Emerson Smart Wireless Gateway 1420 Quick Start Manual

Smart Wireless Gateway 1420
Quick Start Guide
00825-0200-4420, Rev FB
January 2015
January 2015
NOTICE
This guide provides basic guidelines for the Smart Wireless Gateway. It does not provide instructions for diagnostics, maintenance, service, or troubleshooting. Refer to the Smart Wireless Gateway Reference Manual (document number 00809-0200-4420) for more information and instructions. The manual and this Quick Start Guide are available electronically on www.emersonprocess.com.
Explosions could result in death or serious injury.
Installation of this device in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Please review the Product Certifications section for any restrictions associated with a safe installation.
Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock. This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions. This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation. This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons.
Contents
Wireless considerations . . . . . . . . . . . . . . . . 3
General considerations . . . . . . . . . . . . . . . . . 4
Initial connection and configuration Physical installation
. . . . . . . . . . . . . . . . . . .10
2
. . . . 5
Connect to the host system . . . . . . . . . . .15
Software installation (optional) . . . . . . . .16
Verify operations Product Certifications
. . . . . . . . . . . . . . . . . . . . . .17
. . . . . . . . . . . . . . . . .18
January 2015
Quick Start Guide
Wireless considerations
Power up sequence
The Smart Wireless Gateway (Gateway) should be installed and functioning properly before power modules are installed in any wireless field devices. Wireless field devices should also be powered up in order of proximity from the Smart Wireless Gateway beginning with the closest. This will result in a simpler and faster network installation.
Antenna position
The antenna should be positioned vertically, and be approximately 3 ft. (1 m) from large structures or buildings to allow for clear communication to other devices.
Mounting height
For optimal wireless coverage, the Gateway or remote antenna is ideally mounted 15-25 ft. (4,6 - 7,6 m) above ground or 6 ft. (2 m) above obstructions or major infrastructure.
Gateway redundancy
If the wireless Gateway was ordered with redundancy (Gateway Redundancy code RD), refer to Appendix D in the Smart Wireless Gateway Reference Manual (document number 00809-0200-4420) for additional installation instructions.
3
General considerations
PC requirements
Operating system (optional software only)
Microsoft
Windows Server 2003 Service Pack 2
Windows Server 2003 R2 Service Pack 2
Windows Server 2008 (Standard Edition), Service Pack 2
Windows Server 2008 R2 Standard Edition, Service Pack 1
Windows 7 Professional, Service Pack 1
Windows 7 Enterprise, Service Pack 1
Applications
Internet Explorer
Mozilla Firefox
®
Windows™ XP Professional, Service Pack 3
®
6.0 or higher
®
1.5 or higher
January 2015
.Net Framework 2.0 (for OPC proxy only)
Hard disk space
AMS
Gateway Setup CD: 250 MB
®
Wireless Configurator: 1.5 GB
4
January 2015
d
d
d
d
Step 1: Initial connection and configuration
Quick Start Guide
DeltaV
ready
If the Gateway was ordered DeltaV Ready (Data Protocols Code 5), then Step 1:
Initial connection and configuration is not required. Proceed to Step 2: Physical installation, and connect the Gateway to a DeltaV 10.3 or newer control network.
Initial connection and configuration
To configure the Smart Wireless Gateway, a local connection between a PC/laptop and the Gateway needs to be established.
Powering the gateway
Bench top power will be needed to power the Gateway by wiring a 24 VDC (nominal) power source, with at least 250 mA, to the power terminals.
Figure 1. Gateway Terminal Block Diagram
24 VDC
(nominal)
Power Input
Serial
Modbus
Use
Use
+
Case
Ethernet 2
with Power
(Covered)
S
-
Ethernet 2
(Secondary) (Primary)
AB
Ethernet 1
Not Use
-
Use
Establishing a connection
Note
For information on connecting a Windows 7 PC, see the technical note (document number 00840-0900-4420).
1. Connect the PC/laptop to the Ethernet 1 (Primary) receptacle on the Gateway.
5
+ +
+
+
+
-
-
-
-
-A B
S S
S
S
S
24 V DC24 V DC
Power InputPower Input
ModbusModbus
Not UsedNot Used
Not UsedNot Used
Not UsedNot Used
Not UsedNot Used
CaseCase
S
POEPOE
P2P2 P1P1
B
A
January 2015
Figure 2. Gateway PC/Laptop Connection Illustration
A. PC/laptop B. Ethernet 1 Receptacle
Do not connect to the Ethernet 2 with power (covered) port. This port supplies power and could damage the PC/laptop.
2. To establish the PC/laptop settings, navigate to Start>Settings>Network Connections.
a. Select Local Area Connection.
b. Right click to select Properties.
c. Select Internet Protocol (TCP/IP), then select the Properties button.
Note
If the PC/laptop is from another network, record the current IP address and other settings so the PC/laptop can be returned to the original network after the Gateway has been configured.
6
January 2015
d. Select the Use the following IP address button.
e. In the IP address field, enter 192.168.1.12.
f. In the Subnet mask field, enter 255.255.255.0.
g. In the Internet Protocol (TCP/IP) Properties window, select OK.
Quick Start Guide
h. In the Local Area Connection Properties window, select OK.
Note
Connecting to the Gateway's secondary Ethernet port requires different network settings. Refer to
Ta bl e 1 for additional network settings.
Table 1. Default IP Addresses
Gateway PC/laptop
Ethernet 1
Ethernet 2
Ethernet 1 (DeltaV Ready)
Ethernet 2 (DeltaV Ready)
192.168.1.10 192.168.1.12
192.168.2.10 192.168.2.12
10.5.255.254 10.5.255.200
10.9.255.254 10.9.255.200
Table 2. Subnet Settings
Subnet mask
Default
DeltaV
255.255.255.0
255.254.0.0
7
3. Disable proxies.
a. Open a standard web browser (Internet Explorer, Mozilla Firefox, or
other).
b. Navigate to Tools>Internet Options>Connections>LAN Settings.
c. Uncheck the box under Proxy Server.
January 2015
Configure the Smart Wireless Gateway
To complete initial configuration for the gateway:
1. Access the default web page for the Gateway at https://192.168.1.10.
a. In the User name field, enter admin. b. In the Password field, enter default.
8
January 2015
Quick Start Guide
Figure 3. Gateway Log In Screen
2. Navigate to System Settings>Gateway>Ethernet Communication to enter the Network Settings.
a. Configure a static IP Address or set for DHCP and enter a Hostname. b. Restart application at System Settings>Gateway>Backup And
Restore>Restart App.
3. Disconnect the power and Ethernet from the Gateway.
9
Step 2: Physical installation
Pipe mount
Tools needed:
2-in. (51 mm) mounting pipe or mast
Two
5
/16-in. (7,9 mm) u-bolts supplied with Gateway
1
/2-in. socket-head wrench
January 2015
For installing the Gateway in a pipe mount:
1. Insert one u-bolt around the pipe, through the top mounting holes of the Gateway enclosure, and through the washer plate.
1
2. Use a
/2-in. socket-head wrench to fasten the nuts to the u-bolt.
3. Repeat for the second u-bolt and lower mounting holes.
Best practice
If the Gateway was ordered with Output Code 2, run a secondary Ethernet cable when installing cable conduit from the Gateway to a convenient indoor location to simplify future configuration changes.
10
January 2015
Quick Start Guide
Remote antenna (optional)
The remote antenna options provide flexibility for mounting the Gateway based on wireless connectivity, lightning protection, and current work practices.
When installing remote mount antennas for the Smart Wireless Gateway, always use established safety procedures to avoid falling or contact with high-power electrical lines.
Install remote antenna components for the Smart Wireless Gateway in compliance with local and national electrical codes and use best practices for lightning protection.
Before installing, consult with a local area electrical inspector, electrical officer, and work area supervisor.
The Smart Wireless Gateway remote antenna option is specifically engineered to provide installation flexibility while optimizing wireless performance and local spectrum approvals. To maintain wireless performance and avoid non-compliance with spectrum regulations, do not change the length of cable or the antenna type.
If the supplied remote mount antenna kit is not installed per these instructions, Emerson Process Management is not responsible for wireless performance or non-compliance with spectrum regulations.
The remote mount antenna kit includes coaxial sealant for the cable connections for the lightning arrestor and antenna.
Find a location where the remote antenna has optimal wireless performance. Ideally this will be 15 - 25 ft (4,6 - 7,6 m) above the ground or 6 ft (2 m) above obstructions or major infrastructure. To install the remote antenna use one of the following procedures:
Installation of WL2/WN2 option (outdoor applications)
1. Mount the antenna on a 1.5 - 2 inch pipe mast using the supplied mounting equipment.
2. Connect the lightning arrestor directly to the top of the Gateway.
3. Install the grounding lug, lock washer, and nut on top of the lightning arrestor.
4. Connect the antenna to the lightning arrestor using the supplied coaxial cable ensuring the drip loop is not closer than 1 ft (0,3m) from the lightning arrestor.
5. Use the coaxial sealant to seal each connection between the wireless field device, lightning arrestor, cable, and antenna.
6. Ensure that the mounting mast, lightning arrestor, and Gateway are grounded according to local/national electrical code.
Any spare lengths of coaxial cable should be placed in 12 inch (0,3 m) coils.
11
A
B
C
D
E
FF
G
H
Figure 4. Installation of WL2/WN2 Option
January 2015
A. Remote Antenna B. Cable C. Drip loop D. Lightning arrestor
E. Gateway F. Gr ou nd G. Earth H. Control building
Installation of WL3/WL4 option (indoor to outdoor applications)
1. Mount the antenna on a 1.5-2 inch pipe mast using the supplied mounting equipment.
2. Mount the lightning arrestor near the building egress.
3. Install the grounding lug, lock washer, and nut on top of the lightning arrestor.
4. Connect the antenna to the lightning arrestor using the supplied coaxial cable ensuring the drip loop is not closer than 1 ft (0,3m) from the lightning arrestor.
5. Connect the lightning arrestor to the Gateway using the supplied coaxial cable.
6. Use the coaxial sealant to seal each connection between the Gateway, lightning arrestor, cable, and antenna.
7. Ensure the mounting mast, lightning arrestor, and Gateway are grounded according to local/national electrical codes.
Any spare lengths of coaxial cable should be placed in 12 inch (0,3 m) coils.
12
January 2015
A
B
C
DE
FF
H
G
Figure 5. Installation of WL3/WL4 Option
Quick Start Guide
A. Remote Antenna B. Cable C. Drip loop D. Lightning arrestor
E. Gateway F. Ground G. Earth H. Control building
Note: Weather proofing is required!
The remote mount antenna kit includes coaxial sealant for the cable connections for the lightning arrestor, antenna, and Gateway. The coaxial sealant must be applied to guarantee performance of the wireless field network. See Figure 6 for details on applying weather proofing.
Figure 6. Applying Coaxial Sealant to Cable Connections
13
A
A A
A
B
B
B
B
C
C
January 2015
Table 3. Remote Antenna Kit Options
Kit option Antenna Cable 1 Cable 2 Lightning arrestor
WL2
WL3
WL4
WN2
1
/2 Wavelength Dipole
Omni-Directional
+6 dB Gain
1
/2 Wavelength Dipole
Omni-Directional
+6 dB Gain
1
/2 Wavelength Dipole
Omni-Directional
+6 dB Gain
1
/2 Wavelength Dipole
Omni-Directional
+8 dB Gain
50 ft. (15,2 m)
LMR-400
30 ft. (9,1 m)
LMR-400
40 ft. (12,2 m)
LMR-400
25 ft. (7,6 m)
LMR-400
N/A
20 ft. (6,1 m)
LMR-400
10 ft. (3,0 m)
LMR-400
N/A
Head mount, jack to
plug
Gas discharge tube
0.5 dB insertion loss
In-line, jack to jack
Gas discharge tube
0.5 dB insertion loss
In-line, jack to jack
Gas discharge tube
0.5 dB insertion loss
Head mount, jack to
plug
Gas discharge tube
0.5 dB insertion loss
A. Antenna B. Lightning arrestor C. Interchangeable cables
Note
The coaxial cables on the remote antenna options WL3 and WL4 are interchangeable for installation convenience.
14
January 2015
d
d
d
d
Quick Start Guide
Step 3: Connect to the host system
1. Wire the Gateway’s Ethernet 1 (Primary) or Serial Output connection to the Host System Network or Serial I/O.
2. For Serial connections, connect A to A, B to B, making sure all terminations are clean and secured to avoid wiring connection problems.
Figure 7. Smart Wireless Gateway Terminal Block Diagram
24 VDC
(nominal)
Power Input
Serial
Modbus
Use
Use
+
Case
Ethernet 2
with Power
(Covered)
Do not connect the Host System to the Ethernet 2 with power (covered) port on the Smart Wireless Gateway to avoid damaging the system.
S
-
Ethernet 2
(Secondary) (Primary)
AB
Ethernet 1
Not Use
-
Use
Best practice
In accordance with Emerson WirelessHART® security guidelines, the Gateway should be connected to the Host System via a LAN (Local Area Network) and not a WAN (Wide Area Network).
Twisted shielded pair cable is generally used to wire the Serial connection, and it is standard practice to ground the shield on the Serial Host side leaving the shield floating on the Gateway side. To avoid grounding issues be sure to insulate the shield.
Power
Wire a 24 VDC (nominal) power source, with at least 250 mA of current, to the power terminals using the Smart Wireless Gateway Terminal Block Diagram shown in Figure 7.
15
Step 4: Software installation (optional)
The 2-disk software pack contains the Security Setup Utility (only required for secure host connections or OPC communications) and AMS Wireless Configurator. The Security Setup Utility is located on Disk 1. To install the software:
1. Exit/close all Windows programs, including any running in the background, such as virus scan software.
2. Insert Disk 1 into the CD/DVD drive of the PC.
3. Follow the prompts.
AMS Wireless Configurator is located on Disk 2. To install the software:
1. Exit/close all Windows programs, including any running in the background, such as virus scan software.
2. Insert Disk 2 into the CD/DVD drive of the PC.
3. Select Install from the menu when the AMS Wireless Configurator setup begins.
January 2015
4. Follow the prompts.
5. Allow AMS Wireless Configurator to reboot PC.
6. Do not remove the disk from the CD/DVD drive.
Note
Installation will resume automatically after login.
7. Follow the prompts.
Note
If the autorun function is disabled on the PC, or installation does not begin automatically, double click D:\SETUP.EXE (where D is the CD/DVD drive on the PC) and select OK.
For more information about the Security Setup Utility and AMS Wireless Configurator, see the Smart Wireless Gateway Reference Manual (document number 00809-0200-4420).
16
January 2015
Quick Start Guide
Step 5: Verify operations
Operation is verified through the web interface by opening a web browser from any PC on the host system network and entering the Gateway IP address or DHCP host name in the address bar. If the Gateway has been connected and configured properly, the Security Alert will be displayed followed by the log in screen.
Figure 8. Gateway Log In Screen
The Gateway is now ready to be integrated into the host system. If wireless field devices were ordered with the Gateway, they were preconfigured with the same Network ID and Join Key information. Once the field devices are powered, they will appear on the wireless network and communications can be verified under the Explore tab using the web interface. The time needed for the network to form depends on the number of devices.
For more detailed installation instructions, see the Smart Wireless Gateway Reference Manual (document number 00809-0200-4420). For software and integration support, call the Emerson Global Service Center.
Emerson Global Service Center
Software and integration support:
United States: 1 800 833 8314 International: 63 2 702 1111
17
Product Certifications
Approved Manufacturing Locations
Rosemount Inc. - Chanhassen, Minnesota, USA Emerson Process Management GmbH & Co. - Karlstein, Germany Emerson Process Management Asia Pacific Private Limited - Singapore Beijing Rosemount Far East Instrument Co., Limited - Beijing, China
Telecommunication Compliance
All wireless devices require certification to ensure that they adhere to regulations regarding the use of the RF spectrum. Nearly every country requires this type of product certification. Emerson is working with governmental agencies around the world to supply fully compliant products and remove the risk of violating country directives or laws governing wireless device usage.
FCC and IC
January 2015
This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation. This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons.
Ordinary Location Certification for FM
As standard, the Gateway has been examined and tested to determine that the design meets basic electrical, mechanical, and fire protection requirements by FM, a nationally recognized testing laboratory (NRTL) as accredited by the Federal Occupational Safety and Health Administration (OSHA).
European Union Directive Information
A copy of the EC Declaration of Conformity can be found at the end of the Quick Start Guide. The most recent revision of the EC Declaration of Conformity can be found at www.rosemount.com.
North America
N5 FM Division 2, Non-Incendive
Certificate: 3028321 Nonincendive for Class I, Division 2, Groups A, B, C, and D. Dust Ignition-proof for Class II, III, Division 1, Groups E, F, and G. Enclosure Type 4X
T
Temperature Code: T4 (-40 °C
60 °C)
a
18
January 2015
Quick Start Guide
Canadian Standards Association (CSA)
N6 CSA Division 2
Certificate: 1849337 Suitable for Class I, Division 2, Groups A, B, C, and D. Install per Rosemount drawing 01420-1011. Temperature Code: T4 (-40 °C
Ta 60 °C)
CSA Enclosure Type 4X
Europe
N1 ATEX Type n
Certificate: Baseefa 07ATEX0056X ATEX Marking: Ex II 3 G
T
Ex nA IIC T4, (-40 °C
Special Conditions for Safe Use (X):
1. The surface resistivity of the antenna is greater than one gigaohm. To avoid electrostatic charge build-up, it must not be rubbed or cleaned with solvents or a dry cloth.
65 °C)
a
2. The Apparatus is not capable of withstanding the 500 V insulation test required by Clause 9.4 of EN 60079-15: 2005. This must be taken into account when installing the apparatus.
ND ATEX Dust
Certificate: Baseefa 07ATEX0057X
T
EX II 3 D Ex tc IIIC T135 °C Dc, (-40 °C V
= 28 V
max
65 °C)
a
Special Condition for Safe Use (X):
1. The surface resistivity of the antenna is greater than 1GΩ. To avoid electrostatic charge build-up, it must not be rubbed with a dry cloth or cleaned with solvents.
N7 IECEx Type n
Certificate: IECEx BAS 07.0012X
T
Ex nA IIC T4 Gc, T4 (-40 °C
65 °C)
a
Rated Voltage: 28 V
Special Conditions for Safe Use (X):
1. The apparatus is not capable of withstanding the 500 V electrical strength test as defined in Clause 6.8.1 of IEC 60079-15: 2005. This must be taken into account during installation.
2. The surface resistivity of the antenna is greater than one gigaohm. To avoid electrostatic charge build-up, it must not be rubbed or cleaned with solvents or a dry cloth.
19
NF IECEx Dust
Certificate: IECEx BAS 07.0013 Ex tc IIIC T135°C Dc, (-40 °C V
= 28 V
max
Brazil
I2 INMETRO Intrinsic Safety
Consult Factory for availability.
Combination
KD Combination of N5, N6, and N1
T
65 °C)
a
January 2015
20
January 2015
Figure 9. EC Declaration of Conformity for Smart Wireless Gateway
Quick Start Guide
21
January 2015
22
January 2015
Quick Start Guide
23
Rosemount World Headquarters
Emerson Process Management
6021 Innovation Blvd Shakopee, MN 55379, USA
+1 800 999 9307 or +1 952 906 8888
+1 952 949 7001 RFQ.RMD-RCC@EmersonProcess.com
North America Regional Office
Emerson Process Management
8200 Market Blvd. Chanhassen, MN 55317, USA
+1 800 999 9307 or +1 952 906 8888 +1 952 949 7001 RMT-NA.RCCRFQ@Emerson.com
Latin America Regional Office
Emerson Process Management
1300 Concord Terrace, Suite 400 Sunrise, Florida, 33323, USA
+1 954 846 5030 +1 954 846 5121 RFQ.RMD-RCC@EmersonProcess.com
00825-0200-4420
Quick Start Guide
00825-0200-4420, Rev FB
January 2015
Europe Regional Office
Emerson Process Management Europe GmbH
Neuhofstrasse 19a P.O. Box 1046 CH 6340 Baar Switzerland
+41 (0) 41 768 6111 +41 (0) 41 768 6300 RFQ.RMD-RCC@EmersonProcess.com
Asia Pacific Regional Office
Emerson Process Management Asia Pacific Pte Ltd
1 Pandan Crescent Singapore 128461
+65 6777 8211 +65 6777 0947
Enquiries@AP.EmersonProcess.com
Middle East and Africa Regional Office
Emerson Process Management
Emerson FZE P.O. Box 17033, Jebel Ali Free Zone - South 2 Dubai, United Arab Emirates
+971 4 8118100 +971 4 8865465
RFQ.RMTMEA@Emerson.com
Standard Terms and Conditions of Sale can be found at: www.rosemount.com\terms_of_sale. AMS and the Emerson logo are registered trademarks and service marks of Emerson Electric Co. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. DeltaV is a trademark of Rosemount, Inc. Microsoft and Internet Explorer are registered trademarks of Microsoft Corporation in the United States and other countries. Windows is a trademark of Microsoft Corporation in the United States and other countries. Mozilla Firefox is a registered trademark of The Mozilla Foundation. WirelessHART is a registered trademark of the HART Communication Foundation. All other marks are the property of their respective owners. © 2015 Rosemount Inc. All rights reserved.
Loading...