Emhart Teknologies PoP ProSet 3400, PoP ProSet 3400MCS Instruction Manual
INSTRUCTION MANUAL
INSTRUCTION MANUAL
®
ProSet 3400 Series
ProSet
Pneumatic Blind Rivet Tool
Pneumatic Blind Rivet Tool
3400 Series
Contents
Introduction.......................................................................................................... .....................................2
Safety Instructions....................................................................................................................................3
Specifications ...........................................................................................................................................4
Packaged Accessories..........................................................................................................................4
Tool Requirements................................................... .................... .......... .................... ...........................4
ProSet® 3400 Tool Dimensions.............................................................................................................5
Common Nosepieces .......................... .................... .......... .................... .......... .................... .................6
Basic Tool Operation ................................................................................................................................6
Front End Service.................................................................................................................................7
Mandrel Collection System (MCS) – ProSet® 3400 MCS .....................................................................8
Cleaning the Collector Silencer.............................................................................................................8
T ool A ssembly T orque Requirements....................................................................................................9
ProSet® 3400/3400MCS Diagram ..........................................................................................................10
Parts List ................................................................................................................................................12
Hydraulic Oil Charging Procedure ..........................................................................................................14
Maintenance...........................................................................................................................................15
Safety Data.............................................................................................................................................16
Troubleshooting......................................................................................... .............................................17
EC Declaration of Conformity .................................................................................................................18
Notes........................................................................... ...........................................................................19
Introduction
®
POP
ProSet® 3400 tools are light weight, Air/Hydraulic rivet setting tools recommended for use with genuine
®
Brand Rivets per the following chart:
POP
Rivet Type
(Body – Mandrel)
Al – Al 9 9 9 9
Open End & MultiGrip™
Closed End
LSR Rivets Al – Al 9 9 9
T - Rivet Al – St 9 9 9
Self Plugger St – St 9 9 9
HR™ Rivets St – St 9 9 9
HS Rivets Al – Al; St – St, NA NA NA 9
Ultra-Grip® Al – Al; St – St; SS – SS NA NA 9
Al: Aluminum, St: Steel, SS: Stainless Steel, Cu: Cooper, M o: Monel . (*) Use PRG540-46 Jaws and FAN276-064 Jaw Pusher set up.
(**) Use PRG540-46 Jaws and DPN276-006 Jaw Pusher set up. (†) Use PRG540-44 Jaws and DPN276-006 Jaw Pusher set up.
Al – St / SS 9 9 9 9
St – St 9 9 9 9
SS – SS; Mo – St /SS 9 9 9 9
Al – Al 9 9 9 9
Al – St / SS; Cu – St 9 9 9 9
St – St 9 9 9 9
SS – SS 9 9 9 9
1/8”(*)
[3.2 mm]
Material
Rivet Diameter
5/32” (*)
[4.0 mm]
3/16” (**)
[4.8 mm]
(†)
NA
(†)
9
(†)
9
(†)
8
(†)
9
1/4” (†)
[6.4 mm]
Page 2 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614
A
TO INSURE PROPER FUNCTIONING AND SAFE OPERATION R EAD THIS MANUAL
CAREFULLY BEFORE SETTING UP OR OPERATING THE POP® ProSet® 3400 SERIES TOOLS
1. DO NOT use this tool in a manner other than that recommended by Emhart Teknologies.
2. Always wear eye protection when using or when near a tool that is in use.
3. This tool is NOT designed for use in explosive atmospheres.
4. Inspect tool for damage before connecting to air supply including all air connections.
5. Trained personnel must perform tool repair and/or maintenance at the prescribed intervals.
6. Disconnect the air supply when adjusting, servicing or removing any part of the tool.
7. Keep fingers off the trigger when connecting the air supply or if the air supply fails.
8. Keep fingers away from the front of the tool when connecting the air supply or setting rivets.
9. DO NOT point the tool at anyone.
Safety Instructions
A
10. DO NOT operate tool with the Nose Housing removed.
11. DO NOT operate tool without the Deflector or Collector.
12. DO NOT modify the tool in any way. Modification will make void any applicable warranties
and could result in damage to the tool or physical injury to the user.
13. DO NOT look into the tool from the front or the back during use or when connected to air
supply.
14. The operating pressure must not exceed 100 psi (6.9 bar).
15. DO NOT direct tool exhaust towards anyone.
16. Wash hands if exposed to hydraulic fluid or lubricant.
17. Keep hair, fingers and loose clothing away from moving parts of the tool.
Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 3
Specifications
ProSet® 3400 ProSet® 3400MCS
Weight
Length
Height
Stroke
Air Consumption
Pulling Force
Noise Level
Vibration Level 0.61 m/s2, Time to 2.5 m/s2 > 24hrs (EAV)
Qty Item ProSet® 3400 ProSet® 3400MCS Part No.
ProSet
®
3400 Rivet Tool
1
1 Operating Instructions
4.19 lbs. (1.90 kg) 4.41 lbs. (2.00 kg)
12.17” (309 mm) 13.15” (344 mm)
12.44” (316 mm) 10.20” (316 mm)
1.02” (26 mm) 1.02” (26 mm)
0.172 cu. ft. per rivet
(4.86
l per rivet)
4160 lbs. @ 90 psi (18500 N @ 0.62 MPa)
L
= 78.5 dB(A), LWA = 84.0 dB(A), L
Aeq,T
2.83 scfm (m ax .)
(80 l /min (max.))
= 103.6 dB(C)
Peak
Packaged Accessories
9
9 9
9
-
P449
1 Maintenance Manual
1 Nosepiece for 4 size open end rivets
1 Nosepiece for 5 size open end rivets
1 Nosepiece for 6 size open end rivets
1 Nosepiece for 8 size open end rivets Installed Installed PRN811
1 Jaw Pusher (Assy) for 4&5 size rivets
1 Air Line Assembly
1 4 mm Hex. Socke t Screw Key
1 Warranty Card
9 9
9 9
9 9
9 9
9 9
9 9
9 9
9 9
P551
PRN414
PRN514
PRN614
FAN276-064
FAN276-154
DPN239-139
FG2184
Tool Requirements
Air supply *
Recommended Operating Pressure 72.5-90 PSI (0.50-0.62 MPa) dry, filtered
Maximum Operating Pressure 100 PSI (0.69 MPa) dry, filtered
Hydraulic Oil **
Jaw Lubricant **
Seal Lubric ant **
POP
POP
POP
®
®
®
6 scfm (150
p/n: PRG540-130 [1 qt. (.945 ml)]
p/n: PRG510-130 [6 oz. (177 ml)]
p/n: PSA075508P [1 ¾ oz. (54 g)]
l /min) Minimum
(*) Note: For best results and long service life, use dry, filtered air supply.
(**) Note: See lubricant safety information.
Page 4 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614
ProSet® 3400 Tool Dimensions
.882” (22.4 mm)
4.06”
(103 mm)
2.66” (67.5 mm)
12.44” (316 mm)
4.21” (107 mm)
.882” (22.4 mm)
4.06”
(103 mm)
2.66” (67.5 mm)
12.44” (316 mm)
4.21” (107 mm)
•
12.17” (309 mm)
4.21” (107 mm)
13.15” (334 mm)
4.21” (107 mm)
2.32” (59 mm)
ProSet® 3400
2.32” (59 mm)
ProSet® 3400 MCS
Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 5
Common Nosepieces
Rivet
Diameter
1/8”
(3.2 mm)
5/32”
(4.0 mm)
3/16”
(4.8 mm)
1/4”
(6.4 mm)
Open End
PRN414* PRN424 PRN434 PRN414* PRN4HR - -
PRN514* PRN524 PRN534 PRN514* PRN5HR - -
PRN614* PRN624 PRN634 PRN614* PRN6HR - N-406
PRN811* PRN822 - PRN811* - PRN8PS
Closed End HR Rivets
Steel
Mandrel
Aluminum
Mandrel
Aluminum
Body
Steel
Body
HS Rivets
Ultra-Grip
PRN8PS or
N-407
®
Jaw Pusher
FAN276-064*
DPN276-006*
* Included with the tool
For T-Rivets use PRN625 n osepi ec e when usin g 3/16 ” (4. 8mm) dia meter rive ts and P RN82 5 for ¼” (6.4 mm)
diameter rivets. For Monobolt
®
rivets use N-410 nosepiece for 3/16” (4.8mm) and N-414 for ¼” (6.4mm)
diameter rivets.
Basic Tool Operation
Before operating the tool check the following:
Ins pect t ool for damage or leaking oil – do not use tool if it is damaged or leaking oil.
Chec k t hat correct nosepiece is fitted and tightened to 60 - 65 in-lbs [6.8 – 7.3 N-m] torque.
Chec k that the Nose Housing Nut (8) is tight – hand tighten only.
Connec t tool to air supply – see air supply requirements (page 4).
Fit Mandrel Collector (113) – (MCS tool only).
Open air s up ply valve by sliding red OS Slider (130) on side of tool (see note below).
Insert rivet into nosepiece.
Position rivet in work piece.
Pull trigger to set rivet.
Release trigger – if equipped, MCS suction will draw spent mandrel into the collector.
! Note: The ProSet
save air when the tool is not in use.
®
3400 has an OS (Open-Shut) Valve for switching the air supply ON and OFF to
Air Supp ly ON: Open OS Valve
by sliding OS Slider in the
direction shown (up).
Air Supp ly OF F
by sliding OS Slider in the
direction shown (down).
: Close OS Valve
OS Slider
Page 6 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614
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