Emerson WSX 20 Specification Sheet

WSX-20

Ultrasonic Metal Welding
Assembly Systems

A full-range, fully programmable, and remarkably
economical wire splicing system

Instantly adjustable parameters. More precise
and reliable splices. And a whole lot more!

WSX-20 Ultrasonic Splicing System

• Capable of splicing from

2

CSA

0.48 to 40 mm
(cross sectional area

• Flexibly designed

bench top unit can
be mounted in a
workstation table

• Automatically adjus

parameters and par

• Uniquely designed 4-lobe keyed tip and 4-surface

anvil provides longer tool life – and the lowest maintenance
cost in the industry!

• Replaceable tip technology provides high tool life at low cost

• P atented vertical stacking design prevents side splicing, a major

cause of field failures

• Patented closed-loop amplitude control helps ensure weld

consistency

)

table splice

ameter sequencing

VersaGraphix Controller

• 20 kHz Ultrasonic Generator with Three

Teach Modes – Automatically calculates
your weld quality windows for Time, Power,
Pre-Height and Height.

• Four Weld Modes – Weld by Energy, Time,

Height (compaction), and Energy with
Height Compensation.

• Extensive Preset Library – Stores configu-

ration data for up to 1,000 parts for sequential
welding capability.

• Weld History – Weld results and graph are

stored on the hard drive in a date-stamped
folder and can be sent as needed via Ethernet.

Patented Anti-Side-Splice Feature

• Prevents Side Spicing – One of the most common causes of

poor splices and field failure. When operators place the wires flat
on the tip (as shown in Figure 1a), only the tangent point of each
cable can be welded together.

• Vertical Stacking Fixes the Problem – By allowing operators to

vertically stack the wires (as shown in Figure 1b), a consistently
high-quality splice is ensured. The WSX-20 is the only ultrasonic
splicing system to offer this critical feature.

Figure 1a Figure 1b

• Patented Amplitude Stepping – Built-in

digital amplitude control for optimization of
weld strength and aluminum welding.
See Figure 2.

100

80

60

40

20

Amlitude (um)

0

0 500 1000 1500

Time (mS)

Figure 2

• Propor tioned Cooling Air — Automatically

applies the correct amount of cooling air,
based upon wire size, for optimum tool life
at minimum cost.