
Fuse data
Inverter
Cable installation in compliance with
EN 60204-1
Laying system
B2
Fuse
Characteristics
gG/gL or gRL
Max. rated current
A
10
10
16
16
25
25
25
Circuit breaker
Max. rated current
A
10
10
16
16
25
25
25
operation
with mains choke
Fuse
Characteristics
gG/gL or gRL
10 10 16 16 25 25 25
Circuit breaker
Characteristics
B
Max. rated current
A
10
10
16
16
25
25
25
Earth-leakage circuit breaker
3-phase mains connection
≥ 30 mA, type B
Mains connection
Inverter
Connection type
pluggable screw terminal
Min. cable cross-section
mm² 1 Max. cable cross-section
mm²
2.5
6
Stripping length
mm
8
Required tool
0.5 x 3.0
0.6 x 3.5
Connection
PE
Connection type
PE screw
Min. cable cross-section
mm²
1
Stripping length
mm
10
Tightening torque
Nm
1.2
Required tool
0.8 x 5.5
VS30-23-1P7 VS30-23-2P4 VS30-23-3P2 VS30-23-4P2 VS30-23-6P0 VS30-23-7P0 VS30-23-9P6
operation
Characteristics
Max. rated current
1-phase mains connection
Connection
without mains choke
B
A
≥ 30 mA, type A or B
VS30-23-1P7 VS30-23-2P4 VS30-23-3P2 VS30-23-4P2 VS30-23-6P0 VS30-23-7P0 VS30-23-9P6
X100
Tightening torque
Max. cable cross-section
Nm
mm²
0.5
0.7
6
Motor connection
Connection
X105
Connection type
pluggable screw terminal
Min. cable cross-section
mm² 1 Max. cable cross-section
mm²
2.5
Tightening torque
Nm
0.5
Required tool
0.5 x 3.0
Connection
PE
Connection type
PE screw
Max. cable cross-section
mm²
6
Stripping length
mm
10
Tightening torque
Nm
1.2
Required tool
0.8 x 5.5
Inverter
Stripping length
Min. cable cross-section
VS30-23-1P7 VS30-23-2P4 VS30-23-3P2 VS30-23-4P2 VS30-23-6P0 VS30-23-7P0 VS30-23-9P6
mm
mm²
8
1
3.2.3. 3-phase mains connection 400 V
3.2.3.1. Connection plan
The wiring diagram is valid forEmotron VS30 inverters.
Fig. 3: Wiring example
S1 Run/Stop
Fx Fuses
Q1 Mains contactor
--Dashed line = options
3.2.3.2. Fusing and terminal data
Fuse data
Inverter
Cable installation in compliance with
EN 60204-1
Laying system
B2
Fuse
Characteristics
gG/gL or gRL
Max. rated current
A
10
10
10
16
16
16
Circuit breaker
Max. rated current
A
10
10
10
16
16
16
operation
with mains choke
Fuse
Characteristics
gG/gL or gRL
10 10 10 16 16 16
Circuit breaker
Characteristics
B
Max. rated current
A
10
10
10
16
16
16
Earth-leakage circuit breaker
Fuse data
Inverter
Cable installation in compliance with
E N 60204-1
B2
operation
without mains choke
Fuse
Characteristics
gG/gL or gRL
Max. rated current A 6
16
35
Characteristics
B
Max. rated current A 6
16
35
operation
with mains choke
Fuse
gG/gL or gRL
Max. rated current A 6
16
35
Circuit breaker
Characteristics
B
Max. rated current A 6
16
35
3-phase mains connection
≥ 30 mA, type B
VS30-40-1P3 VS30-40-1P8 VS30-40-2P4 VS30-40-3P2 VS30-40-3P9 VS30-40-5P6
operation
Characteristics
Max. rated current
3-phase mains connection
without mains choke
B
A
≥ 30 mA, type B
VS30-40-7P3 VS30-40-9P5 VS30-40-013 VS30-40-016
Laying system
Circuit breaker
Characteristics
Earth-leakage circuit breaker
Mains connection
Inverter
Connection
X100
Connection type
pluggable screw terminal
Max. cable cross-section
mm²
2.5
Stripping length
mm
8
Tightening torque
Nm
0.5
Required tool
0.5 x 3.0
Connection type
PE screw
Min. cable cross-section
mm²
1
Max. cable cross-section
mm² 6 Stripping length
mm
10
Required tool
0.8 x 5.5
Mains connection
Inverter
Connection
X100
Connection type
Screw terminal
Min. cable cross-section
mm²
1.5
Max. cable cross-section
mm²
6
16
Tightening torque
Nm
0.5
1.2
Required tool
0.6 x 3.5
0.8 x 4.0
Connection type
PE-screw
Min. cable cross-section
mm²
1.5
Max. cable cross-section
mm²
6
16
Stripping length
mm
10
11
Tightening torque
Nm
1.2
3.4
Required tool
0.8 x 5.5
PZ2
VS30-40-1P3 VS30-40-1P8 VS30-40-2P4 VS30-40-3P2 VS30-40-3P9 VS30-40-5P6
Min. cable cross-section
Connection
Tightening torque
mm²
Nm
1
PE
1.2
VS30-40-7P3 VS30-40-9P5 VS30-40-013 VS30-40-016
Stripping length mm 9 11
Connection
PE
Motor connection
Inverter
Connection
X105
Connection type
pluggable screw terminal
Min. cable cross-section
mm² 1 Max. cable cross-section
mm²
2.5
Stripping length
mm 8 Tightening torque
Nm
0.5
Required tool
0.5 x 3.0
Connection
PE
Connection type
PE screw
Min. cable cross-section
mm² 1 Max. cable cross-section
mm² 6 Stripping length
mm
10
Tightening torque
Nm
1.2
Required tool
0.8 x 5.5
Motor connection
Inverter
X105
Connection type
Screw terminal
Min. cable cross-section
mm²
1.5
Max. cable cross-section
mm²
6
16
Stripping length
mm
9
11
Tightening torque
Nm
0.5
1.2
Required tool
0.6 x 3.5
0.8 x 4.0
Connection
PE
Connection type
PE screw
Min. cable cross-section
mm²
1.5
16
Stripping length
mm
10
11
Tightening torque
Nm
1.2
3.4
Required tool
0.8 x 5.5
PZ2
VS30-40-1P3 VS30-40-1P8 VS30-40-2P4 VS30-40-3P2 VS30-40-3P9 VS30-40-5P6
VS30-40-7P3 VS30-40-9P5 VS30-40-013 VS30-40-016
Connection
Max. cable cross-section mm² 6
3.2.4. 3-phase mains connection 480 V
3.2.4.1. Connection plan
The wiring diagram is valid for Emotron VS30 inverters.
Fig. 4: Wiring example
S1 Run/Stop
Fx Fuses
Q1 Mains contactor
--Dashed line = options
3.2.4.2. Fusing and terminal data
Fuse data
Inverter
Cable installation in compliance with
EN 60204-1
Laying system
B2
Fuse
Characteristics
gG/gL or gRL
Max. rated current
A
10
10
10
16
16
16
Circuit breaker
Max. rated current
A
10
10
10
16
16
16
operation
with mains choke
Fuse
Characteristics
gG/gL or gRL
10 10 16 16 16
Circuit breaker
Characteristics
B
Max. rated current
A
10
10
10
16
16
16
Earth-leakage circuit breaker
Fuse data
Inverter
VS30-40-7P3
VS30-40-9P5
VS30-40-013
VS30-40-016
Cable installation in compliance with
EN 60204-1
Laying system
B2
without mains choke
Fuse
Characteristics
gG/gL or gRL
Circuit breaker
Characteristics
B
Max. rated current
A
25
25
25
32
operation
with mains choke
Fuse
Characteristics
gG/gL or gRL
Circuit breaker
Characteristics
B
Earth-leakage circuit breaker
3-phase mains connection
≥ 30 mA, type B
VS30-40-1P3 VS30-40-1P8 VS30-40-2P4 VS30-40-3P2 VS30-40-3P9 VS30-40-5P6
operation
Characteristics
Max. rated current
3-phase mains connection
without mains choke
B
A
10
≥ 30 mA, type B
operation
Max. rated current A 25 25 25 32
Max. rated current A 25 25 25 32
Max. rated current A 25 25 25 32
Mains connection
Inverter
Connection
X100
Connection type
pluggable screw terminal
Max. cable cross-section
mm²
2.5
Stripping length
mm
8
Tightening torque
Nm
0.5
Required tool
0.5 x 3.0
Connection type
PE screw
Min. cable cross-section
mm²
1
Max. cable cross-section
mm² 6 Stripping length
mm
10
Required tool
0.8 x 5.5
Mains connection
Inverter
Connection
X100
Connection type
Screw terminal
Min. cable cross-section
mm²
1.5
Max. cable cross-section
mm²
6
16
Tightening torque
Nm
0.5
1.2
Required tool
0.6 x 3.5
0.8 x 4.0
Connection type
PE-screw
Min. cable cross-section
mm²
1.5
Max. cable cross-section
mm²
6
16
Stripping length
mm
10
11
Tightening torque
Nm
1.2
3.4
Required tool
0.8 x 5.5
PZ2
VS30-40-1P3 VS30-40-1P8 VS30-40-2P4 VS30-40-3P2 VS30-40-3P9 VS30-40-5P6
Min. cable cross-section
Connection
Tightening torque
mm²
Nm
1
PE
1.2
VS30-40-7P3 VS30-40-9P5 VS30-40-013 VS30-40-016
Stripping length mm 9 11
Connection
PE
Motor connection
Connection
X105
Connection type
pluggable screw terminal
Min. cable cross-section
mm² 1 Max. cable cross-section
mm²
2.5
Tightening torque
Nm
0.5
Required tool
0.5 x 3.0
Connection
PE
Connection type
PE screw
Max. cable cross-section
mm²
6
Stripping length
mm
10
Tightening torque
Nm
1.2
Required tool
0.8 x 5.5
Motor connection
Inverter
Connection
X105
Screw terminal
Min. cable cross-section
mm²
1.5
Max. cable cross-section
mm²
6
16
11
Tightening torque
Nm
0.5
1.2
Required tool
0.6 x 3.5
0.8 x 4.0
Connection
PE
Connection type
PE screw
Min. cable cross-section
mm²
1.5
Max. cable cross-section
mm²
6
16
11
Tightening torque
Nm
1.2
3.4
Required tool
0.8 x 5.5
PZ2
Inverter
Stripping length
Min. cable cross-section
Connection type
VS30-40-1P3 VS30-40-1P8 VS30-40-2P4 VS30-40-3P2 VS30-40-3P9 VS30-40-5P6
mm
mm²
VS30-40-7P3 VS30-40-9P5 VS30-40-013 VS30-40-016
8
1
Stripping length mm 9
Stripping length mm 10
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