Emotron FLD48-030-20, FLD48-025-20, FLD48-036-20, FLD48-045-20, FLD48-072-20 Installation & Getting Started Instruction

Emotron FlowDrive

Waste water pumping AC drive

Emotron FLD48/52/69, frame sizes B - F/FA/F69

and C2 - F2/FA2

0.75 - 200 kW

Installation & Getting started instruction

Emotron FlowDrive

Emotron FLD48/52/69, frame sizes B - F/F69 and
C2 - F2

0.75 - 200 kW

Installation & getting started instruction.

Document number: 01-6142-01
Edition: r2
Date of release: 26-03-2018
© Copyright CG Drives & Automation Sweden AB 2015 - 2018
CG Drives & Automation Sweden AB retains the right to change
specifications and illustrations in the text, without prior notification. The
contents of this document may not be copied without the explicit
permission of CG Drives & Automation Sweden AB.

CG Drives & Automation, 01-6142-01r2 1

Safety Instructions

Congratulations for choosing a product from CG Drives &
Automation!

Before you begin with installation, commissioning or
powering up the unit for the first time it is very important
that you carefully study this Instruction manual.
Following symbols can appear in this instruction or on the
product itself. Always read these first before continuing.

Handling the AC drive

Installation, commissioning, demounting, taking
measurements, etc, of or on the AC drive may only be
carried out by personnel technically qualified for the task.
A number of national, regional and local regulations govern
handling, storage and installation of the equipment. Always
observe current rules and legislation.

Opening the AC drive

Always take adequate precautions before opening the AC
drive. Although the connections for the control signals and
the switches are isolated from the main voltage, do not
touch the control board when the AC drive is switched on.

Precautions to be taken with a
connected motor

If work must be carried out on a connected motor or on the
driven machine, the mains voltage must always be

disconnected from the AC drive first. Wait at least minutes
before starting work.

Earthing

The AC drive must always be earthed via the mains safety
earth connection.

Earth leakage current

Residual current device (RCD)
compatibility

This product cause a DC current in the protective
conductor.

Where a residual current device (RCD) is used

for protection in case of direct or indirect contact, only a
Type B RCD is allowed on the supply side of this product.
Use RCD of 300 mA minimum.

EMC Regulations

In order to comply with the EMC Directive, it is absolutely
necessary to follow the installation instructions. All
installation descriptions in this manual follow the EMC
Directive.

NOTE: Additional information as an aid to avoid
problems.

CAUTION!
Failure to follow these instructions can
result in malfunction or damage to the
AC drive.

Warning!
Failure to follow these instructions can
result in serious injury to the user in
addition to serious damage to the AC
drive.

HOT SURFACE!
Failure to follow these instructions can
result in injury to the user.

WARNING!
Always switch off the mains voltage
before opening the AC drive and wait
at least 7 minutes to allow the
capacitors to discharge.

!

CAUTION!
This AC drive has an earth leakage
current which does exceed 3.5 mA AC.

Therefore the minimum size of the
protective earth conductor must comply with the
local safety regulations for high leakage current
equipment which means that according to the
standard IEC61800-5-1 the protective earth
connection must be assured by one of following
conditions:
PE conductor cross-sectional area shall for
phase cable size <

16 mm2 (6 AWG) be >10 mm2

Cu (16 mm

2

Al) or use a second PE conductor
with same area as original PE conductor.
For cable size above 16 mm2 (6 AWG) but smaller
or equal to 35mm

2

(2 AWG) the PE conductor
cross-sectional area shall be at least 16mm2(6
AWG).
For cables >35 mm

2

(2 AWG) the PE conductor
cross-sectional area should be at least 50 % of
the used phase conductor.
When the PE conductor in the used cable type is
not in accordance with the above mentioned
cross-sectional area requirements, a separate
PE conductor should be used to establish this.

!

2 CG Drives & Automation, 01-6142-01r2

Mains voltage selection

The AC drive may be ordered for use with the mains voltage
range listed below.

FLD48: 230-480 V
FLD52: 440-525 V
FLD69: 500-690 V

Voltage tests (Megger)

Do not carry out voltage tests (Megger) on the motor, before
all the motor cables have been disconnected from the AC
drive.

Condensation

If the AC drive is moved from a cold (storage) room to a
room where it will be installed, condensation can occur.
This can result in sensitive components becoming damp. Do
not connect the mains voltage until all visible dampness has
evaporated.

Incorrect connection

The AC drive is not protected against incorrect connection
of the mains voltage, and in particular against connection of
the mains voltage to the motor outlets U, V and W. The AC
drive can be damaged in this way.

Power factor capacitors for
improving cos

ϕ

Remove all capacitors from the motor and the motor outlet.

Precautions during Autoreset

When the automatic reset is active, the motor will restart
automatically provided that the cause of the trip has been
removed. If necessary take the appropriate precautions.

Tra ns po rt

To avoid damage, keep the AC drive in its original
packaging during transport. This packaging is specially
designed to absorb shocks during transport.

IT Mains supply

The AC drives can be modified for an IT mains supply,
(non-earthed neutral), please contact your supplier for
details.

Alarms

Never disregard an alarm. Always check and remedy the
cause of an alarm.

Heat warning

DC-link residual voltage

HOT SURFACE!
Be aware of specific parts on the AC
drive having high temperature.

WARNING!
After switching off the mains supply,
dangerous voltage can still be present
in the AC drive. When opening the AC

drive for installing and/or
commissioning activities wait at least 7 minutes.
In case of malfunction a qualified technician
should check the DC-link or wait for one hour
before dismantling the AC drive for repair.

CG Drives & Automation, 01-6142-01r2 3

Contents

Safety Instructions..................................... 1

Contents..................................................... 3

1. Introduction................................................ 5

1.1 Using of the instruction manual............................ 5

1.2 Glossary .............................................................. 5

1.3 Warranty.............................................................. 6

2. Mounting .................................................... 7

2.1 Lifting instructions................................................ 7

2.2 Stand-alone units ................................................ 7

3. Installation................................................ 13

3.1 Before installation .............................................. 13

3.2 Cable connections............................................. 14

3.3 Connection of motor and mains cables for larger

frame sizes ........................................................ 19

3.4 Cable specifications........................................... 20

3.5 Thermal protection on the motor ....................... 25

3.6 Motors in parallel ............................................... 25

4. Control Connections................................ 27

4.1 Control board .................................................... 27

4.2 Terminal connections ........................................ 28

4.3 Inputs configuration

with the switches............................................... 29

4.4 Connect control cables...................................... 29

4.5 Connecting options ........................................... 36

5. Getting Started......................................... 37

5.1 Control panels ................................................... 37

5.2 Control panel with two lines display ................... 37

5.3 Control panel with four lines display................... 40

5.4 Basic configuration (all AC drives) ...................... 45

5.5 Standalone / Master configuration..................... 46

5.6 Copy to follower ................................................ 48

5.7 Test run............................................................. 48

5.8 Engage “Auto Tune” program to optimize energy

consumption ..................................................... 49

5.9 Configuration of additional features (optional)..... 49

6. EMC and standards ................................. 51

6.1 EMC standards ................................................. 51

6.2 Stop categories and emergency stop ................ 51

7. Options..................................................... 53

7.1 Control panel..................................................... 53

7.2 Options for the control panel ............................. 53

7.3 Handheld Control Panel 2.0............................... 54

7.4 Gland kits.......................................................... 54

7.5 EmoSoftCom..................................................... 54

7.6 I/O Board .......................................................... 54

7.7 PTC/PT100 ....................................................... 54

7.8 RTC- Real time clock board .............................. 55

7.9 Serial communication and fieldbus .................... 55

7.10 Standby power supply....................................... 55

7.11 Safe Stop option ............................................... 55

7.12 EMC filter class C1/C2...................................... 58

7.13 Output chokes .................................................. 58

7.14 Liquid cooling.................................................... 58

7.15 Top cover for IP20/21 version ........................... 58

7.16 Other options.................................................... 58

8. Technical Data ........................................ 59

8.1 Electrical specifications related to model ........... 59

8.2 General electrical specifications......................... 62

8.3 Operation at higher temperatures...................... 63

8.4 Operation at higher switching frequency............ 63

8.5 Dimensions and Weights................................... 64

8.6 Environmental conditions .................................. 65

8.7 Fuses and glands.............................................. 66

8.8 Control signals .................................................. 69

9. Menu List................................................. 71

4 CG Drives & Automation, 01-6142-01r2

CG Drives & Automation, 01-6142-01r2 Introduction 5

1. Introduction

Emotron FlowDrive is an AC drive dedicated for controlling
wastewater pumps with focus on continuous pumping with
best economy (lowest cost). FlowDrive can operate as a
Standalone unit (1 AC drive) or in a Master-Follower
configuration (2 AC drives).

Prerequisites

In order to utilize the FlowDrive, following is required:

• Analouge water level sensor for automatic level control,

preferably 4-20mA. Level value can be sent via commu­nication. Level sensor doesn't have to be connected.

• In a Master-Follower configuration a cable between the

units is required. For cable specification, see separate
“Installation & Getting started instruction”.

• One external switch per AC drive: Auto- Off - Manual

run (optional but highly recommended)

• Digital switch for redundant overflow detection

(optional)

• 1 pump per AC drive (if dual pumps are used, equal

pump performance is required)

Several options are available, listed in Chapter “Options” on
page 53, that enable you to customize the AC drive for your
specific needs.

Motors

The AC drive is suitable for use with standard 3-phase
asynchronous motors. Under certain conditions it is possible
to use other types of motors. Contact your supplier for
details.

1.1 Using of the instruction

manual

Within this instruction manual the abbreviation “AC drive”
is used to indicate the complete variable speed drive as a
single unit.

With help of the index and the table of contents it is easy to
track individual functions and to find out how to use and set
them.

1.2 Glossary

1.2.1 Abbreviations and symbols

In this manual the following abbreviations are used:

1.2.2 Definitions

In this manual the following definitions for current, torque
and frequency are used:

Table 1 Abbreviations

Abbreviation/

symbol

Description

AC drive Variable speed drive

FLD FlowDrive

IGBT Insulated Gate Bipolar Transistor

BEP Best Efficiency Point

RTC Real Time Clock (option)

CP

Control panel, the programming and
presentation unit on the AC drive

HCP Handheld control panel (option)

EInt Communication format

UInt Communication format (Unsigned integer)

Int Communication format (Integer)

Long Communication format

SCADA Supervisory Control And Data Acquisition

The function cannot be changed in run
mode

Table 2 Definitions

Name Description Quantity

I

IN

Nominal input current of AC drive A

RMS

I

NOM

Nominal output current of AC drive A

RMS

I

MOT

Nominal motor current A

RMS

P

NOM

Nominal power of AC drive kW

P

MOT

Nominal Motor power kW

T

NOM

Nominal torque of motor Nm

T

MOT

Motor torque Nm

f

OUT

Output frequency of AC drive Hz

f

MOT

Nominal frequency of motor Hz

n

MOT

Nominal speed of motor rpm

I

CL

Maximum output current A

RMS

Speed Actual motor speed rpm

Torque Actual motor torque Nm

Sync
speed

Synchronous speed of the motor rpm

6Introduction CG Drives & Automation, 01-6142-01r2

1.3 Warranty

The warranty applies when the equipment is installed,
operated and maintained according to instructions in this
instruction manual. Duration of warranty as per contract.
Faults that arise due to faulty installation or operation are
not covered by the warranty.

CG Drives & Automation, 01-6142-01r2 Mounting 7

2. Mounting

This chapter describes how to mount the AC drive.

Before mounting it is recommended that the installation is
planned out first.

• Be sure that the AC drive suits the mounting location.

• The mounting site must support the weight of the AC

drive.

• Will the AC drive continuously withstand vibrations

and/or shocks?

• Consider using a vibration damper.

• Check ambient conditions, ratings, required cooling air

flow, compatibility of the motor, etc.

• Know how the AC drive will be lifted and transported.

2.1 Lifting instructions

Recommended for AC drive models

-090 to -365

Fig. 1 Lifting AC drive model -090 to -295

2.2 Stand-alone units

The AC drive must be mounted in a vertical position against
a flat surface. Use the template (in the File archive on our
homepage) to mark out the position of the fixing holes.

Fig. 2 AC drive mounting model 003 to 293

2.2.1 Cooling

Fig. 2 shows the minimum free space required around the
AC drive for the models 003 to 295 in order to guarantee
adequate cooling. Because the fans blow the air from the
bottom to the top it is advisable not to position an air inlet
immediately above an air outlet.

The following minimum separation between two AC drives,
or a AC drive and a non-dissipating wall must be
maintained. Valid if free space on opposite side.

Note: To prevent personal risks and any damage to
the unit during lifting, it is advised that the lifting
methods described below are used.

Load: 56 to 103.5 kg
(123 - 227 lbs)

Table 3 Mounting and cooling

Frame size

B - F2

[mm(in)]

Frame size

C2, D2, E2, F2 with

IP21

top cover option

[mm(in)]

FLD - FLD,
side-by-side
mm (in)

a 200(7.9) 200(7.9)
b 200(7.9) 200(7.9)
c 0 50(1.97)
d 0 50(1.97)

FLD - wall,

wall-

one side
mm (in)

a 100(3.9) 100(3.9)
b 100(3.9) 100(3.9)
c 0 50(1.97)
d 0 50(1.97)

8Mounting CG Drives & Automation, 01-6142-01r2

2.2.2 Mounting schemes

Fig. 3 Emotron FLD Model 48/52-003 to 018

(Frame size B)

Fig. 4 Cable interface for mains, motor and communication,

Emotron FLD Model 48/52-003 to 018
(Frame size B)

Fig. 5 Emotron FLDModel 48/52-003 to 018 (Frame size

B) example with optional CRIO interface and D-sub
connectors.

Table 4 Dimensions connected to Fig. 3.

12.5 kg
(26.5 lb)

C

D

F

G

ø13 mm(x2)

(0.51 in)

ø7 mm(x4)

(0.27 in)

E

B

A

Glands
M20

Glands
M32

Gland
M16

Glands
M25

Frame

size

Emotron FLD

model

Dimensions in mm (in)

A B C D E F G

B 003 - 018

416

(16.4)

396

(15.6)

128.5
(5.04)

37

(1.46)

10

(0.39)

202.6
(7.98)

203

(7.99)

CG Drives & Automation, 01-6142-01r2 Mounting 9

Fig. 6 Emotron FLD Model 48/52-026 to 046 (Frame size

C)

Fig. 7 Cable interface for mains, motor and communication,

Emotron FLD Model 48/52-026 to 046 (Frame size
C)

Fig. 8 Emotron FLD Model 48-025 to 48-058

(Frame size C2), backside view.

Fig. 9 Bottom view Emotron FLD Model 48-025 to 48-058

(Frame size C2), with cable interface for mains,
motor, DC+/DC-, brake resistor and control

Table 5 Dimensions connected to Fig. 6 and Fig. 8.

24 kg
(53 lb)

C

D

F

G

ø13 mm(x2)

E

B

A

ø7 mm(x4)

(0.27 in)

(0.51 in)

Gland
M25 (026-031)

Glands
M20

Glands
M32 (026-031)

M32 (037-046)

M40 (037-046)

IP21 top cover (optional)

ø7mm (x4)

(0.27 in)

ø13 mm(x2)

(0.51 in)

G

A

K

F

17 kg
(38 lb)

B

H

I

C

J

L

E

D

PE

L1 L2 L3 DC- DC+ R U V W

Frame

size

Emotron

FLD

model

Dimensions in mm (in)

A B C D E F G H I J K

C 026 - 046

512

(20.2)

492

(19.4)

128.5
(5.04)

24.8

(0.95)

10

(0.39)

178

(7)

292

(11.5)

----

C2 025 - 058

585.5
(23)

471

(18.5)

128.5
(5.04)

23.8

(0.91)13(0.51)

167

(7)

267 (10.5)

IP21 282 (11.1)

196

(7.7)

10

(0.39)

23.5
(0.9)

496

(19.5)

10 Mounting CG Drives & Automation, 01-6142-01r2

Fig. 10 Emotron FLD Model 48/52-061 and 074 (Frame

size D)

Fig. 11 Cable interface for mains, motor and communication,

Emotron FLD Model 48/52-061 and 074 (Frame
size D).

Fig. 12 Emotron FLDModel 48-072 to

48-088 (Frame size D2), backside view.

Fig. 13 Bottom view Emotron FLD Model 48-072 to 48-088

(Size D2), with cable interface for mains, motor,
DC+/DC-, brake resistor and control.

Table 6 Dimensions connected to Fig. 10 and Fig. 12.

NOTE: Glands for size B, C and D are available as option
kit.

32 kg
(71 lb)

F

G

B

A

ø7 mm(x4)

(0.27 in)

C

D

ø13 mm(x2)

E

(0.51 in)

Glands
M20

Glands

M20

Glands
M50

Glands
M40

IP21 top cover (optional)

30 kg
(66 lb)

ø7 mm (x4)

(0.27 in)

ø13 mm(x2)

(0.51 in)

I

C

H

E

F

G

K

A

D

B

J

PE

Fram

e

size

Emotron

FLD

model

Dimensions in mm (in)

A B C D E F G H I J K

D 061 - 074

570

(22.4)

590

(23.2)

160

(6.3)

30

(0.9)

10

(0.39)

220

(8.7)

295

(11.6)

----

D2 072 - 088

570

(22.4)

669.5
(26.3)

160

(6.3)

30

(0.9)13(0.51)

220

(8.7)

291 (11.5)

IP21 - 307

(12.1)

240

(9.5)

10

(0.39)

12.5

(0.47)

590

(23.2)

CG Drives & Automation, 01-6142-01r2 Mounting 11

Fig. 14 Emotron FLD Model 48-090 to 175 (Frame size E).

Fig. 15 Cable interface for mains, motor, DC+/DC-, brake

resistor and communication, Emotron FLD Model
48-090 to 175 (Frame size E).

Fig. 16 Emotron FLD Model 48-210 to 295 (Frame size F)

Emotron FLD Model 69-090 to 200 (Frame size
F69).

Fig. 17 Cable interface for mains, motor, DC+/DC-, brake

resistor and communication, Emotron FLD Model
48-210 to 295 Emotron FLD Model 69-090 to 200.

56/60 kg

C

D

F

H

A

B

E

G

(124/132 lb)

ø16 mm(x3)

(0.63 in)

ø9 mm(x6)

(0.35 in)

Cable glands M20

Cable flexible leadthrough

Ø17-42 /M50

Ø11-32 /M40

(0.67 - 1.65in)

(0.43 - 1.2 in)

Cable flexible leadthrough

C

D

F

H

A

B

E

G

74 kg

(163 lb)

ø9 mm(x6)

(0.35 in)

ø16 mm(x3)

(0.63 in)

Cable glands M20

Cable flexible leadthrough

Ø23-55 /M63

Ø17-42 /M50

(0.91 - 2.1 in)

(0.67 - 1.65in)

Cable flexible leadthrough

Table 7 Dimensions connected to Fig. 14 and Fig. 16.

Frame

size

Emotron FLD

model

Dimension in mm (in)

A B C D E F G H

E 090 - 175

925

(36.4)

952.5
(37.5)

240

(9.5)

22.5

(0.88)

10 (0.39)

284.5
(11.2)

314

(12.4)

120

F 210 - 295

925

(36.4)

950

(37.4)

300

(11.8)

22.5

(0.88)

10 (0.39)

344.5
(13.6)

314

(12.4)

150

F69 090 - 200

1065

(41.9)

1090

(42.9)

12 Mounting CG Drives & Automation, 01-6142-01r2

Fig. 18 Emotron FLD Model 48-106 to

48-171 (Frame size E2).

Fig. 19 Bottom view Emotron FLD Model 48-106 to 48-293

(Frame size E2 and F2), with cable interface for
mains, motor, DC+/DC-, brake resistor and control.
(principle drawing)

Fig. 20 Emotron FLD Model 48-205 to

48-293 (Frame size F2) and 48-365 (Frame size FA
and FA2).

C

H

D

A

B

E

G

53 kg

F

ø16 mm(x3)

(0.63 in)

ø9 mm(x6)

(0.35 in)

(117 lb)

68 kg

(150 lb)

D

E

ø16 mm(x3)

(0.63 in)

ø9 mm(x6)

(0.35 in)

A

B

C

H

F

G

Table 8 Dimensions connected to Fig. 18 and Fig. 20.

Frame

size

Emotron FLD

model

Dimension in mm (in)

A B C D E F G H

E2 106 - 171

925

(36.4)

950

(37.4)

240

(9.5)

22.5

(0.88)

10

(0.39)

275

(10.8)

294 (11.6)

IP21 - 323 (12.7)

120

(4.7)

F2 205 - 293

300

(11.8)

335

(13.2)

314 (12.4)

IP21 - 323 (12.7)

150

(5.9)

FA/ FA2 365

1065

(41.9)

1090

(42.9)

306 (12)

IP21 - 323 (12.7)

CG Drives & Automation, 01-6142-01r2 Installation 13

3. Installation

The description of installation in this chapter complies with
the EMC standards and the Machine Directive.

Select cable type and screening according to the EMC
requirements valid for the environment where the AC drive
is installed.

3.1 Before installation

Read the following checklist and prepare for your
application before installation.

• Local or remote control.

• Long motor cables (>100m (> 330 ft)), refer to section
Long motor cables page 19.

• Functions used.

• Suitable AC drive size in proportion to the
motor/application.

If the AC drive is temporarily stored before being connected,
please check the technical data for environmental
conditions. If the AC drive is moved from a cold storage
room to the room where it is to be installed, condensation
can form on it. Allow the AC drive to become fully
acclimatised and wait until any visible condensation has
evaporated before connecting the mains voltage.

3.1.1 Remove/open front cover

Frame sizes B - FA(IP54)

Remove/open the front cover to access the cable connections
and terminals. On Frame size B and C loosen the 4 screws
and remove the cover. On Frame size D and up unlock the
hinged cover with the key and open it.

Frame size C2 - F2 (IP20/21)

Fig. 21 Remove the front cover on frame size C2 - F2 (princi-

ple drawing).

To be able to access all cable connections and terminals, first
open and remove the front cover in following order.

• Loosen the two screws A (see Fig. 21) at the bottom of
the cover a couple of turns (you do not have to remove
the screws).

• Swing out the lower part of the cover a bit and remove
the cover downwards. Be careful, don't swing out the
cover too much as this could damage the “lips” at the
upper hinges.
Now it is easy to access all terminals.

A

14 Installation CG Drives & Automation, 01-6142-01r2

3.1.2 Remove/open the lower front
cover on Frame size E2, F2
and FA2 (IP20/21)

Fig. 22 Loosen the two screws and remove the lower cover

(principle drawing)

In order to access the mains, motor, DC+/DC- and brake
terminals, remove the lower cover in following order

• Loosen the two screws B (see Fig. 22).

• Pull down the cover a bit and lift it away.

3.2 Cable connections

IP54-FLD48/52-003 to 074 (Frame sizes B, C and D)
IP20/21 - FLD48 025 to 293 (Frame sizes C2,D2,E2
and F2).

3.2.1 Mains cables

Dimension the mains and motor cables according to local
regulations. The cable must be able to carry the AC drive
load current.

Recommendations for selecting
mains cables

• To fulfil EMC purposes it is not necessary to use
screened mains cables.

• Use heat-resistant cables, +75 °C (167 °F) or higher.

• Dimension the cables and fuses in accordance with local
regulations and the nominal input current of the drive
See table 35, page 66.

• PE conductor cross-sectional area shall for cable size
<

16mm2 (6 AWG) be equal to the used phase

conductors, for cable size above 16mm

2

(6 AWG) but

smaller or equal to 35mm

2

(2 AWG) the PE conductor

cross-sectional area shall be at least 16mm

2

(6 AWG).

For cables >35mm

2

(>2 AWG) the PE conductor cross­sectional area should be at least 50% of the used phase
conductor.
When the PE conductor in the used cable type is not in
accordance with the above mentioned cross-sectional
area requirements, a separate PE conductor should be
used to establish this.

• The litz ground connection see fig. 33, is only necessary
if the mounting plate is painted. All the AC drives have
an unpainted back side and are therefore suitable for
mounting on an unpainted mounting plate.

Connect the mains cables according to fig. 23 to 29. The
AC drive has as standard a built-in RFI mains filter that
complies with category C3 which suits the Second
Environment standard.

B

CG Drives & Automation, 01-6142-01r2 Installation 15

Fig. 23 Mains and motor connections, model 003-018, frame

size B

Fig. 24 Mains and motor connections, model 026-046, frame

size C

Fig. 25 Mains and motor connections model 48-025 to 48-

058, frame size C2.

Fig. 26 Mains and motor connection, model 061 - 074, frame

size D.

L1

L2

L3

DC-

DC+

R

U

V

W

EMC gland, Screen connec
of motor cables

PE

L

1

L

2

L

3

D

C

-

D

C

+

R

U

V

W

PE

EMC gland Screen connection
of motor cables

L1 L2 L3 DC- DC+ R U V W

PE

Strainrelief and EMC clamp

Strainrelief and EMC clamp

for brake resistor
cables (option)

M

o

t

o

r

M

a

i

n

s

for screen connection
of cables

DC-

DC+

R

U

V

W

PE

L3

L2

L1

PE

EMC gland - screen connection

of motor cables

16 Installation CG Drives & Automation, 01-6142-01r2

Fig. 27 Mains and motor connections model 48-072 to

48-105, frame size D2.

Fig. 28 Mains and motor connections model 48-142 to 48-

293 (Size E2 and F2) (principle drawing).

Fig. 29 Mains and motor connections model 48-142 to 48-

293 (Size E2 and F2) with the optional terminals for
DC-,DC+ and Brake (principle drawing)

Fig. 30 Mains and motor connections model 48-365 (Size FA

and FA2) with the optional terminals for DC-,DC+
and Brake (principle drawing)

L1 L2 L3 DC- DC+ R U V W

PE

M

a

i

n

s

M

o

t

o

r

for brake resistor
cables (option)

Strainrelief and EMC clamp

also for screen connection
of cables

Strainrelief and EMC clamp

PE

M

o

t

o

r

M

a

i

n

s

Strainrelief and EMC clamp
also for screen connection
of cables

PE

DC+

DC-

R

PE

M

o

t

o

r

M

a

i

n

s

Strainrelief and EMC clamp
also for screen connection
of cables

DC- DC+ R

PE

M

o

t

o

r

M

a

i

n

s

Strainrelief and EMC clamp
also for screen connection
of cables

M

a

i

n

s

M

o

t

o

r

CG Drives & Automation, 01-6142-01r2 Installation 17

Fig. 31 Wiring example showing Protective earth, Motor earth

and Brake Resistor connection

3.2.2 Motor cables

To comply with the EMC emission standards the AC drive
is provided with a RFI mains filter. The motor cables must
also be screened and connected on both sides. In this way a
so-called “Faraday cage” is created around the AC drive,
motor cables and motor. The RFI currents are now fed back
to their source (the IGBTs) so the system stays within the
emission levels.

Recommendations for selecting
motor cables

• Use screened cables according to specification in table

10. Use symmetrical shielded cable; three phase
conductors and a concentric or otherwise symmetrically
constructed PE conductor, and a shield.

• PE conductor cross-sectional area shall for phase cable
size < 16 mm2 (6 AWG) be >10 mm2 Cu (16 mm2 Al)
or use a second PE conductor with same area as original
PE conductor.
For cable size above 16mm2 (6 AWG) but smaller or
equal to 35mm2 (2 AWG) the PE conductor cross­sectional area shall be at least 16mm

2

(6 AWG).

For cables >35mm

2

(2 AWG) the PE conductor cross­sectional area should be at least 50% of the used phase
conductor.
When the PE conductor in the used cable type is not in
accordance with the above mentioned cross-sectional
area requirements, a separate PE conductor should be
used to establish this.

• Use heat-resistant cables, +75 °C (167 °F) or higher.

• Dimension the cables and fuses in accordance with the
nominal output current of the motor. See table 35, page

66.

• Keep the motor cable between AC drive and motor as
short as possible.

• The screening must be connected with a large contact
surface of preferable 360

° and always at both ends, to

the motor housing and the AC drive housing. When
painted mounting plates are used, do not be afraid to
scrape away the paint to obtain as large contact surface as
possible at all mounting points for items such as saddles
and the bare cable screening. Relying just on the
connection made by the screw thread is not sufficient.

• The litz ground connection, see fig. 33, is only necessary
if the mounting plate is painted. All the AC drives have
an unpainted back side and are therefore suitable for
mounting on an unpainted mounting plate.

Table 9 Mains and motor connections

L1,L2,L3
PE

Mains supply, 3 -phase
Safety earth (protected earth)

U, V, W

Motor earth
Motor output, 3-phase

DC-,DC+,R

Brake resistor, DC-link
connections (optional)

NOTE: The Brake and DC-link Terminals are only
fitted if the DC+/DC- option or Brake Chopper Option
is built-in.

WARNING!
The Brake Resistor must be connected
between terminals DC+ and R.

WARNING!
In order to work safely, the mains earth
must be connected to PE and the motor
earth to .

NOTE: It is important that the motor housing has the
same earth potential as the other parts of the
machine.

18 Installation CG Drives & Automation, 01-6142-01r2

Connect the motor cables according to U - U, V - V and
W - W, see Fig. 23, to Fig. 29 .

Switches between the motor and
the AC drive

If the motor cables are to be interrupted by maintenance
switches, output coils, etc., it is necessary that the screening
is continued by using metal housing, metal mounting plates,
etc. as shown in the Fig. 33.

Fig. 32 Screen connection of cables.

Pay special attention to the following points:

• If paint must be removed, steps must be taken to prevent
subsequent corrosion. Repaint after making connections!

• The fastening of the whole AC drive housing must be
electrically connected with the mounting plate over an
area which is as large as possible. For this purpose the
removal of paint is necessary. An alternative method is to
connect the AC drive housing to the mounting plate
with as short a length of litz wire as possible.

• Try to avoid interruptions in the screening wherever
possible.

• If the AC drive is mounted in a standard cabinet, the
internal wiring must comply with the EMC standard.
Fig. 33 shows an example of a AC drive built into a
cabinet.

Fig. 33 AC drive in a cabinet on a mounting plate

Fig. 34 shows an example when there is no metal mounting
plate used (e.g. if IP54 AC drives are used). It is important
to keep the “circuit” closed, by using metal housing and
cable glands.

NOTE: The terminals DC-, DC+ and R are options.

Screen connection
of signal cables

PE

Motor cable
shield connection

AC drive built into cabinet

AC drive

RFI-Filter
Mains

Metal EMC cable glands

Output coil (option)

Screened cables

Unpainted mounting plate

Metal connector housing

Motor

Metal EMC
coupling nut

Brake resistor
(option)

Mains
(L1,L2,L3,PE)

Litz

Motor

CG Drives & Automation, 01-6142-01r2 Installation 19

Fig. 34 AC drive as stand alone

Connect motor cables

1. Remove the cable interface plate from the AC drive
housing.

2. Put the cables through the glands.

3. Strip the cable according to Table 11.

4. Connect the stripped cables to the respective motor
terminal.

5. Put the cable interface plate in place and secure with the
fixing screws.

6. Tighten the EMC gland with good electrical contact to
the motor and brake chopper cable screens.

Placing of motor cables

Keep the motor cables as far away from other cables as
possible, especially from control signals. The minimum
distance between motor cables and control cables is 300 mm
(12 in).

Avoid placing the motor cables in parallel with other cables.

The power cables should cross other cables at an angle of
90°.

Long motor cables

If the connection to the motor is longer than 100 m (330
ft)(for powers below 7.5 kW (10.2 hp) please contact CG
Drives & Automation), it is possible that capacitive current
peaks will cause tripping at overcurrent. Using output coils
can prevent this. Contact the supplier for appropriate coils.

Switching in motor cables

Switching in the motor connections is not advisable. In the
event that it cannot be avoided (e.g. emergency or
maintenance switches) only switch if the current is zero. If
this is not done, the AC drive can trip as a result of current
peaks.

3.3 Connection of motor and
mains cables for larger
frame sizes

IP54 - FLD 48-090 to 295 (Frame sizes E - F) and

FLD 69-090 to 200 (Frame size F69)

Emotron FLD48-090 and up, Emotron
FLD69-090 and up

To simplify the connection of thick motor and mains cables
to the AC drive, the cable interface plate can be removed.

Fig. 35 Connecting motor and mains cables.

1. Remove the cable interface plate from the AC drive

housing.

2. Put the cables through the glands.

3. Strip the cable according to Table 11.

4. Connect the stripped cables to the respective mains/

motor terminal.

5. Fix the clamps on appropriate place and tighten the

cable in the clamp with good electrical contact to the
cable screen.

6. Put the cable interface plate in place and secure with the

fixing screws.

AC drive

RFI-Filter
Mains

Metal EMC cable
glands

Screened cables

Metal housing

Brake
resistor
(option)

Output
coils
(option)

Metal connector housing

Motor

Metal cable gland

Mains

Cable interface

Clamps for screening

Mains cable

DC+, DC-, R (optional)

Motor cable

20 Installation CG Drives & Automation, 01-6142-01r2

3.4 Cable specifications

3.4.1 Stripping lengths

Fig. 3.4.2 indicates the recommended stripping lengths for
motor and mains cables.

Fig. 36 Stripping lengths for cables

* With cable shoe

**Valid when brake chopper electronics are built in

Table 10 Cable specifications

Cable Cable specification

Mains

Power cable suitable for fixed installation for the
voltage used.

Motor

Symmetrical three conductor cable with
concentric protection (PE) wire or a four
conductor cable with compact low-impedance
concentric shield for the voltage used.

Control

Control cable with low-impedance shield,
screened.

(06-F45-cables only)

Motor/Brake

Mains

Table 11 Stripping lengths for mains, motor, brake and earth cables

Model

Frame

size

Mains cable Motor cable Brake cable Earth cable

a

mm

(in)

b

mm

(in)

a

mm

(in)

b

mm

(in)

c

mm

(in)

a

mm

(in)

b

mm

(in)

c

mm

(in)

a

mm

(in)

b

mm (in)

FLD##003 - 018 B

90

(3.5)

10 (0.4)

90

(3.5)

10

(0.4)

20

(0.8)

90

(3.5)

10

(0.4)

20

(0.8)

90

(3.5)

10 (0.4)

FLD##026 – 046 C

150

(5.9)

14 (0.2)

150
(5.9)

14

(0.2)

20

(0.8)

150

(5.9)

14

(0.2)

20

(0.8)

150

(5.9)

14 (0.2)

FLD48-025 – 058 C2

65

(2.7)

18 (0.7)

65

(2.7)

18

(0.7)

36

(1.4)

65

(2.7)

18

(0.7)

36

(1.4)

65

(2.7)

M6 screw*

FLD##061 – 074 D

110

(4.3)

17 (0.7)

110
(4.3)

17

(0.7)

34

(1.4)

110

(4.3)

17

(0.7)

34

(1.4)

110

(4.3)

17 (0.7)

FLD48-072 – 105 D2

92

(3.6)

18 (0.7)

92

(3.6)

18

(0.7)

36

(1.4)

92

(3.6)

18

(0.7)

36

(1.4)

92

(3.6)

M6 screw*

FLD##090 - 175 E

173

(6.8)

25 (1)

173
(6.8)

25 (1)

41

(1.6)

173

(6.8)

25 (1)

41

(1.6)

173

(6.8)

25 (1)

40 (1.6)**

FLD48-142 – 171 E2

FLD48-205 – 293 F2

178 (7) 32 (1.3) 178 (7)

32

(1.3)

46

(1.8)

178 (7)

46

(1.8)

178 (7)

32 (1.3)

40 (1.6)**

FLD48-210 – 295
FLD69-090 – 200

F

CG Drives & Automation, 01-6142-01r2 Installation 21

Fig. 37 indicates the distance from the cable clamp to the
connection bolts for decision of stripping lengths for the
cables.

Fig. 37 Distances from the cable clamp to the connection bolts.

*) Connect with cable shoes

DC- DC+ R

C

A

B

Recommended screen length

for Motor and brake cables is approximate 35 mm (1.4 in).

Table 12 Distances from the cable clamp to the connection bolts for mains, motor, brake and earth cables for frame sizes FA to FA2

Model

Frame

size

Mains cable Motor cable Brake cable Earth cable

B

mm

(in)

Bolt

dimension

B

mm

(in)

Bolt

dimension

C

mm

(in)

Bolt

dimension

A

mm

(in)

Bolt

dimension

FLD48-365-54 FA

375

(14.8)

M10 bolt*

375

(14.8)

M10 bolt

420

(16.5)

M8 bolt*

110

(4.3)

M8 bolt*

FLD48-365-20 FA2

22 Installation CG Drives & Automation, 01-6142-01r2

3.4.2 Fuse data

Please refer to the chapter Technical data, section 8.7, page

66.

3.4.3 Cable connection data for mains, motor and PE cables according to
IEC ratings

NOTE: The dimensions of the power terminals used in
the cabinet drive models 300 to 3K0 can differ
depending on customer specification.

Table 13 Cable connector range and tightening torque for Emotron FLD48 and FLD52, according to IEC ratings.

Model

Frame

size

Cable cross section connector range

Cable type

Mains and motor Brake PE

Cable area

mm

2

Tightening

torque

Nm

Cable area

mm

2

Tightening

torque

Nm

Cable area

mm

2

Tightening

torque

Nm

FLD##-003-54

B 0.5 - 10 1.2-1.4 0.5 - 10 1.2-1.4 1.5 - 16 2.6

Copper (Cu)
75°C

FLD##-004-54

FLD##-006-54

FLD##-008-54

FLD##-010-54

FLD##-013-54

FLD##-018-54

FLD48-025-20

C2 4 - 25 2 4 - 25 2 4 - 25 * 4.3

FLD48-030-20

FLD48-036-20

FLD48-045-20

FLD48-058-20

FLD##-026-54

C

2.5-16

stranded

2.5-25 solid

1.2-1.4

2.5-16

stranded

2.5-25 solid

1.2-1.4

6-16

stranded

6-25 solid

1.2-1.4

FLD##-031-54

FLD##-037-54

FLD##-046-54

FLD48-072-20 D2 0.75 - 50 3.3 0.75 - 50 3.3

10 - 70* 4.3FLD48-088-20

D2 16 - 50 7.9 16 - 50 7.9

FLD48-105-20

FLD##-061-54

D

10-35

stranded

10-50 solid

2.8-3

10-35

stranded

10-50 solid

2.8-3

16-35

stranded

16-50 solid

2.8-3

FLD##-074-54

FLD48-142-20

E2

16- 150

31 (for

16-34 mm2)

42 (for

35-150 mm

2

)

16 - 120

31 (for

16-34 mm2)

42 (for

35-120

mm

2

)

16- 150

16 - 185 **

31 (for

16-34 mm

2

)

42 (for

35-150 mm

2

)

10 **

FLD48-171-20

FLD48-090-54

E

FLD48-109-54

FLD48-146-54

FLD48-175-54

CG Drives & Automation, 01-6142-01r2 Installation 23

* = With cable shoe for M6 screw.

**= Valid when brake chopper electronics are built in.

***= Use 90 °C Mains and motor cables if surrounding
temperature is higher than 35 °C otherwise 75 °C cables.

**= Valid when brake chopper electronics are built in.

FLD48-205-20

F2

25 - 240

31 (for

25-34 mm

2

)

42 (for

35-152 mm

2

)

56 (for

153-240 mm

2

)

16 - 150

31 (for

16-34 mm

2

)

42 (for

35-150

mm

2

)

25 - 240

16 - 185 **

31 (for

25-34 mm

2

)

42 (for

35-152 mm

2

)

56 (for

153-240 mm

2

)

10 **

Copper (Cu)

75°C

FLD48-244-20

FLD48-210-54

F

FLD48-228-54

FLD48-250-54

FLD48-295-54 ***

FLD48-365-54 FA

M10

connection

47

M8

connection

24

M8

connection

24

Copper (Cu)

75°C

FLD48-365-20 FA2

Table 13 Cable connector range and tightening torque for Emotron FLD48 and FLD52, according to IEC ratings.

Model

Frame

size

Cable cross section connector range

Cable type

Mains and motor Brake PE

Cable area

mm

2

Tightening

torque

Nm

Cable area

mm

2

Tightening

torque

Nm

Cable area

mm

2

Tightening

torque

Nm

Table 14 Cable connector range and tightening torque for Emotron FLD69, according to IEC ratings.

Model

Frame

size

Cable cross section connector range

Cable

type

Mains and motor Brake PE

Cable area

mm

2

Tightening torque

Nm

Cable area

mm

2

Tightening torque

Nm

Cable area

mm

2

Tightening

torque

Nm

FLD69-090-54

F69 16 - 150

31 (for

16 - 34 mm

2

)

42 (for

35-150 mm

2

)

16 - 120

31 (for

16 - 34 mm

2

)

42 (for

35-120 mm

2

)

16 - 150

16 - 185 **

31 (for

16 - 34 mm2)

42 (for

35-150 mm

2

)

10 **

Copper
(Cu) 75°C

FLD69-109-54

FLD69-146-54

FLD69-175-54

FLD69-200-54

24 Installation CG Drives & Automation, 01-6142-01r2

3.4.4 Cable connection data for mains, motor and PE cables according to
NEMA ratings

List of cable cross section connector range with minimum required AWG cable cross section which fits to the terminals
according to UL-requirements.

* = With cable shoe for M6 screw.

**= Valid when brake chopper electronics are built in.

***= Use 90 °C Mains and motor cables if surrounding
temperature is higher than 35 °C otherwise 75 °C cables.

Table 15 Cable connector range and tightening torque for Emotron FLD48 and FLD52, according to NEMA ratings

Model

Frame

size

Cable cross section connector range

Cable

type

Mains and motor Brake PE

Cable range

AWG

Tightening

torque

Lb-In

Cable range

AWG

Tightening

torque

Lb-In

Cable range

AWG

Tightening

torque

Lb-In

FLD##-003-54

B 20 - 6 11.5 20 - 6 11.5 20 - 6 23

Copper
(Cu) 75°C

FLD##-004-54

FLD##-006-54

FLD##-008-54

FLD##-010-54

FLD##-013-54

FLD##-018-54

FLD48-025-20

C2 12 - 4 18 12 - 4 18 12 - 4* 38

FLD48-030-20

FLD48-036-20

FLD48-045-20

FLD48-058-20

FLD##-026-54

C 18 - 4 10.6-12.3 18 - 4 10.6-12.3 18 - 4 10.6-12.3

FLD##-031-54

FLD##-037-54

FLD##-046-54

FLD48-072-20 D2 10 - 0 30 - 50 10 - 0 30 - 50

8 - 2/0* 38FLD48-088-20

D2 3 - 2/0 70 3 - 2/0 70

FLD48-105-20

FLD##-061-54

D 10 - 0 24.3-26.1 10 - 0 24.3-26.1 10 - 0 24.3-26.1

FLD##-074-54

FLD48-142-20

E2

6 - 300 kcmil

275 (for

AWG 6 - 2)

375 (for

AWG 1 -

300Kcmil)

6 - 250 kcmil

275 (for

AWG 6 - 2)

375 (for

AWG 1 -

250Kcmil)

6 - 300 kcmil

6 - 2/0**

275 (for

AWG 6-2)

375 (for

AWG 1-

300Kcmil)

88**

FLD48-171-20

FLD48-090-54

E

FLD48-109-54

FLD48-146-54

FLD48-175-54

FLD48-205-20

F2

4 - 500 kcmil

275 (for

AWG 4 - 2)

375 (for

AWG

1 -300 kcmil)

500 (for

AWG 350 -

500 kcmil)

6 - 300 kcmil

275 (for

AWG 6 - 2)

375 (for

AWG

1 -300Kcmil)

4 - 500 kcmil

6 - 2/0**

275 (for

AWG 4 - 2)

375 (for

AWG 1 -

300 kcmil)

500 (for

AWG 350

-500 kcmil)

88**

FLD48-244-20

FLD48-293-20

FLD48-210-54

F

FLD48-228-54

FLD48-250-54

FLD48-295-54 ***

CG Drives & Automation, 01-6142-01r2 Installation 25

3.5 Thermal protection on the
motor

Standard motors are normally fitted with an internal fan.
The cooling capacity of this built-in fan is dependent on the
frequency of the motor. At low frequency, the cooling
capacity will be insufficient for nominal loads. Please
contact the motor supplier for the cooling characteristics of
the motor at lower frequency.

Motor thermistors offer better thermal protection for the
motor. Depending on the type of motor thermistor fitted,
the optional PTC input may be used. The motor thermistor
gives a thermal protection independent of the speed of the
motor, thus of the speed of the motor fan. See the functions,
Motor I

2

t type [231] and Motor I2t current [232].

3.6 Motors in parallel

t is possible to have motors in parallel as long as the total
current does not exceed the nominal value of the AC drive.
The following has to be taken into account when setting the
motor data:

WARNING!
Depending on the cooling characteristics
of the motor, the application, the speed
and the load, it may be necessary to use
forced cooling on the motor.

Menu [221]
Motor Voltage:

The motors in parallel must have the
same motor voltage.

Menu [222]
Motor Fre­quency:

The motors in parallel must have the
same motor frequency.

Menu [223]
Motor Power:

Add the motor power values for the
motors in parallel.

Menu [224]
Motor Current:

Add the current for the motors in parallel.

Menu [225]
Motor Speed:

Set the average speed for the motors in
parallel.

Menu [227]
Motor Cos PHI:

Set the average Cos PHI value for the
motors in parallel.

26 Installation CG Drives & Automation, 01-6142-01r2

CG Drives & Automation, 01-6142-01r2 Control Connections 27

4. Control Connections

4.1 Control board

Fig. 38 shows the layout of the control board which is where
the parts most important to the user are located. Although
the control board is galvanically isolated from the mains, for
safety reasons do not make changes while the mains supply
is on!

Fig. 38 Control board layout

WARNING!
Always switch off the mains voltage and
wait at least 7 minutes to allow the DC

capacitors to discharge before connecting
the control signals or changing position of any
switches. If the option External supply is used, switch
of the mains to the option. This is done to prevent
damage on the control board.

Relay outputs

Control signals

Switches

Option

Control
Panel

Communication

28 Control Connections CG Drives & Automation, 01-6142-01r2

4.2 Terminal connections

The terminal strip for connecting the control signals is
accessible after opening the front panel.

The table describes the default functions for the signals. The
inputs and outputs are programmable for other functions as
described in the separate Software instruction. For signal
specifications refer to chapter 8. page 59.

NOTE: The maximum total combined current for
outputs 11, 20 and 21 is 100mA.

NOTE: It is possible to use external 24V DC if
connection to Common (15).

Table 16 Control signals

Te rm in a l Name Function (Default)

Outputs

1 +10 V +10 VDC supply voltage

6 -10 V

7 Common Signal ground

11 +24 V +24 VDC supply voltage

12 Common

15 Common

Digital inputs

8 DigIn 1 Flow ManRun (Forced run)

9 DigIn 2 Flow AutoRun (Auto run)

10 DigIn 3 FlowLinkIn

16 DigIn 4 Off

17 DigIn 5 Off

18 DigIn 6 Overflow level switch (optional)

19 DigIn 7 Off

22 DigIn 8 Reset

Digital outputs

20 DigOut 1

21 DigOut 2 FlowLinkOut

Analogue inputs

2 AnIn 1 Level sensor

3 AnIn 2 Off

4 AnIn 3 Off

5 AnIn 4 Off

Analogue outputs

13 AnOut 1

14 AnOut 2

Relay outputs

31 N/C 1

Relay 1 output
Trip, active when the AC drive is
in a TRIP condition.

32 COM 1

33 N/O 1

41 N/C 2 Relay 2 output

Run, active when the AC drive is
started, also active during sleep
mode.

42 COM 2

43 N/O 2

51 COM 3

Relay 3 output
Off

52 N/O 3

NOTE: N/C is opened when the relay is active and N/
O is closed when the relay is active.

NOTE! Using potentiometer for reference signal to
Analogue input: Possible potentiometer value in
range of 1 kΩ to 10 kΩ (¼ Watt) linear, where we
advice to use a linear 1 kΩ / ¼ W type potentiometer
for best control linearity.

WARNING!

The relay terminals 31-52 are single

isolated. Do NOT mix SELV voltage with

e.g. 230 VAC on these terminals. A solution

when dealing with mixed SELV/system

voltage signals is to install an additional I/

O board option ( see chapter 7.6 page 54)

and connect all SELV voltage signals to the

relay terminals of this option board while

connecting all 230VAC signals to the

control board relay terminals 31 - 52.

Table 16 Control signals

Te rm i na l Name Function (Default)

CG Drives & Automation, 01-6142-01r2 Control Connections 29

4.3 Inputs configuration
with the switches

The switches S1 to S4 are used to set the input configuration
for the 4 analogue inputs AnIn1, AnIn2, AnIn3 and AnIn4
as described in table 17. See Fig. 38 for the location of the
switches.

4.4 Connect control cables

Here you will make up the minimum wiring for starting.
To comply with the EMC standard, use screened control
cables with plaited flexible wire up to 1.5 mm2 (AWG15) or
solid wire up to 2.5 mm2(AWG13). We recommend using
twisted pair cables between Master and follower for commu­nication signals.

1. Connect a level sensor between terminals 1 (+10 VDC)
and 2 (AnIn 1) as in Fig. 40 The default setting for the
AnIn1 is 4-20 mA. If the level sensor has a 0-10 V inter­face, change the position of switch (S1) on control board
(Table 17).

2. Connect an external Full speed switch between terminal
11 (+24 VDC) and 8 (DigIn1, Flow Run) as in Fig. 40.
Set the switch in the open position (digital input set to
low state). (Do not activate the signal at this point.)

3. Connect an external Auto run switch between terminal
11 (+24 VDC) and 9 (DigIn2, Flow Auto) as in Fig. 40.
Set the switch in the open position (digital input set to
low state). (Do not activate the signal at this point.)

4. Connect a communication cable between Master
terminal 10 (DigIn3) and Follower terminal 21
(DigOut2) as in Fig. 40. (Only if Master/Follower).

5. Connect a communication cable between Master
terminal 21 (DigOut2) and Follower terminal 10
(DigIn3) as in Fig. 40. (Only if Master/Follower).

6. Connect an overflow level switch (optional) between
terminal 11 (+24 VDC) and 18 (DigIn6, Lvl Overflow)
as in Fig. 40 Connect the signal to the Follower drive
instead in a Master-Follower configuration for
redundancy.

Single pump or two pump configuration

Emotron FlowDrive can work in three different modes:

• Stand alone - One single pump

• Master - Main unit in a two pump configuration

• Follower - Second pump in a two pump configuration

Fig. 39 Stand alone and Master/Follower configuration.

See next page for wiring examples of the different
configurations.

Table 17 Switch settings

Input Signal type Switch

AnIn1

Voltage

S1

Current (default)

S1

AnIn2

Voltage

S2

Current (default)

S2

AnIn3

Voltage

S3

Current (default)

S3

AnIn4

Voltage

S4

Current (default)

S4

NOTE: Scaling and offset of AnIn1 - AnIn4 can be
configured using the software. See menus [512],
[515], [518] and [51B] in the separate Software
instruction.

NOTE: the 2 analogue outputs AnOut 1 and AnOut 2
can be configured using the software. See menu [530]
in the separate Software instruction.

U

I

U

I

U

I

U

I

U

I

U

I

U

I

U

I

Stand alone

Master/Follower

30 Control Connections CG Drives & Automation, 01-6142-01r2

4.4.1 Minimum wiring examples

Fig. 40 General control I/O, minimum wiring.

1
2

8

9
10
11
18

21
22

1
2

8

9
10
11
18

21
22

7

7

1
2

8

9
10
11
18

21
22

Master

Follower

Overflow
level switch (optional)

Level sensor

Stand alone

Overflow
level switch

Level sensor

(optional)

+ 10 VDC

AnIn 1

+ 24 VDC

DigIn 1
DigIn 2
DigIn 3

DigIn 6

DigOut 2

DigIn 8

Auto/Off/Manual

switch

Auto

Off

Manual

Auto/Off/Manual

switch

Auto/Off/Manual

switch

Auto

Auto

Off

Off

Manual

Manual

+ 10 VDC

AnIn 1

+ 24 VDC

DigIn 1
DigIn 2
DigIn 3

DigIn 6

DigOut 2

DigIn 8

+ 10 VDC
AnIn 1

+ 24 VDC

DigIn 1

DigIn 2
DigIn 3

DigIn 6

DigOut 2
DigIn 8

0 VDC

0 VDC

Table 18 Terminals and description of functions.

Stand alone / Master Follower

Te rm i na l Name Description Te rm in al Name Function Menu

Analogue inputs

2 AnIn 1 Level sensor 511

Outputs

1 +10V +10V DC supply voltage
7 0 VDC Common 7 0 VDC Common

11 +24V +24V DC supply voltage 11 +24V +24V DC supply voltage

Digital inputs

8DigIn 1Flow ManRun (Forced run) 8 DigIn 1 Flow ManRun (Forced run) 522
9DigIn 2Flow AutoRun (Auto run) 9 DigIn 2 Flow AutoRun (Auto run) 521

10 DigIn 3

FlowLinkIn
(Follower feedback)

10 DigIn 3

FlowLinkIn
(Follower control)

523

18 DigIn 6

Overflow level switch
(optional)

18 DigIn 6

Overflow level switch
(optional)

526

22 DigIn 8 Reset 22 DigIn 8 Reset 528

Digital outputs

21 DigOut 2

FlowLinkOut
(Follower control)

21 DigOut 2

FlowLinkOut
(Follower feedback)

542

CG Drives & Automation, 01-6142-01r2 Control Connections 31

4.4.2 Full wiring examples

FlowDrive Stand alone

Fig. 41 FlowDrive standalone full wiring examples.

Level sensor

Flow sensor

Auto

Manual

Personal prot. switch

Overflow level switch

Personal

prot. prealarm

+10 VDC
AnIn 1

AnIn 2
AnIn 3

AnIn 4

-10 VDC
0 VDC
DigIn 1
DigIn 2
DigIn 3
+24 VDC

0 VDC

DigIn 4
DigIn 5
DigIn 6
DigIn 7

DigIn 8

Relay 3

Relay 2

Relay 1

0 VDC

AnOut 1

AnOut 2
DigOut 1
DigOut 2

Personal protection alarm

Pos.

Nr

Function Ter mi n al Description Menu

Default

setting

Customer

setting

1 Level sensor 2 AnIn 1 511 Level sensor

2 Flow sensor 4 AnIn 3 517 Off Flow sensor

3 Auto/Off/Manual switch

8 DigIn 1 521 Flow ManRun

9 DigIn 2 522 Flow AutoRun

4 Personal protection switch 16 DigIn 4 524 Off PP Timer

5 Autoreset enabling 22 DigIn 8 528 Reset

6 Personal protection alarm 20 DigOut 1 541 Ready PP alarm

7 Trip relay output 32 - 33 Relay 1 551 Trip

8 Operation relay output 42 - 43 Relay 2 552 Run

9 Personal protection prealarm 51 - 52 Relay 3 553 Off PP PreAlarm

32 Control Connections CG Drives & Automation, 01-6142-01r2

FlowDrive Master / Follower

Fig. 42 FlowDrive Master/follower full wiring example.

17

Level sensor

Flow sensor

Auto

Manual

Personal

Personal
prot. alarm

+10 VDC

AnIn 1
AnIn 2
AnIn 3
AnIn 4

-10 VDC
0 VDC
DigIn 1
DigIn 2
DigIn 3

+24 VDC

0 VDC
DigIn 4

DigIn 5

DigIn 6
DigIn 7
DigIn 8

Relay 3

Relay 2

Relay 1

0 VDC

AnOut 1

AnOut 2
DigOut 1
DigOut 2

prot. swtch

Auto

Manual

Overflow

level switch

FlowDrive

Master

FlowDrive

Follower

+10 VDC

AnIn 1
AnIn 2
AnIn 3
AnIn 4

-10 VDC
0 VDC
DigIn 1
DigIn 2
DigIn 3

+24 VDC
0 VDC
DigIn 4
DigIn 5
DigIn 6
DigIn 7
DigIn 8

Relay 3

Relay 2

Relay 1

0 VDC

AnOut 1

AnOut 2
DigOut 1
DigOut 2

Overflow

level switch

Pos.

Nr

Function Unit Te rm i na l

Descrip-

tion

Menu

Default
setting

Customer

setting

1 Level sensor Master 2 AnIn 1 511 Level sensor

2 Flow sensor Master 4 AnIn 3 517 Off Flow sensor

3 Auto/Off/Manual switch - Master

Master 8 DigIn 1 521 Flow ManRun

Master 9 DigIn 2 522 Flow AutoRun

4 Personal protection switch Master 16 DigIn 4 524 Off PP Timer

5 Autoreset enabling Master 22 DigIn 8 528 Reset

6 Personal protection alarm Master 20 DigOut 1 541 Ready PP Alarm

7 Master/Follower communication

Master 21 DigOut 2 542 FlowLinkOut

Follower 10 DigIn 3 523 FlowLinkIn

8 Trip relay output Master 32 - 33 Relay 1 551 Trip

9 Operation relay output Master 42 - 43 Relay 2 552 Run

10 Personal protection prealarm Master 51 - 52 Relay 3 553 Off PP PreAlarm

11

Auto/Off/Manual switch ­Follower

Follower 8 DigIn 1 521 FlowManRun

Follower 9 DigIn 2 522 FlowAutoRun

12 Overflow level switch

Master &
Follower

18 DigIn 6 526 Lvl Overflow

13 Autoreset enabling Follower 22 DigIn 8 528 Reset

14 Master/Follower communication

Follower 21 DigOut 2 542 FlowLinkOut

Master 10 DigIn 3 523 FlowLinkIn

15 Trip relay output Follower 32 - 33 Relay 1 551 Trip

16 Operation relayoutput Follower 42 - 43 Relay 2 552 Run

17 Common, signal ground

Master 12

0 VDC

Follower 7

CG Drives & Automation, 01-6142-01r2 Control Connections 33

4.4.3 Connecting the Control Signal
cables

The standard control signal connections are suitable for
stranded flexible wire up to 1.5 mm

2

(AWG16) and for solid

wire up to 2.5 mm

2

(AWG14) .

Fig. 43 Connecting the control signals, FLD model 003 to

018, frame size B.

Fig. 44 Connecting the control signals, FLD model 026 to

046, frame size C.

Fig. 45 Connecting the control signals, FLD model 48-025 to

48-058 frame size C2.

NOTE: The screening of control signal cables must
comply with the immunity levels given in the EMC
Directive (reduction of noise level).

NOTE: The control cables must be separated from
motor and mains cables.

Ta b le 19 D es cr ip ti o n of optional terminals in fig. 43 to fig.

47.

Terminals 78, 79 For connection of Motor PTC

Terminals A-, B+

For connection of 24V Stand-by Sup­ply (only valid for sizes D & D2)

Control

Terminal 78 & 79
see Table 19

Screen clamps
for signal cables

Control signals

Terminal 78 & 79
see Table 19

Screen clamps

for signal cables

motor PTC option

78 79

Feed-through of
signal cables

Screen clamps
for signal cables

See

Table 19

34 Control Connections CG Drives & Automation, 01-6142-01r2

Fig. 46 Connecting the control signals, FLD model 061 to

074, frame size D.

Fig. 47 Connecting the control signals, FLD model 48-072 to

48-105 frame size D2.

Fig. 48 Connecting the control signals, FLD model 48-090 to

295 and FLD model 69-90 to 200, frame size E, F,
FA and F69 (principle drawing).

Fig. 49 Connecting the control signals, FLD model 48-142 to

48-365 frame size E2, F2 and FA2 (principle draw­ing)

DC-

DC+

R

U

V

PE

L3

L2

L1

Control signals

Screen clamps
for signal cables

Terminal 78 & 79
see Table 19

Terminal A- & B+
see Table 19

L1 L2 L3 DC- DC+ R U V W

78 79, A- B+

Feed-through of
signal cables

Screen clamps
for signal cables

See
Tab l e 1 9
(Options)

Control signals

Screen clamps

for signal cables

Screen clamps
for signal cables

Feed-through of
signal cables

CG Drives & Automation, 01-6142-01r2 Control Connections 35

4.4.4 Types of control signals

Always make a distinction between the different types of
signals. Because the different types of signals can adversely
affect each other, use a separate cable for each type. This is
often more practical because, for example, the cable from a
pressure sensor may be connected directly to the AC drive.

We can distinguish between the following types of control
signals:

Analogue inputs

Voltage or current signals, (0-10 V, 0/4-20 mA) normally
used as control signals for speed, torque and PID feedback
signals.

Analogue outputs

Voltage or current signals, (0-10 V, 0/4-20 mA) which
change slowly or only occasionally in value. In general, these
are control or measurement signals.

Digital

Voltage or current signals (0-10 V, 0-24 V, 0/4-20 mA)
which can have only two values (high or low) and only
occasionally change in value.

Data

Usually voltage signals (0-5 V, 0-10 V) which change rapidly
and at a high frequency, generally data signals such as
RS232, RS485, Profibus, etc.

Relay

Relay contacts (0-250 VAC) can switch highly inductive
loads (auxiliary relay, lamp, valve, brake, etc.).

Example:

The relay output from a AC drive which controls an
auxiliary relay can, at the moment of switching, form a
source of interference (emission) for a measurement signal
from, for example, a pressure sensor. Therefore it is advised
to separate wiring and screening to reduce disturbances.

4.4.5 Screening

For all signal cables the best results are obtained if the
screening is connected to both ends: the AC drive side and
at the source (e.g. PLC, or computer). See Fig. 50.

It is strongly recommended that the signal cables be allowed
to cross mains and motor cables at a 90° angle. Do not let
the signal cable go in parallel with the mains and motor
cable.

4.4.6 Single-ended or double-ended
connection?

In principle, the same measures applied to motor cables
must be applied to all control signal cables, in accordance
with the EMC-Directives.

For all signal cables as mentioned in section 4.4.4 the best
results are obtained if the screening is connected to both
ends. See Fig. 50.

NOTE: The screening of control signal cables is
necessary to comply with the immunity levels given in
the EMC Directive (it reduces the noise level).

NOTE: Control cables must be separated from motor
and mains cables.

Signal

type

Maximum wire size

Tightenin

g torque

Cable type

Analogue Rigid cable:

0.14-2.5 mm

2

(AWG 26 - 14)
Flexible cable:

0.14-1.5 mm

2

(AWG 26 - 16)
Cable with ferrule:

0.25-1.5 mm

2

(AWG 24 - 16)

0.5 Nm
(4.4 LB-in)

Screened

Digital Screened

Data Screened

Relay Not screened

NOTE: Each installation must be examined carefully
before applying the proper EMC measurements.

36 Control Connections CG Drives & Automation, 01-6142-01r2

Fig. 50 Electro Magnetic (EM) screening of control signal

cables.

4.4.7 Current signals ((0)4-20 mA)

A current signal like (0)4-20 mA is less sensitive to
disturbances than a 0-10 V signal, because it is connected to
an input which has a lower impedance (250 Ω) than a
voltage signal (20 kΩ). It is therefore strongly advised to use
current control signals if the cables are longer than a few
metres.

4.4.8 Twisted cables

Analogue and digital signals are less sensitive to interference
if the cables carrying them are “twisted”. This is certainly to
be recommended if screening cannot be used. By twisting
the wires the exposed areas are minimised. This means that
in the current circuit for any possible High Frequency (HF)
interference fields, no voltage can be induced. For a PLC it
is therefore important that the return wire remains in
proximity to the signal wire. It is important that the pair of
wires is fully twisted over 360°.

4.5 Connecting options

The option cards are connected by the optional connectors
X4 or X5 on the control board see Fig. 38, page 27 and
mounted above the control board. The inputs and outputs
of the option cards are connected in the same way as other
control signals.

Control board

Pressure
sensor

(example)

External control
(e.g. in metal housing)

Control consol

CG Drives & Automation, 01-6142-01r2 Getting Started 37

5. Getting Started

This chapter is a step by step guide that will show you the
quickest way to get the pumps running.

We assume that:

• the AC drive is mounted on a wall or in a cabinet as in
the chapter 2. page 7.

• mains and motor cables are connected according to
chapter 3.3 page 19.

• control cables are connected according to chapter 4.4
page 29.

FlowDrive can operate as a Standalone unit (1 AC drive) or
in a Master-Follower configuration (2 AC drives).

Sections

Chapter 5.2 and Chapter 5.3- Describes how to use the

control panel.

Chapter 5.4 - Covers basic configuration like language and

motor parameters for all drives.

Chapter 5.5 - Describes configuration of Standalone/Master

drive.

Chapter 5.5.3 to Chapter 5.5.6 - Describes configuration of

level control parameters related to the pump sump.

Chapter 5.7 - Describes how to start up the system and

make sure everything is correctly configured.

Chapter 5.8 - Run the Auto Tune program.

Chapter 5.9 - Configuration of additional features.

5.1 Control panels

The control panel displays the status of the AC drive and is
used to set all the parameters.

5.1.1 Different control panels

There are different control panels available for Emotron
FlowDrive.

Contol panel with Two lines LCD display

available for Emotron FlowDrive - IP54 and IP2X versions.
See chapter “Control panel with two lines display” on
page 37

Contol panel with Four lines LCD display

available for Emotron FlowDrive - IP54 and IP2X versions.
See chapter “Control panel with four lines display” on
page 40

5.2 Control panel with two
lines display

Emotron FlowDrive - IP54 and IP2X versions, has a control
panel with a two line display and buttons according to Fig.

51.

Fig. 51 Control panel for IP54 and IP2X versions with dis-

play, LEDs and Keys.

5.2.1 The display

The display is back lit and consists of 2 rows, each with
space for 16 characters. The display is divided into six areas.

The different areas in the display are described below:

Fig. 52 The display

Area A: Shows the actual menu number (3 or 4

digits).

Area B Shows if the menu is in the toggle loop or the

AC drive is set for Local operation.

Area C: Shows the heading of the active menu.

Area D *: Shows the status of the AC drive (3 digits).

The following status indications are possible:

NOTE: The AC drive can run without the control panel
being connected.

LCD display

LEDs

Control Keys

Toggle Key

Function Keys

221 Motor Volt
Stp M1: 400V

AC

DF

B

E

38 Getting Started CG Drives & Automation, 01-6142-01r2

*) The status shown in Area D on the control panel can be

read via a fieldbus or serial communication, e.g. using
Modbus address nr 30053.
It is also possible to read all status indications, not just the
highest prioritized one, via a fieldbus or serial
communication, e.g. using Modbus address nr 30889 and

30891. This information is also shown in EmoSoftCom
PC-tool (optional) see menu “Area D stat [72C]”.

Area E: Shows active parameter set and if it is a motor

parameter.

Area F: Shows the setting or selection in the active menu.

This area is empty at the 1st level and 2nd level
menu. This area also shows warnings and trip
messages. In some situations this area could
indicate “+++” or ” - - -” please see further
information in Chapter 5.2.2 page 38

Fig. 53 Example 1st level menu

Fig. 54 Example 2nd level menu

Fig. 55 Example 3d level menu

Fig. 56 Example 4th level menu

5.2.2 Indications on the display

The display can indicate “+++” or “- - -” if a parameter is out
of range. In the AC drive there are parameters which are
dependent on other parameters. For example, if the speed
reference is 500 and the maximum speed value is set to a
value below 500, this will be indicated with “+++” on the
display. If the minimum speed value is set over 500, “- - -”
is displayed.

5.2.3 LED indicators

The symbols on the control panel have the following
functions:

Fig. 57 LED indications

Digits Description Bit*

Stp Motor is stopped 0
Run Motor runs 1
Acc Acceleration 2
Dec Deceleration 3

Trp Tripped 4

SST

Operating Safe Stop, is flashing when
activated

5

VL Operating at voltage limit 6
SL Operating at speed limit 7
CL Operating at current limit 8

TL Operating at torque limit 9

OT Operating at temperature limit 10

I

2

tActive I2t protection 11

LV Operating at low voltage 12
Sby Operating from Standby power supply 13
LCL Operating with low cooling liquid level 14

Slp Sleep mode 15

SPS Spin start active 16

300 Process
Stp

220 Motor Data
Stp

221 Motor Volt
Stp M1: 400V

Table 20 LED indication

Symbol

Function

ON FLASHING OFF

POWER

(green)

Power on ---------------- Power off

TRIP
(red)

AC drive

tripped

Warning/Limit

No warning

or trip

RUN

(green)

Motor shaft

rotates

Motor speed

increase/
decrease

Motor

stopped

4161MaxAlarm Mar
Stp 15%

Run
Green

Trip
Red

Power
Green

CG Drives & Automation, 01-6142-01r2 Getting Started 39

5.2.4 Control keys

In FlowDrive mode only the Stop/Reset button is used to
reset the AC drive after a trip.
As default the RUN L and RUN R keys are disabled and set
to “Flow control” in menus “Ref Control [214]” and “Run/
Stop Control [215]”.

5.2.5 The Toggle and Loc/Rem
Key

This key has two functions: Toggle and
switching between Loc/Rem function.
In FlowDrive mode the Loc/Rem function is
disabled.

Press one second to use the toggle function. When editing
values, the toggle key can be used to change the sign of the
value, see further in the Software instruction.

Toggle function

Using the toggle function makes it possible to easily step
through selected menus in a loop. The toggle loop can
contain a maximum of ten menus. As default the toggle loop
contains the menus needed for Quick Setup. You can use the
toggle loop to create a quick-menu for the parameters that
are most importance to your specific application.

Add a menu to the toggle loop

1. Go to the menu you want to add to the loop.

2. Press the Toggle key and keep it pressed while pressing

the + key.

Delete a menu from the toggle loop

1. Go to the menu you want to delete using the toggle key.

2. Press the Toggle key and keep it pressed while pressing

the - key.

Delete all menus from the toggle loop

1. Press the Toggle key and keep it pressed while pressing

the Esc key.

2. Confirm with Enter.

Default toggle loop

Fig. 58 shows the default toggle loop. This loop contains the
necessary menus that need to be set before starting.
Example:

To access submenus to menu [221],
press Toggle to enter menu [221] then use the Next key to
enter the sub menus [222] to [22H] and enter the
parameters. When you press the Toggle key again, menu
[3A11] is displayed.

Fig. 58 Toggle loop example.

Table 21 Control keys

RUN L:

gives a start with
left rotation.
Not used in FlowDrive

STOP/RESET:

Resets the AC drive after a
trip

RUN R:

gives a start with
right rotation.
Not used in FlowDrive

211

221

222

3A21

343

223

349

NEXT

NEXT

3A11

3A31

3A41

Toggle loop

Sub menus

Sub menus

341

3C13

3A42

3B31

22H

40 Getting Started CG Drives & Automation, 01-6142-01r2

5.2.6 Function keys

The function keys operate the menus and are also used for
programming and read-outs of all the menu settings.

5.3 Control panel with four
lines display

Emotron FlowDrive - IP54 and IP2X have a control panel
with a four lines display according to Fig. 59.
This control panel is equipped with real time clock function.
This means that actual date and time will be shown at e.g. a
trip condition.
There is also an optional four lines Control panel with
Bluetooth communication available. See chapter“Options”
on page 53 for more information.

Fig. 59 Control panel with 4 lines display, LEDs and Keys.

5.3.1 The display

The display is back lit and consists of 4 rows, each with
space for 20 characters. The display is divided into following
areas. The different areas in the display are described below:

Fig. 60 The display

Area A: Shows the actual menu number (3 or 4

digits).

Area B: Menu name or heading (Except in menus

100+ mode), 8 characters field.

Area C: Edit Cursor if editing or heading in menu[100],

8 characters field.

Table 22 Function keys

ENTER key:

-step to a lower menu
level

- confirm a changed
setting

ESCAPE key:

- step to a higher
menu level

- ignore a changed
setting, without
confirming

PREVIOUS
key:

- step to a previous
menu within the same
level

- go to more significant
digit in edit mode

NEXT key:

- step to a next menu
within the same level

- go to less significant
digit in edit mode

- key:

- decrease a value

- change a selection

+ key:

- increase a value

- change a selection

TOGGLE and
LOC/REM
key:

- Toggle between menus
in the toggle loop

- Switching between
local and remote
control

- Change the sign of a
value

ESC

NEXT

4 lines

LEDs

Control Keys

Tog gl e Ke y

Function Keys

LCD display

100 2.500m
Frequency 50Hz
Current 123.3A
Run [A 50 A 50]_RUN

A

M

N

L
K

F

E

D

C

B

G

HI

J

CG Drives & Automation, 01-6142-01r2 Getting Started 41

Area D *: Shows the status of the AC drive (3 digits).

The following status indications are possible:

*) The status shown in Area D on the control panel can be
read via a fieldbus or serial communication, e.g. using
Modbus address nr 30053.
It is also possible to read all status indications, not just the
highest prioritized one, via a fieldbus or serial
communication, e.g. using Modbus address nr 30180 and

30182. This information is also shown in EmoSoftCom PC­tool (optional) see menu “Area D stat [72B]”.Area I:Active
Motor set M1 - M2 (Set in menu [212]).

Area E: Shows active parameter set: or [241].

Area F: Master mode

(0=Off, M=Manual, A=Auto, X=Illegal).

Area G Master frequency (in Hz)

Area H Follower mode

(0=Off, M=Manual, A=Auto, X=Illegal).

Area I Follower frequency (in Hz)

Area J Active control source

Area K: Parameter value, shows the setting or selection in

the active menu, 12 characters field.
This area is empty at the 1st level and 2nd level
menu. This area also shows warnings and alarm
messages. In some situations this area could
indicate “+++” or ” - - -” see further
information in the Instruction manual.

Area L: Signal values shown in menu [100],

12 characters field.

Area M: Preferred read-out value (chosen in menu [110])

Area N Shows if the menu is in the toggle loop and/or

the AC drive is set for Local operation.

= in Toggle loop

= in Local operation and Toggle loop

= Local operation

Digits Description Bit*

Stp Motor is stopped 0
Run Motor runs 1
Acc Acceleration 2
Dec Deceleration 3
Trp Tripped 4

SST

Operating Safe Stop, is flashing when
activated

5

VL Operating at voltage limit 6
SL Operating at speed limit 7
CL Operating at current limit 8
TL Operating at torque limit 9
OT Operating at temperature limit 10
I

2

t Active I2t protection 11
LV Operating at low voltage 12
Sby Operating from Standby power supply 13
LCL Operating with low cooling liquid level 14
Slp Sleep mode 15
SPS Spin start active 16

Digits Description

OFF Flowdrive level control not activated
SBY Standby (Pump not running)
FLU Flushing (flushing pipes)
RUN Pump running
MAX Full speed
PUC Pump clean
BEP BEP running (performing a BEP run)
LMM Load monitor measurement
SUC Sump clean
PIC Pipe clean

L

L

NOTE:
In area B and area C only 8 characters are available, this means that some texts will be shortened.

42 Getting Started CG Drives & Automation, 01-6142-01r2

Menu [100] Preferred view

This menu is displayed at every power-up. During
operation, the menu [100] will automatically be displayed when the keyboard is not operated for 5 minutes.

Menu “[100] Preferred View” displays the settings made in menu “[110], 1st line”, “[120], 2nd line” and
“[130], 3rd line”.

Extended signal monitoring

If you hold the key when in menu [100] following window will appear, as long as the key is pressed.
Here First, Second and Third line are shown as selected in menu [100].
Then additional information will be displayed, selected in the menus [140], [150] and [160] according to below.

Use menu “[170] View mode” to select active type of menu [100] presentation, select if “Normal 100” or “Allways
100+” Extended signal monitoring” shall be shown at power-up. A third choice is menu “Normal[100]wo” = menu
[100] without explaining text at second and third line.

5.3.2 Editing mode

All other menus (read and read/write menus) are used in following way

During editing, preferred view will not be displayed and the cursor will appear blinking to the left. See also below.

5.3.3 Fault logger

As real-time clock is available, line 2 will show trip/warning
message and line three will show date and time when the trip
condition occurred.

100 2.500m
Frequency 50Hz
Current 12.3A
Run [A 50 A 50]_RUN

First line - set in Menu[110].

Second line - set in Menu[120]

Third line - set in Menu[130]

100 2.500m

3.9V 50.0Hz

31.9°C 12.3A

Run /Opt/Opt/--

First line - set in Menu[110].
Second line - set in Menu[120].

Third line - set in Menu[130].

Fourth line - set in Menu[140]

Sixth line - set in Menu[160]

Fifth line - set in Menu[150].

221 2.500m
Motor Volts
M1 380V
Run [A 50 A 50]_RUN

Shows Menu number to the left and to the right signal selected

Shows menu name to the left
Shows menu value to the right and if it is a Motor parameter active

Shows Drive status/Parameter set and Control source as in menu [100]

in menu [110].

Motor set (M1 in this case) is displayed to the left.

211
Language
English
Run [A 50 A 50]_RUN

Preferred view is not shown during editing.

= blinking during editing

810 2.500m
Ext trip
2017-01-25 12:34.40
Run [A 50 A 50]_RUN

CG Drives & Automation, 01-6142-01r2 Getting Started 43

5.3.4 Real Time clock

In this 4 lines Control panel (PPU) there is a built in Real
time clock. This means that actual date and time will be
shown at e.g. a trip condition. There is a built capacitor to
be able to keep the clock running if the power disappear.
Actual date and time will be set from factory. Date and time
is shown and can be set in following menus.

Clock [930]

This menu group displays actual time and date, read only.
Time and date are factory set to CET (Central European
mean time). Adjust if required in following sub-menus.

Time [931]

Actual time, displayed as HH:MM:SS. Adjustable setting.

Date [932]

Actual date, displayed as YYYY-MM-DD. Adjustable
setting.‘.

Weekday [933]

Display of actual weekday, read only.

5.3.5 LED indicators

The symbols on the control panel have the following
functions:

Fig. 61 LED indications

930 2.500m
Clock
2017-01-23 12:34.40
Run [A 50 A 50]_RUN

931 2.500m
Time
12:34.40
Run [A 50 A 50]_RUN

Unit hh:mm:ss (hours: minutes: seconds)

932 2.500m
Date
2017-01-23
Run [A 50 A 50]_RUN

Unit: YYYY-MM-DD (year-month-day)

933 2.500m
Weekday
Monday
Run [A 50 A 50]_RUN

Table 23 LED indication

Symbol

Function

ON FLASHING OFF

POWER

(green)

Power on ---------------- Power off

TRIP
(red)

AC drive
tripped

Warning/Limit

No warning
or trip

RUN

(green)

Motor shaft
rotates

Motor speed
increase/
decrease

Motor
stopped

Run
Green

Trip
Red

Power
Green

44 Getting Started CG Drives & Automation, 01-6142-01r2

5.3.6 Function keys

The function keys operate the menus and are also used for
programming and read-outs of all the menu settings.

5.3.7 Using the function keys

Fig. 62 Example of menu navigation when entering motor

voltage

Example:

Setting Motor data.

Menu [100], “Preferred View” is displayed when started.

1. Press to display menu [200], “Main Setup”.

2. Press and then to display menu [220], “Motor
Data”.

3. Press to display menu [221] and set motor voltage.

4. Change the value using the and keys. Confirm
with .

5.3.8 Toggle loop

Fig. 63 Default toggle loop

To ease commissioning there is a pre-programmed default
toggle loop that can be used to jump between the parameters
described in this guide. Often other settings adjacent to
these entry points should also be configured.

• [211] Language - Select language and supply voltage

• [3A11] Drive Conf .- Configuration of AC drive
(Standalone/Master/Follower)

• [221] Motor Volts - Motor configuration

• [341] Min speed - Speed configuration

• [3C13] Sensor min – Level sensor configuration

• [3A21] Overflow – Configurations of levels (where to
start, stop pumping)

• [3A31] Level 1 – Reservoir configuration

• [3A14] RunTimeOFsw – Run time after overflow switch

• [21F] CopyToFLW – Copy to follower

• [7411] Sump level – Inspect values and test operation

step to lower menu level or confirm
changed setting

st ep t o hig her menu lev el o r ign ore cha nge d
setting

step to previous menu on the same level

step to next menu on the same level

increase value or change selection

decrease value or change selection

- Toggle between menus in the toggle
loop

- Switching between local and remote
control

- Change the sign of a value

100

200

300

220

221

210

211

221

3A11

341

3C13

3A21

3A31

3A14

21F

7411

CG Drives & Automation, 01-6142-01r2 Getting Started 45

5.4 Basic configuration (all
AC drives)

The FlowDrive can work in two drive modes;
WasteWater and Generic drive mode.
In WasteWater mode the AC drive is configured for reservoir
level control and in Generic drive mode it behaves like a
normal Emotron FDU drive. By default the AC drive is
configured in WasteWater mode and the remaining quick
start guide describes how to configure this mode.

In case you are interested in running the FlowDrive as a
Generic drive, change parameter “[21D] Drive appl.” to
“Generic” and consult the instruction manual for FDU in
the download area (file archive) on www.emotron.com.
Please note that there is a slight difference in the menu
layout and some parameters have changed fieldbus
addresses.

5.4.1 Switch on the mains

Once the mains is switched on, the internal fan in the AC
drive will run for 5 seconds (In frame size A3 the fan runs
continuously). The control panel is lighted up and the AC
drive can be configured.
To change settings use the keys on the control panel or
remote access program such as EmoSoftCom. For further
information about the control panel, EmoSoftCom and
menu structure, see the software instruction

5.4.2 Language and supply
voltage

Menu [100], “Preferred View” is displayed when started.

1. Navigate to menu [211] or press toggle button once and

you will jump directly to menu [211].
“[211] Language” – Set preferred language.

2. Now navigate to “Mains supply voltage [21B]” and set

supply voltage according to the actual drive supply
voltage used.

5.4.3 Set FlowDrive configuration

In FlowDrive WasteWater mode the AC drive can operate as
a Standalone unit (using one AC drive) or in a Master­Follower configuration (using two AC drives). Select the
configuration that fits your setup:

Standalone configuration

1. Navigate to menu “[3A11] FLD Config“ or press toggle

button once more and you will jump directly to menu
[3A11].

2. Verify that “FLD Config” is configured to “Standalone”

(factory default). If not change it to “Standalone”.

3. Continue with “5.5 Standalone / Master configuration”.

Master-Follower configuration

1. On the follower unit navigate to menu “[3A11] FLD
Config“ or press toggle button once more and you will
jump directly to menu [3A11].

2. Set “FLD Config” to “Follower”.
This concludes the setup for the Follower unit! Continue
with configuration of Master unit below and then copy
common parameters as outlined later in this guide.
NOTE: Setting the parameter to “Follower” will cause a
warning (blinking red triangle on PPU). Warning is “P2
Comm Err”, can be seen in menu [722], and occurs
because there is no configured Master unit to
communicate with yet.

3. On the Master unit navigate to menu “[3A11] FLD
Config“ or press toggle button once more and you will
jump directly to menu [3A11].

4. Set “FLD Config” to “Master”.

5. Make sure that there are no warnings/errors (triangle on
PPU should not blink nor be lit) on either Master or
Follower.

6. Continue with “3.3 Standalone / Master configuration”

46 Getting Started CG Drives & Automation, 01-6142-01r2

5.5 Standalone / Master
configuration

5.5.1 Set the Motor Data

Navigate to menu [221] or press toggle button once and you
will jump directly to menu [221].
Enter correct motor data for the connected motor. Change
settings using the keys on the control panel. For further
information about the control panel and menu structure, see
the software instruction.

1. Set motor voltage [221].

2. Set motor frequency [222].

3. Set motor power [223].

4. Set motor current [224].

5. Set motor speed [225].

6. Set power factor (cos ϕ) [227].

5.5.2 Minimum frequency

Navigate to “[341] Min frequency” or press toggle button
again to set the minimum allowed frequency.

[341] Min frequency
Minimum frequency is by default set to nominal motor
frequency and must be changed by the user. Generally 70%
of nominal motor frequency is a good value to start with. I.e.
35Hz in case nominal motor frequency is 50Hz. This is low
enough to be able to find the best efficiency point and high
enough to ensure that the pump generates a sufficient flow.
Adjust upwards if the default value is considered to be too
low for keeping up with normal inflow.

5.5.3 Level sensor configuration

The level sensor connected to the standalone or master unit
needs to be configured based on its type and placement.
Navigate to menu [3C13] or press the toggle button.

1. “[3C13] Sensor min”

This is configuration of which level, in meters, the min
analogue signal from the sensor should represent. Gener­ally this is 0 for a pressure sensor placed in the bottom of

the sump. Press to continue.

2. “[3C14] Sensor max”

This is configuration of which level, in meters, the max
analogue signal from the sensor represents. This data is

dependent on the sensor but often sensors with a range
of 5 or 10 meters is used.

See also Fig. 64, page 47.

Regarding more advanced functions please refer to the
separate Software instruction manual

5.5.4 Set sump levels

Set the desired levels for actions to be taken (starting and
stopping of the pumps), see Fig. 64, page 47.
Navigate to menu [3A21] or press the toggle button again
and set following.

1. “[3A21] Overflow “ Level where the overflow alarm is

triggered. Press to continue.

2. “[3A22] Start level” Level where the pump is started.
Press to continue.

3. “[3A23] Stop level” Level where the pump is stopped.
Press to continue.

4. “[3A27] Full speed” Level where all available pumps are

started, running at full speed. Press to continue.

5.5.5 Set reservoir geometry

The reservoir geometry settings are crucial for the Auto Tune
program and flow estimations. Enter values as precisely as
possible, failing to do so will result in inaccurate
measurements.
Navigate to menu “[3A31] Level 1” or press toggle button.

Start from the bottom level (level 1) and set a corresponding
area for each change of shape in the reservoir. Remember to
deduct the area of the pumps if this area is large enough to
affect the flow estimations.

It is possible to use 5 levels and areas. Use as many as
required, unused levels/areas should be set to 0/Off.
Last level defined is extrapolated, hence in a uniformed
sump only one level/area is required.

Level 1 [3A31] Area 1 [3A32]
Level 2 [3A33] Area 2 [3A34]
Level 3 [3A35] Area 3 [3A36]
Level 4 [3A37] Area 4 [3A38]
Level 5 [3A39] Area 5 [3A3A]

NOTE: “5.4 Basic configuration (all AC drives)” should
be done before entering here.

Note: User with 60Hz motors must change the values
in menus:
“Flush speed [3B12]” &
“Rev speed [3B34]” from 50 to 60 Hz.

Note: Overflow level has to be higher than Start level
which has to be higher than Stop level. Full speed

level should be between overflow and start level.

In general, the overflow level shall be set somewhat
below the Overflow switch (If installed) see Fig. 64.

CG Drives & Automation, 01-6142-01r2 Getting Started 47

Fig. 64 Sump areas and levels, examples.

Example with round reservoir:

Level= X m,

Area = π

r

2

Level 1 = 0 m
Area 1 = Radius is 0.60 m, area 1 is calculated:

π 0.60

2

= 1.13m

2

Level 2 = 0.50 m,

Area 2 = Radius is 0.60 m, area 2 is calculated:
π 0.60

2

= 1.13m

2

Level 3 = 0.60 m
Area 3 = Radius 0.90 m, area 3 is calculated:
π 0.90

2

= 2.54 m

2

Example with rectangular reservoir:

Level= X m,

Area = A x B m

2

Level 1: 0 m
Area 1 : A= 1.20 m, B= 0.50 m, area 1 is calculated:

1.20 x 0.50 = 0.60 m

2

Level 2 = 0.50 m,

Area 2 : A= 1.20 m, B= 0.50 m, area 2 is calculated:

1.20 x 0.50 = 0.60 m

2

Level 3 = 0.60 m
Area 3 : A= 1.80 m, B= 0.50m, area 3 is calculated:

1.80 x 0.50 = 0.90 m

2

P1

P2

[3A31]Level 1 / [3A32]Area 1

[3A33]Level 2 / [3A34]Area 2

[3A35]Level 3 / [3A36]Area 3

[3A22]Start Level

[3A23]Stop Level

[3A21]Overflow Level

Area calculation:

r

A

B

r = diameter/2

Overflow Level switch

(optional)

48 Getting Started CG Drives & Automation, 01-6142-01r2

Examples of reservoir shapes and levels

Following are examples of different reservoir shapes and
levels required.

Fig. 65 With a uniform shape, only one level /area is required

as the area is the same.

Fig. 66 With this shape, 4 levels and areas are required.

5.5.6 Overflow level switch
runtime

If there is an overflow level switch connected to digital in on
either Master or Follower unit (not to mix up with “[3A21]
Overflow” level) consider changing the minimum run time
in menu “[3A14] RnTimeOFsw” when switch is activated.
Default is 0 minutes implying only run when activated.

[3A14] RunTimeOFsw
Number of minutes to run after overflow switch is activated.

5.6 Copy to follower

In case of a Master and Follower system it is now time to
copy parameters to the follower. On a “Standalone” system
skip this part.

Navigate to menu “[21F] CopyToFlw” or press the toggle
button.

1. Make sure the drives are in stopped mode.

2. Set to “Copy” and press Enter.

3. Verify that “Done” emerge after a while.

5.7 Test run

Now the configuration is finished; time to test that
everything works as expected.

Sump level

Sump level is shown in menu “[7411] Sump level” (and by
default as first row in [100] menu).

Navigate to menu “[7411] Sump level” or press toggle
button and make sure the current sump water level
displayed corresponds to actual level in the sump.

Auto/Off/Manual switches

Make sure the external Auto/Off/Manual switches are set in
correct position and connected correctly as described in
chapter 4.3 page 29.

1. Set both switches in “Off” position.

2. Go to menu “[746] Pump mode” on the Master AC
drive. In this menu the mode for the switches are shown.

3. Make sure “Off” is shown for both switches in this
menu.
In case not “Off” is shown for both switches, make sure
the switches are in correct position and connected
correctly. Also inspect the configuration in menu “[52X]
DigIn X” where X is the digital input number.

4. Turn the Auto/Off/Manual switch to Manual for one of
the pumps. The corresponding pump should start and
“[746] Pump mode” should change to “Manual” for the
corresponding pump (the other pump should stay in
“Off” state). Test both pumps. Switch both switches
back to “Off”.

5. Change both switches to Auto.

6. “[746] Pump mode” should change to “Auto” mode.

Verify “Auto mode” operation

In “Auto” pump mode the pump should start when “[7411]
Sump level” has reached "[7412] ActStartLvl” (that should
be same as configured “[3A22] Start level" unless “[3B2]
Start lvl Δ” is configured). Monitor how the pump decreases
the level and eventually comes to a stop when “[7411] Sump
level” goes below “[3A23] Stop level”.

P1

P2

[3A31]Level 1

[3A22]

[3A23]

[3A32]Area 1

Stop Level

Start Level

P1

P2

[3A31]Level 1

[3A33]Level 2

[3A35]Level 3

[3A37]Level 4

[3A22]

[3A23]
Stop Level

Start Level

[3A38 ]Area 4

[3A36]Area3

[3A32]Area 1

[3A34]Area 2

CG Drives & Automation, 01-6142-01r2 Getting Started 49

5.8 Engage “Auto Tune”
program to optimize
energy consumption

When concluded that the FlowDrive appears to be running
correctly in Auto mode as described earlier, the “Auto Tune”
program can be started. It is designed to measure reference
outflows and find the best efficiency point. In addition the
Auto Tune program can configure the load monitor
enabling detection of obstructed pumps.

Load monitor

• Auto Tune program starts with measuring the normal

load at different frequencies.
It is possible to deselect the Load monitoring in menu
“[3A42] LoadMonTune” if you for some reason need to
repeat the BEP calculation.

Start Auto Tune program

The Auto Tune program will do a lot of measurements and
will take several hours, up to days, to complete. If pump
cleaning is allowed the program will start with cleaning the
pumps, making sure pumps are cleaned before taking
measurements. Then the program continues with load
monitor tuning if enabled and finally run the flow and
efficiency measurements. During flow and efficiency
measurements the FlowDrive will use a narrow start/stop
interval located slightly below the normal start level.

The AutoTune program will do "[3A43] BEP samples" of
measurements at each frequency. However, if a sample
measurement is considered faulty (e.g. when inflow is
changed a lot or is too high) that measurement will be
discharged and redone. The progress of the AutoTune
program can be seen in menu "[752] BEP progress" as a
percentage. When successfully finalized "[751] BEP State"
will show "Finished". Under certain conditions (too many
faulty measurements in a row) the AutoTune program will
be aborted. In that case menu "[751] BEP State" will show
"Aborted" and abort reason can then be seen in
“[7531]AbortReason”.

After completion, or if aborted, the AC drive will
automatically jump into normal running mode.

• Navigate to menu [3A41].

“[3A41] Start AutoT” – Set to “Start” to initiate the
Auto Tune program

The progress can be seen in menu “[752] BEP progress” as a
percentage. When finished the result can be seen in the
following parameters:
“[349] BEP Speed” – The frequency where it is most
efficient to pump at.
“[94X] Flow log 1P” – Log of outflow and energy data for
one pump at different frequencies.
“[95X] Flow log 2P” – Log of flows and energy data for two
pumps at different frequencies.
“[41CX] Load Curve” – If load monitor was configured load
data at different frequencies can be found here .

5.9 Configuration of
additional features
(optional)

Here is an overview of some of the additional features built
into the FlowDrive, More detailed information can be found
in the Software instruction

5.9.1 Flush start

Function to always ramp up to full speed to get sludge and
sediment moving. Flushing time and frequency can be
configured in [3B1X] menus. By default this feature is
turned on.

5.9.2 Random start level

To avoid building up residues at start level on the sump wall,
it is possible to randomize where the pumps are started. By
default randomized start level is turned off.

Activate this function by setting start level in “[3B2]Start
lvl “, by default this is set to off.

“[3B2] Start lvl “– Set the desired variation in meters.

Example

Start level is set to: 1.5 meters
Start lvl is set to: 0.4m
Actual start level will then be randomized between 1.1m-

1.5m.

5.9.3 Pump cleaning

Pump cleaning runs the pump in a specific pattern in both
forward and reverse direction to clean the pump from rugs
and dirt buildup. By default this feature is turned off since
not all pumps can operate in reverse direction.

“[3B31] Act.PumpCln”
Set to ‘Yes’ to allow pump cleaning.
“[3B36] CleanTorque”
Set maximum allowed clean torque. Often there will be a
need for some additional torque when cleaning compared to
normal run conditions.

5.9.4 Sump cleaning

This function helps getting rid of accumulated residues in
the pump sump. Pump sump cleaning empties the pump
sump by running the selected pump(s) below the normal
stop level until slurping air. Detection of when to stop is
based on the decrease in load when starting to slurping air.

NOTE: Pump cleaning will reverse the pumps. Check
with the pump manufacturer that the connected
pump can operate in the reverse direction.

50 Getting Started CG Drives & Automation, 01-6142-01r2

5.9.5 Pipe cleaning

Pipe cleaning function produce maximum flow for as long
time as possible to clean the pipes from loose residues. Pipe
cleaning can be activated at any time and will be performed
as soon as the start level is reached.

NOTE 1: Running pumps below their normal stop
level might cause the pump to overheat.

NOTE 2: Problems might emerge from sucking air into
the pump/pipes in some installations (generally dry
setups).

NOTE 3: The load drop percentage
([3B43] Off Torque

Δ), i.e. when to stop, must be

configured and tested for optimal functionality.

CG Drives & Automation,01-6142-01r2 EMC and standards 51

6. EMC and standards

6.1 EMC standards

The AC drive complies with the following standards:

EN(IEC)61800-3:2004 Adjustable speed electronic power
drive systems, part 3, EMC product standards:

Standard: category C3, for systems of rated supply
voltage< 1000 VAC, intended for use in the second
environment.

Optional: Category C2 for systems of rated supply
voltage <1.000 V, which is neither a plug in device nor a
movable device and, when used in the first environment, is
intended to be installed and commissioned only by
experienced person with the necessary skills in installing
and/or commissioning AC drives including their EMC
aspects.

6.2 Stop categories and
emergency stop

The following information is important if emergency stop
circuits are used or needed in the installation where a AC
drive is used. EN 60204-1 defines 3 stop categories:

Category 0: Uncontrolled STOP:

Stopping by switching off the supply voltage. A mechanical
stop must be activated. This STOP may not be
implemented with the help of a AC drive or its input/output
signals.

Category 1: Controlled STOP:

Stopping until the motor has come to rest, after which the
mains supply is switched off. This STOP may not be
implemented with the help of a AC drive or its input/output
signals.

Category 2: Controlled STOP:

Stopping while the supply voltage is still present. This
STOP can be implemented with each of the AC drives
STOP command.

WARNING!
EN 60204-1 specifies that every machine
must be provided with a category 0 stop.
If the application prevents this from being

implemented, this must be explicitly stated.
Furthermore, every machine must be provided with
an Emergency Stop function. This emergency stop
must ensure that the voltage at the machine
contacts, which could be dangerous, is removed as
quickly as possible, without resulting in any other
danger. In such an Emergency Stop situation, a
category 0 or 1 stop may be used. The choice will be
decided on the basis of the possible risks to the
machine.

NOTE: With option Safe Stop, a “Safe Torque Off
(STO)” stop according EN-IEC 62061:2005 SIL 3 &
EN-ISO 13849-1:2006, can be achieved.
See Chapter 12.7 page 184

52 EMC and standards CG Drives & Automation, 01-6142-01r2

CG Drives & Automation, 01-6142-01r2 Options 53

7. Options

The standard options available are described here briefly.
Some of the options have their own instruction or
installation manual. For more information please contact
your supplier. See also in “Technical catalogue AC drives”
for more info.

7.1 Control panel

Control panel with a 4-lines display.

Fig. 67 Control panel with 4 lines display.

This control panel has four lines display. The display is back
lit and consists of 4 rows, each with space for 20 characters.
The Control panel is equipped with real time clock
function. This means that actual date and time will be
shown at e.g. a trip condition.
There is also an optional Control panel with Bluetooth
communication available

for connection with cellphone or

tablet.

7.2 Options for the control
panel

Mounting cassette, blank panel and straight RS232-cable are
available as options for the control panel. These options may
be useful, for example for mounting a control panel in a
cabinet door.

Fig. 68 Control panel in mounting cassette

Part number

Description

IP54 IP20/21

01-6520-00 01-6521-00

4 lines Control panel including
real time clock-RTC

01-6520-01 01-6521-01

4 lines Control panel including
real time clock-RTC and
Bluetooth

NOTE: The 4-lines Control panel requires
software 1.20 or later.

Part number Description

01-3957-00 Panel kit complete including 2-lines panel

01-3957-01 Panel kit complete including blank panel

Contact CG

Panel kit complete including 4-lines panel

Panel kit complete including 4-lines panel
with Bluetooth

54 Options CG Drives & Automation, 01-6142-01r2

7.3 Handheld Control Panel

2.0

The Handheld Control Panel - HCP 2.0 is a complete
control panel, easy to connect to the AC drive, for
temporary use when e.g. commissioning, servicing and so
on.

The HCP has full functionality including memory. It is
possible to set parameters, view signals, actual values, fault
logger information and so on. It is also possible to use the
memory to copy all data (such as parameter set data and
motor data) from one AC drive to the HCP and then load
this data to other AC drives

7.4 Gland kits

Gland kits are available for frame sizes B, C and D.

Metal EMC glands are used for motor and brake resistor
cables.

7.5 EmoSoftCom

EmoSoftCom is an optional software that runs on a personal
computer. It can also be used to load parameter settings
from the AC drive to the PC for backup and printing.
Recording can be made in oscilloscope mode. Please contact
CG Drives & Automation sales for further information.

7.6 I/O Board

Each I/O option board 2.0 provides three extra relay outputs
and three extra isolated digital inputs (24V). The I/O Board
works in combination with the Pump/Fan Control, but can
also be used as a separate option. Maximum 3 I/O boards
possible. This option is described in a separate manual.

7.7 PTC/PT100

The PTC/PT100 2.0 option board for connecting motor
thermistors and max 3 PT100 elements to the AC drive is
described in a separate manual.

Part number Description

01-5039-00

Handheld Control Panel 2.0 complete for
FlowDrive including 2-lines panel

Contact CG

Handheld Control Panel 2.0 complete for
FlowDrive including 4-lines panel

Part Number Current (dimension)

Frame

size

01-4601-21 3 - 6 A (M16 - M20)

B01-4601-22 8 - 10 A (M16 - M25)

01-4601-23 13 - 18 A (M16 - M32)

01-4399-01 26 - 31 A (M12 - M32)

C

01-4399-00 37 - 46 A (M12 - M40)

01-4833-00 61 - 74 A (M20 - M50) D

Part number Description

01-3876-01 I/O option board 2.0 - Coated

Part number Description

01-3876-08 PTC/PT100 2.0 option board - Coated

CG Drives & Automation, 01-6142-01r2 Options 55

7.8 RTC- Real time clock
board

With this option board connected, it is possible to see and
set actual time, date and weekday. This can be used to start
or stop certain functions such as pump cleaning, pipe
cleaning or sump cleaning at certain time, date or weekdays.

7.9 Serial communication
and fieldbus

*) Note that all option boards in FlowDrive shall be ordered
coated.

For communication with the AC drive there are several
option boards for communication. There are different
options for Fieldbus communication and one serial
communication option with RS232 or RS485 interface
which has galvanic isolation.

7.10 Standby power supply

The standby power supply option provides the possibility of
keeping the communication system up and running without
having the 3-phase mains connected. One advantage is that
the system can be set up without mains power. The option
will also give backup for communication failure if main
power is lost.

The standby supply board option shall be supplied with
external 24 V

DC

±10% protected by a 2 A slow acting fuse,

from a double isolated transformer.

7.11 Safe Stop option

To realize a Safe Stop configuration in accordance with Safe
Torque Off (STO) EN-IEC 62061:2005 SIL 3 & EN-ISO
13849-1:2006, the following three parts need to be attended
to:

1. Inhibit trigger signals with safety relay K1 (via Safe Stop
option board).

2. Enable input and control of AC drive (via normal I/O
control signals of AC drive).

3. Power conductor stage (checking status and feedback of
driver circuits and IGBT’s).

To enable the AC drive to operate and run the motor, the
following signals should be active:

• "Inhibit" input, terminals 1 (DC+) and 2 (DC-) on the
Safe Stop option board should be made active by con­necting 24 V

DC

to secure the supply voltage for the
driver circuits of the power conductors via safety relay
K1. See also Fig. 107.

• High signal on the digital input, e.g. terminal 10 in Fig.
107, which is set to "Enable". For setting the digital
input please refer to section 10.5.2, page 132.

These two signals need to be combined and used to enable
the output of the AC drive and make it possible to activate a
Safe Stop condition.

When the "Safe Stop" condition is achieved by using these
two different methods, which are independently controlled,

Part number Description

01-3876-15 RTC option board - Coated

NOTE: The 4-lines Control panel includes a RTC­Real time clock function already and makes this
RTC option board unnecessary.

Part number Description*

01-3876-04 RS232/485

01-3876-05 Profibus DP

01-3876-06 DeviceNet

01-3876-09 Modbus/TCP, Industrial Ethernet

01-3876-14

Modbus/TCP, two port M12 Industrial
Ethernet

01-3876-10 EtherCAT, Industrial Ethernet

01-3876-11 Profinet IO, one port Industrial Ethernet

01-3876-12 Profinet IO, two port Industrial Ethernet

01-3876-13 EtherNet/IP, two port industrial EtherNet

Part no. AC drive Version Note

IP20/21 and IP54/20
frame sizes B - F

- Coated

Factory
mounted
option

01-6070-00

IP2Y frame sizes A3 - C3

- Coated

Factory
mounted or
aftermount
option kit.

NOTE: The "Safe Stop" condition according to
EN-IEC 62061:2005 SIL 3 & EN-ISO 13849­1:2006, can only be realized by de-activating
both the "Inhibit" and "Enable" inputs.

56 Options CG Drives & Automation, 01-6142-01r2

this safety circuit ensures that the motor will not start
running because:

• The 24VDC signal is disconnected from the "Inhibit"
input, terminals 1 and 2, the safety relay K1 is switched
off.

The supply voltage to the driver circuits of the power
conductors is switched off. This will inhibit the trigger
pulses to the power conductors.

• The trigger pulses from the control board are shut down.

The Enable signal is monitored by the controller circuit
which will forward the information to the PWM part on
the Control board.

To make sure that the safety relay K1 has been switched off,
this should be guarded externally to ensure that this relay did
not refuse to act. The Safe Stop option board offers a
feedback signal for this via a second forced switched safety
relay K2 which is switched on when a detection circuit has
confirmed that the supply voltage to the driver circuits is
shut down. See Table 34 for the contacts connections.

To monitor the "Enable" function, the selection "RUN" on
a digital output can be used. For setting a digital output, e.g.
terminal 20 in the example Fig. 107, please refer to section

10.5.4, page 138 [540].

When the "Inhibit" input is de-activated, the AC drive
display will show a flashing "SST" indication in section D
(bottom left corner) and the red Trip LED on the Control
panel will be flashing.

To resume normal operation, the following steps have to be
taken:

• Release "Inhibit" input; 24V

DC

(High) to terminal 1

and 2.

• Give a STOP signal to the AC drive, according to the set
Run/Stop Control in menu [215].

• Give a new Run command, according to the set Run/
Stop Control in menu [215].

Fig. 69 Connection of safe stop option in size B .

Fig. 70 Connection of safe stop option in size E and up.

NOTE: The method of generating a STOP
command is dependent on the selections made
in Start Signal Level/Edge [21A] and the use of a
separate Stop input via digital input.

WARNING!
The safe stop function can never be
used for electrical maintenance. For
electrical maintenance the AC drive
should always be disconnected from

the supply voltage.

1

2

3

4

5

6

1

2

3

4

5

6

CG Drives & Automation, 01-6142-01r2 Options 57

Fig. 71 Safe Stop connection

Table 24 Specification of Safe Stop option board

X1

pin

Name Function Specification

1Inhibit +

Inhibit driver circuits of
power conductors

DC 24 V
(20–30 V)

2Inhibit -

3

NO contact
relay K2

Feedback;
confirmation of
activated inhibit

48 V

DC

/

30 V

AC

/2 A

4

P contact
relay K2

5 GND Supply ground

6+24 VDC

Supply Voltage for
operating Inhibit input
only.

+24 V

DC

,

50 mA

Safe Stop

+5V

+24 V

DC

K1

K2

Power board

PWMController

DigIn

DigOut

Enable

Stop

NC

58 Options CG Drives & Automation, 01-6142-01r2

7.12 EMC filter class C1/C2

EMC filter according to EN61800-3:2004 class C1 (for
frame size C types) and C2 - 1st environment restricted
distribution.
For sizes B, C, C2, D and D2, the filter is mounted inside
the drive module.
For sizes E , external EMC filters are available.
For more information refer to “Technical catalogue for
AC drives”.
Note: EMC filter according to class C3 - 2nd
environment included as standard in all drive units.

7.13 Output chokes

Output chokes, which are supplied separately, are
recommended for lengths of screened motor cable longer
than 100 m. Because of the fast switching of the motor
voltage and the capacitance of the motor cable (both line to
line and line to earth screen), large switching currents can be
generated with long lengths of motor cable. Output chokes
prevent the AC drive from tripping and should be installed
as closely as possible to the AC drive.
See also in “Technical catalogue AC drives” for filter
selection guide.

7.14 Liquid cooling

AC drive modules in frame sizes E - O and F69 - T69 are
available in a liquid cooled version. These units are designed
for connection to a liquid cooling system, normally a heat
exchanger of liquid-liquid or liquid-air type. Heat exchanger
is not part of the liquid cooling option.
Drive units with parallel power modules (frame size
G - T69) are delivered with a dividing unit for connection of
the cooling liquid. The drive units are equipped with rubber
hoses with leak-proof quick couplings.
The Liquid cooling option is described in a separate manual.

7.15 Top cover for IP20/21

version

This Top cover can be mounted on IP20 versions of frame
sizes C2, D2, E2 and F2.
By mounting the top cover, the protection class will change
to IP21 in accordance with EN 60529 standard.

Fig. 72 Optional top cover mounted on frame size D2

7.16 Other options

Following options are also available, for more information
regarding these options, see in “Technical catalogue AC
drives”.

Overshoot clamp

Sine wave filter

Common mode filter

Brake resistors

Part number Description

01-5356-00 Top cover for frame size

C2

01-5355-00 Top cover for frame sizes D2, E2 and F2

CG Drives & Automation 01-6142-01r2 Technical Data 59

8. Technical Data

8.1 Electrical specifications related to model

Emotron FLD - IP20/21 version

* Available during limited time and as long as allowed by drive temperature.

Table 25 Typical motor power at mains voltage 230, 400 and 460V. AC drive main voltage range 230 - 480 V.

Model

Max.

output

current

[A]*

Normal duty

(120%, 1 min every 10 min)

Frame

size

Rated

current

[A]

Power

@230V

[kW]

Power

@230V

[HP]

Power
@400V

[kW]

Power

@460V

[HP]

FLD48-025-20 30 25 5.5 7.5 11 15

C2

FLD48-030-20 36 30 7.5 10 15 20

FLD48-036-20 43 36 7.5 10 18.5 25

FLD48-045-20 54 45 11 15 22 30

FLD48-058-20 68 58 15 20 30 40

FLD48-072-20 86 72 18.5 25 37 50

D2

FLD48-088-20 106 88 22 30 45 60

FLD48-105-20 126 105 30 40 55 75

FLD48-142-20 170 142 37 50 75 100

E2

FLD48-171-20 205 171 45 60 90 125

FLD48-205-20 246 205 55 75 110 150

F2FLD48-244-20 293 244 75 100 132 200

FLD48-293-20 352 293 90 125 160 250

FLD48-365-20 438 365 110 150 200 300 FA2

60 Technical Data CG Drives & Automation 01-6142-01r2

Emotron FLD - IP54 version

* Available during limited time and as long as allowed by drive temperature.

Table 26 Typical motor power at mains voltage 230, 400 and 460 V. AC drive main voltage range 230 - 480 V.

Model

Max.

output

current

[A]*

Normal duty

(120%, 1 min every 10 min)

Frame

size

IP

klass

Rated

current

[A]

Power

@230V

[kW]

Power
@230V

[HP]

Power
@400V

[kW]

Power

@460V

[HP]

FLD48-003-54 3.0 2.5 0.37 0.5 0.75 1

B

IP 54

wall

mounted

FLD48-004-54 4.8 4.0 0.75 1 1.5 2

FLD48-006-54 7.2 6.0 1.1 1.5 2.2 3

FLD48-008-54 9.0 7.5 1.5 2 3 3

FLD48-010-54 11.4 9.5 2.2 3 4 5

FLD48-013-54 15.6 13.0 2.2 3 5.5 7.5

FLD48-018-54 21.6 18.0 4 5 7.5 10

FLD48-026-54 31 26 5.5 7.5 11 15

C

FLD48-031-54 37 31 7.5 10 15 20

FLD48-037-54 44 37 7.5 10 18.5 25

FLD48-046-54 55 46 11 15 22 30

FLD48-061-54 73 61 15 20 30 40

D

FLD48-074-54 89 74 18.5 25 37 50

FLD48-090-54 108 90 22 30 45 60

E

FLD48-109-54 131 109 30 40 55 75

FLD48-146-54 175 146 37 50 75 100

FLD48-175-54 210 175 45 60 90 125

FLD48-210-54 252 210 55 75 110 150

F

FLD48-228-54 300 228 55 75 110 200

FLD48-250-54 300 250 75 100 132 200

FLD48-295-54 354 295 90 125 160 250

FLD48-365-54 438 365 110 150 200 300 FA

CG Drives & Automation 01-6142-01r2 Technical Data 61

Emotron FLD 2.0 - IP54 version (Model 69-250 and up also available as IP20)

* Available during limited time and as long as allowed by drive temperature.

Table 27 Typical motor power at mains voltage 525, 575 and 690 V.

AC drive main voltage range, for 52: 440 - 525 V and for 69: 500 - 690 V.

Model

Max.

output

current

[A]*

Normal duty

(120%, 1 min every 10 min)

Frame

size

IP

class

Rated

current

[A]

Power

@525V

[kW]

Power
@575V

[HP]

Power
@690V

[kW]

FLD52-003-54 3.0 2.5 1.1 - -

B

IP 54

wall

mounted

FLD52-004-54 4.8 4.0 2.2 - -

FLD52-006-54 7.2 6.0 3 - -

FLD52-008-54 9.0 7.5 4--

FLD52-010-54 11.4 9.5 5.5 - -

FLD52-013-54 15.6 13.0 7.5 - -

FLD52-018-54 21.6 18.0 11 - -

FLD52-026-54 31 26 15 - -

C

FLD52-031-54 37 31 18.5 - -

FLD52-037-54 44 37 22 - -

FLD52-046-54 55 46 30 - -

FLD52-061-54 73 61 37 - -

D

FLD52-074-54 89 74 45 - -

FLD69-090-54 108 90 55 75 90

F69

FLD69-109-54 131 109 75 100 110

FLD69-146-54 175 146 90 125 132

FLD69-175-54 210 175 110 150 160

FLD69-200-54 240 200 132 200 200

62 Technical Data CG Drives & Automation 01-6142-01r2

8.2 General electrical specifications

Table 28 General electrical specifications

General

Mains voltage: 48

52

69
Mains frequency:
Mains voltage imbalance:
Input power factor:
Output voltage:
Output frequency:
Output switching frequency:
Efficiency at nominal load:

230-480V +10%/-15% (-10% at 230 V)
440-525 V +10 %/-15 %
500-690V +10%/-15%
45 to 65 Hz
max. +

3.0% of nominal phase to phase input voltage.

0.95
0–Mains supply voltage:
0–400 Hz
3 kHz (adjustable 1,5-6 kHz)
97% for models 003 to 018
98% for models 025 to 3K0

Control signal inputs:
Analogue (differential)

Analogue Voltage/current:
Max. input voltage:
Input impedance:

Resolution:
Hardware accuracy:
Non-linearity

0-±10 V/0-20 mA via switch
+30 V/30 mA
20 kohm (voltage)
250 kohm (current)
11 bits + sign
1% type + 1 ½ LSB fsd
1½ LSB

Digital:

Input voltage:
Max. input voltage:
Input impedance:

Signal delay:

High: >9 VDC, Low: <4 VDC
+30 VDC
<3.3 VDC: 4.7 kohm

≥3.3 VDC: 3.6 kohm

≤8 ms

Control signal outputs
Analogue

Output voltage/current:
Max. output voltage:
Short-circuit current (

∞):

Output impedance:
Resolution:
Maximum load impedance for current
Hardware accuracy:
Offset:
Non-linearity:

0-10 V/0-20 mA via software setting
+15 V @5 mA cont.
+15 mA (voltage), +140 mA (current)
10 ohm (voltage)
10 bit
500 ohm

1.9% type fsd (voltage), 2.4% type fsd (current)
3 LSB
2 LSB

Digital

Output voltage:

Shortcircuit current(∞):

High: >20 VDC @50 mA, >23 VDC open
Low: <1 VDC @50 mA
100 mA max (together with +24 VDC)

Relays

Contacts

0.1 – 2 A/Umax 250 VAC or 42 VDC (30 VDC acc. to UL requirement) for
general Purpose or Resistive use only .

References

+10VDC

-10VDC
+24VDC

+10 V

DC

@10 mA Short-circuit current +30 mA max

- 10 VDC @10 mA
+24 V

DC

Short-circuit current +100 mA max (together with Digital

Outputs)

CG Drives & Automation 01-6142-01r2 Technical Data 63

8.3 Operation at higher
temperatures

Most Emotron AC drives are made for operation at
maximum of 40°C (104 °F) ambient temperature. However,
it is possible to use the AC drive at higher temperatures with
reduced output rating.

Possible derating

Derating of output current is possible with

-1% / degree Celsius to max +15 °C (= max temp 55 °C) or

-0.55%/ degree Fahrenheit to max +27 °F

(= max temp. 131 °F).

Example

In this example we have a motor with the following data that
we want to run at the ambient temperature of
45 °C (113 °F):

Voltage 400 V
Current 72 A
Power 37 kW (50 hp)

Select AC drive

The ambient temperature is 5 °C (9 °F) higher than the
maximum ambient temperature. The following calculation
is made to select the correct AC drive model.

Derating is possible with loss in performance of
1%/°C (0.55%/ degree F).

Derating will be: 5 x 1% = 5%

Calculation for model 48-074
74 A - (5% x 74) = 70.3 A; this is not enough.

Calculation for model 48-090
90 A - (5% x 90) = 85.5 A

In this example we select the 48-090.

8.4 Operation at higher
switching frequency

Table 29 shows the switching frequency for the different AC
drive models. With the possibility of running at higher
switching frequency you can reduce the noise level from the
motor. The switching frequency is set in menu [22A],
Motor sound, see software instruction. At switching
frequencies >3 kHz derating might be needed.

Table 29 Switching frequency

Models

Standard
Switching
frequency

Range

FLD##-003 to FLD##-295 3 kHz

1.5–6 kHz

FLD##-293, -295 and -365 2 kHz

64 Technical Data CG Drives & Automation 01-6142-01r2

8.5 Dimensions and Weights

The table below gives an overview of the dimensions and
weights. The models 003 to 295 and 365 are available in
IP54 as wall mounted modules.
Protection class IP54 is according to the EN 60529
standard.

Dimensions and weights for models Emotron 48 - IP20/21 version

The table below gives an overview of the dimensions and
weights of the Emotron IP20/21 version.

These AC drives are available as wall mounted modules;
The IP20 version is optimised for cabinet mounting.
With the optional top cover, protection class is in
compliance with IP21, making it suitable for mounting
directly on the electrical room wall.

The protection classes IP20 and IP21 are defined according
to the EN 60529 standard.

H1 = Enclosure height.

H2 = Total height including cable interface.

* with optional top cover

Table 30 Mechanical specifications, 48, 52

Models Frame size

IP54

Dim. H x W x D

mm (in)

IP54

Weight

kg (lb)

003 to 018 B 350/416 x 203 x 200 (13.8/16.4 x 8 x 7.9) 12.5 (27.6)
026 to 046 C 440/512 x178x292 (17.3/20.2 x 7 x 11.5) 24 (52.9)
061 to 074 D 545/590 x 220 x 295 (21.5/23.2 x 8.7 x 11.5) 32 (70.6)

90 to 109 E 950 x 285 x 314 (37.4 x 11.2 x 12.4) 56 (123.5)
146 to 175 E 950 x 285 x 314 (37.4 x 11.2 x 12.4) 60 (132.3)
210 to 295 F 950 x 345 x 314 (37.4 x 13.6 x 12.4) 75 (165.4)

365 FA 950 x 345 x 314 (37.4 x 13.6 x 12.4) 103.5 (227)

Table 31 Mechanical specifications, 69

Models Frame size

IP54

Dim. H x W x D

mm (in)

Weight IP54

kg (lb)

90 to 200 F69 1090 x 345 x 314 (42.9 x 13.6 x 12.4) 77 (169.8)

Table 32 Mechanical specifications, 48 - IP20 and IP21 version

Models

Frame

size

IP20

Dim. H1/H2 x W x D

mm (in)

IP21*

Dim. H1/H2 x W x D

mm (in)

IP20/21

Weight

kg (lb)

025 to 058 C2

438 / 536 x 176 x 267

(17.2/21.1 x 6.9 x 10.5)

438 / 559 x 196 x 282

(17.2/22 x 7.7 x 11.1)

17 (37.5)

072 to 105 D2

545 / 658 x 220 x 291

(21.5/25.9 x 8.7 x 11.5)

545 / 670 x 240 x 307

(21.5/26.4 x 9.5 x 12.1)

30 (66)

142 to 171 E2

956 / 956 x 275 x 294

(37.6/37.6 x 10.8 x 11.6)

956 / 956 x 275 x 323

(37.6/37.6 x 10.8 x 12.7)

53 (117)

205 to 293 F2

956 / 956 x 335 x 294

(37.6/37.6 x 13.2 x 11.6)

956 / 956 x 335 x 323

(37.6/37.6 x 13.2 x 12.7)

68 (150)

365 FA2

956 / 1121 x 335 x 306
(37.6/44.1x 13.2 x 12.1)

- 103.5 (227)

CG Drives & Automation 01-6142-01r2 Technical Data 65

8.6 Environmental conditions

Table 33 Operation

Parameter Normal operation

Nominal ambient temperature 0

°C–40 °C (32 °F - 104 °F) See table, see chapter 8.3 page 63 for different conditions

Atmospheric pressure 86–106 kPa (12.5 - 15.4 PSI)

Relative humidity

according to IEC 60721-3-3

Class 3K4, 5...95% and non condensing

Contamination,

according to IEC 60721-3-3

No electrically conductive dust allowed. Cooling air must be clean and free from corrosive
materials. Chemical gases, class 3C2. Solid particles, class 3S2.

Vibrations

According to IEC 600068-2-6, Sinusodial vibrations:
10<f<57 Hz, 0.075 mm (0.00295 ft)
57<f<150 Hz, 1g (0,035 oz)

Altitude

0–1000 m (0 - 3280 ft)
480V AC drives, with derating 1%/100 m (328 ft) of rated current up to 4000 m (13123 ft)
690V AC drives, with derating 1%/100 m (328 ft) of rated current up to 2000 m (6562) ft
Coated boards required for 2000 - 4000 m(6562 - 13123 ft)

Table 34 Storage

Parameter Storage condition

Temperature -20 to +60 °C (-4 to + 140 °F)

Atmospheric pressure 86–106 kPa (12.5 - 15.4 PSI)

Relative humidity

according to IEC 60721-3-1

Class 1K4, max. 95% and non condensing and no formation of ice.

66 Technical Data CG Drives & Automation 01-6142-01r2

8.7 Fuses and glands

8.7.1 According to IEC ratings

Use mains fuses of the type gL/gG conforming to IEC 269
or breakers with similar characteristics. Check the
equipment first before installing the glands.

Max. Fuse = maximum fuse value that still protects the AC
drive and upholds warranty.

NOTE: The dimensions of fuse and cable cross-section
are dependent on the application and must be
determined in accordance with local regulations.

NOTE: The dimensions of the power terminals used in the
cabinet drive models 300 to 3K0 can differ depending
on customer specification.

Table 35 Fuses, cable cross-sections and glands

Model

Nominal input

current

[A]

Maximum

value fuse

[A]

Cable glands (clamping range ) *

mains / motor Brake

##-003 2.2 4

M32 opening

M20 + reducer

(6–12 mm(0.24 - 0.47 in))

M25 opening

M20 + reducer

(6–12 mm(0.24 - 0.47 in))

##-004 3.5 4
##-006 5.2 6
##-008 6.9 10

M32 (12–20)/M32 opening

M25+reducer

(10-14 mm(0.39 - 0.55 in))

M25

(10-14 mm(0.39 - 0.55 in))

##-010 8.7 10

##-013 11.3 16

M32 (16–25)/M32 (13–18)

##-018 15.6 20
##-025 22 25 - (12 - 16 mm(0.55 - 0.63 in))

##-026 22 25

M32

(15–21 mm(0.59 - 0.83 in))

M25

##-030 26 35 - (16 - 20 mm (0.63 - 0.79 in))

##-031 26 35

M32

(15–21 mm(0.59 - 0.83 in))

M25

##-036 31 35 - (20 - 24 mm(0.79 - 0.94))

##-037 31 35

M40

(19–28 mm (0.75 - 1.1 in))

M32

##-045 38 50 - (24 - 28 mm(0.94 - 1.1 in))

##-046 38 50

M40

(19–28 mm (0.75 - 1.1 in))

M32

##-058 50 63 - (24 - 28 mm(0.94 - 1.1 in))

##-061 52 63

M50

(27 - 35 mm(1.06 - 1.38 in))

M40

(19–28 mm (0.75 - 1.1 in))

##-072 64 80 - (28 - 32 mm(1.1 - 1.26 in))

##-074 65 80

M50

(27 - 35 mm(1.06 - 1.38 in))

M40

(19–28 mm(0.75 - 1.1 in))

##-088 78 100 - (32 - 36 mm(1.26 - 1.42 in))

##-090 78 100

48: (Ø17-42 mm (0.67 - 1.65 in))

cable flexible leadthrough or M50

opening.

69: (Ø23-55 mm (0.9 - 2.16 in))

Cable flexible leadthrough or M63

opening.

48: (Ø11-32 mm(0.43 - 1.26 in))

Cable flexible leadthrough or M40

opening.

69: (Ø17-42 mm (0.67 - 1.65 in))

Cable flexible leadthrough or M50

opening.

##-105 91 100 - (32 - 36 mm(1.26 - 1.42 in))

##-109 94 100

48: (Ø17-42 mm (0.67 - 1.65 in))

cable flexible leadthrough or M50

opening.

69: (Ø23-55 mm (0.9 - 2.16 in))

Cable flexible leadthrough or M63

opening.

48: (Ø11-32 mm(0.43 - 1.26 in))

Cable flexible leadthrough or M40

opening.

69: (Ø17-42 mm (0.67 - 1.65 in))

Cable flexible leadthrough or M50

opening.

##-142 126 160 - (40 - 44 mm (1.57 - 1.73 in)) - (36 - 40 mm(1.42 - 1.57 in))

CG Drives & Automation 01-6142-01r2 Technical Data 67

Note: For IP54 models 003 to 074 cable glands are optional.

* IP20/21 models are equipped with cable clamps instead of
glands.

For data on cable connection ranges, see section 3.4.3, page
22

##-146 126 160

48: (Ø17-42 mm (0.67 - 1.65 in))

cable flexible leadthrough or M50

opening.

69: (Ø23-55 mm (0.9 - 2.16 in))

Cable flexible leadthrough or M63

opening.

48: (Ø11-32 mm(0.43 - 1.26 in))

Cable flexible leadthrough or M40

opening.

69: (Ø17-42 mm (0.67 - 1.65 in))

Cable flexible leadthrough or M50

opening.

##-171 152 160 - (40 - 44 mm (1.57 - 1.73 in)) - (36 - 40 mm(1.42 - 1.57 in))

##-175 152 160

48: (Ø17-42 mm (0.67 - 1.65 in))

cable flexible leadthrough or M50

opening.

69: (Ø23-55 mm (0.9 - 2.16 in))

Cable flexible leadthrough or M63

opening.

48: (Ø11-32 mm(0.43 - 1.26 in))

Cable flexible leadthrough or M40

opening.

69: (Ø17-42 mm (0.67 - 1.65 in))

Cable flexible leadthrough or M50

opening.

##-205 178 200

- (48 - 52 mm(1.89 - 2.05 in)/ 52 ­56 mm (2.05 - 2.2 in))

- (44 - 48 mm (1.73 - 1.89 in))

##-210 182 200

(Ø23 - 55 mm (0.9 - 2.16 in))

cable flexible leadthrough or M63

opening.

(Ø17- 42 mm (0.67 - 1.65 in))

cable flexible leadthrough or M50

opening.

##-228 197 250

##-244 211 250

- (48 - 52 mm(1.89 - 2.05 in)/ 52 ­56 mm (2.05 - 2.2 in))

- (44 - 48 mm (1.73 - 1.89 in))

##-250 216 250

Ø(23 - 55 mm (0.9 - 2.16 in))

cable flexible leadthrough or M63

opening.

Ø(23 - 55 mm (0.9 - 2.16 in))

cable flexible leadthrough or M63

opening.

##-295 256 300

##-293 254 300

- (48 - 52 mm(1.89 - 2.05 in)/ 52 ­56 mm (2.05 - 2.2 in))

- (44 - 48 mm (1.73 - 1.89 in))

##-365 324 355

Ø(23 - 55 mm (0.9 - 2.16 in))

cable flexible leadthrough or M63

opening.

Ø(23 - 55 mm (0.9 - 2.16 in))

cable flexible leadthrough or M63

opening.

Table 35 Fuses, cable cross-sections and glands

Model

Nominal input

current

[A]

Maximum

value fuse

[A]

Cable glands (clamping range ) *

mains / motor Brake

68 Technical Data CG Drives & Automation 01-6142-01r2

8.7.2 Fuses according to NEMA ratings

Table 36 Types and fuses

Model

Input

current

[Arms]

Mains input fuses

UL

Class J TD

(A)

Ferraz-

Shawmut

type

48-003 2.2 6 AJT6
48-004 3.5 6 AJT6
48-006 5.2 6 AJT6
48-008 6.9 10 AJT10
48-010 8.7 10 AJT10
48-013 11.3 15 AJT15
48-018 15.6 20 AJT20
48-025 21.7 25 AJT25
48-026 22 25 AJT25
48-030 26 30 AJT30
48-031 26 30 AJT30
48-036 31 35 AJT35
48-037 31 35 AJT35
48-045 39 45 AJT45
48-046 40 45 AJT45
48-058 50 60 AJT60
48-061 52 60 AJT60
48-072 64 80 AJT80
48-074 65 80 AJT80
48-088 78 100 AJT100
48-090 78 100 AJT100
48-105 91 110 AJT110
48-109 94 110 AJT110
48-142 126 125 AJT150
48-146 126 150 AJT150
48-171 152 175 AJT175
48-175 152 175 AJT175
48-205 178 200 AJT200
48-210 182 200 AJT200
48-228 197 250 AJT250
48-244 211 250 AJT250
48-250 216 250 AJT250
48-293 254 300 ATJ300
48-295 256 300 AJT300
48-365 324 350 AJT350

CG Drives & Automation 01-6142-01r2 Technical Data 69

8.8 Control signals

Ta b le 37

Terminal

X1

Name: Function (Default): Signal: Typ e:

1 +10 V +10 VDC Supply voltage +10 VDC, max 10 mA output

2 AnIn1 Level sensor

0 -10 VDC or 0/4–20 mA
bipolar: -10 - +10 VDC or -20 - +20 mAanalogue input

3AnIn2Off

0 -10 VDC or 0/4–20 mA
bipolar: -10 - +10 VDC or -20 - +20 mAanalogue input

4AnIn3Off

0 -10 VDC or 0/4–20 mA
bipolar: -10 - +10 VDC or -20 - +20 mAanalogue input

5AnIn4Off

0 -10 VDC or 0/4–20 mA
bipolar: -10 - +10 VDC or -20 - +20 mAanalogue input

6 -10 V -10VDC Supply voltage -10 VDC, max 10 mA output

7 Common Signal ground 0V output

8 DigIn 1 Forced run 0-8/24 VDC digital input

9 DigIn 2 Auto run 0-8/24 VDC digital input

10 DigIn 3 FlowLinkIn 0-8/24 VDC digital input

11 +24 V +24VDC Supply voltage +24 VDC, 100 mA output

12 Common Signal ground 0 V output

13 AnOut 1 Min speed to max speed 0 ±10 VDC or 0/4– +20 mA analogue output

14 AnOut 2 0 to max torque 0 ±10 VDC or 0/4– +20 mA analogue output

15 Common Signal ground 0 V output

16 DigIn 4 Off 0-8/24 VDC digital input

17 DigIn 5 Off 0-8/24 VDC digital input

18 DigIn 6 Overflow level switch (optional) 0-8/24 VDC digital input

19 DigIn 7 Off 0-8/24 VDC digital input

20 DigOut 1 Ready 24 VDC, 100 mA digital output

21 DigOut 2 FlowLinkOut 24 VDC, 100 mA digital output

22 DigIn 8 Reset 0-8/24 VDC digital input

Ter m in al X 2

31 N/C 1 Relay 1 output

Trip, active when the
AC drive is in a TRIP condition
N/C is opened when the relay is
active (valid for all relays)
N/O is closed when the relay is active
(valid for all relays)

potential free change over

0.1 – 2 A
U

max

= 250 VAC or 42 VDC

relay output

32 COM 1

33 N/O 1

41 N/C 2 Relay 2 Output

Run, active when the AC drive is
started, also active during sleep
mode.

potential free change over

0.1 – 2 A
U

max

= 250 VAC or 42 VDC

relay output

42 COM 2

43 N/O 2

Ter m in al X 3

51 COM 3

Relay 3 Output
Off

potential free change over

0.1 – 2 A
U

max

= 250 VAC or 42 VDC

relay output

52 N/O 3

NOTE: Possible potentiometer value in range of 1 kΩ to 10 kΩ (¼ Watt) linear, where we advice to use a
linear 1 kΩ / ¼ W type potentiometer for best control linearity.

70 Technical Data CG Drives & Automation 01-6142-01r2

CG Drives & Automation, 01-6142-01r2 Menu List 71

9. Menu List

On our home page in the download area, you could find a
"Communication information" list and a list to note Parameter
set information.

Some menus are marked with grey, see below, these menus are
so called “Advanced menus”:

To access the advanced menus, press and buttons
simultaneously for 3 seconds. It is also possible to go to menu
“[21E] MenuMode” and select FLD Advanced.

3A24 BEP start No

Factory setting Customer

100 Preferred View

110 1st Line Sump level

120 2nd Line Frequency

130 3rd Line * Current

140 4th Line * VSD status

150 5th Line * DC Voltage

160 6th Line * IGBT Tmp

170 View mode *

200 Main Setup

210 Operation

211 Language English

212 Select Motor M1

213 Drive Mode V/Hz

214 Ref Control Flow ctrl

215 Run/Stp Ctrl Flow ctrl

216 Reset Ctrl

Rem+Keyb+Co
m

218 Lock Code? 0

219 Rotation R+L

21A Level/Edge Level

21B Supply Volts Not Defined

21C Supply Type AC supply

21D Drive Appl. Waste water

21E MenuMode Basic

21F CopyToFlw Off

21G Autotoggle

21G1 Start delay 0s

21G2 Toggle Time 5s

220 Motor Data

221 Motor Volts U

NOM

V

222 Motor Freq 50Hz

223 Motor Power (P

NOM

) kW

224 Motor Curr (I

MOT

) A

225 Motor Speed (n

MOT

) rpm

226 Motor Poles 4

227 Motor Cosϕ Cos?

NOM

228 Motor Vent Self

229 Motor ID-Run Off

22A Motor Sound F

22E Motor PWM

22E1 PWM Fswitch 3.00 kHz

22E2 PWM Mode Standard

22E3

PWM Ran­dom

Off

22H Phase order Normal

230 Mot Protect

231 Mot I

2

t Type Trip

232 Mot I

2

t Curr 100%

233 Mot I

2

t Time 60s

234 Thermal Prot Off

235 Motor Class F 140°C

236 PT100 Inputs PT100 1+2+3

237 Motor PTC Off

240 Set Handling

241 Select Set A

242 Copy Set A>B

243 Default>Set A

244 Copy to CP No Copy

245 Load from CP No Copy

250 Autoreset

251 No of Trips 10

252 Overtemp Off

253 Overvolt D Off

254 Overvolt G Off

255 Overvolt 6s

256 Motor Lost Off

257 Locked Rotor Off

258 Power Fault Off

259 Undervoltage 6s

25A Motor I

2

t60s

25B Motor I

2

t TT Trip

25C PT100 Off

25D PT100 TT Trip

25E PTC Off

25F PTC TT Trip

25G Ext Trip Off

25 H E x t Trip TT Tr ip

25I Com Error Off

25J Com Error TT Trip

25K Min Alarm Off

25L Min Alarm TT Trip

25M Max Alarm Off

25N Max Alarm TT Trip

25O Over curr F Off

25Q Over speed Off

25R Ext Mot Temp Off

25S Ext Mot TT Trip

25T LC Level Off

25U LC Level TT Trip

260 Serial Com

261 Com Type RS232/485

262 RS232/485

2621 Baudrate 38400

2622 Address 1

263 Fieldbus

2631 Address 62

2632 PrData Mode Basic

2633 Read/Write RW

2634 AddPrValues 0

264 Comm Fault

2641 ComFlt Mode Off

2642 ComFlt Time 0.5 s

Factory setting Customer

*) Only valid for the 4-lines display.

72 Menu List CG Drives & Automation, 01-6142-01r2

265 Ethernet

2651 IP Address 0.0.0.0

2652 MAC Address 000000000000

2653 Subnet Mask 0.0.0.0

2654 Gateway 0.0.0.0

2655 DHCP Off

266 FB Signal

2661 FB Signal 1 0

2662 FB Signal 2 0

2663 FB Signal 3 0

2664 FB Signal 4 0

2665 FB Signal 5 0

2666 FB Signal 6 0

2667 FB Signal 7 0

2668 FB Signal 8 0

2669 FB Signal 9 0

266A FB Signal 10 0

266B FB Signal 11 0

266C FB Signal 12 0

266D FB Signal 13 0

266E FB Signal 14 0

266F FB Signal 15 0

266G FB Signal 16 0

269 FB Status

300 Process

3A0 Level Ctrl

3A1 Mode config

3A11 Drive conf. Stand alone

3A12 Start Sel. Run time

3A13 Empty time 240min

3A14 RnTimeOFsw 0min

3A2 Level config

3A21 Overflow 0

3A22 Start Level 0

3A23 Stop Level 0

3A24 BEP start 0

3A25 BEP stop 0

3A26 PreOverFlow 0

3A27 Full speed 0

3A3 Sump Geometry

3A31 Level 1 0

3A32 Area 1 Off

3A33 Level 2 0

3A34 Area 2 Off

3A35 Level 3 0

3A36 Area 3 Off

3A37 Level 4 0

3A38 Area 4 Off

3A39 Level 5 0

3A3A Area 5 Off

3A4 Autotune

3A41 Start AutoT Off

3A42 LoadMonTune Yes

3A43 BEP samples 5

3A44 BEP step 2Hz

3A45 MeasType Off

Factory setting Customer

3B0 Functions

3B1 Flush start

3B11 Flush time 10s

3B12 Flush speed 50Hz

3B2 Start lvl Off

3B3 PumpCleaning

3B31 Act.PumpCln No

3B32 ForcePumpCl Off

3B33 PumpCperiod Off

3B34 Rev. speed 50Hz

3B35 ReverseTime 10s

3B36 CleanTorque Off

3B37 Attempts 3

3B3A PC interval Off

3B3B PCstartDate 2015-01-01

3B3C PCstartTime Off

3B4 SumpCleaning

3B41 Act.SumpCln Off

3B42 ForceSumpCl No

3B43 Off Torque 50%

3B44 Timeout 10min

3B45 SumpCPeriod Off

3B4A RecurInterv 0days

3B4B SCstartDate 2015-01-01

3B4C SCstartTime 00:00:00

3B5 PipeCleaning

3B51 ForcePipeC No

3B52 PipeCperiod Off

3B6 LoadMonitor

3B61 LoadMonTune Not Done

3B7 Reduced level

3B71 Reduction 25%

3B71 Time Off

3C0 Sensors

3C1 Level sensor

3C11 Level Unit m

3C12 User unit 0

3C13 Sensor min 0

3C14 Sensor max 10

3C15 Ratio Linear

3C16 Source Local

3C2 Flow sensor

3C21 Flow Unit Off

3C23 Flow Min 0

3C24 Flow Max 1000

3C25 Ratio Linear

3C26 Source Local

330 Start/Stop

331 Acc Time 4s

332 Dec Time 4s

335 Acc>Min Spd 4s

336 Dec<Min Spd 4s

337 Acc Rmp Linear

338 Dec Rmp Linear

339 Start Mode Fast

Factory setting Customer

CG Drives & Automation, 01-6142-01r2 Menu List 73

340 Speed

341 Min speed 50Hz

343 Max speed Sync speed

349 BEP Speed 0Hz

350 To r qu e s

351 Max Torque 120%

352 IxR Comp Off

353 IxR CompUsr 0%

354 Flux optim Off

355 Max Power Off

370 Spd Ctrl PI

371 Spd PI Auto Off

372 Spd P Gain 5

373 Spd I Time 0.14s

400 Monitor/Prot

410 Load Monitor

411 Alarm Select Off

412 Alarm trip Off

413 Ramp Alarm Off

414 Start Delay 5s

415 Load Type Load Curve

416 Max Alarm

4161 MaxAlarmMar 30%

4162 MaxAlarmDel 10s

417 Max Pre alarm

4171 MaxPreAlMar 20%

4172 MaxPreAlDel 5s

418 Min Pre Alarm

4181 MinPreAlMar 20%

4182 MinPreAlDel 5s

419 Min Alarm

4191 MinAlarmMar 30%

4192 MinAlarmDel 10s

41A Autoset Alrm No

41B Normal Load 100%

41C Load Curve

41C1 Load Curve 1 0 rpm 100%

41C2 Load Curve 2 0 rpm 100%

41C3 Load Curve 3 0 rpm 100%

41C4 Load Curve 4 0 rpm 100%

41C5 Load Curve 5 0 rpm 100%

41C6 Load Curve 6 0 rpm 100%

41C7 Load Curve 7 0 rpm 100%

41C8 Load Curve 8 0 rpm 100%

41C9 Load Curve 9 0 rpm 100%

420 Process Prot

421 Low Volt OR On

422 Rotor Locked Off

423 Motor Lost Off

424 OverVolt Ctl On

425 OverflowPol High

426 Sensor lost Off

430 Person Prot

431 PreAlarm 30min

432 Alarm 5min

440 User trips

441 User trip 1

4411 Action 1 No action

Factory setting Customer

4412 Delay 1 0s

4413 Active pol 1 High

4414 Autoreset 1 Off

4415 Trip name 1 User defined

4416 Trip text 1 User trip 1

442 User trip 2

4421 Action 2 No action

4422 Delay 2 0s

4423 Active pol 2 High

4424 Autoreset 2 Off

4425 Trip name 2 User defined

4426 Trip text 2 User trip 2

443 User trip 3

4431 Action 3 No action

4432 Delay 3 0s

4433 Active pol 3 High

4434 Autoreset 3 Off

4435 Trip name 3 User defined

4436 Trip text 3 User trip 3

444 User trip 4

4441 Action 4 No action

4442 Delay 4 0s

4443 Active pol 4 High

4444 Autoreset 4 Off

4445 Trip name 4 User defined

4446 Trip text 4 User trip 4

500 I/Os

510 An Inputs

511 AnIn1 Fc Level sensor

512 AnIn1 Setup 4-20mA

513 AnIn1 Advn

5131 AnIn1 Min 4mA

5132 AnIn1 Max 20.00mA

5133 AnIn1 Bipol 20.00mA

5134 AnIn1 FcMin Min

5135 AnIn1 VaMin 0

5136 AnIn1 FcMax Max

5137 AnIn1 VaMax 0

5138 AnIn1 Oper Add+

5139 AnIn1 Filt 0.1s

513A AnIn1 Enabl On

514 AnIn2 Fc Off

515 AnIn2 Setup 4-20mA

516 AnIn2 Advan

5161 AnIn2 Min 4mA

5162 AnIn2 Max 20.00mA

5163 AnIn2 Bipol 20.00mA

5164 AnIn2 FcMin Min

5165 AnIn2 VaMin 0

5166 AnIn2 FcMax Max

5167 AnIn2 VaMax 0

5168 AnIn2 Oper Add+

5169 AnIn2 Filt 0.1s

516A AnIn2 Enabl On

517 AnIn3 Fc Off

518 AnIn3 Setup 4-20mA

519 AnIn3 Advan

5191 AnIn3 Min 4mA

Factory setting Customer

74 Menu List CG Drives & Automation, 01-6142-01r2

5192 AnIn3 Max 20.00mA

5193 AnIn3 Bipol 20.00mA

5194 AnIn3 FcMin Min

5195 AnIn3 VaMin 0

5196 AnIn3 FcMax Max

5197 AnIn3 VaMax 0

5198 AnIn3 Oper Add+

5199 AnIn3 Filt 0.1s

519A AnIn3 Enabl On

51A AnIn4 Fc Off

51B AnIn4 Setup 4-20mA

51C AnIn4 Advan

51C1 AnIn4 Min 4mA

51C2 AnIn4 Max 20.00mA

51C3 AnIn4 Bipol 20.00mA

51C4 AnIn4 FcMin Min

51C5 AnIn4 VaMin 0

51C6 AnIn4 FcMax Max

51C7 AnIn4 VaMax 0

51C8 AnIn4 Oper Add+

51C9 AnIn4 Filt 0.1s

51CA AnIn4 Enabl On

520 Dig Inputs

521 DigIn 1 Flow ManRun

522 DigIn 2 Flow AutoRun

523 DigIn 3 FlowLink In

524 DigIn 4 Off

525 DigIn 5 Off

526 DigIn 6 Lvl overflow

527 DigIn 7 Off

528 DigIn 8 Reset

529 B(oard)1 DigIn 1 Off

52A B(oard)1 DigIn 2 Off

52B B(oard)1 DigIn 3 Off

52C B(oard)2 DigIn 1 Off

52D B(oard)2 DigIn 2 Off

52E B(oard)2 DigIn 3 Off

52F B(oard)3 DigIn 1 Off

52G B(oard)3 DigIn 2 Off

52H B(oard)3 DigIn 3 Off

530 An Outputs

531 AnOut1 Fc Frequency

532 AnOut1 Setup 4-20mA

533 AnOut1 Advan

5331 AnOut 1 Min 4mA

5332 AnOut 1 Max 20.0mA

5333 AnOut1Bipol 20.0mA

5334 AnOut1 FcMin Min

5335 AnOut1 VaMin 0

5336

AnOut1
FcMax

Max

5337

AnOut1
VaM ax

0

534 AnOut2 FC Current

535 AnOut2 Setup 4-20mA

536 AnOut2 Advan

5361 AnOut 2 Min 4mA

5362 AnOut 2 Max 20.0mA

5363 AnOut2Bipol 20.0mA

Factory setting Customer

5364 AnOut2 FcMin Min

5365 AnOut2 VaMin 0

5366

AnOut2
FcMax

Max

5367

AnOut2
VaMa x

0

540 Dig Outputs

541 DigOut 1 Ready

542 DigOut 2 FlowLinkOut

550 Relays

551 Relay 1 Trip

552 Relay 2 Running

553 Relay 3 Off

554 B(oard)1 Relay 1 Off

555 B1 Relay 2 Off

556 B1 Relay 3 Off

557 B2 Relay 1 Off

558 B2 Relay 2 Off

559 B2 Relay 3 Off

55A B3 Relay 1 Off

55B B3 Relay 2 Off

55C B3 Relay 3 Off

55D Relay Advan

55D1 Relay 1 Mode N.O

55D2 Relay 2 Mode N.O

55D3 Relay 3 Mode N.O

55D4 B1R1 Mode N.O

55D5 B1R2 Mode N.O

55D6 B1R3 Mode N.O

55D7 B2R1 Mode N.O

55D8 B2R2 Mode N.O

55D9 B2R3 Mode N.O

55DA B3R1 Mode N.O

55DB B3R2 Mode N.O

55DC B3R3 Mode N.O

560 Virtual I/Os

561 VIO 1 Dest Off

562 VIO 1 Source Off

563 VIO 2 Dest Off

564 VIO 2 Source Off

565 VIO 3 Dest Off

566 VIO 3 Source Off

567 VIO 4 Dest Off

568 VIO 4 Source Off

569 VIO 5 Dest Off

56A VIO 5 Source Off

56B VIO 6 Dest Off

56C VIO 6 Source Off

56D VIO 7 Dest Off

56E VIO 7 Source Off

56F VIO 8 Dest Off

56G VIO 8 Source Off

600 Logical&Timers

610 Comparators

611 CA1 Setup

6111 CA1 Value Speed

6112 CA1 Level HI 300

6113 CA1 Level LO 200

6114 CA1 Type Hysteresis

Factory setting Customer

CG Drives & Automation, 01-6142-01r2 Menu List 75

6115 CA1 Polar Unipolar

612 CA2 Setup

6121 CA2 Value Tor qu e

6122 CA2 LevelHI 20

6123 CA2 LevelLO 10

6124 CA2 Type Hysteresis

6125 CA2 Polar Unipolar

613 CA3 Setup

6131 CA3 Value Process Val

6132 CA3 LevelHI 30

6133 CA3 LevelLO 20

6134 CA3 Type Hysteresis

6135 CA3 Polar Unipolar

614 CA4 Setup

6141 CA4 Value Process Err

6142 CA4 LevelHI 10

6143 CA4 LevelLO - 10

6144 CA4 Type Window

6145 CA4 Polar Bipolar

615 CD Setup

6151 CD1 Run

6152 CD2 DigIn 1

6153 CD3 Tri p

6154 CD4 Ready

620 Logic Y

621 Y Comp 1 CA1

622 Y Operator 1 &

623 Y Comp 2 !A2

624 Y Operator 2 &

625 Y Comp 3 CD1

630 Logic Z

631 Z Comp 1 CA1

632 Z Operator 1 &

633 Z Comp2 !A2

634 Z Operator 2 &

635 Z Comp 3 CD1

640 Timer1

641 Timer1 Trig Off

642 Timer1 Mode Off

643 Timer1 Delay 00:00:00

644 Timer 1 T1 00:00:00

645 Timer1 T2 00:00:00

649 Timer1 Value 00:00:00

650 Timer2

651 Timer2 Trig Off

652 Timer2 Mode Off

653 Timer2 Delay 00:00:00

654 Timer 2 T1 00:00:00

655 Timer2 T2 00:00:00

659 Tmer2 Value 00:00:00

660 Counters

661 Counter 1

6611 C1 Trig Off

6612 C1 Reset Off

6613 C1 High Val 0

6614 C1 Low Val 0

6615 C1 DecT imer Off

6619 C1 Value 0

Factory setting Customer

662 Counter 2

6621 C2 Trig Off

6622 C2 Reset Off

6623 C2 High Val 0

6624 C2 Low Val 0

6625 C2 DecT imer Off

6629 C2 Value 0

670 Clock logic

671 Clock 1

6711 Clk 1 T imeOn 00:00:00

6712 Clk 1 T imeOff 00:00:00

6713 Clk 1 DateOn 2013-01-01

6714 Clk 1 DateOff 2013-01-01

6715

Clk 1 Week­day

MTWTFSS

672 Clock 2

6721 Clk 2 T imeOn 00:00:00

6722 Clk 2 T imeOff 00:00:00

6723 Clk 2 DateOn 2013-01-01

6724 Clk 2 DateOff 2013-01-01

6725

Clk 2 Week­day

MTWTFSS

700 Oper/Status

710 Operation

712 Speed

713 Torque

714 Shaft Power

715 El Power

716 Current

717 Output volt

718 Frequency

719 DC Voltage

71A IGBT Tmp

71B PT100_1_2_3

720 Status

721 VSD Status

722 Warning

723 Warning P2

724 DigIn Status

725 DigOutStatus

726 AnIn 1 2

727 AnIn 3 4

728 AnOut 1 2

729 IO Status B1

72A IO Status B2

72B IO Status B3

72C Area D Stat

72C1 Area D LSB

72C2 Area D MSB

72D VIO Status

730 Stored Val

731 Run Time

7311 RunTime Tot

7312 P1 Run Time 00:00:00

7313 P2 Run Time 00:00:00

7314 RunTime Day

7315 P1 RunT Day 00:00:00

7316 P2 RunT Day 00:00:00

Factory setting Customer

76 Menu List CG Drives & Automation, 01-6142-01r2

732 Mains Time 00:00:00

733 Energy

7331 Energy tot ...kWh

7332 Energy P1 ...kWh

7333 Energy P2 ...kWh

7334 Energy Day

7335 P1EnergyDay

7336 P2EnergyDay

734 Pump starts

7341 Pstarts tot

7342

P1 starts
P2 starts

7344 StartsToday

7345

P1StartsDay
P2StartsDay

736 EnergySaving

737 Overflow

7371 LastDurTime 00:00:00

7373 TotDurTime 00:00:00

740 Flow Status

741 Sump level

742 Inflow

743 Outflow

7431 Outflow Tot

7432 Outflow P1

7433 Outflow P2

7434 NetFlow

744 Pumped vol

7441 Vol pumped

7442 P1 Volume

7443 P2 Volume

7444 VolumeDaily

7445 P1Vol Daily

7446 P2Vol Daily

745 Frequency

746 Pump mode Off

747 Current Off

74A FlowState

750 BEP Status

751 BEP state

752 BEPprogress

753 BEP Aborts

7531 AbortReason

7532 UnevenFlow

7533 PrePostFlow

7534 CalcSave

7535 NoRefFlow

7536 RuntimeLow

7537 NoPostFlow

7538 NoPreFlow

800 View TripLog

810 Trip Message (log list 1)

811 Operation

8111 Process Val

8112 Speed

8113 Torque

8114 Shaft Power

8115 El Power

8116 Current

Factory setting Customer

8117 Output volt

8118 Frequency

8119 DC Voltage

811A IGBT Tmp

811B PT100 1,2,3

812 Speed

8121 VSD Status

8123 Warning P2

8124 DigInStatus

8125 DigOutStat

8126 AnIn 1 2

8127 AnIn 3 4

8128 AnOut1 2

8129 IO StatusB1

812A IO StatusB2

812B IO StatusB3

813 Stored Val

8131 P1 Run Time

8132 Mains Time

8133 Energy P1

8134 Pstarts tot

8135 Pump starts

8136 T ime

8137 Date

814 Flow Status

8141 Sump level

8142 Pump mode

8143 Flow state

8144 BEP state

820 Trip Message 821- 8244(log list 2)

830 Trip Message 831 - 8344 (log list 3)

840 Trip Message 841 - 8444 (log list 4)

850 Trip Message 851 - 8544 (log list 5)

860 Trip Message 861 - 8644 (log list 6)

870 Trip Message 871 - 8744 (log list 7)

880 Trip Message 881 - 8844 (log list 8)

890 Trip Message 891 - 8944 (log list 9)

8A0 Reset Trip L No

900 System Data

920 VSD Data

921 VSD Type

922 Software

9221 Build Info

9222 Build ID

923 Unit name 0

924 Bluetooth ID

930 Clock

931 Time 00:00:00

932 Date 13-01-01

933 Weekday Monday

940 Flow log 1P

941 Valid points 0

942 Freq: XX.x Hz

9421 Outflow 0lit/s

9422 Flow energy 0Wh

9423

DataMeas­ured

0

Factory setting Customer

CG Drives & Automation, 01-6142-01r2 Menu List 77

943 Freq: XX.x Hz + submenus 9431 - 9433

944 Freq: XX.x Hz + submenus 9441 - 9443

945 Freq: XX.x Hz + submenus 9451 - 9453

946 Freq: XX.x Hz + submenus 9461 - 9463

947 Freq: XX.x Hz + submenus 9471 - 9473

948 Freq: XX.x Hz + submenus 9481 - 9483

949 Freq: XX.x Hz + submenus 9491 - 9493

94A Freq: XX.x Hz + submenus 94A1 - 94A3

94B Freq: XX.x Hz + submenus 94B1 - 94B3

94C Freq: XX.x Hz + submenus 94C1 - 94C3

94D Freq: XX.x Hz + submenus 94D1 - 94D3

94E Freq: XX.x Hz + submenus 94E1 - 94E3

94F Freq: XX.x Hz + submenus 94F1 - 94F3

94G Freq: XX.x Hz + submenus 94G1 - 94G3

94H Freq: XX.x Hz + submenus 94H1 - 94H3

94I Freq: XX.x Hz + submenus 94I1 - 94I3

94J Freq: XX.x Hz + submenus 94J1 - 94J3

94K Freq: XX.x Hz + submenus 94K1 - 94K3

950 Flow log 2P

951 Valid points 0

952 - 95K same menus as 943 - 94K for Pump 2

990 Reset

991 Reset Energy No

992 Savings No

993 Reset Volume No

994 Reset starts No

995 Daily Reset No

996 Overflow No

997 Reset runtime No

Factory setting Customer

78 Menu List CG Drives & Automation, 01-6142-01r2

CG Drives & Automation Sweden AB

Mörsaregatan 12
Box 222 25
SE-250 24 Helsingborg
Sweden
T [phone]
F [phone]
www.emotron.com/www.cgglobal.com

CG Drives & Automation, 01-6142-01r2, 2018-03-26