Emerson Yogurt Maker 300510EN User Manual
System Configuration Manual
300510EN, Rev AA
December 2010
Raptor
Tank Gauging System
www.rosemount-tg.com
System Configuration Manual
NOTICE
300510EN, Rev AA
December 2010
Rosemount Raptor
Configuration with Rosemount
TankMaster WinSetup
Rosemount Raptor
Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before
installing, using, or maintaining this product.
For equipment service or support needs, contact your local Emerson Process
Management/Rosemount Tank Gauging representative.
Version
This manual is based on the functionality of TankMaster WinSetup version 6.x.
For older TankMaster versions all functionality described in this manual may not be
available and the Graphical User Interface (GUI) may look different.
Cover Photo: system_config_front.tif
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System Configuration Manual
300510EN, Rev AA
December 2010
Table of Contents
Rosemount Raptor
SECTION 1
Introduction
SECTION 2
Raptor System Overview
SECTION 3
Using TankMaster
SECTION 4
The WinSetup Main
Window
1.1 Manual Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Technical Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
3.1 What is TankMaster?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 TankMaster Software Package . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.3 Installing the TankMaster Software . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3.1 System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3.2 Installed Software Modules . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3.3 Installation Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.4 Installing a Tank Level Gauging System . . . . . . . . . . . . . . . . . . . . 3-6
3.5 Illegal characters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
4.1 Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.2 Toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.3 Status bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.4 Workspace - Viewing Tanks and Devices . . . . . . . . . . . . . . . . . . . 4-6
4.4.1 Workspace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.4.2 Icons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.5 User Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.5.1 Logging On to TankMaster. . . . . . . . . . . . . . . . . . . . . . . 4-10
4.5.2 To Administrate User Accounts . . . . . . . . . . . . . . . . . . . 4-11
4.5.3 To Set Required Access Levels . . . . . . . . . . . . . . . . . . . 4-13
4.5.4 To Change Protection Level of Separate Windows . . . . 4-14
4.5.5 To Change Password. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
4.5.6 To Change Inactivity Timeout. . . . . . . . . . . . . . . . . . . . . 4-16
SECTION 5
Installing a Raptor Level
Gauging System
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5.1 System Configuration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.1 Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.2 Installation Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.3 Using the Device Installation Wizard . . . . . . . . . . . . . . . . 5-5
5.2 Communication Protocol Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.1 Master Protocol Channel Configuration . . . . . . . . . . . . . . 5-7
5.2.2 Slave Protocol Channel Configuration . . . . . . . . . . . . . . 5-10
5.2.3 Log File Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.2.4 Changing the current Protocol Channel Configuration. . 5-14
5.2.5 Protocol Server Configuration . . . . . . . . . . . . . . . . . . . . 5-15
Rosemount Raptor
System Configuration Manual
300510EN, Rev AA
December 2010
5.3 Preferences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5.3.1 Measurement Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5.3.2 Ambient Air Temperature . . . . . . . . . . . . . . . . . . . . . . . . 5-17
5.3.3 Inventory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.3.4 Miscellaneous. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.3.5 Setting the Name Tag Prefixes . . . . . . . . . . . . . . . . . . . 5-20
5.3.6 Tank View Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.3.7 Tank Visibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
5.4 Field Device Installation - Overview . . . . . . . . . . . . . . . . . . . . . . 5-24
5.5 Installing a Rosemount 2160 FCU. . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.5.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.5.2 Installation Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.5.3 Examples of 2160 FCU Slave Database Configuration . 5-32
5.5.4 Summary of 2160 Installation and Configuration . . . . . . 5-37
5.6 Installing a Rosemount 2410 Tank Hub . . . . . . . . . . . . . . . . . . . 5-38
5.6.1 Installation Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
5.6.2 Summary of Tank Hub Installation and Configuration . . 5-49
5.7 Installing a Rosemount 5900S Radar Level Gauge . . . . . . . . . . 5-51
5.7.1 Configuration via the Properties Window . . . . . . . . . . . . 5-52
5.7.2 Installing a 5900S Using the Installation Wizard . . . . . . 5-58
5.7.3 Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 5-62
5.8 Installing Auxiliary Tank Devices . . . . . . . . . . . . . . . . . . . . . . . . . 5-65
5.8.1 Opening the Properties Window. . . . . . . . . . . . . . . . . . . 5-65
5.8.2 Communication Parameter Setup . . . . . . . . . . . . . . . . . 5-67
5.8.3 Temperature Sensor Configuration . . . . . . . . . . . . . . . . 5-68
5.8.4 Average Temperature Calculation . . . . . . . . . . . . . . . . . 5-70
5.8.5 Auxiliary Sensor Configuration . . . . . . . . . . . . . . . . . . . . 5-72
5.8.6 Advanced Parameter Source Configuration. . . . . . . . . . 5-74
5.8.7 2230 Graphical Field Display . . . . . . . . . . . . . . . . . . . . . 5-76
5.9 Installing a Rosemount 5400. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-78
5.9.1 Configuration via 5400 Properties . . . . . . . . . . . . . . . . . 5-79
5.9.2 Installing a 5400 Using the Installation Wizard. . . . . . . . 5-84
5.9.3 Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 5-88
5.10 Installing a Rosemount 5300. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-90
5.10.1 Configuration via 5300 Properties . . . . . . . . . . . . . . . . . 5-91
5.10.2 Installing a 5300 Using the Installation Wizard. . . . . . . . 5-95
5.10.3 Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 5-99
5.11 Installing a Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-101
5.11.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-101
5.11.2 Starting the Tank Installation Wizard . . . . . . . . . . . . . . 5-102
5.11.3 Installing a New Tank . . . . . . . . . . . . . . . . . . . . . . . . . . 5-103
5.11.4 Summary of Tank Installation and Configuration . . . . . 5-111
5.11.5 To Change Tank Configuration . . . . . . . . . . . . . . . . . . 5-112
5.11.6 To Uninstall a Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-113
5.12 Adding a Tank to a Raptor System . . . . . . . . . . . . . . . . . . . . . . 5-114
5.12.1 Adding a New Tank and a New 2410 Tank Hub . . . . . 5-115
5.12.2 Adding a New Tank to an Existing 2410 Tank Hub . . . 5-117
5.13 Level Gauge Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-122
5.13.1 Manual Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-122
5.13.2 Using the Calibrate Function . . . . . . . . . . . . . . . . . . . . 5-123
5.14 Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-124
5.15 Tank Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-125
5.16 Setting up a Hybrid System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-126
TOC-2
Table of Contents
System Configuration Manual
300510EN, Rev AA
December 2010
Rosemount Raptor
SECTION 6
Device Handling
SECTION 7
Service Functions
6.1 To Change Device Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 To Uninstall a Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
7.1 System Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2 Customizing the Tools Menu in WinSetup. . . . . . . . . . . . . . . . . . . 7-2
7.3 User Defined Temperature Conversion. . . . . . . . . . . . . . . . . . . . . 7-4
7.3.1 User Defined Linearization Table . . . . . . . . . . . . . . . . . . . 7-5
7.3.2 User Defined Formula . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7.3.3 User Defined Individual Formula . . . . . . . . . . . . . . . . . . . 7-7
7.4 Viewing Input and Holding Registers. . . . . . . . . . . . . . . . . . . . . . . 7-8
7.5 To Edit Holding Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
7.6 View Diagnostic Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
7.6.1 The Configure Button . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7.6.2 Restore to Default Setting . . . . . . . . . . . . . . . . . . . . . . . 7-13
7.7 Logging Measurement Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
7.8 Saving and Loading Database Registers . . . . . . . . . . . . . . . . . . 7-15
7.8.1 To Save Device Registers Single Device. . . . . . . . . . . . 7-15
7.8.2 To Save Device Registers Multiple Devices. . . . . . . . . . 7-16
7.8.3 To Recover a Device Database . . . . . . . . . . . . . . . . . . . 7-17
7.9 Upgrading The Device Software . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
7.10 Tank Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
7.10.1 Graph Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
7.10.2 Legend/Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
7.10.3 File Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
7.10.4 Action Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
7.10.5 Editing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
7.11 Viewing Tank Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
7.11.1 Viewing Data from All Tanks . . . . . . . . . . . . . . . . . . . . . 7-33
7.11.2 Viewing Data From a Single Tank . . . . . . . . . . . . . . . . . 7-34
7.12 Viewing Alarm Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35
7.13 Protocol Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37
7.13.1 Logging the Channel Communication . . . . . . . . . . . . . . 7-37
7.13.2 Saving the Communication Log to File. . . . . . . . . . . . . . 7-39
7.13.3 Searching for Connected Devices . . . . . . . . . . . . . . . . . 7-42
7.13.4 Channel Statistics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43
7.14 TankMaster Administrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44
7.14.1 Log on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
7.14.2 Changing the Administrator Program password. . . . . . . 7-46
7.14.3 Autostart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-47
7.14.4 Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48
7.14.5 Restore. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50
7.14.6 File Version Information . . . . . . . . . . . . . . . . . . . . . . . . . 7-54
7.14.7 Processes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-55
SECTION 8
Menu Guide
Table of Contents
8.1 File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2 View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.3 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.4 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
8.5 Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
TOC-3
Rosemount Raptor
System Configuration Manual
300510EN, Rev AA
December 2010
TOC-4
Table of Contents
System Configuration Manual
300510EN, Rev AA
December 2010
Section 1 Introduction
1.1 Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
1.2 Technical Documentation . . . . . . . . . . . . . . . . . . . . page 1-2
This manual describes the recommended installation procedure for setting up
a Rosemount Raptor system. It is based on using the TankMaster Winsetup
program as a configuration tool. The manual also provides information on the
basic functions of the TankMaster WinSetup configuration tool.
The Raptor System Configuration manual guides you through the process of
setting up a Raptor system with field devices and tanks for operation in
TankMaster.
The Rosemount Raptor product portfolio includes a wide range of
components for small and large customized tank gauging systems. The
system includes various field devices, such as radar level gauges,
temperature transmitters, and pressure transmitters for complete inventory
control. The TankMaster software suite provides you with the tools that you
need to configure and operate the Rosemount Raptor system.
Rosemount Raptor
1.1 MANUAL OVERVIEW
The Raptor System Configuration manual includes the following sections:
Section 1: Introduction
A description of the various components in the Raptor system.
Section 2: Raptor System Overview
A description of the various components in the Raptor system.
Section 3: Using TankMaster
An introduction to the TankMaster software package.
Section 4: The WinSetup Main Window
An introduction to the basic features of the WinSetup configuration program. It
describes the workspace, menus, and various toolbars.
Section 5: Installing a Raptor Level Gauging System
A description of the recommended configuration procedure for a Rosemount
Raptor system.
Section 6: Device Handling
A short description of the basic functions for changing device configuration
and how to uninstall devices from the WinSetup workspace.
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Rosemount Raptor
System Configuration Manual
300510EN, Rev AA
December 2010
Section 7: Service Functions
A description of various functions supported by TankMaster WinSetup for
service and maintenance of different Raptor field devices.
Section 8: Menu Guide
A guide to menus and menu options in the TankMaster WinSetup program.
1.2 TECHNICAL DOCUMENTATION
The Raptor System includes the following documents:
• Raptor Technical Description (704010EN)
• Rosemount 5900S Reference Manual (300520EN)
• Rosemount 2410 Reference Manual (300530EN)
• Rosemount 2240S Reference Manual (300550EN)
• Rosemount 2230 Reference Manual (300560EN)
• Raptor System Configuration Manual (300510EN)
• Rosemount 5300 Product Data Sheet (00813-0100-4530)
• Rosemount 5400 Product Data Sheet (00813-0100-4026)
• Rosemount 5300 Series Reference Manual (00809-0100-4530)
• Rosemount 5400 Series Reference Manual (00809-0100-4026)
• Rosemount TankMaster WinOpi Reference Manual (303028EN)
• Rosemount Raptor Installation Drawings
1-2
Section 1. Introduction
System Configuration Manual
300510EN, Rev AA
December 2010
Rosemount Raptor
Section 2 Raptor System Overview
Raptor is a state-of-the art inventory and custody transfer radar tank level
gauging system. It is developed for a wide range of applications at refineries,
tank farms and fuel depots, and fulfills the highest requirements on
performance and safety.
The field devices on the tank communicate over the intrinsically safe Tankbus.
The Tankbus is based on a standardized fieldbus, the FISCO
fieldbus, and allows integration of any device supporting that protocol. By
utilizing a bus powered 2-wire intrinsically safe fieldbus the power
consumption is minimized. The standardized fieldbus also enables integration
of other vendors’ equipment on the tank.
The Raptor product portfolio includes a wide range of components to build
small or large customized tank gauging systems. The system includes various
devices, such as radar level gauges, temperature transmitters, and pressure
transmitters for complete inventory control. Such systems are easily
expanded thanks to the modular design.
Raptor is a versatile system that is compatible with and can emulate all major
tank gauging systems. Moreover, the well-proven emulation capability
enables step-by-step modernization of a tank farm, from level gauges to
control room solutions.
It is possible to replace old mechanical or servo gauges with modern Raptor
gauges, without replacing the control system or field cabling. It is further
possible to replace old HMI/SCADA-systems and field communication
devices without replacing the old gauges.
There is a distributed intelligence in the various system units which
continuously collect and process measurement data and status information.
When a request for information is received an immediate response is sent
with updated information.
(1)
FOUNDATION™
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The flexible Raptor system supports several combinations to achieve
redundancy, from control room to the different field devices. Redundant
network configuration can be achieved at all levels by doubling each unit and
using multiple control room work stations.
(1) See documents IEC 61158-2 and IEC/TS 60079-27
Rosemount Raptor
2230 Display
2240S Temperature
Transmitter
5900S Radar
Level Gauge
2410 Tank Hub
Tan kbus
5300 Level
Transmitter
5400 Level
Transmitter
3051S
Pressure
Transmitter
TRL2 Modbus
Group bus
2180 Field
Bus Modem
2160 Field
Communication Unit
TankM aster PC
Plant Host Computer
2410 Tank Hub
644
644
644
644Temperature
Transmitter
TankMaster PC
Plant Host Computer
NON-HAZARDOUS AREA HAZARDOUS AREA
2240S Temperature
Transmitter
2410 Tank Hub
5900S Radar
Level Gauge
Tan kbus
Segment splitter
CUSTODY TRANSFER / INVENTORY TANK GAUGINGOPERATIONAL CONTROL
Figure 2-1. Raptor system
architecture
System Configuration Manual
300510EN, Rev AA
December 2010
2-2
Section 2. Raptor System Overview
System Configuration Manual
300510EN, Rev AA
December 2010
TankMaster HMI Software
TankMaster is a powerful Windows-based Human Machine Interface (HMI) for
complete tank inventory management. It provides configuration, service,
set-up, inventory, and custody transfer functions for Raptor systems and other
supported instruments.
TankMaster is designed to be used in the Microsoft Windows XP and Vista
environment providing easy access to measurement data from your Local
Area Network.
The TankMaster WinOpi program lets the operator monitor measured tank
data. It includes alarm handling, batch reports, automatic report handling,
historical data sampling as well as inventory calculations such as Volume,
Observed Density and other parameters. A plant host computer can be
connected for further processing of data.
The TankMaster WinSetup program is a graphical user interface for
installation, configuration and service of the different devices in the Raptor
system.
Rosemount 2160 Field Communication Unit
Rosemount Raptor
The 2160 Field Communication Unit (FCU) is a data concentrator that
continuously polls and stores data from field devices such as radar level
gauges and temperature transmitters in a buffer memory. Whenever a request
for data is received, the FCU can immediately send data from a group of tanks
from the updated buffer memory.
Rosemount 2410 Tank Hub
The Rosemount 2410 Tank Hub acts as a power supply to the connected field
devices in the hazardous area using the intrinsically safe Tankbus.
The 2410 collects measurement data and status information from field
devices on a tank. It has two external buses for communication with various
host systems. There are two versions of the 2410 for single tank or multiple
tanks operation. The multiple tanks version supports up to 10 tanks and 16
devices.
The 2410 is equipped with two relays which support configuration of up to 10
“virtual” relay functions allowing you to specify several source signals for each
relay.
Rosemount 5900S Radar Level Gauge
The Rosemount 5900S Radar Level Gauge is an intelligent instrument for
measuring the product level inside a tank. Different antennas can be used in
order to meet the requirements of different applications. The 5900S can
measure the level of almost any product, including bitumen, crude oil, refined
products, aggressive chemicals, LPG and LNG.
Section 2. Raptor System Overview
The Rosemount 5900S sends microwaves towards the surface of the product
in the tank. The level is calculated based on the echo from the surface. No
part of the 5900S is in actual contact with the product in the tank, and the
antenna is the only part of the gauge that is exposed to the tank atmosphere.
The 2-in-1 version of the 5900S Radar Level Gauge has two radar modules in
the same transmitter housing allowing two independent level measurements
using one antenna.
2-3
Rosemount Raptor
System Configuration Manual
300510EN, Rev AA
December 2010
Rosemount 5300 Guided Wave Radar
The Rosemount 5300 is a premium 2-wire guided wave radar for level
measurements on liquids, to be used in a wide range of medium accuracy
applications under various tank conditions. Rosemount 5300 includes the
5301 for liquid level measurements and the 5302 for liquid level and interface
measurements.
Rosemount 5400 Radar Level Transmitter
The Rosemount 5400 is a reliable 2-wire non-contact radar level transmitter
for liquids, to be used in a wide range of medium accuracy applications under
various tank conditions.
Rosemount 2240S Multi-Input Temperature Transmitter
The Rosemount 2240S Multi-input Temperature Transmitter can connect up
to 16 temperature spot sensors and an integrated water level sensor.
Rosemount 2230 Graphical Field Display
The Rosemount 2230 Graphical Field Display presents inventory tank
gauging data such as level, temperature, and pressure. The four softkeys
allow you to navigate through the different menus to provide all tank data,
directly in the field. The Rosemount 2230 supports up to 10 tanks. Up to three
2230 displays can be used on a single tank.
Rosemount 644 Temperature Transmitter
The Rosemount 644 is used with single spot temperature sensors.
Rosemount 3051S Pressure Transmitter
The 3051S series consists of transmitters and flanges suitable for all kinds of
applications, including crude oil tanks, pressurized tanks and tanks with /
without floating roofs.
By using a 3051S Pressure Transmitter near the bottom of the tank as a
complement to a 5900S Radar Level Gauge, the density of the product can be
calculated and presented. One or more pressure transmitters with different
scalings can be used on the same tank to measure vapor and liquid pressure.
Rosemount 2180 Field Bus Modem
The Rosemount 2180 field bus modem (FBM) is used for connecting a
TankMaster PC to the TRL2 communication bus. The 2180 is connected to
the PC using either the RS232 or the USB interface.
See the Raptor Technical Description (Document no. 704010en) for more
information on the various devices and options.
2-4
Section 2. Raptor System Overview
System Configuration Manual
300510EN, Rev AA
December 2010
Section 3 Using TankMaster
3.1 What is TankMaster? . . . . . . . . . . . . . . . . . . . . . . . . page 3-1
3.2 TankMaster Software Package . . . . . . . . . . . . . . . . page 3-2
3.3 Installing the TankMaster Software . . . . . . . . . . . . . page 3-4
3.4 Installing a Tank Level Gauging System . . . . . . . . page 3-6
3.5 Illegal characters . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-6
Rosemount Raptor
3.1 WHAT IS TANKMASTER?
TankMaster is a software package designed by Emerson Process
Management/Rosemount Tank Gauging for inventory management as well
as configuration of level gauging equipment. The TankMaster program
package provides you with powerful and easy-to-use tools for installation and
configuration of Rosemount’s tank gauging system. Devices such as field
communication units, Tank Hubs, and radar level gauges can easily be
installed.
The operator’s interface provides inventory and custody transfer functions
and gives you a clear overview of installed devices and tanks. For each tank
you can easily see the associated transmitters and data acquisition units.
TankMaster is designed to be used in the Microsoft
environment providing easy access to measurement data from your Local
Area Network.
The TankMaster system allows you to use various protocols such as the
TRL2 Modbus and Enraf GPU. Interfaces such as RS232, and RS485 can be
used for communication with field devices. TankMaster clients and servers
can be integrated in Local Area Networks (LAN) for maximum availability. You
can easily change protocol, device, and tank configuration at any time.
Measured data is presented in real-time and you can customize the view of
tank data to suit your needs.
Key Features
• Monitoring of measured data.
• Clear overview of installed tanks and devices.
• Simple installation by using “wizards”.
• Open connectivity.
• Object-oriented user friendly Graphical User Interface.
®
Windows XP or Vista
www.rosemount-tg.com
Rosemount Raptor
WINSETUP
Tank Server
Master Protocol Server Slave Protocol Server
COM1/USB COM2/USB
Batch Server
WINOPI
System Configuration Manual
300510EN, Rev AA
December 2010
3.2 TANKMASTER SOFTWARE PACKAGE
Figure 3-1. TankMaster software
modules
Rosemount TankMaster includes several software modules:
•WinOpi
•WinSetup
• Tank Server
• Master Protocol Servers
• Slave Protocol Server
• Batch Server
• Administrator
WinOpi is the operator´s interface to the Rosemount Tank Gauging system. It
communicates with the Tank Serv e r and the different protocol servers to let
the user monitor measured tank data. WinOpi also provides alarm handling,
batch reports, automatic report handling, historical data sampling as well as
inventory calculations such as volume, observed density and other
parameters.
The WinSetup program is a graphical user interface for installation,
configuration and service of devices such as the 5900S Radar Level Gauge
and the 2240S Multi-input Temperature Transmitter.
The Tank Server communicates with devices via the Master protocol server
and handles configuration data for all the installed tanks and devices. Tank
and device names, configuration data such as antenna type, number of
connected temperature elements and many other parameters are stored by
the Tank Server. The Tank Serv e r collects measured data from connected
3-2
devices and provides these data to the WinOpi/WinSetup user interface.
Section 3. Using TankMaster
System Configuration Manual
300510EN, Rev AA
December 2010
The Master Protocol Server transfers configuration data and measured data
between the Tank Server and connected devices in a Rosemount Tank
Gauging system. The Master Protocol Server is able to communicate with
various types of field devices such as radar level gauges, field communication
units, temperature transmitters, and pressure sensors to collect measured
data such as level, temperature, and pressure.
The Slave Protocol Server is used to connect the TankMaster system to a
host computer (DCS system). The Slave Protocol Server exchanges tank
data between the Tank Server and the host computer.
The Batch Server provides functions for starting, monitoring and closing batch
transfers betweeen tanks. It also generates various reports during and after a
batch transfer.
The Administrator program allows you to start and stop TankMaster, and to
specify which TankMaster software modules that will start automatically when
the PC starts up. It also includes a backup and restore function, and functions
for handling redundant Tank Servers and Batch Servers.
OPC Server with Browser
TankMaster uses OPC Data Access 2.0 (OLE for Process Control), an open
industry standard, which eliminates the need for costly customized software
integration. With the OPC server and the browser it is easy to import all
custody transfer and inventory data to other OPC clients such as different
DCS:s, PLC:s, Scada systems, or Microsoft Office programs. This way,
operators and plant management are better armed to make timely decisions
as they work with distributed inventory and tank gauging data. (Website OPC
Foundation: www.opcfoundation.org).
Rosemount Raptor
Customized views
In TankMaster you can change general and specific tank view and setup
windows. There are a number of options to design TankMaster as you like;
you can either modify the existing windows or design completely new ones.
For example you can have a photo of the plant giving a quick realistic view
and just by clicking a specific tank you will get corresponding tank data.
Section 3. Using TankMaster
3-3
Rosemount Raptor
3.3 INSTALLING THE TANKMASTER SOFTWARE
System Configuration Manual
300510EN, Rev AA
December 2010
3.3.1 System
Requirements
The following system specification is recommended to run TankMaster
version 5.B0 or higher
General
Product Rosemount TankMaster; WinOpi, Winsetup, WinView
Operating system English version of:
TankMaster PC
Hardware
Processor
Internal Memory (RAM)
Recommended brand IBM or DELL PC (Windows XP or Windows Vista approved).
Hard Disk 40 GB (TankMaster + SQL Server 2005 Express needs
Serial Port RS232, or USB if a FBM2180 fieldbus modem is used
Monitor A 22 inch or larger monitor is recommended.
Graphics card 1152*864, 65536 colors (16 bit).
Hardware key One key connected to a USB port for each PC with a TankMaster
(1)
:
• Windows XP Professional Edition. Service pack SP2 or SP3
• Windows 2003 Server with service pack 2 (SP2)
• Windows Vista with service pack 1(SP1)
• Windows XP: 2 GHz Intel Pentium double processor
• Windows Vista / Windows 2003 Server: 2.5 GHz Intel Pentium
double processor
• Windows XP: 2 GB (1 GB for clients)
• Windows Vista / Windows 2003 Server: 3 GB
approximately 600 MB).
server.
In custody transfer systems a hardware key connected to a
parallel port is also required.
3.3.2 Installed Software Modules
3-4
NOTE
A hardware key is not required to run WinSetUp.
The following software program modules are installed:
• TankMaster WinSetup program
• TankMaster WinOpi program
• Tank Server
• Modbus Master Protocol server
• Various Master Protocol servers
• Various Slave Protocol servers
• Batch server
(1) For previous TankMaster versions other system requirements apply. Please contact Emer-
son Process Management/Rosemount Tank Gauging for more information.
Section 3. Using TankMaster
System Configuration Manual
300510EN, Rev AA
December 2010
Rosemount Raptor
3.3.3 Installation Procedure
To install the TankMaster software package do the following:
1. Insert the TankMaster CD-ROM. The installation wizard starts
automatically and the TankMaster installation CD start-up screen
appears:
NOTE!
If the installation wizard does not start automatically when the CD-ROM is
inserted, double-click the file Tmcd.exe or click the Windows Start button
, choose Run and select the Tmcd.exe file on the TankMaster
installation CD in order to start the TankMaster installation procedure.
2. Click the Install button to start the TankMaster software installation
procedure. Follow the instructions in the installation wizard.
3. If not available on the PC, install the Acrobat Reader software if you
would like to read the online documentation in pdf format.
4. Finish the installation.
Installation Options
There are different installation options available:
Demo TankMaster in demo mode with demo database.
Client Client installation only, i.e. no Batch Server, Tank Server or
Master Protocol will be installed.
Suitable for network clients connected to a common Tank Server
or in systems with redundant servers.
Server and Client Suitable for standalone systems, and for network servers.
Redundant server Server and client installation with possibility to setup redundant
Tank Servers. Note that the redundant Batch Server function
has to be manually configured after installation.
Section 3. Using TankMaster
3-5
Rosemount Raptor
System Configuration Manual
300510EN, Rev AA
December 2010
3.4 INSTALLING A TANK LEVEL GAUGING SYSTEM
3.5 ILLEGAL CHARACTERS
Setting up a Tank Level Gauging system comprises installation and
configuration of devices and tanks.
Tank installation
Tank installation includes specifying tank type, specifying transmitters to
associate with the tank, and to define which source signals to use as input for
various tank measurement variables.
Device installation
Device installation includes tasks such as configuration of field bus
communication, specifying tank height and other geometrical parameters,
configuration of device specific parameters for radar level gauges,
temperature and pressure transmitters.
Wizards
In order to facilitate the installation process, TankMaster WinSetup guides you
through the installation procedure by using so called “wizards”. WinSetup
automatically walks through a step-by-step procedure which lets you focus on
the important issues rather than trying to remember what to do next. The
Online Help provides information for each step in case you need further
assistance.
Naming objects in TankMaster using certain characters may cause
TankMaster to malfunction. The following characters should be avoided:
\ Reverse solidus % Percent sign
/ Solidus < Less-than sign
? Question mark > Greater-than sign
* Asterisk { Left curly bracket
[ Left square bracket } Right curly bracket
] Right square bracket ' Apostrophe
| Vertical line " Quotation mark
3-6
Section 3. Using TankMaster
System Configuration Manual
Minimize
Maximize
Close
Menubar
Toolbar
Workspace
Status bar
300510EN, Rev AA
December 2010
Rosemount Raptor
Section 4 The WinSetup Main Window
4.1 Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3
4.2 Toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-4
4.3 Status bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-5
4.4 Workspace - Viewing Tanks and Devices . . . . . . . .page 4-6
4.5 User Management . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-9
The TankMaster main window includes the Workspace to display tanks and
devices, a menu bar at the top of the screen, a status bar at the bottom of the
screen and a number of buttons in the toolbar.
Figure 4-2. The WinSetup main
window
www.rosemount-tg.com
Rosemount Raptor
Right click in the Workspace
window and choose Allow
Docking to place the
Workspace window along
the Main window side.
Figure 4-3. The WinSetup
workspace
System Configuration Manual
300510EN, Rev AA
December 2010
The Workspace window can be moved anywhere on the Main window. It can
be docked to either side of the Main window, or it can be left floating.
4-2
Section 4. The WinSetup Main Window
System Configuration Manual
300510EN, Rev AA
December 2010
Rosemount Raptor
4.1 MENUS The menu bar at the top of the screen contains menus such as File, View,
Service, Tools, and Help.
Figure 4-4. The WinSetup menu
Service menu options are also available by clicking the right mouse button.
Different options are available depending on the type of object selected in the
Workspace window. For example, clicking the right mouse button on the
Devices folder will open the following menu:
Figure 4-5. The Service menu
Figure 4-6. The WinSetup menu
Clicking the right mouse button on a device icon brings up a menu with
different configuration and service options:
Section 4. The WinSetup Main Window
4-3
System Configuration Manual
Hide/Show Toolbar
Too lbar
1 2 345 6 78 9101112
Rosemount Raptor
300510EN, Rev AA
December 2010
4.2 TOOLBAR The toolbar provides buttons acting as shortcuts to certain menu options.
Normally the Toolbar is visible. To hide it, open the View menu and deselect
the Toolbar option:
Figure 4-7. The WinSetup
Toolbar
Figure 4-8. Toolbar items
The following items are included in the standard toolbar:
1. Lets you log off to View Only mode.
2. Lets you log on to TankMaster as Operator, Supervisor or Administrator.
3. Lets you rename a tank.
4. Lets you search for a tank or a device in the workspace tree structure.
5. Opens the Properties dialog.
6. Opens the Tank View window.
7. Lets you install a new tank.
8. Lets you install a new device.
9. Lets you uninstall a tank.
10. Lets you uninstall a device.
11. Lets you turn the Workspace window On or Off.
12. About WinSetup
4-4
Section 4. The WinSetup Main Window
System Configuration Manual
Status bar
Connection status
Current user
Current protection level
Indicator normal operation
300510EN, Rev AA
December 2010
Rosemount Raptor
4.3 STATUS BAR The status bar is located at the bottom of the TankMaster main window. It
provides general information about the current system state.
Normally, the TankMaster status bar is visible. To hide it, open the View menu
and deselect the Status bar option.
Figure 4-9. The Winsetup Status
bar
The status bar displays information about a device, tank or any other item that
is selected in the WinSetup main window. The connection status, current user,
current protection level (View Only, Operator etc.) and operation status are
also shown.
Section 4. The WinSetup Main Window
4-5
Rosemount Raptor
Choose this tab to show the
Logical View.
Choose this tab to show
the Physical View.
System Configuration Manual
300510EN, Rev AA
December 2010
4.4 WORKSPACE VIEWING TANKS
AND DEVICES
Figure 4-10. The Winsetup
workspace Logical and Physical
views
The workspace displays an overview of all devices and tanks. You can switch
between two different views: Logical and Physical view.
4-6
In the workspace you can perform various tasks such as:
• Install and configure tanks, devices, and protocols
• Remove tanks and devices
• Change the configuration of tanks and devices
• View database and input registers
• Setup the tank view layout
• Specify tags for tank and device names
• Upload new application software to a radar tank gauge
• View communication log
Section 4. The WinSetup Main Window
System Configuration Manual
300510EN, Rev AA
December 2010
Rosemount Raptor
4.4.1 Workspace The Workspace window shows the installed tanks and devices and available
communication protocols. It also provides information about the configuration
of installed devices.
Ex.1 In the Logical View all installed
tanks and devices, as well as
available communication
protocols, are organized in
separate folders to provide a
clear overview of the system.
A “+”-sign indicates that a device
is connected to associated
devices.
Ex.2 The Tanks folder contains an
overview of the installed tanks.
For each tank the associated
devices are displayed.
The Workspace provides
information that reflects the
system configuration. In this
example the symbols indicate
that level gauge LT-1
communicates with This
Workstation via tank hub
HUB-101 and field
communication unit FCU-201.
Ex.3 The available communication
protocols are displayed in the
Protocols folder.
Section 4. The WinSetup Main Window
4-7
System Configuration Manual
Rosemount Raptor
300510EN, Rev AA
December 2010
4.4.2 Icons In the Workspace window the different tanks and devices are represented by
the following icons:
Rosemount 2410 Tank Hub
Rosemount 2410 Tank Hub (Simulation Mode)
Rosemount 5900S Radar Level Gauge
Rosemount 5400 Series Radar Transmitter
Rosemount 5300 Series Radar Transmitter
ATD (Auxiliary Tank Device; for example Rosemount 2240S,
Rosemount 3051S)
Cylindrical tank, HTG fixed roof
Floating roof tank, HTG floating blanket
Spherical tank
Horizontal tank
HTG floating roof tank
Rex Radar Tank Gauge (RTG)
Rosemount 2160/2165/2175 Field Communication Unit (FCU)
Slave Data Acquisition Unit (SDAU)
COM port status
Communication Protocol
Communication Protocol Channel
TRL PU
IOT 51XX
MCG32XX
MDPII
4-8
CIU
DS4
Section 4. The WinSetup Main Window
System Configuration Manual
300510EN, Rev AA
December 2010
Rosemount Raptor
4.5 USER MANAGEMENT
Table 4-1. Usernames and
passwords for different user
access levels
TankMaster provides several protection levels allowing you to prevent
unauthorized changes. These protection levels are categorized as User
Access Levels and User Sub Access Levels.
The User Access Levels are Chief Administrator, Administrator, Supervisor,
Operator, and View Only. Each user access level has five User Sub Access
Levels providing a total of 25 unique access levels.
In order to change tank and device configuration, install new tanks and
devices, calibrate a level gauge, change holding register values etc. you have
to be logged on to the appropriate TankMaster user access level. See “To Set
Required Access Levels” on page 4-13 for more information.
You can be logged on in Chief Administrator, Administrator, Supervisor,
Operator, or View Only mode. The default usernames and passwords for the
User Access Levels are:
User Access Level
View Only Default username: view
Default password: view
Operator Default username: operator
Default password: oper
Supervisor Default username: supervisor
Default password: super
Administrator Default username: administrator
Default password: admin
ChiefAdministrator Default username: chiefadmin
Default password: chief
Username
Password
Section 4. The WinSetup Main Window
4-9
Rosemount Raptor
Username User Access Level
System Configuration Manual
300510EN, Rev AA
December 2010
4.5.1 Logging On to TankMaster
1. From the File menu choose Log On or click the Log On button in
the WinSetup toolbar.
2. Type your Username and Password. The password is case sensitive but
the username is not.
NOTE!
If logging on fails five consecutive times the user account is disabled. In this
case the user account has to be enabled by an administrator.
3. Click the OK button.
The currently logged on user and the corresponding protection level is
displayed in the WinSetup status bar.
4-10
Section 4. The WinSetup Main Window
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