Emerson Smart Wireless Gateway 1410 Reference Manual

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00809-0200-4410, Rev BA

Emerson Smart Wireless Gateway 1410

Reference Manual

February 2014

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Reference Manual

NOTICE

00809-0200-4410, Rev BA

Smart Wireless Gateway

Title Page

February 2014

Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.

Within the United States, Emerson Process Management has two toll-free assistance numbers:

Global Service Center Software and Integration Support

1-800-833-8314 (United States) +63-2-702-1111 (International) Customer Central

Technical support, quoting, and order-related questions. 1-800-999-9307 (7:00 am to 7:00 pm CST) North American Response Center

Equipment service needs. 1-800-654-7768 (24 hours—includes Canada) Outside of the United States, contact your local Emerson Process Management

representative.

The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.

For information on Rosemount nuclear-qualified products, contact your local Emerson Process Management Sales Representative.

PlantWeb is a registered trademark of one of the Emerson Process Management group of companies. Modbus is a registered trademark of Schneider Automation, Inc. All other marks are the property of their respective owners.

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Contents

1Section 1: Overview

2Section 2: Initial connection

Table of Contents

February 2014

1.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

1.3 Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.4 Service support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

1.5 Return of materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.6 Product recycling/disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2.2 System requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

2.3 Initial connection and configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3.1 Prepare PC/Laptop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

2.3.2 Connections and power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

2.3.3 Configure the gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

2.3.4 System backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

2.3.5 Web page usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

2.3.6 Resetting to factory defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

3Section 3: Mounting and connection

3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

3.1.1 General considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

3.1.2 Physical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

3.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

3.3 Remote antenna. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

3.4 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

3.4.1 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

3.4.2 Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

3.4.3 RS-485. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

3.4.4 Terminating resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

3.4.5 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Tab le of Co ntents

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4Section 4: Software setup

4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

4.2 System requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

4.3 Software installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

4.4 Security setup utility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

4.4.1 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

4.5 AMS Wireless Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

4.5.1 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

4.6 Licensing and credits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

5Section 5: Host integration

5.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

5.2 Network architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

5.3 Internal firewall. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

5.4 Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

5.4.1 Communication settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

5.4.2 Register mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

5.5 EtherNet/IP

™

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

6Section 6: Troubleshooting

7Section 7: Glossary

AAppendix A: Product specifications

A.1 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

A.2 Functional specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

A.3 Physical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

A.4 Communication specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

A.5 Self-organizing network specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

A.6 System security specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

A.7 Dimensional drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

A.8 Accessories and spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

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BAppendix B: Product Certifications

Table of Contents

February 2014

B.1 Approved Manufacturing Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

B.2 Telecommunications Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

B.3 FCC and IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

B.4 European Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

B.5 Ordinary Location Certification from FM Approvals . . . . . . . . . . . . . . . . . . . . . . . .63

B.6 Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

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Section 1 Overview

Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2

Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2

Service support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3

Return of materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4

Product recycling/disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4

1.1 Safety messages

Instructions and procedures in this manual may require special precautions to ensure the safety of the personnel performing the operations. Information that potentially raises safety issues is

indicated by a warning symbol ( ). Please refer to these safety messages before performing an operation preceded by this symbol.

Section 1: Overview

February 2014

Failure to follow these installation guidelines could result in death or serious injury.

 Make sure only qualified personnel perform the installation.

Explosions could result in death or serious injury.

 Verify that the operating atmosphere of the device is consistent with the appropriate

hazardous locations certifications.

Electrical shock could cause death or serious injury.

 Use extreme caution when making contact with the leads and terminals.

Warning - Potential Electrostatic Charging Hazard

The 1410 enclosure is engineered polymer. Use care in handling and cleaning when in explosive environments to avoid an electrostatic discharge.

Warning - Explosion Hazard

Do not make or break any connections to the 1410 while circuits are live unless area is known to be non-hazardous.

Overview

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Section 1: Overview

February 2014

1.2 Introduction

The Emerson Smart Wireless Gateway 1410 (Gateway) connects WirelessHART™ self-organizing networks with host systems and data applications. Modbus communications over RS-485 or Ethernet provide universal integration and system interoperability. The optional OPC or EtherNet/IP functionality from the Gateway offers a means to connect to newer systems and applications while providing a richer set of data.

The Smart Wireless Gateway provides industry leading security, scalability, and data reliability. Layered security ensures that the network stays protected. Additional devices can be added at any time. There is no need to configure communication paths because the Gateway manages the network automatically. This feature also ensures that WirelessHART field devices have the most reliable path to send data.

What is Included?

The box containing the Gateway will contain several items essential to the complete installation and operation of the Gateway.

 Smart Wireless Gateway  Quick Installation Guide  Software pack, 2 disk set  Informational side label for IP address  Basic antenna (if no remote antenna is required)  Terminal block (black)

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If an optional remote antenna has been ordered, it will be in a separate box containing:

 Remote mount antenna  Mounting hardware  Lightning arrestor  Cable (50/25 ft. (15,2/7,62 m) in length)  Coaxial sealant tape  Right angle SMA to N-Type adapter cable

1.3 Manual

This manual will help to install, configure, operate, and maintain the Gateway.

Section 1: Overview

This section introduces the product and describes what components may be found in the box. It also includes details for services and support as well as return and disposal of the product.

Section 2: Initial connection

This section describes how to connect to the Gateway for the first time and what settings should be configured before placing it on a live control network. It is important to note that some Gateways are used in stand-alone applications and do not reside on a network. In these cases, it is still important to configure the items outlined in this section.

Overview

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Section 1: Overview

February 2014

Section 3: Mounting and connection

This section describes how to properly mount the Gateway and make electrical connections, including electrical wiring, grounding, and host system connections. This section also describes how to mount the optional remote antenna.

Section 4: Software setup

This section describes the installation and setup of the optional software included with the Smart Wireless Gateway. This software will aid in secure host integration as well as wireless field device configuration.

Section 5: Host integration

This section describes how to connect the Gateway to a host system and integrate data gathered from the field device network. It covers network architectures, security, and data mapping.

Section 6: Troubleshooting

This section provides troubleshooting tips as well as information to contact technical support over the phone or through email.

Section 7: Glossary

The glossary defines terms used throughout this manual or that appear in the web interface of the Smart Wireless Gateway.

Appendix A: Product specifications and Appendix B: Product Certifications

The appendices provide additional and more specific information on a variety of subjects including Product Specifications and Product Certifications.

1.4 Service support

Global Service Center

Software and Integration Support

United States 1 800 833 8314 International 63 2 702 1111

Customer Central

Technical Support, quoting, and order related questions

United States1 800 999 9307 (7:00 a.m. to 7:00 p.m. CST) Asia Pacific 65 6777 8211 Europe/Middle East/ Africa 49 8153 9390

Overview

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Section 1: Overview

February 2014

1.5 Return of materials

To expedite the return process outside of North America, contact your Emerson Process Management representative.

Within the United States, call the Emerson Process Management Response Center toll-free number 1 800 654 7768. The center, which is available 24 hours a day, will assist you with any needed information or materials.

The center will ask for product model and serial numbers, and will provide a Return Material Authorization (RMA) number. The center will also ask for the process material to which the

product was last exposed.

Individuals who handle products exposed to a hazardous substance can avoid injury if they are informed of, and understand, the hazard. If the product being returned was exposed to a hazardous substance as defined by OSHA, a copy of the required Material Safety Data Sheet (MSDS) for each hazardous substance identified must be included with the returned goods.

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1.6 Product recycling/disposal

Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation/regulations.

Overview

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Section 2 Initial connection

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5

System requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6

Initial connection and configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6

Failure to follow these installation guidelines could result in death or serious injury:

 Only qualified personnel should perform the installation

Explosions could result in death or serious injury.

 Verify that the operating atmosphere of the gateway is consistent with the appropriate

hazardous locations certifications

 Do not make or break connections to the 1410 while circuits are live unless the area is

know to be non-hazardous

 Potential electrostatic charging hazard. Enclosure is a polymer, use care when handling

or cleaning

Electrical shock could cause death or serious injury.

 Use extreme caution when making contact with the leads and terminals

This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation.

This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons.

Section 2: Initial Connection

February 2014

2.1 Overview

Before the Gateway can be permanently mounted and connected to a live control network, it needs to be configured with an IP address. This is done by forming a private network between the Gateway and a PC/Laptop. The following items are required to complete this section:

 Gateway

 PC/Laptop

 Ethernet Cable

 24 VDC (nominal) power supply

5Initial Connection

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Section 2: Initial Connection

February 2014

2.2 System requirements

The following requirements apply to the PC/Laptop used to configure the Gateway. Additional requirements may apply if using the Security Setup Utility or AMS Wireless Configurator. See

Section 4: Software setup on page 27 for more information.

Web browser applications

 Microsoft Internet Explorer

6.0 - 10.0

Ethernet

 10/100 base-TX Ethernet communication protocol

2.3 Initial connection and configuration

2.3.1 Prepare PC/laptop

The PC/Laptop will need to be configured to form a private network before communicating to the Gateway. The network settings can be found in the control panel of the PC/Laptop running a Microsoft platform based operating system. To configure these settings:

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1. Find and open the Control Panel. (It is generally found from the Start Menu.)

2. Open Network Connections.

3. Select Local Area Connection.

4. Right click the mouse and select Properties from the list.

5. Select Internet Protocol (TCP/IP), and choose the Properties button.

6. From the General tab, select Use the following IP address button.

7. Set the IP Address to 192.168.1.12 and press the Ta b button.

8. A Subnet mask of 255.255.255.0 should fill in automatically.

9. Click OK to close the Internet Protocol (TCP/IP) window.

10. Click Close on the Local Area Connection window.

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Section 2: Initial Connection

February 2014

Internet proxies will need to be disabled through the PC/Laptop’s default internet browser. Disable the proxies with the following procedure:

1. Find and open the default internet browser.

2. Find the To ol s menu and select Internet Options.

3. From the Connections tab, click the LAN Settings button.

4. Under Proxy Server, the boxes for Automatically Detect Settings and Use a proxy server for your LAN should be unchecked.

5. Click OK to close the Local Area Network (LAN) Settings window.

6. Click OK to close the Internet Options window.

The PC/Laptop is now set up to form a private network and to communicate with the Gateway.

Note

Connecting to the Gateway's secondary Ethernet port will require different network settings. Please see Ta bl e 2 - 1 for additional network settings.

Table 2-1. Default IP Addresses

Gateway PC/laptop Subnet

Ethernet 1 192.168.1.10 192.168.1.12 255.255.255.0

Ethernet 2 192.168.2.10 192.168.2.12 255.255.255.0

2.3.2 Connections and power

Physically connect the PC/Laptop to the Gateway with an Ethernet cable by connecting one end to the Ethernet port on the back of the PC/Laptop. Connect the other end to the Ethernet 1 port on the Gateway. “Configure the gateway” on page 9 shows the standard terminal block diagram. Once the Gateway and PC/Laptop are connected, wire a 24 VDC (nominal) power supply with a capacity of at least 250 mA to the Gateway power input terminals.

Initial Connection

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Section 2: Initial Connection

-AB

24 VDC

(nominal)

Power Input

Serial

Modbus

Power

Reset

February 2014

Figure 2-1. Emerson Smart Wireless Gateway 1410 Housing Diagram

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A. DIN rail clip. B. SMA connector. C. Power and Reset indicator lights. During normal operation the power indicator will be green. During a reset

the reset light will turn red. The reset switch should not be enabled during normal operation. D. Ethernet port 2. This secondary port must be enabled when ordering to access the device. When this port is

activated, the factory IP address is 192.168.2.10. See E. Ethernet port 1. Use for standard communication to the webserver or other protocols enabled on the gateway.

The factory IP address is 192.168.1.10. See F. Five screw terminal block.

Table 2-1.

Tab le 2 -1.

Initial Connection

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2.3.3 Configure the gateway

It is now possible to log into the Gateway for the first time and begin configuration for placement on a live control network. The following items need to be configured:

 Security Passwords

 Time Settings

 TCP/IP Network Settings

Use the following procedure to log in to the Gateway:

1. Open a standard web browser.

2. Enter https://192.168.1.10 in the address bar.

3. Continue though the security message.

4. Enter admin for User Name.

5. Enter default for the Password.

Section 2: Initial Connection

February 2014

The web browser will now be directed to the Gateway’s default home page. There is a navigation menu located on the left hand side with four main areas.

 Diagnostics: View status of communications, client server parameters, and more

 Monitor: Screens created by the user to view data from field devices

 Explorer: Basic view of values from field devices

 Setup: Configure the Gateway for operations, security, and host system integration

Security passwords

There are four role based user accounts for the Gateway with varying levels of access. Ta b le 2 - 2 below describes this access.

Table 2-2. Role Based Access User Accounts

Role User name Web interface access

Executive exec Read-only access

Operator oper Read-only access

Maintenance maint Configure HART® device settings

Configure Modbus communications Configure Modbus register mapping Configure OPC browse tree Configure Active Advertising

Administrator admin Includes all maintenance privileges

Initial Connection

Configure Ethernet network settings Configure WirelessHART network settings Set passwords Set time settings Set home page options Configure custom point pages Restart applications

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Section 2: Initial Connection

February 2014

Each of the initial passwords for the user accounts is default. It is recommended, for security purposes, that these passwords are changed. The administrator password should be appropriately noted when changed. If it is lost, do not return the Gateway to the factory, see

“Resetting to factory defaults” on page 15.

To change the User Accounts Passwords:

1. Navigate to Setup>Security>User accounts.

2. Set the new password for each role based user account, and confirm.

3. Choose Submit.

Note

It is suggested that the default security settings in Setup>Security>User Options be changed to the local IT best practices or the “Normal” setting after initial login. Strong or custom settings are available for more robust passwords. For more information on this screen and others please see the User Interface Terminology Guide (00809-0600-4420).

Antivirus

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Antivirus and other software tools are not included in the Gateway firmware. These software tools should be installed on any machine connected to the Gateway. Emerson bundles the latest software patches into our standard Gateway firmware updates. These software patches are not anti-malware or antivirus tools in any sense of the word, but do provide the latest in security protection.

Password complexity

The browser front-end of the Gateway supports many customizable password rules (Setup>Security>User Options). All of the following rules are customizable:

 Minimum overall password length

 Minimum lowercase character count

 Minimum uppercase character count

 Minimum digit count

 Minimum symbol count

 Idle session timeout time

 Maximum session lifetime to force a user to re-enter their password

 Minimum password lifetime to prevent a user from changing their password too often

 Maximum password lifetime to periodically force a user to change their password.

 Password failure limit at which point the account is locked and the user must wait for a

specified period of time prior to additional attempts to enter their password

 Password failure lock to lock an account after a specified number of incorrect

passwords

 Require a wait period after the specified number of incorrect passwords have been

entered

 Password history depth to limit reuse of passwords

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Logging

The Gateway monitors many security events automatically. A complete list of events can be viewed from the Log Settings (Setup>Log Settings) area in the Gateway interface. The Gateway also supports the optional use of a Syslog server. This provides significant flexibility and allows the user to determine how log messages are handled and how long logs are kept. It is possible for the user to configure the Syslog server to issue automated alerts for various messages.

Time settings

The Gateway is the timekeeper for the WirelessHART network, so it is imperative that the Gateway’s time is accurate for timestamp data to be meaningful. Time settings can be found by navigating to Setup>Time as shown in Figure 2-2 on page 12.

Gateway time settings and time stamps are stored internally as UTC time. The appropriate web browser being used displays the time as per the local browser settings.

There are three ways to set the Gateway time:

1. Network Time Protocol (recommended). This option uses a Network Time Protocol (NTP) server to slowly adjust the Gateway’s time in order to match the time of the control network. Enter the IP address for the NTP server and select the packet version (1, 2, 3, or 4).

2. Set with PC Time. This option will match the Gateway’s time to that of the PC/Laptop.

3. Manual Entry. This option allows the user to enter a specific date (MM:DD:YY) and time (HH:MM:SS).

Note

Network Time Protocol (NTP) is recommended for the best network performance because it always adjusts time to match the network time server.

Failure to provide regular time synchronization over a long period of time (months) can cause the Gateway network to drift off time.

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Figure 2-2. Setup>Time Settings

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TCP/IP network settings

Use caution when making changes to the TCP/IP network settings. If they are lost or entered incorrectly, the Gateway will require a factory reset (see“Resetting to factory

defaults” on page 15). Contact the network administrator for information on the proper

TCP/IP network settings to apply.

Prior to the Gateway being installed and connected to a live control network, it should be configured with an IP address, as well as other TCP/IP network settings. This specific page can be found in “System backup” on page 14.

Figure 2-3. Ethernet Settings

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Request the following configuration items from the network administrator:

 Hostname

 Domain Name

 IP address

 Netmask

 Gateway

Obtaining an IP address from a DHCP server is not recommended, since the Gateway operation will be dependent on the availability of the DHCP server. For maximum Gateway availability it is best practice to specify an IP address.

To change the TCP/IP Network Settings:

1. Navigate to Setup>Ethernet protocol.

2. Select Specify an IP address (recommended).

3. Enter the following:

 Hostname

 Domain Name

 IP Address

 Netmask

 Gateway

4. Choose Submit.

5. When prompted, choose Restart Apps.

6. Chose Yes to confirm restart.

7. Close the web browser.

Note

Once the IP Address of the Gateway has been changed, communications to the web interface will be lost. Restart the web browser, then log back into the Gateway using the new IP address and other TCP/IP network settings. The PC/Laptop TCP/IP network settings may need to be changed. During a Restart Apps the wireless network will be temporarily lost.

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2.3.4 System backup

The Gateway has a System Backup and Restore feature that saves all user-configured data. It is best practice that a System Backup be performed periodically throughout the installation and configuration process.

1. Navigate to Setup>System Backup>Save.

2. Choose Save Configuration.

3. The Gateway collects the configuration date and when the file download pop up appears, choose Save.

4. Enter a save location and file name.

5. Choose Save.

6. Choose Return to form.

Note

System backup contains user passwords and keys used for encrypting communication. Store downloaded system backups in a secure location.

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2.3.5 Web page usage

It is not recommended that users stay logged on to a single page or a large number of users on multiple pages for long periods of time. This additional loading can slow the flow of data. The Gateway by default logs users out who are logged on for long periods of time with no activity.

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2.3.6 Resetting to factory defaults

In the event that the user name, password, or IP address of the Gateway is lost, the Gateway can be restored to factory defaults by the procedure below.

Note

Following this procedure will cause the network to reform and all configuration parameters will be reset to factory defaults. Once the Gateway is reset, the user is strongly recommended to change the default password to maintain system security.

1. Turn off power to the Gateway, remove connectors, and un-mount the device from the DIN rail.

2. Locate the Reset switch label on the back of the Gateway.

3. Break the label in the center and slide the switch up.

4. Mount and reconnect the Gateway; turn power ON on to the gateway.

5. Let the Gateway completely boot up (approximately 2 minutes). During this time the red Reset light on the front of the unit will be ON.

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February 2014

6. Turn off power to the Gateway, remove connectors and un-mount it from the rail again.

7. Return the Reset switch to lower position.

8. Mount and reconnect the Gateway; turn power ON on to the Gateway.

9. Verify the reset light is off, indicating the Reset switch is in the lower position. The Gateway will now be programmed back to factory defaults including IP addresses. The factory default IP addresses can be found in Table 2-1 on page 7

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Section 3: Mounting and connection

Section 3 Mounting and connection

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18

Remote antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22

Explosions could result in death or serious injury:

 Verify that the operating atmosphere of the device is consistent with the appropriate

hazardous locations certifications.

Electrostatic discharge can damage electronics:

 Use proper personal grounding before handling electronics or making contact with

leads and terminals

Electrical shock could cause death or serious injury. If the device is installed in a high-voltage environment and a fault condition or installation error occurs, high voltage may be present on transmitter leads and terminals.

 Use extreme caution when making contact with the leads and terminals.

Failure to follow these installation guidelines could result in death or serious injury:

 Make sure only qualified personnel perform the installation.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference, this device must accept any interference received, including interference that may cause undesired operation.

This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons.

February 2014

3.1 Overview

3.1.1 General considerations

The unit itself is not designed for outdoor mounting without a suitable enclosure. The Gateway should be mounted in an approved electrical enclosure or building.

The Gateway should be mounted in a location that allows convenient access to the host system network (process control network) as well as the wireless field device network and protects the Gateway from moisture and contamination.

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3.1.2 Physical description

The Gateway electronics is enclosed in a polymer housing. The front of the enclosure has connections for power, Ethernet, and serial communications. The unit is designed to be mounted on a DIN rail inside an electronic enclosure.

3.2 Mounting

The unit can be snapped onto a DIN TS35/7.5 or TS35/15 rail system. To clip the unit onto the DIN rail, see Figure 3-1.

1. Tilt the unit at a slight angle allowing the lower lip of the chassis to catch the bottom of the DIN rail.

2. Apply pressure forward to snap the back of the unit securely onto the DIN rail.

Figure 3-1. Installing

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NOTICE

Figure3Ͳ2Removing

00809-0200-4410, Rev BA

To remove the unit, see Figure 3-2.

1. Place a flat or rounded object (such as a screw driver) into the DIN clip and apply a slight

2. Once the unit is released from the DIN rail pull backwards and down to successfully

Figure 3-2. Removing

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February 2014

pressure downwards on the object.

disengage.

When mounting the unit in an electrical enclosure or other location, comply with the appropriate local and governmental installation codes. Check to verify that the installer, associated hardware, and installation equipment used have the proper certifications for the specific type of installation being performed. Before installation, verify if local codes require a permit and/or an inspection before energizing. When planning the installation, account for routing the antenna cable within the enclosure.

Note

Do not mount the antenna within a metal enclosure. To avoid damage to sensitive RF components do not remove protective cap from the Gateway SMA connector until ready to install the antenna.

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3.3 Remote antenna

The small black flexible basic antenna supplied with the unit is for bench testing. In most locations, a remote antenna is recommended for best range and performance. The remote antenna options provide flexibility for mounting the Gateway based on wireless connectivity, lightning protection, and current work practices.

Note

To avoid damage to sensitive RF components do not remove protective cap from the Gateway SMA connector until ready to install the antenna.

When installing remote mount antennas for the Smart Wireless Gateway, always use established safety procedures to avoid falling or contact with high-power electrical lines.

Install remote antenna components for the Smart Wireless Gateway in compliance with local and national electrical codes and use best practices for lightning protection.

Before installing consult with the local area electrical inspector, electrical officer, and work area supervisor.

The Smart Wireless Gateway remote antenna option is specifically engineered to provide installation flexibility while optimizing wireless performance and local spectrum approvals. To maintain wireless performance and avoid non-compliance with spectrum regulations, do not change the length of cable or the antenna type.

If the supplied remote mount antenna kit is not installed per these instructions, Emerson Process Management is not responsible for wireless performance or non-compliance with spectrum regulations.

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The remote antenna kit includes coaxial sealant for the cable connections, for the lightning arrestor, and for the antenna.

Find a location where the remote antenna has optimal wireless performance. Ideally this will be 15-25 ft (4,6 - 7,6 m) above the ground or 6 ft (2 m) above obstructions or major infrastructure. To install the remote antenna use one of the following procedures:

Installation of WL2/WN2 option:

1. Mount the antenna on a 1.5-2 inch pipe mast using the supplied mounting equipment.

2. Connect the lightning arrestor directly to the bottom of the user supplied enclosure.

3. Install the grounding lug, lock washer, and nut on top of the lightning arrestor.

4. Connect the antenna to the lightning arrestor using the supplied coaxial cable ensuring

the drip loop is not closer than 1 foot (0,3 m) from the lightning arrestor.

5. Use the coaxial sealant to seal each connection between the Gateway, lightning

arrestor, cable, and antenna.

6. Ensure that the mounting mast, lightning arrestor, and Gateway are grounded

according to local/national electrical code.

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Any spare lengths of coaxial cable should be placed in 1 foot (0,3 m) coils.

Figure 3-3. Installation of WL2/WN2 Option

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Note: Weather proofing is required!

The remote mount antenna kit includes coaxial sealant for the cable connections for the lightning arrestor, antenna, and Gateway. The coaxial sealant must be applied to guarantee performance of the wireless field network. Please see Figure 3-4 for details on how to apply weather proofing.

Figure 3-4. Applying coaxial sealant to cable connections

Table 3-1. Remote Antenna Kit Options

Kit option Antenna Cable 1 Lightning arrestor

WL2

WN2

/2 Wavelength Dipole Omni-Directional +6 dB Gain

/2 Wavelength Dipole Omni-Directional +8 dB Gain

50 ft. (15,2 m) LMR-400 Head mount, jack to plug

Gas discharge tube

0.5 dB insertion loss

25 ft. (7,6 m) LMR-400 Head mount, jack to plug

Gas discharge tube

0.5 dB insertion loss

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3.4 Connections

3.4.1 Grounding

The DIN rail should always be grounded in accordance with national and local electrical codes. The most effective grounding method is a direct connection to earth ground with minimal impedance. Grounding to the Gateway is accomplished through the DIN rail clip on the back of the Gateway.

3.4.2 Ethernet

The Gateway is equipped with two 10/100 base-TX Ethernet communications ports (see Figure

3-5 on page 23). These connections can be used to access the Gateway’s web interface and to

communicate Modbus TCP, OPC, and EtherNet/IP protocols.

The primary Ethernet port (Ethernet 1) is used to connect to the host system or other application systems. The secondary Ethernet port (Ethernet 2) can be used as a back up connection or a maintenance port for local access to the Gateway.

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Note

Unless dual Ethernet ports were specified at the time of order, the secondary Ethernet port (Ethernet 2) will not be active.

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Figure 3-5. Emerson Smart Wireless Gateway 1410 Terminal Block Diagram

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Power

Reset

A. 5 screw terminal block.

Ethernet connections should use Cat5e shielded cable to connect to an Ethernet hub, switch, or router. The maximum cable length should not exceed 328 ft. (100 m).

3.4.3 RS-485

The Gateway can be ordered with an optional RS-485 (serial) connection (Figure 3-6 on

page 24). Modbus terminals are labeled A and B on the wiring diagram. This connection is used

to communicate Modbus RTU on an RS-485 data bus.

24 VDC

(nominal)

Power Input

-AB

Serial

Modbus

Use 18 AWG single twisted shielded pair wiring to connect the Gateway to the RS-485 data bus. The total bus length should not exceed 4000 ft. (1220 m). Connect the Tx - (negative, receive) wire to terminal A and the Rx + (positive, transmit) wire to terminal B. The wiring shield should be trimmed close and insulated from touching the Gateway enclosure or other terminations.

If the existing data bus uses a 4 wire Full Duplex configuration, see Figure 3-6 to convert to a 2-wire Half Duplex configuration.

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K40

470Ω Pull-down Resistor

120Ω Terminating Resistor

470Ω Pull-up Resistor

DIP Switches*

February 2014

Figure 3-6. Convert from Full to Half Duplex

3.4.4 Terminating resistors

Three DIP switches are provided to enable various terminating resistors to the RS-485 data bus. The switches are found inside the electronics housing, located behind an access slot on the upper right side. The switches number bottom to top 1 through 3 and the upward position is ON.

(A)

(B)

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Figure 3-7. RS-485 Resistor DIP Switches

*Use a sharp non metal tool to switch between resistor options

Switches 1 and 3 are connected to pull-up and pull down resistors. Switch 1 is for the Tx (A) line and Switch 3 is for the Rx (B) line. These 470 Ohm resistors are used to prevent noise from being interpreted as valid communications during periods when no actual communications are occurring. Only one set of pull-up and pull-down resistors should be active on the RS-485 data bus at time.

Switch 2 is connected to a 120 Ohm terminating resistor. This resistor is used to dampen signal reflections on long cable runs. RS-485 specifications indicate that the data bus should be terminated at both ends (Figure 3-8). However termination should only be used with high data rates (above 115 kbps) and long cable runs.

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Figure 3-8. Typical Half Duplex (2-wire) Network

Device 1

3.4.5 Power

The Gateway is designed to be powered by 24 VDC (nominal) Class 2 supply and requires 250 mA of current. The positive and negative connections are depicted on the diagram shown in

Figure 3-6 on page 24.

Device N (up to 32 possible)

Up to 4000 ft. (1220 m)

Terminators required only for high data rates and long cable runs

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February 2014

Device 2

The wiring should include an external power shut-off switch or circuit breaker that is located near the Gateway.

Note

Using an uninterruptible power supply (UPS) is recommended to ensure availability should there be a loss of power.

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Section 4 Software setup

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 27

System requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 28

Software installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29

Security setup utility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 30

AMS Wireless Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 32

Licensing and credits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 34

4.1 Overview

This section discusses the installation and setup of the optional software included with the Smart Wireless Gateway. This software is not required for the wireless field network to operate; however, it will aid in secure host integration as well as wireless field device configuration. The following table describes what items are installed and on which disk they can be found.

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February 2014

Table 4-1. Software Applications

Name Description Location

Security Setup Utility This utility allows the setup of SSL enabled

AMS Wireless Configurator

Network Configuration

communications between the Gateway and host system.

This application allows complete configuration of wireless field devices and provides added security through drag and drop provisioning.

This application configures AMS Wireless Configurator to interface to a Wireless Network or a HART Modem.

Disk 1

Disk 2

Additional system components may be installed depending on the current configuration of the system.

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4.2 System requirements

Table 4-2. PC Hardware

Minimum requirements Recommended requirements

Intel Core 2 Duo, 2.0 GHz Intel Core 2 Quad, 2.0 GHz or greater

1 GB Memory 3 GB Memory or Greater

1.5 GB free hard disk space 2 GB or more of free hard disk space

Note

Additional hard disk space is required for SNAP-ON applications. The minimum monitor requirements are 1024 x 768 resolution and 16-bit color.

Table 4-3. Supported Operating Systems

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Operating system Version

Windows XP Professional, Service Pack 3

Windows Server 2003 Standard, Service Pack 2

Windows Server 2003 R2 Standard, Service Pack 2

Windows Server 2008 Standard, Service Pack 2

Windows Server 2008 R2 Standard, Service Pack 1

Windows 7 Professional, Service Pack 1

Windows 7 Enterprise, Service Pack 1

Windows 8 Enterprise, Service Pack 1

Note

Only 32-bit versions of the operating systems are supported for AMS Wireless Configurator.

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4.3 Software installation

The software can be found on the 2 disk pack, included with the Gateway. Depending on the PC system configuration, installation may take 30-35 minutes. Installing disk one followed by disk two is recommended. The Security Setup Utility is located on Disk 1. To install the software:

1. Exit/close all Windows programs, including any running in the background, such as virus scan software.

2. Insert Disk 1 into the CD/DVD drive of the PC.

3. Follow the prompts.

AMS Wireless Configurator is located on Disk 2. To install the software:

1. Exit/close all Windows programs, including any running in the background, such as virus scan software.

2. Insert Disk 2 into the CD/DVD drive of the PC.

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February 2014

3. Click Install from the menu when the AMS Wireless Configurator setup begins.

4. Follow the prompts.

5. Allow AMS Wireless Configurator to reboot PC.

6. Do not remove the disk from the CD/DVD drive.

7. Installation will resume automatically after login.

8. Follow the prompts.

Note

If the autorun function is disabled on the PC, or installation does not begin automatically, double click D:\SETUP.EXE (where D is the CD/DVD drive on the PC) and click OK.

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4.4 Security setup utility

The Security Setup Utility enables secure communications between the Gateway and host system, asset management software, data historians, or other applications. This is done by encrypting the standard data protocols (AMS Wireless Configurator, Modbus TCP, and OPC) used by the Gateway and making them available through various proxies within the Security Setup Utility. These proxies can function as a data server for other applications on the control network. The Security Setup Utility can support multiple Gateways at once and each proxy can support multiple client application connects. Figure 4-1 shows a typical system architecture using the Security Setup Utility.

Figure 4-1. Typical Host System Architecture Using Security Setup

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Note

OPC communications requires the use of the Security Setup Utility regardless of whether encryption is required.

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4.4.1 Setup

In the Security Setup Utility add a new proxy for each Gateway based on the communication protocol that is being used. For example, add an OPC proxy for each Gateway that is communicating OPC.

Use the following procedure to add a new proxy in the Security Setup Utility:

1. Open the Security Setup Utility.

2. Click EDIT>NEW, then select the type of new proxy to be added.

3. Right click on the new proxy entry and select Properties.

4. Enter the target Gateway’s Hostname and IP Address.

5. Click OK.

6. Click FILE>SAVE.

7. When prompted for authentication, enter the admin password for the target Gateway.

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February 2014

8. Click OK.

9. Repeat steps 2-8 to added additional proxies.

10. Click FILE>EXIT to close the Security Setup Utility.

During this process the Gateway will exchange security certificates (digital signatures) with the proxy.

Figure 4-2. Security Setup Utility

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4.5 AMS Wireless Configurator

AMS Wireless Configurator helps deploy and configure wireless field devices. It provides an integrated operating environment that leverages the full capabilities of WirelessHART, including embedded data trending, charting, and graphical display capabilities provided by enhanced EDDL technology.

 Display and modify device configuration

 View device diagnostics

 View process variables

 Provision a wireless device using the drag-and-drop operation so it can join a Gateway’s

self-organizing network

 Enhance AMS Wireless Configurator functionality with the AMS Wireless SNAP-ON

Application

 Restrict access to AMS Wireless Configurator functions through the use of security

permissions

See the release notes for information specific to the current release of AMS Wireless Configurator. To display the release notes, select START>PROGRAMS>AMS WIRELESS CONFIG-

URATOR>HELP.

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4.5.1 Setup

AMS Wireless Configurator supports connectivity to a Wireless Network and a HART Modem. Both of these interfaces must be configured through the Network Configuration application. To run this application, select START>PROGRAMS>AMS DEVICE MANAGER>NETWORK

CONFIGURATION.

Note

Do not have the Security Setup Utility running at the same time as the Network Configuration application or else a configuration error might occur.

Use the following procedure to configure a wireless network for AMS Wireless Configurator:

1. Open the Network Configuration application.

2. Click Add…

3. Select Wireless Network and click Install…

4. Click Next.

5. Enter a name for the wireless network and click Next.

6. Enter the HostName or IP Address for the Gateway and click Add.

7. Repeat step 6 if multiple Gateways need to be added.

8. Check the box to Enable Secure Communications with the Smart Wireless Gateway.

9. Click Finish to close the configuration window.

10. Click Close to exit the Network Configuration application.

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Figure 4-3. Wireless Network in the Network Configuration

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Use the following procedure to configure a HART modem for AMS Wireless Configurator:

1. Open the Network Configuration application.

2. Click Add… This is shown in Figure 4-3

3. Select HART modem and click Install…

4. Click Next.

5. Enter a name for the HART modem and click Next.

6. Select the HART master type (default is that AMS Wireless Configurator will be the Primary HART master) and click Next.

7. Select the COM port for the HART modem and click Next.

8. Check the box to Check to support Multi Drop devices.

9. Check the box to Include WirelessHART Adapter.

10. Click Finish to close the configuration window.

11. Click Close to exit the Network Configuration application.

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4.6 Licensing and credits

The latest licensing agreements are included on each disk of the software pack.

This product includes software developed by the OpenSSL Project for use in the OpenSSL Toolkit. (http://www.openssl.org/)

This product includes software written by Eric Young ([email protected])

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Section 5 Host integration

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 35

Network architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 35

Internal firewall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 36

Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 37

EtherNet/IP™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 44

5.1 Overview

This section describes how to connect the Gateway to a host system and integrate data gathered from the field device network. It covers network architectures, security, and data mapping.

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5.2 Network architecture

Physical connection types are important when determining the network architecture and what protocols can be used for integration. Ethernet is the primary physical connection type and RS485 is available an optional connection type. The following network architecture diagrams will help when integrating data from the Gateway into the host system.

Ethernet

An Ethernet connection supports Modbus TCP, OPC, AMS Wireless Configurator, EtherNet/IP, and HART TCP protocols. Using this connection type, the Gateway is wired directly to a control network (see Figure 5-1) using a network switch, router, or hub. Often there are two networks for redundancy purposes.

Figure 5-1. Ethernet Architecture

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RS485 (serial)

An RS485 connection supports Modbus RTU protocol. Using this connection type, the Gateway is wired to an RS485 bus which typically leads to a serial I/O card or Modbus I/O card (see

Figure 5-2). Up to 31 Gateways can be connected to a single I/O card in this manner.

Figure 5-2. RS485 Architecture

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5.3 Internal firewall

The Gateway supports an internal firewall that inspects both incoming and outgoing data packets. TCP ports for communication protocols are user configurable, including user specified port numbers and the ability to disable ports.

The Gateway’s internal firewall settings can be found by navigating to Setup>Security>Proto- cols.

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Figure 5-3. Security Protocols page (internal firewall)

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5.4 Modbus

The Gateway supports both Modbus RTU over the RS-485 serial port and Modbus TCP over Ethernet. It functions as a sub device on the Modbus network and must be polled by a Modbus master or client (host system).

5.4.1 Communication settings

It is import that the Modbus communication settings in the Gateway match the settings in the Modbus master or client. Please refer to host system documentation for more information on how to configure these settings. The Modbus communication settings can be found by navigating to Setup>Modbus>Communications.

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Figure 5-4. Modbus Communications Page

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One Modbus Address: When this option is selected, this address is used by the Gateway for Modbus RTU communications.

Multiple Modbus Addresses: When this option is selected, a new column for address will appear on the Modbus mapping page.

Modbus TCP Port: This is the TCP/IP port the Gateway uses for Modbus TCP (Ethernet). To change TCP/IP port settings, see the Internal Firewall section for more details.

Baud Rate: The data rate or speed of serial communications. This setting is only required for Modbus RTU.

Parity: This setting determines parity (none, even, or odd) to use for error checking purposes. This setting is only required for Modbus RTU.

Stop Bits: This setting determines the number (1 or 2) of stop bits to use when ending a message. This setting is only required for Modbus RTU.

Response delay time (ms): This setting determines how long (ms) the Gateway waits before responding to a Modbus request. This setting is only required for Modbus RTU.

Unmapped register read response?: This is the value returned by the Gateway if the Modbus master requests a register with no data assigned to it (empty register). It is recommended this be set to zero fill to prevent errors.

Floating point representation: This setting determines if the Gateway uses floating point values or integer values. There are three options for this setting.

 Float: This option uses 32 bit floating point values.

 Round: This option rounds the data value to the nearest whole number.

 Scaled: This option uses scaled integers to offset negative values or increase decimal

point resolution. The equation for scaled integers is:

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Use swapped floating point format?: This setting switches which register is sent first for a floating point value. This setting is only used for floating point values.

Incorporate value’s associated status as error?: This setting will cause the Gateway to report a predetermined value when a communications or critical diagnostic error is received from the wireless field device. The value is user configurable depending on which floating point representation is chosen. See Value reported for error below.

Value reported for error (floating point): This setting determines what value is reported if the wireless field device reports a failure or stops communicating to the Gateway. This setting is used for floating point values. The choices are NaN (not a number), +Inf (positive infinity), -Inf (negative infinity), or Other (user specified).

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February 2014

y = Ax - (B - 32768)

Where:

y = Scaled integer returned by the Gateway

A = Gain for scaled integer value

x = Measured value from wireless field device

B = Offset for scaled integer value

Value reported for error (rounded and native integer): This setting determines what value is reported if the wireless field device reports a failure or stops communicating to the Gateway. This setting is used for rounded or scaled integers. The choice is a user specified value between

-32768 and 65535.

Scaled floating point maximum integer value: This determines the maximum integer value for the purpose scaling integers. 999-65534

Use global scale gain and offset?: This setting determines if a global gain and offset is applied for scaled integers or if each value has a unique gain and offset. Unique gain and offsets are found on the Modbus Mapping page.

Global scale gain: This value is multiplied to the data values for the purpose of scaling integers. If global scaling is not selected, a gain value will be available for each separate data value on the Modbus Mapping page.

Global scale offset: This value is added to the data values for the purpose of scaling integers. If global scaling is not selected, an offset value will be available for each separate data value on the Modbus Mapping page.

5.4.2 Register mapping

Register Mapping is the process of assigning data points from wireless field devices to Modbus registers. These registers can then be read by a Modbus master or client. Modbus register mapping can be found by navigating to Setup>Modbus>Mapping.

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Figure 5-5. Modbus Register Map Page

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To add a new data point to the Modbus register map:

1. Click New entry.

2. Complete all of the table entries for the new data point (note that the entry columns may vary based on the Modbus communications settings).

3. Repeat for each new data point.

4. Click Submit.

5. When changes have been accepted, click Return to form.

Address: This is the Modbus RTU address used by the Gateway for this data point. It is possible to group data points assigning them the same address (i.e. all data points from the same process unit can have the same address). This column only appears if Multiple Modbus Addresses is selected on the Modbus Communications page.

Register: This is the Modbus register number used for this data value. Modbus registers hold two bytes (16 bits) of information; therefore 32 bit floats and integers require two Modbus registers. Each data point needs a unique Modbus register number, unless they are assigned different addresses. Register numbers 0-19999 are reserved for Boolean (bit, coil, binary, etc…) values. Register numbers 20000+ are reserved for floating point or integer values.

Point Name: This is a two part name for the data point. The first part is the HART Tag of the wireless field device which is producing the data. The second part is the parameter of the wireless field device.

Point Name is entered as <HART Tag.PARAMETER>. Point Name can be entered using the list of values (…) or manually entered. The following table gives a list of standard device parameters which may be considered for Modbus register mapping.

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Table 5-1. Device parameters available

Parameter Description Data type

PV Primary Variable 32 bit float

SV Secondary Variable 32 bit float

TV Tertiary Variable 32 bit float

QV Quaternary Variable 32 bit float

RELIABILITY A measure of connectivity to the

Gateway

ONLINE Wireless communications status Boolean

PV_HEALTHY Health status for PV Boolean

SV_HEALTHY Health status for SV Boolean

TV_HEALTHY Health status for TV Boolean

QV_HEALTHY Health status for QV Boolean

32 bit float

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February 2014

PV, SV, TV, and QV (dynamic variables) will vary by device type. Please refer to the device’s documentation for more information on what value is represented by each dynamic variable.

RELIABILITY and ONLINE relate to wireless communications. RELIABILITY is the percentage of messages received from the wireless field device. ONLINE is a true/false indication of whether the device is communicating on the wireless network.

**_HEALTHY parameters are a true/false indication of the health of a particular variable (** = dynamic variable – PV, SV, etc…). These parameters incorporate critical diagnostics from the wireless field device as well as communication status.

Note

The **_HEALTHY parameters are a great indication of the health and communications status of the data values.

State (state value): The value of a data point which drives a Modbus output of 1. For example, if a data point is reported as either True or False, a state value of True will report a 1 for True and 0 for False. A state of False will report a 0 for True and a 1 for False. State is only required for register numbers 0-19999 (Boolean, bit, coil, binary, etc…).

Invert: This check box will invert the Modbus output from a 1 to a 0 or a 0 to a 1. Invert is only used for Boolean values using register numbers 0-19999.

Gain: This value is multiplied to the data value for the purpose of scaling integers. Gain is only required if scaled is chosen on the Modbus communications page and globe gain and offset is not chosen.

Offset: This value is added to the data value for the purpose of scaling integers. Offset is only required if scaled is chosen on the Modbus communications page and globe gain and offset is not chosen.

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Predefined Modbus registers

In addition to user configurable parameters, the Gateway also supports a list of predefined Modbus registers with diagnostics and test parameters. The following table is a list of the predefined Modbus registers.

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Table 5-2. Predefined Modbus Registers

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Description Register Data type

Current Year (1) 49001 32 bit int

Current Month (1) 49002 32 bit int

Current Day (1) 49003 32 bit int

Current Hour (1) 49004 32 bit int

Current Minute (1) 49005 32 bit int

Current Second (1) 49006 32 bit int

Messages Received 49007 32 bit int

Corrupt Messages Received 49008 32 bit int

Messages Sent With Exception 49009 32 bit int

Messages Sent Count 49010 32 bit int

Valid Messages Ignored 49011 32 bit int

Constant Float 12345.0 49012 32 float

SYSTEM_DIAG.HART_DEVICES 49014 32 bit int

SYSTEM_DIAG.ADDITIONAL_STATUS_0 49015 8 bit unsigned int

SYSTEM_DIAG.ADDITIONAL_STATUS_1 49016 8 bit unsigned int

SYSTEM_DIAG.ADDITIONAL_STATUS_2 49017 8 bit unsigned int

SYSTEM_DIAG.ADDITIONAL_STATUS_3 49018 8 bit unsigned int

SYSTEM_DIAG.ADDITIONAL_STATUS_4 49019 8 bit unsigned int

SYSTEM_DIAG.ADDITIONAL_STATUS_5 49020 8 bit unsigned int

SYSTEM_DIAG.ADDITIONAL_STATUS_6 49021 8 bit unsigned int

SYSTEM_DIAG.ADDITIONAL_STATUS_7 49022 8 bit unsigned int

SYSTEM_DIAG.ADDITIONAL_STATUS_8 49023 8 bit unsigned int

SYSTEM_DIAG.ADDITIONAL_STATUS_9 49024 8 bit unsigned int

SYSTEM_DIAG.ADDITIONAL_STATUS_10 49025 8 bit unsigned int

SYSTEM_DIAG.ADDITIONAL_STATUS_11 49026 8 bit unsigned int

SYSTEM_DIAG.ADDITIONAL_STATUS_12 49027 8 bit unsigned int

SYSTEM_DIAG.UNREACHABLE 49028 32 bit int

SYSTEM_DIAG.UPTIME 49029 32 bit int

SYSTEM_DIAG.TEST_BOOLEAN 49031 Boolean

SYSTEM_DIAG.TEST_BYTE 49032 8 bit int

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Description Register Data type

SYSTEM_DIAG.TEST_UNSIGNED_BYTE 49033 8 bit unsigned int

SYSTEM_DIAG.TEST_SHORT 49034 16 bit int

SYSTEM_DIAG.TEST_UNSIGNED_SHORT 49035 16 bit unsigned int

SYSTEM_DIAG.TEST_INT 49036 32 bit int

SYSTEM_DIAG.TEST_UNSIGNED_INT 49038 32 bit unsigned int

SYSTEM_DIAG.TEST_FLOAT 49040 32 bit float

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5.5 EtherNet/IP

Communication settings

It is important that the EtherNet/IP communication settings in the Gateway match the setting in the EtherNet/IP master or client. Refer to the host system documentation for more information on how to configure these settings, or to the reference manual for the EtherNet/IP: technical document 00809-0500-4420. The EtherNet/IP communication settings can be found by navigating to Setup>EtherNet/IP>Communications.

Note

EtherNet/IP can be integrated with any approved EtherNet/IP ODVA member. Other protocols such as HARTIP are still functional within the Gateway. Please consult the Product Data Sheet (Doc. number 00813-0200-4420) for ordering options.

Figure 5-6. EtherNet/IP Communications Page

™

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Table 5-3. Setup>EtherNet/IP>EtherNet/IP Communication

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February 2014

Ter ms Description

Assembly Object Type EtherNet/IP use Static assembly object.

EtherNet/IP TCP Port The TCP Port used to access EtherNet/IP TCP data directly from the

Gateway.

EtherNet/IP UDP Ports The UDP Ports used to access EtherNet/IP UDP data directly from the

Incorporate value’s associated status as error?

Value reported for error (floating point)

NaN Not a number is reported if the value’s associated status indicates a critical

+Inf Positive infinity is reported if the value’s associated status indicates a

-Inf Negative infinity is reported if the value’s associated status indicates a

Other User defined value is reported if the value’s associated status indicates a

Value reported for error (native integer)

Unmapped parameter read response

Parameter mapping Register Mapping is the process of assigning data points from wireless field

Gateway.

If the HART variable status indicates a critical failure or if there is a loss of communications, it will be reported through the EtherNet/IP member.

Chooses what value is reported if the value’s associated status indicates a critical failure. Only used if the Gateway is using float representation

failure.

critical failure.

User defined value is reported if the value’s associated status indicates a critical failure. Only used if the Gateway is using integer representation.

This is the value returned by the Gateway if the EtherNet/IP master requests a register with no data assigned to it (empty register). It is recommended this be set to zero fill to prevent errors.

devices to EtherNet/IP registers. These registers can then be read by a EtherNet/IP master or client. EtherNet/IP register mapping can be found by navigating to Setup>EtherNet/IP>Mapping.

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Figure 5-7. EtherNet/IP Register Map Page

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Table 5-4. Summary of terms used for the EtherNet/IP mapping page

Ter ms Description

Input Instance EtherNet/IP Input Static Assembly Instance - 496 bytes.

Output Instance EtherNet/IP Output Static Assembly Instance - 496 bytes.

Member EtherNet/IP Instance Member in which data will get

Point Name Assigned data point in the format HARTtag.parameter.

New entry Creates a new entry in this table.

<<First Navigates to the first page of this table.

<<Previous Navigates to the previous page of this table.

Search Finds the next occurrence of the characters entered into

Next>> Navigates to the next page of this table.

Last>> Navigates to the last page of this table.

Delete Selected Removes the selected entry from this table.

Select All Selects all table entries.

Select None Deselects all table entries.

Select Errors Selects all table entries that have an error message.

Submit Accepts all changes (highlighted in yellow).

produced or consumed.

this field.

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To add a new data point to the EtherNet/IP register map:

1. Click New entry.

2. Complete all of the table entries for the new data point (note that the entry columns

3. Repeat for each new data point.

4. Click Submit.

5. When changes have been accepted, click Return to form.

See Table 5-1 on page 5-41 for options of parameters that can be mapped.

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February 2014

may vary based on the EtherNet/IP communications settings).

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Section 6 Troubleshooting

This section provides basic troubleshooting tips for the Smart Wireless Field Network. To receive technical support by phone:

Global Service Center Software and Integration support

 United States – 1 800 833 8314

 International – 63 2 702 1111

Customer Central Technical support, quoting, and order-related questions

 United States – 1 800 999 9307 (7:00 am to 7:00 pm CST)

 Asia Pacific – 65 6777 8211

 Europe / Middle East / Africa – 49 (8153) 9390

Section 6: Troubleshooting

February 2014

Or email the wireless specialists at:

[email protected]

Initial connection

Web browser returns page not found

Can not find Gateway after changing IP address

Can not find Gateway using Secondary Ethernet Port

Can not log into the Gateway 1. Verify the user name and password. The administrator user name is admin and the

1. Connect the Gateway and PC/Laptop

2. Verify the Gateway is properly powered, 24 VDC (nominal) and 250 mA.

3. Verify which Ethernet port is being used on the Gateway.

4. Verify the IP address for the Gateway (default primary port is 192.168.1.10, default secondary port is 192.168.2.10 or for DeltaV Ready Gateway’s default primary port is 10.5.255.254, default secondary port is 10.9.255.254).

5. Verify the IP address of the PC/Laptop is in the same subnet range as the Gateway (i.e. If the Gateway IP is 155.177.0.xxx, then the PC/Lap IP address should be

155.177.0.yyy).

6. Disable internet browser proxy settings.

1. Verify the IP address of the PC/Laptop is in the same subnet range as the Gateway (i.e. If the Gateway IP is 155.177.0.xxx, then the PC/Lap IP address should be

155.177.0.yyy). Consider resetting the gateway to factory defaults.

1. Verify which Ethernet port is being used on the Gateway.

2. Verify the IP address for the Gateway (default primary port is 192.168.1.10, default secondary port is 192.168.2.10).

3. Verify the IP address of the PC/Laptop is in the same subnet range as the Gateway (i.e. If the Gateway IP is 155.177.0.xxx, then the PC/Lap IP address should be

155.177.0.yyy). Verify this option was ordered with the Gateway.

default password is default. See the Gateway.

Ta bl e 2 - 1. If unable to connect, consider resetting

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AMS Wireless Configurator

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Gateway does not appear in AMS Wireless Configurator

Wireless devices do not appear under the Gateway

Wireless device appears with red HART symbol

Device configuration items are grayed out

Wireless field devices

Wireless device does not appear on the network

1. Verify the Security Setup Utility is installed on the same PC as AMS Wireless

Configurator.

2. Setup a wireless network interface using the Network Configuration application. See

Section 4: Software setup.

3. Verify if the wireless network interface is configured for Secure Gateway

Communications.

4. Verify secure/unsecure AMS Wireless Configurator protocol settings in the Gateway.

Log on to the Gateway and navigate to SETUP > SECURITY > PROTOCOLS.

5. Restart AMS Wireless Configurator data server. Right click on AMS Wireless

Configurator server icon in the Windows system tray (lower right corner) and select stop server.

1. Verify wireless devices are connected to the Gateway. Log on to the Gateway and

navigate to EXPLORER.

2. Right click on wireless network and select rebuild hierarchy.

1. Install latest device support files from AMS Wireless Configurator. Go to

www.emersonprocess.com > BRANDS > AMS SUITE > AMS DEVICE MANAGER > DEVICE DESCRIPTION (DDs).

1. Verify whether current or historical information is being displayed. This setting is

displayed at the bottom of each device configuration screen. Configuration requires the Current setting.

2. For security purposes a configuration timeout is applied to sessions that have been

idle for more than 30 minutes. Log back into AMS Wireless Configurator.

1. Verify the device has power.

2. Verify the device is within effect communications range.

3. Verify the proper Network ID has been entered into the device.

Wireless device appears in the join failure list

Wireless device appears with service denied

1. Re-enter the Network ID and Join Key into the device.

1. Verify the total number of devices on the network (25 max).

2. Go to SETUP > NETWORK > BANDWIDTH and click analyze bandwidth

(Note: any changes will require the network to reform)

3. Reduce the update rate for the device.

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Modbus communications

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February 2014

Can not communicate using Modbus RTU

Can not communicate using Modbus TCP

Can not communicate using secure Modbus TCP

OPC communications

OPC application can not find a Gateway OPC server

Gateway OPC server does not show any Gateways

1. Verify the use of RS-485

2. Verify wiring connections. See Section 3: Mounting and connection.

3. Verify if termination or a pull up is required. See Figure 3-7.

4. Ver ify t hat Modbus s erial commu nications setting i n the Gateway matc h the M odbus

Host settings. Log on to the Gateway and navigate to SETUP > MODBUS > COMMUNICATIONS.

5. Verify the Modbus address for the Gateway.

6. Verify Modbus register mapping in the Gateway. Log on to the Gateway and navigate

to SETUP > MODBUS > MAPPING.

1. Verify secure / unsecure Modbus protocol settings in the Gateway. Log on to the

Gateway and navigate to SETUP > SECURITY > PROTOCOLS.

2. Verify the Modbus TCP communications settings in the Gateway. Log on to the

Gateway and navigate to SETUP > MODBUS > COMMUNICATIONS.

3. Verify Modbus register mapping in the Gateway. Log on to the Gateway and navigate

to SETUP > MODBUS > MAPPING.

1. Verify the Security Setup Utility has been installed.

2. Configure a Secure Modbus Proxy for the Gateway. See Section 4: Software setup.

3. Verify secure / unsecure Modbus protocol settings in the Gateway. Log on to the

Gateway and navigate to SETUP > SECURITY > PROTOCOLS.

4. Verify the Modbus TCP communications settings in the Gateway. Log on to the

Gateway and navigate to SETUP > MODBUS > COMMUNICATIONS.

5. Verify Modbus register mapping in the Gateway. Log on to the Gateway and navigate

to SETUP > MODBUS > MAPPING.

1. Verify the Security Setup Utility has been installed on the same PC as the OPC

application.

2. Configure an OPC proxy for the Gateway. See Section 4: Software setup.

1. Configure an OPC proxy for the Gateway. See Section 4: Software setup.

Gateway OPC server does not show any data tags

EtherNet/IP

The Gateway is not publishing the parameters

Tro u bl esh o oti ng

1. Configure the Gateway OPC Browse Tree. Log on to the Gateway and navigate to

SETUP > OPC > OPC BROWSE TREE.

2. Verify the connection status for the OPC proxy in the Security Setup Utility.

3. Verify if the OPC proxy is configured for secure or unsecure communications.

4. Verify secure / unsecure OPC protocol settings in the Gateway. Log on to the

Gateway and navigate to SETUP > SECURITY > PROTOCOLS.

5. Verify network firewall and port settings.

Verify connection is established with EtherNet/IP. Navigate to SETUP > SECURITY > PROTOCOLS Reference technical document 00809-0500-4420: Installation manual to connect to an Allen Bradley system.

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Section 7 Glossary

This glossary defines terms used throughout this manual or that appear in the web interface of the Smart Wireless Gateway.

Ter m Definition

Section 7: Glossary

February 2014

Access Control List

Active Advertising

Baud Rate Communication speed for Modbus RTU.

Burst Rate The interval in which a wireless field device transmits measurement and status data to

Certificate A digital signature used to authenticate a client/server while using encrypted

Connectivity Typically refers to a combination of communication statistics and link reliability of a

Device ID A hexidecimal number that provides unique device identification.

DHCP Dynamic Host Configuration Protocol: Used to automatically configure the TCP/IP

Domain A unique designator on the internet comprised of symbols separated by dots such as:

Gateway Refers to the Smart Wireless Gateway.

HART Tag The device’s electronic tag that the Gateway uses for all host integration mapping. Refers

Host Name A unique designator in a domain associated with the IP address of a device such as:

HTML Hyper Text Markup Language: The file format used to define pages viewed with a web

A list of all devices that are approved to join the network. Each device will also have a unique join key. Also referred to as a white list.

An operational state of the network manager that causes the entire wireless field network to send messages looking for new or unreachable devices to join the network.

the Gateway. Same as Update Rate.

communications.

wireless field device. May also refer to the connection between the Gateway and the Host System.

parameters of a device.

this.domain.com

to the HART long tag (32 characters, used for HART 6 or 7 devices) or the HART message (32 characters, only used for HART 5 wired devices connected via a WirelessHART adapter)

device.this.domain.com. In that example the hostname is device.

browser.

HTTP Hyper Text Transfer Protocol: The protocol that defines how a web server sends and

HTTPS HTTP over an encrypted Secure Sockets Layer (SSL)

Join Failure When a wireless field device fails to join the WirelessHART network. Most join failures are

Join Key Hexadecimal security code that allows wireless field devices to join the wireless field

Latency The time from when a message leaves a wireless field device until it reaches the Gateway.

Netmask A string of 1's and 0's that mask out or hide the network portion of an IP address leaving

Network I.D. Numeric code that associates wireless field devices to the Gateway. This code must be

Glossary

receives data to and from a web browser.

due to security reasons (missing or incorrect join key, not on access control list, etc.)

network. This code must be identical in the device and the Gateway.

only the host component.

identical in the device and the gateway.

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Ter m Definition

Network Manager

Operational function within the Smart Wireless Gateway that automatically handles all device connections and scheduling of wireless data.

NTP Network Time Protocol. Used to keep the system time synchronized with a network time

server.

Path A wireless connection between two devices in a wireless network. Also referred to as a

hop.

Path Stability A measure of connectivity between two devices in the wireless network. Calculated as

the ratio of the number of received messages over the number of expected messages.

Primary

Ethernet 1 or Fiber Optic port that is used for primary host communications.

Interface

Private Network/LAN

A local connection between a Smart Wireless Gateway and a PC/Laptop. This network is used for commissioning and configuration of the Gateway.

Reliability A measure of connectivity between the Gateway and a wireless field device. Calculated as

the ratio of the number of received messages over the number of expected messages. Takes into account all paths.

RSSI Received signal strength indication (dBm) for the wireless field device.

Secondary

Ethernet 2 port that is used for backup connection or a maintenance port for local access.

Interface

Security Setup Utility

Self-Organizi ng Network

Service

A software application that enables secure communications between the Gateway and host system, asset management software, data historians, or other applications.

Mesh network technology in which a network manager automatically handles all device connections and scheduling of wireless data.

The device has been denied bandwidth and can not publish its regular updates.

Denied

TCP /IP Transmission Control Protocol / Internet Protocol. The protocol that specifies how data is

transmitted over Ethernet.

Update Rate The interval in which a wireless field device transmits measurement and status data to

the Gateway. Same as Burst Rate.

Wireless Field Device(s)

Wireless Field Network

Wireless Plant Network

WirelessHART field devices that are a part of the wireless field network.

WirelessHART network, consisting of Smart Wireless Gateway and multiple wireless field devices.

Industrial WiFi network, used to integrate the Wireless Field Network into the control network.

Glossary

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Appendix A: Product Specifications

February 2014

Appendix A Product specifications

Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 55

Functional specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 57

Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 58

Communication specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 58

Self-organizing network specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 59

System security specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 59

Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 61

Accessories and spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 63

A.1 Ordering information

Table A-1. Smart Wireless Gateway Ordering Information

★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.

Model Product description

1410

Wireless configuration

Standard Standard

Ethernet communications - physical connection

Standard Standard

(1)(2)

(3)(4)

Serial communication

Standard Standard

(5)

Smart Wireless Gateway, 2.4 GHz DSSS, WirelessHART, Webserver, AMS Ready, HART IP

25 Device Network (10.5-30 VDC)

Single Ethernet Connection

Dual Ethernet Connection

None

Modbus RTU via RS-485

★

Product specifications

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Table A-1. Smart Wireless Gateway Ordering Information

★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.

Ethernet communication - data protocols

(6)

Standard Standard

(6)

(7)

Modbus TCP/IP

OPC

EtherNet/IP

Modbus TCP/IP, OPC

EtherNet/IP, Modbus TCP/IP

EtherNet/IP, OPC

Ovation Ready

Webserver Only

Antenna options

(8)

★

Standard Standard

WX2

WL2

WN2

Basic Antenna

SMA-to-N-Type Adapter Cable, and Remote Antenna Kit

(9)

SMA-to-N-Type Adapter Cable, and High-Gain Remote Antenna Kit

★

Product certifications

Standard Standard

No Approvals

FM Division 2, Non-incendive

CSA Division 2 (Suitable for Canada and the United States)

★

Options (Include with selected model number)

Host integration

Standard Standard

Allen Bradley

Other

Oil and gas options

Standard Standard

Oil and Gas Monitor Page

Typical model number: 1410 A 2 D5 WX2 NA

(1) Single active 10/100 baseT Ethernet port with RJ45 connector. (2) Additional ports disabled. (3) Dual active 10/100 baseT Ethernet ports with RJ45 connectors. (4) Multiple active ports have separate IP addresses, firewall isolation, and no packet forwarding. (5) Convertible to RS232 via adapter, not included with Gateway. (6) Selection of Dual Ethernet option code 2 is recommended. (7) Requires (A) Modbus RTU via RS-485 Communication protocol. (8) The WL2 and WN2 options require minor assembly. (9) Not available in all countries. (10) Support documentation included in the package.

(10)

★

Product specifications

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Reference Manual

12 24

125

250

Voltag e (VD C)

Current (mA)

Operating

Region

00809-0200-4410, Rev BA

A.2 Functional specifications

Input voltage

10.5-30 VDC Class 2 Power Supply

Current draw

Operating current draw is based on 3.0 Watt power consumption.

Appendix A: Product Specifications

February 2014

Radio frequency power output from antenna

Maximum of 10 mW (10 dBm) EIRP for WL or WX antenna types

Maximum of 40 mW (16 dBm) EIRP for WN2 high gain option

Environmental

Operating Temperature Range:

-40 to 167 °F (-40 to 75 °C)

Operating Humidity Range: 0-100% relative humidity

EMC performance

Complies with EN61326-1:2006.

Antenna options

Optional remote mount omnidirectional antenna

Antenna

2 dBi rubber dipole with SMA connector SMA connection is female

Product specifications

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Appendix A: Product Specifications

February 2014

A.3 Physical specifications

Weight

0.70 lb. (0,318 kg)

Material of construction

Housing

Polymer

Rail mount

Top hat rail EN 50022 35 mm X 7.5 mm and 35 mm x 15 mm

A.4 Communication specifications

Reference Manual

00809-0200-4410, Rev BA

Isolated RS485

2-wire communication link for Modbus RTU multidrop connections

Baud rate: 57600, 38400, 19200, or 9600

Protocol: Modbus RTU

Wiring: Single twisted shielded pair, 18 AWG. Wiring distance is approximately 4000 ft. (1,524 m)

Ethernet

10/100base-TX Ethernet communication port Proto co ls: Modbus TCP, OPC, Eth er Ne t/ IP, H ART-IP, ht tp s ( fo r Web Int er fa ce ) Wiring: Cat5e shielded cable. Wiring distance 328 ft. (100 m).

Modbus

Supports Modbus RTU and Modbus TCP with 32-bit floating point values, integers, and scaled integers. Modbus Registers are user-specified.

OPC

OPC server supports OPC DA v2, v3

EtherNet/IP

Supports EtherNet/IP protocol with 32 bit Floating Point values and Integers. EtherNet/IP Assembly Input-Output instances are user configurable. EtherNet/IP specifications are managed

Product specifications

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and distributed by ODVA. For details on capabilities please see the Smart Wireless Gateway to Allen Bradley Integration Manual (Document No. 00809-0500-4420) on rosemount.com.

Appendix A: Product Specifications

A.5 Self-organizing network specifications

Protocol

IEC 62591(WirelessHART), 2.4 - 2.5 GHz DSSS.

Maximum network size

25 wireless devices @ 2 seconds or greater

12 wireless devices @ 1 seconds

Supported device update rates

1, 2, 4, 8, 16, 32 seconds or 1 - 60 minutes or greater depending on the device

February 2014

Network size/latency

25 Devices/ less than 5 sec.

Data reliability

Greater than 99%

A.6 System security specifications

Ethernet

Secure Sockets Layer (SSL) enabled (default) TCP/IP communications

Smart Wireless Gateway access

Role-based Access Control (RBAC) including Administrator, Maintenance, Operator, and Executive. Administrator has complete control of the Gateway and connections to host systems and the self-organizing network.

Self-organizing network

AES-128 Encrypted WirelessHART, including individual session keys. Drag and Drop device provisioning, including unique join keys and white listing.

Internal firewall

User Configurable TCP ports for communications protocols, including Enable/Disable and user specified port numbers. Inspects both incoming and outgoing packets.

Product specifications

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Appendix A: Product Specifications

February 2014

Third party certification

Wurldtech: Achilles Level 1 certified for network resiliency

National Institute of Standards and Technology (NIST): Advanced Encryption Standard (AES) Algorithm conforming to Federal Information Processing Standard Publication 197 (FIPS-197).

Reference Manual

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Product specifications

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Reference Manual

RF connector on 1410 is an SMA female. Matching RF cable to antenna should be a SMA male.

NOTE: Allow extra space in front of unit for wiring, antenna connector and antenna cable service loop.

00809-0200-4410, Rev BA

A.7 Dimensional drawings

Figure A-1. Smart Wireless Gateway

Appendix A: Product Specifications

February 2014

Dimensions are in inches (millimeters).

Product specifications

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Appendix A: Product Specifications

Antenna

50 ft. (15,2 m)

cable

Lightning

Arrestor

WL2WL2

Antenna

25 ft. (7,6 m)

cable

Lightning

Arrestor

WN2WN2

February 2014

Figure A-2. WX2 Basic Antenna Dimensions

Dimensions are in millimeters.

Reference Manual

00809-0200-4410, Rev BA

Figure A-3. Remote Omni-antenna Kit

The remote omni-antenna kit includes sealant tape for remote antenna connection, SMA to N-type adapter cable, mounting brackets for the antenna, and lightning arrester.

Product specifications

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Reference Manual

.650

[16,51]

00809-0200-4410, Rev BA

Figure A-4. SMA to N-Type Adapter Cable Dimensions

Dimensions are in inches (millimeters).

A.8 Accessories and spare parts

Table A-2. Accessories

Item description Part number

Appendix A: Product Specifications

February 2014

AMS Wireless SNAP-ON™, 1 Gateway License 01420-1644-0001

AMS Wireless SNAP-ON, 5 Gateway Licenses 01420-1644-0002

AMS Wireless SNAP-ON, 10 Gateway Licenses 01420-1644-0003

AMS Wireless SNAP-ON, 5-10 Upgrade Licenses 01420-1644-0004

Serial Port HART Modem and Cables only 03095-5105-0001

USB Port HART Modem and Cables only 03095-5105-0002

Table A-3. Spare Parts

Item description

Spare Kit, WL2 Replacement Remote Antenna, 50 ft. (15,2 m) Cable, and Lightning Arrestor

Spare Kit, WN2 Replacement High Gain, Remote Antenna, 25 ft. (7.6 m) Cable, and Lightning Arrestor

(1) Does not include SMA to N-type adapter. (2) Can not upgrade from integral to remote antenna.Replacement Kits must be matched to original antenna type to maintain

telecommunication approvals. I.e. WN2 cannot replace a WL2.

(1)

Part number

(2)

01420-1615-0302

01420-1615-0402

Product specifications

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Appendix B: Product Certifications

Appendix B Product Certifications

Approved Manufacturing Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 65

Telecommunication Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 65

FCC and IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 65

European Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 65

Ordinary Location Certification from FM Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 65

Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 66

B.1 Approved Manufacturing Locations

Rosemount Inc. - Chanhassen, Minnesota, USA Emerson Process Management Asia Pacific Private Limited - Singapore

February 2014

B.2 Telecommunication Compliance

All wireless devices require certification to ensure that they adhere to regulations regarding the use of the RF spectrum. Nearly every country requires this type of product certification. Emerson is working with governmental agencies around the world to supply fully compliant products and remove the risk of violating country directives or laws governing wireless device usage.

B.3 FCC and IC

B.4 European Directive Information

The EC declaration of conformity can be found on page xx. The most recent revision can be found at www.emersonprocess.com.

B.5 Ordinary Location Certification from FM

Approvals

As standard, the transmitter has been examined and tested to determine that the design meets basic electrical, mechanical, and fire protection requirements by FM Approvals, a nationally recognized testing laboratory (NRTL) as accredited by the Federal Occupational Safety and Health Administration (OSHA).

Product Certifications

Page 74

Appendix B: Product Certifications

February 2014

B.6 Hazardous Locations Certifications

North America

N5 FM Approvals, Nonincendive for Class I Division 2

Certificate: 3049590

Standards Used: Class 3600:2011, Class 3611:2004, Class 3810:2005

Markings: NI CL I, DIV. 2, GP A, B, C, D

Temperature code: T4 (-40 °C

Special Condition for Safe Use:

1. When installed as Division 2 equipment, the 1410 shall be mounted within a tool-secured enclosure which meets the requirements of ANSI/ISA 61010-1 and be capable of accepting the applicable wiring methods per the NEC.

N6 CSA Class I Division 2

Certificate: 2646342

Standards Used: CSA Std. C22.2 No. 0-10, CSA Std. C22.2 No. 213 - M1987, CSA Std.

C22.2 No.61010-1-12, ANSI/ISA 12.12.01-2012, ANSI/ISA 61010-1-2012

Markings: SUITABLE FOR CL I, DIV. 2, GP A, B, C, D

Temperature code: T4 (-40 °C

 Ta  60 °C)

 Ta  70 °C)

Reference Manual

00809-0100-4021, Rev BA

NOTE

 Shall be powered by a class 2 power supply.

 Suitable for dry indoor locations only.

 Equipment must be installed in a suitable tool accessible enclosure subject to the end

use application.

Product Certifications

Page 75

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February 2014

Standard Terms and Conditions of Sale can be found at www.rosemount.com/terms_of_sale The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount. the Rosemount logotype, and SMART FAMILY are registered trademarks of Rosemount Inc. Coplanar is a trademark of Rosemount Inc. Halocarbon is a trademark of the Halocarbon Products Corporation.o. Fluorinert is a registered trademark of Minnesota Mining and Manufacturing Company Corporation Syltherm 800 and D.C. 200 are registered trademarks of Dow Corning Corporation. Neobee M-20 is a registered trademark of PVO International, Inc. HART is a registered trademark of the HART Communication Foundation. Foundation fieldbus is a registered trademark of the Fieldbus Foundation. All other marks are the property of their respective owners.

Emerson Process Management Rosemount Measurement

8200 Market Boulevard Chanhassen MN 55317 USA Tel (USA) 1 800 999 9307 Tel (International) +1 952 906 8888 Fax +1 952 906 8889

Emerson Process Management Latin America

1300 Concord Terrace, Suite 400 Sunrise Florida 33323 USA Tel + 1 954 846 5030

Emerson Process Management GmbH & Co.

Argelsrieder Feld 3 82234 Wessling Germany Tel 49 (8153) 9390 Fax 49 (8153) 939172

Emerson Process Management Asia Pacific Private Limited

1 Pandan Crescent Singapore 128461 T (65) 6777 8211 F (65) 6777 0947 [email protected]

Beijing Rosemount Far East Instrument Co., Limited

No. 6 North Street, Hepingli, Dong Cheng District Beijing 100013, China T (86) (10) 6428 2233 F (86) (10) 6422 8586