TABLE OF CONTENTS
Safety
Safety Instructions ....................................................... 2
Instructions Pertaining to Risk of Electrical
Shock, Fire, or Injury to Persons
............................... 3
INTRODUCTION ......................................................... 4
Product Description ...................................................... 4
Compressor Data ......................................................... 4
Power Supply ............................................................... 4
Nomenclature ............................................................... 4
Agency Approval .......................................................... 4
OEM LAB TESTING .................................................... 4
Modeling System Performance .................................... 4
COMPRESSOR DESIGN FEATURES ........................ 4
Compressor Motor ....................................................... 4
Oil Pump ...................................................................... 4
APPLICATION CONSIDERATIONS ........................... 5
Variable Speed Drive Options...................................... 5
Third Party Drive .......................................................... 5
Emerson EVC Drive Features...................................... 5
Oil Boost ....................................................................... 5
Motor Protection ........................................................... 5
Missing Phase Protection ............................................ 5
Short Cycle Protection ................................................. 5
Resonance Avoidance Feature ................................... 5
Discharge Temperature Protection .............................. 5
Emerson EVC Operating Envelope ............................. 5
Emerson EVC Starting and Stopping Routine ............. 5
Other Features ............................................................. 5
Emerson EVC Drive and Variable Speed
Scroll Set-Up ................................................................ 6
Refrigerant ................................................................... 6
Operating Envelope ..................................................... 6
High Pressure Control .................................................. 6
Low Pressure Control .................................................. 6
Discharge Temperature Protection .............................. 6
Motor Overload Protection ........................................... 7
Oil Type ........................................................................ 7
Maximum Tilt Angle ..................................................... 7
Contaminant Control .................................................... 7
Refrigerant Piping ........................................................ 7
Long Pipe Lengths / High Refrigerant Charge ............. 7
Discharge Check Valve ................................................ 8
Suction and Discharge Tube Design ........................... 8
Compressor Mounting .................................................. 8
Discharge Mufflers ....................................................... 8
Airborne Sound Control ............................................... 9
Expansion Devices ...................................................... 9
Reversing Valves ......................................................... 9
Accumulators ................................................................ 9
Off-Cycle Migration Control .......................................... 9
Manifolded Compressors ........................................... 10
Manifolded Applications ............................................. 10
APPLICATION TESTS .............................................. 11
General Application Tests .......................................... 11
ASSEMBLY LINE PROCEDURES ............................ 11
Installing the Compressor ........................................... 11
Assembly Line Brazing Procedure ............................. 11
Pressure Testing ........................................................ 11
Assembly Line System Charging Procedure .............. 11
Hipot (AC High Potential) Testing .............................. 12
Final Run Test ............................................................ 12
Unbrazing System Components ................................. 12
SERVICE PROCEDURES ......................................... 12
Electrical Troubleshooting .......................................... 12
Compressor Replacement After a Motor Burn ........... 13
Start-Up of a New or Replacement Compressor ........ 13
FIGURES & TABLES
Figure 1 - Compressor Nomenclature ........................ 14
Figure 2 - EV Nomenclature ....................................... 14
Figure 3 - Oil Dilution Chart ........................................ 15
Figure 4 - Scroll Suction Tube Brazing....................... 16
Figure 5 - How Scroll Works ....................................... 17
Figure 6 - Discharge Thermostat ................................ 18
Figure 7 - Cross Sectional View ................................. 18
Figure 8 - Electrical Nomenclature for Multiples ........ 19
Figure 9 - Start Up Procedure .................................... 20
Figure 10 - Shut Down Procedure .............................. 20
Table 1 - Compressor Accessories &
Service Parts .............................................................. 21
Table 2 - Compressor Motor Specification ................. 22
Table 3 - Compressor & Drive Selection .................... 22
Table 4 - Compressor Refrigerant Charge
Limits .......................................................................... 23
Table 5 - Speed Adjustment ....................................... 23