EMI VPAC, VPHP Installation, Operation & Maintenance Manual

VPAC/VPHP
SINGLEPACKAGE
VERTICALAIRCONDITIONER/HEATPUMP
Straight Cool/Heat Pump
FOR NEW CONSTRUCTION ONLY
Enviromaster International LLC 5780 Success Dr. Rome, NY 13440
INSTALLATION,OPERATIONANDMAINTENANCEMANUAL
Email: info@retroaire.com
VPAC/VPHP
An ISO 9001-2000 Certified Company
P/N# 240004198, Rev. 1.9 [06/06]
VPAC/VPHP SINGLE PACKAGE VERTICAL AIR CONDITIONER/HEAT PUMP
INSTALLATION , OPERATION, AND SPECIFICATION MANUAL
P/N# 240004198, Rev. 1.9 [06/06]
Shipping Damage MUST be Reported to the Carrier IMMEDIATELY!!!
Examine the exterior. Remove cover and examine compressor and piping for signs of damage.
This manual is intended as an aid to qualified service personnel for proper installation, operation, and maintenance of the VPAC/VPHP Packaged Terminal Air Conditioner (PTAC). Read these instructions thoroughly and carefully before attempting installation or operation. Failure to follow these instructions may result in improper installation, operation, service, or maintenance, possibly resulting in fire, electrical shock, property damage, personal injury, or death.
TO THE INSTALLER
(1) Retain this manual and warranty for future refer-
ence.
(2) Before leaving the premises, review this manual
to be sure the unit has been installed correctly and run the unit for one complete cycle to make sure it functions properly.
To obtain technical service or warranty assistance during or after the installation of this unit, contact your local representative. retroaire.com for a local representative listing. For further assistance call 1-800-228-9364.
Visit our website www.
SAFETY INSTRUCTIONS
Read all instructions before using the VPAC/VPHP
PTAC. Install or locate this unit only in accordance with these instructions. Use this unit only for its intended use as described in this manual.
Check the rating plate on the VPAC/VPHP PTAC
before installation to make certain the voltage shown is the same as the electric supply to the unit.
The VPAC/VPHP PTAC must be connected only to
a properly grounded electrical supply. Do not fail to properly ground this unit.
Turn off the electrical supply before servicing the
VPAC/VPHP PTAC.
Do not use the VPAC/VPHP PTAC if it has dam-
aged wiring, is not working properly, or has been damaged or dropped.
[Save These Instructions]
When calling for assistance, please have the fol­lowing information ready:
• Model Number_________________________
• Serial Number_________________________
• Date of installation______________________
Recognize this symbol as an indication
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The Right Fit For Comfort
of important safety information
!
DANGER
!
The RetroAire PTAC must:
Be connected to a properly grounded
electrical supply with the proper voltage as stated on the rating plate.
Have proper over current protection (i.e.
time- delay fuse/HACR-Breaker) as listed on the Rating Plate.
Failure to follow these instructions can result in a fire, explosion, or electrical shock causing property damage, personal injury, or death.
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TABLE OF CONTENTS
To the Installer and Safety Instructions ....................2
Warnings and Installer Responsibilities ...................3
Controls and Components ......................................4
Product Description, Air System .............................4
Heat-exchanger, Refrigeration, Electrical Wiring ....4
Insection, Installation Instructions ........................5-9
Sequence of Operation ....................................10-12
Cleaning and Maintenance .................................... 12
Troubleshooting .................................................... 12
Specifications and Dimensions ........................13-14
Warranty ............................................................... 15
MODIFICATION AND TAMPERING
DANGER
!
Tampering with the VPAC/VPHP is dangerous and may result in serious injury or death. Tam­pering voids all warranties. Do not attempt to
modify or change this unit in any way.
IMPORTANT SAFETY FEATURE
!
INSTALLER RESPONSIBILITIES
This manual has been prepared to acquaint you with the installation, operation and maintenance of this VPAC/ VPHP PTAC and to provide important safety information in these areas.
We urge you to read all of the instructions thoroughly before attempting the installation or operation of this unit. This manual should be kept for future reference.
The manufacturer of this unit will not be liable for any dam ages caused by failure to comply with the installation and operating instructions outlined in this manual.
A rating plate identifying this VPAC/VPHP PTAC can be found on the unit. When referring to your unit, always have the information listed on the rating plate readily available.
Power Cord With Integral Safety Protection
All PTACs rated 250 to the power supply are equipped with a power cord with integral safety protection as standard. Providing personal shock protection as well as arcing and fire prevention, the device is designed to sense any damage in the line cord and disconnect power before a fire can occur. Tested in accordance with Underwriters Laboratories, the cord set also offers a unique “passive” operation, meaning the unit does not
-
require resetting if main power is interrupted.
WARNING - A DAMAGED POWER SUPPLY CORD MUST BE REPLACED WITH A NEW CORD FROM THE MANUFACTURER, AND NOT REPAIRED.
Each power cord should be checked before every use. Follow the instructions in the order listed on the device.
WARNING - DO NOT USE THE PRODUCT IF THE UNIT FAILS THE TEST.
V or less that are cord connected
Completely read all instructions prior to as­sembling, installing, operating, or repairing this product. Inspect all parts for damage prior to
installation and start-up. The VPAC/VPHP PTAC must be installed ONLY by qualified installation
personnel.
VPAC/VPHP
WARNING
!
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Made in Rome, New York, USA
PRODUCT DESCRIPTION
ELECTRICAL WIRING Continued
The VPAC/VPHP Single Package Vertical Air Condi­tioner (SPVAC) and Heat Pump (SPVHP) creates new op­tions in layout and space utilization. The VPAC/VPHP offers low cost operation and quiet, comfortable air distribution, especially when used in multi-room suites, apartments, healthcare facilities, and homes.
Framed into a concealed closet enclosure for low op­erating sound levels, the VPAC/VPHP’s vertical discharge vent allows ducting to the top of the room(s) for superior air circulation and distribution. Multiple air supply grilles can distribute air when used with a soffit and intake grilles can be located on either of the two sides of the enclosure.
The VPAC/VPHP offers an economic benefit when used in a multi-room suite by supplying conditioned air to more than one room without the need to install another unit. This is also a design advantage since the second room does not need an exterior wall for a second unit.
Each system is supplied with a ready-to-install wall sleeve and a condenser side air louver. The cabinet is constructed with 20 gauge galvanized steel with a G-90U corrosion resistant rating. The unit is designed with service­ability on three sides (front, left, and right). The insulated top discharge evaporator compartment provides quiet ducted, conditioned air delivery to other room location(s).
AIR SYSTEMS
Motors are thermally protected PSC type. Air stream surfaces are insulated with 1/4 inch fiberglass or 1/8 inch volara. The evaporator fan is a forward curved type directly mounted to the motor shaft. The condenser propeller and slinger ring (for condensate re-evaporation) utilize a blow­thru design for improved efficiency.
IM PORTANT:
condensate drain system will be used. The standard VPAC/VPHP is designed to evaporate condensate by slinging it onto the warm condenser coil.
Co nsult the factor y if an internal
ELECTRICAL WIRING
All field wiring must be done in accordance to NEC and local codes. Check the unit rating plate for circuit ampacity and breaker or fuse size. Use only HACR type breakers. Select the proper wire for the ampacity rating. If a plug and receptacle are used check the proper fit.
The unit is wired for 230V primary voltage from the factory. The transformer must be rewired by the installer if the jobsite voltage is 208V.
Each vertical stack unit is equipped for a 24V wall thermostat connection. Units are shipped with a twenty foot plenum rated thermostat wire utilizing a quick connect plug to the unit.
STANDARD CONTROLS AND COMPONENTS
• Cooling or heat pump chassis w/high efficiency rotary or reciprocating type compressor
• Indoor/outdoor mounting anodized outdoor louver for field installation (optional colors available)
• Manual fresh air damper (located on service panel below evaporator coil)
• Front mounted control box (unless otherwise specified)
• Microprocessor control board
- Fan purge: Fan remains on for 60 seconds after heat/cool call is dropped (“Auto” mode only)
- Universal control board: circuit board can be used in either a straight cool electric, hydronic heat, or cooling/heat pump application.
- Anti-short cycle compressor protection
- Random start timer: prevents multiple units from simultaneous start-ups
- Freeze protection: prevents evaporator freeze ups
- Low ambient lockout
- Test operation: allows ease of testing after instal­lation (all timers are eliminated)
- Compatible with fossil fuel, electric heat, mercury or electronic thermostats
• Temperature sensitive drain pan valve for heating con­densate disposal (VPHP only)
• Wall sleeve
WARNING
!
Before accessing the control compartment, disconnect power to the unit. Failure to do so could result in serious injury or electrical shock.
The Right Fit For Comfort
!
OPTIONAL CONTROLS AND COMPONENTS
• Hydronic heat coil
• Electric heat coil
• Painted outdoor air louver
• Wall thermostat (digital or mercury bulb)
• Power disconnect
• EMS management relay
• Casters (for easy maneuverability )
• Return air access panel (standard white or custom colors available)
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INSTALLATION FOR NEW CONSTRUCTION
INSPECTION
Carefully check the shipment against the bill of lading. Make sure all chassis, wall sleeves, and louvers (as well as any options) have been received. Inspect each component for damage. The carrier must make proper notation on the delivery receipt of all damage identified and complete a carrier inspection report. Concealed damage must be reported to the carrier within 15 days of the receipt of the shipment.
IMPORTANT:
The purchaser must notify the EMI traffic department of all damage and is responsible for filing any necessary claims with the carrier.
Figure 1
EXPLODED VIEW OF TYPICAL INSTALLATION
VPAC/VPHP ROUGH WALL
SLEEVE OPENING
Unit Size Width Height
9-15 26.125” 26.125”
17 26.125” 26.625”
19-24 26.125” 33.625”
For proper intake air flow on the VPAC/VPHP 09-17, a minimum spacing of 4” must be main­tained between the enclosure and the unit.
For VPAC/VPHP 19-24, use 6” minimum spac ing between the enclosure and the unit.
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Platform (Supplied By Installer)
Note: Height = Floor To Bottom Of Wall Opening
CAUTION
!
!
Avoid possibility of electric shock and personal injury. Disconnect all power before removing chassis or per forming any cleaning, servicing, or maintenance.
Enviromaster International recommends installing the unit before any carpentry work is started for the enclosure. It is very important for proper air flow and sound levels that a minimum clearance of 4” (09-17) or 6” (19-24) between the enclosure and the chassis be maintained. It is also very important that the rough opening in the wall for the wall sleeve and louver be the correct dimension and in the exact position necessary for installation. (Figure 1)
Minimum overall wall thickness must be at least 5” for straight cool models and 6½” for heat pumps. (Consult factory if minimum
O.D. Air Splitter Baffle
Evaporator Coil
wall thickness cannot be met.)
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Access Panel (Optional)
Filter Slide (On Back)
Rear View of Door
VPAC/VPHP
Lagging Holes
Manual Fresh Air Door
(2) 1/4 - 20 Serrated Nuts Washer
T-stat Connections (different on VPAC/VPHP 24)
External line cord (min. 48”) located at bottom right for front and right hand controls or bottom left for left hand controls
For a VPAC/VPHP with optional hydronic heat attached to the supply air panel:
It is still necessary to maintain minimum spacing between the enclosure and the unit for proper air flow but additional space is recommended for the hydronic option. Refer to Page 5 of these instructions to determine spacing for serviceability and access to piping connections.
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Made in Rome, New York, USA
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