Emerson VS100, VS120 Instruction Manual

Instruction Manual D103239X012
April 2021
VS100 Series Slam-Shut Device
Table of Contents
Introduction ��������������������������������������������������������������������� 1
Specifications ����������������������������������������������������������������� 2
Configurations ���������������������������������������������������������������� 3
Labelling ������������������������������������������������������������������������� 7
Installation and Overpressure Protection ���������������������� 7
Commissioning �������������������������������������������������������������� 9
Maintenance ����������������������������������������������������������������� 12
Parts List ����������������������������������������������������������������������� 13
Dimensions and Weights ��������������������������������������������� 15
TYPE VS110 TYPE VS120
VS100 Series
WARNING
Failure to follow these instructions or to properly install and maintain this equipment could result in an explosion
and/or re causing property damage and
personal injury or death.
Fisher™ slam-shut device must be installed, operated and maintained in accordance with federal, state and
local codes, rules and regulations and Emerson Process Management Regulator Technologies, Inc. (Emerson) instructions.
Only a qualied person must install
or service the VS100 Series slam-shut device. If a leak develops or if the slam-
shut device continually vents gas,
service to the unit may be required. Failure to correct trouble could result in a hazardous condition.
Installation, operation and maintenance
procedures performed by unqualied
personnel may result in improper adjustment and unsafe operations which
may result in equipment damage or
personal injury.
Figure 1. VS100 Series Slam-Shut Device
Introduction
Scope of the Manual
This Instruction Manual provides installation, maintenance and parts ordering information for the VS100 Series slam-shut device� Refer to VSX4 and VSX8 Series Controller Instruction Manual, Form 5867 included with the VS100 Series for additional VSX4 and VSX8 Series information� Instructions for other equipment used with the VS100 Series can be found in separate Instruction Manuals�
Product Description
The VS100 Series slam-shut device is designed to
shut o󰀨 the ow of gas to the downstream system
in the event of outlet pressure rising above or falling
below the predened levels.
The VS100 Series consists of the following:
A body with a removable orice, enclosed by a bonnet�
• A VSX4 or VSX8 Series controller�
VS100 Series
Specications
The Specications section lists the specications for the VS100 Series slam-shut device. The following information is stamped on the label of VS100 Series: Type and Class, Maximum Outlet Pressure and Spring Range. Additional
operating information is located on the slam-shut device label�
Available Congurations
(5)
See Table 4
Connections
Slam-Shut Vent: 1/4 NPT
External Sensing Line: 1/4 NPT
Body Material
Ductile Iron (GS) Steel (WCC)
Body Sizes and End Connection Styles
See Table 8
Maximum Emergency Inlet Pressure (PS)
(1)(2)(3)(4)
20�0 bar / 290 psig
Maximum Operating Inlet Pressure (Pu
max
)
16�0 bar / 232 psig
Operating Temperature (TS)
(1)
PED: -20 to 66°C / -4 to 150°F Non-PED: -30 to 66°C / -20 to 150°F
Response Time (ta)
< 1 second
Functional Class
A: OPSO and UPSO B: OPSO only
CE Marking
0062
European EN Reference Standard
EN 14382
Orice Diameter
Medium Capacity Body (MC): 19 mm / 0�75 in� High Capacity Body (HC): 30 mm / 1�18 in�
Valve Plug Size
Medium Capacity Body (MC) Ø: 24 mm / 0�94 in� High Capacity Body (HC) Ø: 39 mm / 1�53 in�
Position Indicator
Extended stem visible in center of reset button refer to VSX4 and VSX8 Series controller Instruction Manual
Resetting Trip Mechanism
Manually after fault rectication
(1)(2)(3)(4)
Casing Material
Aluminum
Pressure Detection
External
Approximate Shipping Weights
See Table 8
Flow Coe󰀩cient and Power Loss
Symbols
Q = Natural gas ow rate in Nm3/h Pu = Absolute inlet pressure in bar Cg = Flow rate coe󰀩cient C1 = Body shape factor
Flow Coe󰀩cients
TYPE
VS110
(VSX4)
VS120
(VSX8)
ORIFICE
mm In.
19 0�75
30 1�18
BODY C
1 NPT 306
1-1/4 NPT 307
1-1/2 NPT 321
1-1/4 NPT 789
1-1/2 NPT 840
2 NPT 856
NPS 2 Flanged 881
Pressure Drop
2
g
P
– P
u
2
– 4
u
Q
1�05 x C
∆P =
2
Option
Wire Seal: The VS100 Series can be ordered with
an optional tamper-proof lock wire to preclude unauthorized access to the adjustment springs�
Reed Switch: An optional remote notication switch can be installed o󰀨ering the capability to remotely notify the operator should VS100 Series shut o󰀨 occur. Refer to VSX4/8 Instruction Manual,
D103127X012 for more information�
g
1. The pressure/temperature limits in this Instruction Manual or any applicable standard limitation should not be exceeded.
2� EN334 Integral Strength (IS) 6 bar / 87 psig� Used where inlet rating must equal outlet rating per code�
3. EN334 Di󰀨erential Strength (DS) 16 bar / 232 psig. Used where DS ratings required per code.
4. EN334 Specic Maximum Allowable Pressure (PSd) 6 bar / 87 psig� Used where PSd ratings are required per code�
5. Product has passed Emerson testing for shuto󰀨 and trip function at -40°F/°C.
2
VS100 Series
2 G T
Table 1. PED Information
TYPE DESCRIPTION PED DIRECTORY FLUID GROUP
VS100
Regulator body with VSX4 or
VSX8 Series controller
IV
Table 2. Directive ATEX Information
TYPE CLASSIFICATION ATEX ASSEMBLIES ATEX LABELLING
VSX4 or VSX8 Non-electrical equipment
VSX8 with
reed contact
Non-electric equipment equipped with an electrical device falling under the scope of the ATEX Directive 2014/34/EU
Table 3. Accuracy According to EN 14382 - VS100 Series
ACCURACY GROUP (AG) Pd < 35 mbar / 0.507 psig
AG
min
AG
Note: Stable inlet pressure AG
max
= AG 10 (Pd < 60 mbar / 0�87 psig) and AG 5 (Pd > 60 mbar / 0�87 psig), AG
min
30 15
10 10
35 mbar ≤ Pd < 60 mbar /
0.507 psig ≤ Pd < 0.87 psig
Table 4. VS100 Series Congurations
ORIFICE
TYPE BODY SIZE
VS 111
VS112 VSX4H 1100 to 5500 16�0 to 79�8 500 to 2800 7�25 to 40�6
VS121
VS122 VSX8H 1100 to 5500 16�0 to 79�8 500 to 2800 7�25 to 40�6
Medium Capacity 19 0�75
High Capacity 30 1�18
DIAMETER
CONTROLLER
mm In. mbar psig mbar psig
VSX4L 30 to 1600 0�44 to 23�2 5 to 750 0�07 to 10�9
VSX8L 30 to 1600 0�44 to 23�2 5 to 750 0�07 to 10�9
Groups 1 and 2 according to 2014/68/EU, 1st and 2nd family gas
according to EN 437 or other gases (compressed air and nitrogen)�
The gas must be non-corrosive,clean (ltration on inlet side necessary) and dry.
Not falling under the
2014/34/EU Directive
No
Constitutes an assembly according to the
2014/34/EU Directive
60 mbar ≤ Pd < 100 mbar /
0.87 psig ≤ Pd < 1.5 psig
Pd ≥ 100 mbar / 1.5 psig
10 5
= AG 5
max
OVERPRESSURE MONITORING
RANGE (W
)
do
UNDERPRESSURE MONITORING
RANGE (Wdu)
Table 5a. North American Overpressure Shut-o OPSO Ranges Only
REGULATOR SLAM SHUT DEVICE
Over Pressure
Type
VS 111
VS121
VS 111
VS121
VS112
VS122
Typical Setpoint
Type
(Maximum
Operating Inlet)
psig psig psig
7 in� w�c�
11 in� w�c� 16 in� w�c� to 1�6 psig 25 in� w�c� GF02169X012 Red
14 in� w�c� 24 in� w�c� to 2�8 psig 1�1 GF02170X012 Orange
1 1�4 to 4�1 2 GF02171X012 Pink
2 2�0 to 7�3 3�5 GF02172X012 Green
VSX4L VSX8L
(125 psi)
3 2�0 to 7�3 5 GF02172X012 Green
5 3�2 to 11�0 7 GF02173X012 Silver
10 5�8 to 21 12 GF04353X012 Yellow
7 in� w�c�
11 in� w�c� 16 in� w�c� to 1�6 psig 25 in� w�c� GF02169X012 Red
14 in� w�c� 24 in� w�c� to 2�8 psig 1�1 GF02170X012 Orange
1 1�4 to 4�1 2 GF02171X012 Pink
2 2�0 to 7�3 3�5 GF02172X012 Green
VSX4L VSX8L
(232 psi)
3 2�0 to 7�3 5 GF02172X012 Green
5 3�2 to 11�0 7 GF02173X012 Silver
10 5�8 to 21 12 GF04353X012 Yellow
15
20 13�1 to 43�5 25 GF02173X012 Silver
30 13�1 to 43�5 35 GF02173X012 Silver
VSX4H VSX8H
(232 psi)
40 23�2 to 79�8 45 GF04353X012 Yellow
Shut-o󰀨 (OPSO)
Set Range OPSO
12 to 24 in� w�c� 22 in� w�c� GF02168X012 Brown
12 to 24 in� w�c� 22 in� w�c� GF02168X012 Brown
13�1 to 43�5 19 GF02173X012 Silver
Factory Set
Spring Part Number Spring Color
3
VS100 Series
REGULATOR SLAM SHUT DEVICE
Type
VS 111
VS121
VS 111
VS121
VS112
VS122
Typical Setpoint
mbar mbar mbar
20
21 43 GF02168X012 Brown
27 45 GF02168X012 Brown
30 60 GF02168X012 Brown
35 40 to 110 70 GF02169X012 Red
50
60 120 GF02170X012 Orange
75 140 GF02170X012 Orange
20
21 55 GF02168X012 Brown
27 55 GF02168X012 Brown
30 60 GF02168X012 Brown
35 40 to 110 70 GF02169X012 Red
50
60 120 GF02170X012 Orange
75 140 GF02170X012 Orange
100 95 to 280 160 GF02171X012 Pink
150
160 250 GF02172X012 Green
200 330 GF02172X012 Green
300 220 to 760 440 GF02173X012 Silver
500
750 1050 GF04353X012 Yellow
1000 1400 GF04353X012 Yellow
1200
1500
2000 2400 GF04353X012 Yellow
3000 4000 GF04353X012 Yellow
4000 5000 GF04353X012 Yellow
Table 5b. European Overpressure Shut-o OPSO Ranges Only
Type
(Maximum
Operating Inlet)
VSX4L VSX8L
(8�6 bar)
VSX4L VSX8L
(16 bar)
VSX4H VSX8H (16 bar)
Over Pressure
Shut-o󰀨 (OPSO)
Set Range OPSO
30 to 60
60 to 193
30 to 60
60 to 193
140 to 500
400 to 1450
900 to 3000 1600 GF02173X012 Silver
1600 to 5500
Factory Set
43 GF02168X012 Brown
120 GF02170X012 Orange
55 GF02168X012 Brown
120 GF02170X012 Orange
250 GF02172X012 Green
900 GF04353X012 Yellow
1900 GF04353X012 Yellow
Spring Part Number Spring Color
4
Table 5c. North American Overpressure and Underpressure Shut-o OPSO/UPSO Ranges
REGULATOR SLAM SHUT DEVICE
Type
VS 111
VS121
VS 111 VS121
VS112 VS122
Under
Pressure
Typical
Setpoint
psig psig psig psig psig psig
7 in� w�c�
11 in� w�c�
14 in� w�c�
1
2
3 1�5 to 7�3 T14170T0012 Silver 2�6 to 5�6 GF02171X012 Pink 2 4�6 to 7�6 5
5 1�5 to 7�3
10 1�5 to 7�3 3�5 to 8�2 GF02172X012 Green 5 8�5 to 13�2 12
7 in� w�c�
11 in� w�c�
14 in� w�c�
1
2
3 1�5 to 7�3 FA142869X12
5 1�5 to 7�3 FA142869X12
10 1�5 to 7�3 FA142869X12
15 1�5 to 10�9 T14171T0012 Olive 6�7 to 13�5 GF02173X012 Silver 7 13�7 to 20�5 19
20
30 7�3 to 29�0 FA142869X12
Type
(Maximum Operating
Inlet)
VSX4L VSX8L
(125 psi)
VSX4L VSX8L
(232 psi)
VSX4H VSX8H
(232 psi)
Shut-o󰀨
(UPSO)
Set Range
3 to
12 in� w�c�
3 to
12 in� w�c�
4 in� w�c� to
1�1 psig
10 in� w�c� to
2�3 psig
10 in� w�c� to
2�3 psig
3 to
12 in� w�c�
3 to
12 in� w�c�
4 in� w�c� to
1�1 psig
10 in� w�c� to
2�3 psig
10 in� w�c� to
2�3 psig
7�3 to 29�0 FA142869X12
Spring Part
Number
ERAA05835A0 White
ERAA05835A0 White
T14169T0012 Blue
T14169T0012 Blue 1�2 to 3�2 GF02169X012 Red 14 in� w�c� 1�7 to 3�7 2
T14169T0012 Blue 1�2 to 3�2 GF02170X012 Orange 1 2�2 to 4�2 3�5
FA142869X12
ERAA05835A0 White 18 to 30 GF02168X012 Brown 3 in� w�c�
ERAA05835A0 White 18 to 30 GF02168X012 Brown 6 in� w�c�
T14169T0012 Blue 25 to 1�9 GF02169X012 Red 9 in� w�c� 1�2 to 2�2 1�1
T14169T0012 Blue 1�2 to 3�2 GF02170X012 Orange 14 in� w�c� 1�7 to 3�7 2
T14170T0012 Silver 1�2 to 3�2 GF02170X012 Orange 1 2�2 to 4�2 3�5
Spring
Color
Orange
Stripe
Orange
Stripe
Orange
Stripe
Orange
Stripe
Orange
Stripe
Orange
Stripe
Over
Pressure
Shut-o󰀨
(OPSO)
Set Range
Over UPSO
Setpoint
16 to
29 in� w�c�
16 to
29 in� w�c�
20 in� w�c� to
1�8 psig
2�6 to 5�6 GF02171X012 Pink 3 5�6 to 8�6 7
2�6 to 5�6 GF02171X012 Pink 2 4�6 to 7�6 5
2�6 to 5�6 GF02171X012 Pink 3 5�6 to 8�6 7
3�5 to 8�2 GF02172X012 Green 5 8�5 to 13�2 12
15�2 to 22�8 GF02171X012 Pink 10 25�2 to 32�8 25
18�1 to 33�4 GF02172X012 Green 15 33�1 to 48�4 35
GF02168X012 Brown 3 in� w�c�
GF02168X012 Brown 6 in� w�c�
GF02169X012 Red 9 in� w�c� 1�0 to 2�1 1�1
Spring Part
Number
Spring
Color
VS100 Series
Factory Set
Adjusted
UPSO
OPSO
Range
19 in� w�c� to
1�2 psig
22 in� w�c� to
1�3 psig
21 in� w�c� to
1�2 psig
24 in� w�c� to
1�3 psig
OPSO
22 in� w�c�
25 in� w�c�
22 in� w�c�
25 in� w�c�
5
VS100 Series
Table 5d. European Overpressure and Underpressure Shut-o OPSO/UPSO Ranges
REGULATOR SLAM SHUT DEVICE
Type
VS 111 VS121
VS 111 VS121
VS112 VS122
Under
Pressure
Shut-o󰀨
Typical
Setpoint
mbar mbar mbar mbar mbar mbar
20
21 7 to 11 ERAA05835A0 White 30 to 44 GF02167X012 Black 10 40 to 54 43
27 7 to 11 ERAA05835A0 White 30 to 44 GF02167X012 Black 10 40 to 54 45
30 7 to 30 ERAA05835A0 White 40 to 72 GF02168X012 Brown 15 55 to 87 60
35 7 to 30 ERAA05835A0 White 40 to 72 GF02168X012 Brown 22 62 to 98 70
50
60 T14169T0012 Blue 48 to 74 GF02168X012 Brown 30 78 to 104 100
75 25 to 160 T14170T0012 Silver 83 to 221 GF02170X012 Orange 40 121 to 259 140
20
21 ERAA05835A0 White GF02167X012 Black 10 50 to 65 55
27 ERAA05835A0 White GF02167X012 Black 14 54 to 69 55
30 ERAA05835A0 White
35 ERAA05835A0 White GF02168X012 Brown 18 63 to 94 70
50
60 T14169T0012 Blue GF02168X012 Brown 30 80 to 110 100
75
100 T14170T0012 Silver GF02170X012 Orange 50 133 to 271 160
120 T14170T0012 Silver GF02170X012 Orange 60 143 to 281 205
150 T14170T0012 Silver GF02170X012 Orange 75 158 to 296 250
160 T14170T0012 Silver GF02170X012 Orange 80 163 to 301 250
200
300 FA142869X12 Orange Stripe 179 to 386 GF02171X012 Pink 150 329 to 536 440
500 FA142869X12 Orange Stripe 241 to 565 GF02172X012 Green 250 491 to 815 700
750
1000 T14171T0012 Olive GF02173X012 Silver 500 960 to 1432 1400
1200
1500 FA142869X12 Orange Stripe GF02171X012 Pink 750 1800 to 2320 1900
2000 FA142869X12 Orange Stripe
3000 FA142869X12 Orange Stripe GF02172X012 Green 2000 2250 to 4300 4000
4000 500 to 2800 T14171T0012 Olive 2100 to 3750 GF02173X012 Silver 2000 4100 to 5750 5000
Type
(Maximum Operating
Inlet)
VSX4L VSX8L
(8�6 bar)
VSX4L VSX8L
(16 bar)
VSX4L VSX8H
(16 bar)
(UPSO)
Set Range
7 to 11 ERAA05835A0 White 30 to 44 GF02167X012 Black 10 40 to 54 43
10 to 75
7 to 30
10 to 75
25 to 160
100 to 500
100 to 750
500 to 2000
Spring Part
Number
T14169T0012 Blue 48 to 74 GF02168X012 Brown 25 78 to 99 90
ERAA05835A0 White
T14169T0012 Blue
T14170T0012 Silver
FA142869X12 Orange Stripe 114 to 261 GF02170X012 Orange 100 214 to 361 330
T14171T0012 Olive
FA142869X12 Orange Stripe
Spring Color
Over
Pressure
Shut-o󰀨
(OPSO)
Set Range
Over UPSO
Setpoint
40 to 55
45 to 76
50 to 80
83 to 221
460 to 932
1050 to 1570
1250 to 2300
Factory Set
Spring Part
Number
GF02167X012 Black 10 50 to 65 55
GF02168X012 Brown 15 60 to 91 60
GF02168X012 Brown 25 75 to 105 90
GF02170X012 Orange 38 121 to 259 140
GF02173X012 Silver 375 835 to 1300 1050
GF02171X012 Pink 600 1650 to 2170 1600
GF02172X012 Green 1000 2250 to 3300 2400
Spring Color
UPSO
Adjusted
OPSO Range
OPSO
6
Loading...
+ 14 hidden pages