Emerson Rosemount ET210 Quick Start Manual

Quick Start Guide

00825-0100-4211, Rev AA

June 2019

Rosemount™ ET210 Wireless Corrosion
Transmitter

Quick Start Guide June 2019

NOTICE

This guide provides basic guidelines for Rosemount Wireless Corrosion Transmitter. It does not provide
instructions for configuration, diagnostics, maintenance, service, troubleshooting or intrinsically safe
(I.S.) installations. Refer to the Rosemount Wireless Corrosion Transmitter Reference Manual for more
instruction. The manual and this guide are also available electronically on EmersonProcess.com
\Rosemount.

Shipping considerations

Each device contains two “D” size primary lithium-thionyl chloride battery cells. Primary lithium
batteries are regulated in transportation by the U.S. Department of Transportation, and are also
covered by IATA (International Air Transport Association), ICAO (International Civil Aviation
Organization), and ARD (European Ground Transportation of Dangerous Goods). It is the responsibility
of the shipper to ensure compliance with these or any other local requirements. Consult current
regulations and requirements before shipping.

WARNING

Explosions could result in death or serious injury.

Installation of this transmitter in an explosive environment must be in accordance with the
appropriate local, national, and international standards, codes, and practices. Review the approvals
section of this manual for any restrictions associated with a safe installation.

Before connecting a CC21 in an explosive atmosphere, make sure the instruments in the segment
are installed in accordance with intrinsically safe or non-incendive field wiring practices.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following
conditions:

This device may not cause harmful interference.

This device must accept any interference received, including interference that may cause undesired
operation.

This device must be installed to ensure a minimum antenna separation distance of 20 cm (8 in.)
from all persons.

The power module may be replaced in a hazardous area. The power module has surface
resistivity greater than one gigaohm and must be properly installed on the wireless device.
Care must be taken during transportation to and from the point of installation to prevent a
potential electrostatic charging hazard.

Polymer enclosure has surface resistivity greater than one gigaohm. Care must be taken
during transportation to and from the point of installation to prevent a potential electrostatic
charging hazard.

WARNING

Physical access

Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of
end users’ equipment. This could be intentional or unintentional and needs to be protected against.

Physical security is an important part of any security program and fundamental to protecting your
system. Restrict physical access by unauthorized personnel to protect end users’ assets. This is true
for all systems used within the facility.

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June 2019 Quick Start Guide

Contents

Overview......................................................................................................................................5

Wireless considerations................................................................................................................7

Field communicator connections................................................................................................. 8

Physical installation...................................................................................................................... 9

Commissioning device............................................................................................................... 12

Product certifications................................................................................................................. 15

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1 Overview

Figure 1-1: Rosemount ET210 Wireless Corrosion Transmitter

A. Antenna
B. Power module
C. Head

D. Lanyard hole

E. Strap slot

F. Foot
G. Cap
H. Shoe

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1.1 Required equipment - IK220

1.2 Required tooling

Tooling is supplied in the Permasense IK220 Installation Kit:

• Hex key, 2.5mm, for power module retaining bolts

• Strap tightening tool - HCL SM-FT-2000

1.3 What's in the box

• Permasense ET210 sensor, complete with protective cap

• Lanyard kit, 316 stainless steel lanyard 6.5ft. (2m) in length, Gripple

No.2, release key

• Silicone rubber shoe

• Strap kit, comprising polymer strap and buckle

• Permasense BP20E power module

• M3 x 16mm stainless steel retaining bolts, two per sensor

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2 Wireless considerations

Power up sequence

The Emerson Smart Wireless Gateway should be installed and functioning
properly before any wireless devices are powered. Commission the
Rosemount ET210 and install the BP20E power module to power the device
only (following instructions below) after the gateway has been installed and
functioning. This results in a simpler and faster network installation.
Enabling active advertising on the Gateway ensures new devices are able to
join the network faster. For more information see the Smart Wireless
Gateway Manual (document number 00809-0200-4420).

Antenna position

The antenna is internal to the ET210 transmitter. The antenna should also be
approximately 3 ft. (1 m) from any large structure, building, or conductive
surface to allow for clear communication to other devices.

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3 Field communicator connections

The CC21 commissioning cable is connected and removed from the
transmitter in the same way as BP20E power module. The USB connector is
plugged in to the tablet PC as shown in Figure 3-1.

Figure 3-1: IK220 Commissioning Kit

A. Tablet PC
B. CC21
C. USB cable plugged into USB port

D. WT210/ET210 sensor

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4 Physical installation

4.1 Mounting the sensor

Procedure

1. Identify the location where the sensor should be fixed. Clean the area
where the sensor will touch the pipe, mainly to remove any particles
which might keep the transducer away from the pipe surface or
damage the face of the transducer. Use a permanent marker to show
exactly where each sensor is to be placed.

2. Remove the protective cap from the sensor. Ensure tools and
fastenings are kept away from the sensor when the cap is removed.
Ensure the metal ring and the rubber shoe are fitted before installing
the sensor. If either part is missing, do not proceed with the
installation.

3. Place the sensor in the required location on the pipe.

Note

The magnets used in the sensors have a high pull force. To avoid
damage, and to get the precise location for each sensor, put the
sensor at an angle to the pipe and then gently lower the shoe onto
the pipe.

4. Cut the strap to a suitable length. This will depend on the diameter of
the pipe. If the diameter of the pipe is D cm / inches, the length can
be approximated by 3 x (D + 10) cm (or 3 x (D + 4) inches).

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5. Attach a buckle to one end of the strap. Ensure the strap teeth are on
the outside of the strap, and are fully engaged with the buckle.

Note

A small flat screwdriver can be used to disengage the buckle, if
required.

6. Slide the strap through the sensor(s), pass the strap through the
buckle. Where possible position the buckle opposite the middle
sensor to ensure both sides of the strap are tightened evenly.

7. Tighten the strap by hand to gently hold the sensor in place. If
necessary, adjust the position of the sensor to ensure correct
alignment around the circumference of the pipe. With multiple
sensors on a strap, there should be a gap between the shoes of
adjacent sensors.

8. Prepare the lanyard kit and decide how it will be positioned. Wrap the
lanyard around the circumference of the pipe. The 7 ft. (2m) length
will accommodate a maximum diameter of 24 in. When it is not
possible to wrap the lanyard around a pipe, find an alternative
attachment point for the lanyard.

9. Thread the bare end of the wire through the loop in the lanyard to
secure it to the pipe.

10. Feed the bare end of the lanyard into the ‘gripple’ and push the
‘gripple’ 6 in. (15 cm) up from the bare end.

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11. Feed the bare end through the lanyard hole in each sensor and then
into the return hole of the ‘gripple’.

Note

The wire can be released from the ‘gripple’ using the release key.

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5 Commissioning device

5.1 Provisioning wireless network

For instructions on how to re-provision and re-install the sensor, refer to the
ET210 Reference Manual.

Procedure

1. Power up the rugged tablet PC and connect the CC21.

2. Double-click the Permasense ET210 installation app desktop icon.
Within ~10seconds, the Permasense installation tool software
should open.

3. Attach the CC21 to the sensor.

4. In the ET210 installation app software:

a) a. The sensor ID and MAC address of the sensor should be

displayed at the top of the screen within 10 seconds.

b) b. Select the Provision tab.

c) Enter the five-digit network ID and the 32 hexadecimal

(numbers 0-9 and letters A-F) join key.

d) Click the Provision button. Confirmation is given when

provisioning is complete.

e) Check in the Network Discovery panel to confirm that the

sensor can hear a device with the network ID you wish the
sensor to join.

Note

Joining the device to the network could take several minutes.

Figure 5-1: Install Tool

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5.2 Completing sensor installation

Complete the following in the ET210 installation app software on the
Installation tab:

Procedure

1. Press the Start button. Wait for an Ultrasonic waveform to download
from the sensor.

Note

Waveforms are automatically downloaded every 10 seconds. When a
new waveform arrives, the lines briefly become thicker.

2. Check the quality of the waveform. The first one or two reflections
must be well defined above the noise in the signal. Only one
reflection is needed to calculate a thickness. If the signal is poor,
move the sensor to a slightly different position.

3. Check the measured thickness displayed is inline with expectations.

4. Tighten the strap using the tensioning tool provided so that the
rubber shoe is compressed slightly and the sensor is held in place
securely. On small diameter pipes the curved part of the shoe should
touch the pipe. Overtightening the strap will deform the shoe and
could damage the sensor.

Note

For the same tension in the strap, more force is exerted on the shoe
on smaller diameter pipes.

Correct strap tension

Strap too loose; shoe

not compressed

Strap too tight; shoe

too compressed

5. Wait for a new waveform to display and check the ultrasonic
waveform quality is still good after tightening the strap

6. Press the Complete button. Verify that the Install State is Off and
Installed is ticked in the footer of the application.

7. Remove the CC21 and fit the power module, tightening the two
power module retaining bolts. When the power module is fitted, the
sensor will restart and try to join the WirelessHART®gateway. In a

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large network of 100 sensors this can often take 2 hours, and
sometimes up to 6 hours.

8. Sensor installation is complete.

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6 Product certifications

Rev: 0.1

6.1 European Directive Information

A copy of the EU Declaration of Conformity can be found at the end of the
Quick Start Guide. The most recent revision of the EU Declaration of
Conformity can be found at Emerson.com/Rosemount.

6.2 Telecommunications Compliance

All wireless devices require certification to ensure they adhere to regulations
regarding the use of the RF spectrum. Nearly every country requires this type
of product certification. Emerson is working with governmental agencies
around the world to supply fully compliant products and remove the risk of
violating country directives or laws governing wireless device usage.

6.3 FCC and IC

This device complies with Part 15 of the FCC Rules. Operation is subject to
the following conditions: This device may not cause harmful interference.
This device must accept any interference received, including interference
that may cause undesired operation. This device must be installed to ensure
a minimum antenna separation distance of 20 cm from all persons.

6.4 Ordinary Location Certification

As standard, the transmitter has been examined and tested to determine
that the design meets the basic electrical, mechanical, and fire protection
requirements by a nationally recognized test laboratory (NRTL) as accredited
by the Federal Occupational Safety and Health Administration (OSHA).

6.5

6.6

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North America

The US National Electrical Code® (NEC) and the Canadian Electrical Code
(CEC) permit the use of Division marked equipment in Zones and Zone
marked equipment in Divisions. The markings must be suitable for the area
classification, gas, and temperature class. This information is clearly defined
in the respective codes.

Product certifications

USA

I5 U.S.A. Intrinsicially Safe (IS)

Certificate:

SGSNA/17/SUW/00281

Quick Start Guide June 2019

Standards:

Markings:

UL 913 - 8th Edition, Revision Dec 6 2013

CLASS I, DIV 1, GP ABCD, T4, Tamb = -50 ˚C to +75 ˚C, IP67

Europe

I1 ATEX Intrinsically Safe (IS)

Certificate:

Standards:

Baseefa15ATEX0146X Issue 3

EN IEC 60079-0:2018
EN 60079-11: 2012

Markings:

II 1 G, Ex ia IIC T4 Ga, Tamb = -50 ºC to +75 ºC, IP67

Specific conditons for safe use (X):

1. The plastic mounting foot may present a potential electrostatic
ignition risk and must not the rubbed or cleaned with a dry cloth.

2. When fitted with the appropriate high-temperature mounting foot,
the equipment may be attached to process pipework at a
temperature of up to 120 °C.

3. The enclosure may present a potential electrostatic ignition hazard
and must not be rubbed or cleaned with a dry cloth.

International

I7 IECEx Intrinsically Safe (IS)

Certificate:

Standards:

Markings:

BAS 15.0098X Issue 5

IEC 60079-0:2017 Edition 7.0, IEC 60079-11: 2011 Edition 6.0

Ex ia IIC T4 Ga, Tamb = -50 ºC to +75 ºC, IP67

Specific conditions for safe use (X):

1. The plastic mounting foot may present a potential electrostatic
ignition risk and must not the rubbed or cleaned with a dry cloth.

2. When fitted with the appropriate high-temperature mounting foot,
the equipment may be attached to process pipework at a
temperature of up to 120 °C.

3. The enclosure may present a potential electrostatic ignition hazard
and must not be rubbed or cleaned with a dry cloth.

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6.7 Declaration of Conformity

Figure 6-1: Declaration of Conformity

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6.8 China RoHS

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Quick Start Guide 19

*00825-0100-4211*

00825-0100-4211, Rev. AA

Quick Start Guide

June 2019

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