Emerson SolaHD SDUMBUSCARD, SolaHD SDUPNETCARD, SolaHD SDUECATCARD Instruction Manual

Uninterruptible Power Systems

Instruction Manual

SDU AC - A SERIES COMM CARDS

Active Card

Passive Card

ii | Contents

CONTENTS

1.0 Introduction 1

1.1 Active Cards (Example: SDUENETIPCARD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1.1 SDUENETIPCARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1.2 Other Industrial Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Passive Card (SDUCFRELAYCARD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2.0 Installation 2

3.0 System Features and General Description 4

3.1 Identiction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.0 Interface and Mechanical Description 12

4.1 SDU COMM CARD Interface To UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.2 SDU COMM CARD Interface To End-User Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.2.1 SDUENETIPCARD Connectors for Network Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.2.2 SDUCFRELAYCARD Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.0 Specications 15

6.0 Data Exchange 16

6.1 Network Data Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6.2 Process Data Exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6.3 Web Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

7.0 Operating and Storage Temperature 20

8.0 Warranty 20

SDU AC  A SERIES COMM CARDS INSTRUCTION MANUAL | iii

FIGURES

Figure 1: Installing Communication Card to UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Figure 2: Installing Communication Card to UPS; Special Instruction . . . . . . . . . . . . . . . . . . . . . . . . . 3

Figure 3: SDUENETIPCARD Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Figure 4 : Front View - SDUENETIPCARD Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Figure 5: Front View - SDUECATCARD Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Figure 6: Front View - SDUMBUSCARD Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Figure 7: Front View - SDUPNETCARD Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Figure 8 : SDUCFRELAYCARD Front Face and Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Figure 9 : SDUCFRELAYCARD Application Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Figure 10 : SDU COMM CARD Interface to UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Figure 11 : RJ45 Connector For Ethernet Style Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Figure 12 : SDUCFRELAYCARD Front Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Figure 13 : SDUCFRELAYCARD PIN Standby Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Figure 14 : Web Server Window Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

TABLES

Table 1: LED Status for SDUENETIPCARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Table 2: LED Status for SDUECATCARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Table 3: Ethernet Interface (RJ45 Connectors) for SDUECATCARD . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Table 4: LED Status for SDUMBUSCARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Table 5: LED Status for SDUPNETCARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Table 6: Ethernet Interface (RJ45 Connectors) for SDUPNETCARD . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Table 7: Network Identications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Table 8 : SDUCFRELAYCARD Relay Logic and LED State. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Table 9 : SDUCFRELAYCARD PIN Conguration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Table 10 : Variables Exchange on the Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

While every precaution has been taken to ensure accuracy and completeness in this manual, Appleton Grp LLC d/b/a Appleton Group assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or omissions.

The SolaHD and Emerson logos are registered in the U.S. Patent and Trademark Oce. All other product or service names are the property of their registered owners.

EtherNet/IP™ is a registered trademark of ODVA™ www.odva.org

Aunque se han tomado todas las precauciones para asegurar la exactitud y acuciosidad de este manual, SolaHD no asume responsabilidad alguna, y rechaza toda responsabilidad por daños que pudieran resultar debido al uso de esta información o por cualquier error u omisión.

EtherNet/IP™ is a registered trademark of ODVA™ www.odva.org

El nombre y el logotipo de ®SolaHD son marcas registradas de Appleton Grp LLC d/b/a Appleton Group. Todos los nombre mencionados son marcas comerciales o registradas de sus respectivos titulares.

Bien que toutes les précautions aient été prises an d’assurer que les renseignements du présent manuel sont complets et exacts, Sola/ Hevi-Duty n’assume aucune responsabilité, et décline toute responsabilité pour des dommages découlant de l’utilisation de cette information ou de toute erreur ou omission.

Le nom et le logo ®SolaHD sont des marques déposées de Appleton Grp LLC d/b/a Appleton Group. Tous les noms évoqués sont des marques de commerce ou des marques déposées de leurs propriétaires respectifs.

EtherNet/IP™ is a registered trademark of ODVA™ www.odva.org

SDU AC  A SERIES COMM CARDS INSTRUCTION MANUAL | 1

1.0 Introduction

The new SDU AC - A Series UPS has added capability to communicate to systems or networks through modular COMM CARDS.

1.1 Active Cards

Plug-in modules that provides the SDU AC - A Series UPS network exibility and a modular solution. It is especially suitable for both general purpose and for high-end applications with large I/O data transfer, fast network cycles and synchronization demands. Utilizing a common Ethernet module that allows your chosen Ethernet protocol in a specic communications module to be chosen for your application.

1.1.1 SDUENETIPCARD

The COMM CARD for EtherNet/IP™ is a complete module which enables your products to communicate on an EtherNet/IP™ network. The module supports fast communication speeds, making it suitable also for high-end industrial devices. EtherNet/IP™ SDUENETIPCARD has been tested and approved for conformance by the ODVA. More information about EtherNet/IP™ and the ODVA can be obtained from the following website: www.odva.org.

1.1.2 Other Industrial Protocols

Modules to supports fast Industrial Internet communication speeds with other networks are being developed.

Contact your SolaHD representative for availability.

SDUMBUSCARD - Modbus TCP 2-port, COMM CARD which enables your products to communicate on an Modbus TCP network.

SDUPNETCARD - Pronet IRT 2-port, COMM CARD which enables your products to communicate on an Pronet network

SDUECATCARD - EtherCAT 2-port, COMM CARD which enables your products to communicate on an EtherCAT network

1.2 Passive Card

The SDUCFRELAYCARD supports digital I/O processing applications and is equipped with LED diagnostics. The SDUCFRELAYCARD is a communication module used to control two 1-form-c SPDT relays (N.O.). Each relay contact side, N.O., C and N.C., is connected to three pins of a 8 pin push-in connector. An optional external momentary switch can be connected to the remaining two interface pins 7-8 for remote standby mode operation.

The CF Relay Card is a SELV circuit acts as an interface between the UPS and the end user system.2.0 Installation

1

2

TORX 8

0.25Nm

1

2

3

2 | 2.0 Installation

2.0 Installation

Only qualied personnel should install or service the card. Electrical safety precautions must be followed when installing or servicing the SDUCFRELAYCARD. To prevent risk of electric shock, turn OFF and lock out all power sources to the UPS before making electrical connections.

Remove the SDUCOMMCVR (COMM PORT COVER) from the UPS then slide through the slot the SDUCFRELAY CARD

For proper COMM CARD installation instructions, please refer to the SolaHD YouTube video: https://youtu.be/1wYElxdjL50

SDU COMM CARD

1

Card hook

1) When securing the module into the SDU, ensure that the card module is properly aligned into the CompactFlash socket inside the UPS prior to applying any force. The card hook should be aligned with the PCB.

2

2) Turn the screws in a clockwise direction until ush. DO NOT OVER TORQUE. Recommended screw tightening torque is 0.25 N.m (0.18 lbf.ft).

CompactFlash

3) As the screws tighten, a fastening mechanism will lock on the PCB.

Figure1: Installing Communication Card to UPS

Note: DO NOT force a COMM CARD into the COMM

PORT of your UPS. When inserting a COMM CARD, remember to rst properly position and align the card to the compact ash connector on the PCB in the COMM PORT. Gradually insert while compressing the ground spring pin on the bottom of the card to the PCB in the port. Insert the COMM CARD into the compact ash connector until it is properly seated to the connector and PCB when ush with the front surface of the UPS. After the card is properly seated & positioned, tighten down the card screws to properly secure the card.

SDU AC  A SERIES COMM CARDS INSTRUCTION MANUAL | 3

Ground PIN

Figure 2: Installing Communication Card to UPS; Special Instruction

4 | 3.0 System Features and General Description

3.0 System Features and General Description

50-pin CompactFlash connector

Network Processor

Robust plastic housing

On-board DC/DC converter, opto couplers and physical layer

Status LEDs x2

Tightening screws x2

Network specic connector

Integrated shield connections

(underside)

Figure 3: SDUENETIPCARD Construction

Emerson SolaHD SDUMBUSCARD, SolaHD SDUPNETCARD, SolaHD SDUECATCARD Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual