Emerson Vibrating Fork User Manual

00809-0200-4140, Rev CA
Rosemount™ 2140:SIS Level Detector
Vibrating Fork
Safety Manual
March 2021
Safety messages
Read this manual before working with the product. For personal and system safety, and for optimum product performance, ensure you thoroughly understand the contents before installing, using, or maintaining this product.
For technical assistance, contacts are listed below:
Customer Central
Technical support, quoting, and order-related questions.
United States - 1-800-999-9307 (7:00 am to 7:00 pm CST)
Asia Pacific- 65 777 8211
North American Response Center
Equipment service needs.
1-800-654-7768 (24 hours a day — includes Canada)
Outside of these areas, contact your local Emerson representative.
WARNING
Failure to follow safe installation and servicing guidelines could result in death or serious injury.
Ensure the level detector is installed by qualified personnel and in accordance with applicable code of practice.
Use the level detector only as specified in this manual. Failure to do so may impair the protection provided by the level detector.
The weight of a level detector with a heavy flange and extended fork length may exceed 37 lb. (18 kg). A risk assessment is required before carrying, lifting, and installing the level detector.
For installations in hazardous locations, the level detector must be installed according to the Rosemount 2140 and 2140:SIS Level Detectors Product Certifications document.
WARNING
Explosions could result in death or serious injury.
Verify that the operating atmosphere of the level detector is consistent with the appropriate hazardous locations certifications.
Before connecting a handheld communicator in an explosive atmosphere, ensure that the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
In explosion-proof/flameproof and non-incendive installations, do not remove the housing covers when power is applied to the level detector.
Both housing covers must be fully engaged to meet flameproof/explosion-proof requirements.
WARNING
Electrical shock could cause death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.
Ensure the power to the level detector is off, and the lines to any other external power source are disconnected or not powered while wiring the level detector.
Ensure the wiring is suitable for the electrical current and the insulation is suitable for the voltage, temperature, and environment.
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WARNING
Process leaks could result in death or serious injury.
Ensure the level detector is handled carefully. If the process seal is damaged, gas might escape from the vessel (tank) or pipe.
WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users’ equipment. This could be intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical access by unauthorized personnel to protect end users’ assets. This is true for all systems used within the facility.
CAUTION
Hot surfaces
The flange and process seal may be hot at high process temperatures. Allow to cool before servicing.
CAUTION
The products described in this document are NOT designed for nuclear-qualified applications.
Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Emerson Sales Representative.
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Safety Manual Contents
00809-0200-4140 March 2021

Contents

Chapter 1 Before you begin........................................................................................................7
1.1 About this document...................................................................................................................7
1.2 About this product.......................................................................................................................7
1.3 Related documents......................................................................................................................8
Chapter 2 Installation and commissioning..................................................................................9
2.1 Safety Instrumented System (SIS) certification............................................................................ 9
2.2 Safety certified identification....................................................................................................... 9
2.3 Installation.................................................................................................................................10
2.4 Configuration............................................................................................................................ 10
Chapter 3 Proof tests................................................................................................................19
3.1 Overview................................................................................................................................... 19
3.2 Comprehensive proof testing.................................................................................................... 20
3.3 Partial proof-testing...................................................................................................................22
Chapter 4 Operating constraints.............................................................................................. 25
4.1 Specifications............................................................................................................................ 25
4.2 Product repair............................................................................................................................26
Appendix A Terms and definitions...............................................................................................27
Rosemount 2140:SIS Level Detector 5
Contents Safety Manual
March 2021 00809-0200-4140
6 Rosemount 2140:SIS Level Detector
A B C
Safety Manual Before you begin
00809-0200-4140 March 2021

1 Before you begin

1.1 About this document

This document provides information about how to install, commission, and proof test a Rosemount 2140:SIS Level Detector to comply with Safety Instrumented Systems (SIS) requirements.
Note
The following conditions must apply:
The level detector has been installed correctly and completely according to the
instructions in the Reference Manual and Quick Start Guide.
The installation complies with all applicable safety requirements.
The operator is trained in local and corporate safety standards.

1.2 About this product

The Rosemount 2140:SIS Level Detector consists of a tuned fork with a driver and receiver element, and integral interface electronics. The level detector is based on the principle that the resonant frequency of a tuned fork changes when it is immersed in a liquid. The frequency change is detected and used to switch an electronic output. The device output is 4-20 mA.

1.2.1 Application examples

Figure 1-1: Example Level Detection Applications
A. High and low alarm
B. Pump control
C.
Overfill prevention
Rosemount 2140:SIS Level Detector 7
Before you begin Safety Manual
March 2021 00809-0200-4140

1.3 Related documents

You can find all product documentation at Emerson.com/Rosemount.
For more information, see the following documents:
Table 1-1: Related Documentation
Document Document type
00809-0100-4140 Reference Manual
00813-0100-4140 Product Data Sheet
00825-0100-4140 Quick Start Guide
00825-0200-4140 Product Certifications
8 Rosemount 2140:SIS Level Detector
SERIAL No. XXXXXXXXXXXX
HW XX . XX . XX SW XX . XX . XX
MODEL: 2140FXXXXXXXXXX
A B C
D
E
Safety Manual Installation and commissioning
00809-0200-4140 March 2021

2 Installation and commissioning

2.1 Safety Instrumented System (SIS) certification

For safety instrumented systems usage, the 4-20 mA analog output is used as the primary safety variable. It is configured to activate the alarm function if an error occurs. The Rosemount 2140:SIS may be used in high level or low level safety related applications.
The measurement signal used by the logic solver must be the discrete current levels set at the instrument output used to indicate the sensor condition. A change in liquid level through the switch point of the level detector results in the user configured discrete current value being set at the output by the instrument. The HART® protocol must only be used for setup, calibration, and diagnostic purposes, not for safety critical operation.
The Rosemount 2140:SIS is IEC 61508 certified to:
Type B low-demand device
SIL 2 @ HFT = 0
SIL 3 @ HFT = 1

2.2 Safety certified identification

All Rosemount 2140:SIS Level Detectors must be identified as safety certified before installing into SIS systems.
Procedure
1. Verify the model code starts with "2140F".
2.
Verify the software (SW) is V01.01.00 or later.
Figure 2-1: Identification
A. SW version B. Model code C. Serial number
D. Yellow stripe for locating device from distance
E. Yellow tag for locating device from distance
Rosemount 2140:SIS Level Detector 9
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