Emerson Rosemount CX1100 Reference Manual

Rosemount™ CX1100 In-Situ Oxygen Transmitter
Reference Manual
00809-0100-4110, Rev AA
June 2018
Read this page before proceeding!
EmersonTM designs, manufactures, and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you must properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions must be adhered to and integrated into your safety program when installing, using, and maintaining Emerson products. Failure to comply with instructions may result in: loss of life, personal injury, property damage, damage to this instrument, and warranty invalidation.
Read all instructions prior to installing, operating, and servicing the product.
If you do not understand any of the instructions, contact your Emerson representative for clarification.
Follow all warnings, cautions, and instructions marked on and supplied with the product, including this manual.
To ensure proper performance, use only informed and qualified personnel to install, operate, update, program, and
maintain the product.
Install equipment as specified in the installation instructions of the appropriate instruction manual and per applicable local
and national codes. Connect all products to the proper electrical and pressure sources.
Use only factory documented components for repair. Tampering and unauthorized substitution and parts can affect
product performance and cause unsafe operation of your process.
WARNING!
RISK OF ELECTRICAL SHOCK
1. Disconnect the main power wire from the separate power source before servicing.
2. Do not operate or energize instrument with case open!
3. Wiring connected in this box must be rated at least 240 Vac and 14 gauge.
4. Non-metallic cable strain reliefs do not provide grounding between conduit connections! Use grounding type bushings and jumper wires.
5. Seal unused cable conduit entries securely with non-flammable enclosures to provide transmitter's enclosure integrity in compliance with personal safety and environmental protection requirements. Seal unused conduit openings with Type 4X or IP66 conduit plugs to maintain the ingress protection rating (Type 4X) of transmitter's enclosure.
6. Operate only with front panel fastened and in place.
7. For safety and performance, connect and properly ground the system through a three wire power source.
8. Proper use and configuration is your responsibility.
9. Install all protective equipment covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death.
10. Provide local ground connection to the RosemountTM CX1100 in order to avoid electric shock. The ground conductor should be equal to or greater than 16 AWG for a copper conductor in free air or 12 AWG for an enclosed copper conductor.
11. Disconnect and lock out power before connecting the power supply.
12. Install all protective covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death.
13. Disconnect and lock out power before working on any electrical components. There is voltage up to 240 Vac. Verify the reliability and continuity of the grounding of the probe connection before powering the equipment.
14. To meet the Safety Requirements of IEC 61010-1 (EC requirement) and ensure safe operation of the equipment, make a connection to the main electrical power supply through a circuit breaker (max 10A) which will disconnect all current­carrying conductors during a fault situation. The circuit breaker should also include a mechanically operated isolating switch. If it does not, then locate another means of disconnecting the supply from the equipment close by. Circuit breakers or switches must comply with a recognized standard, such as IEC 60947.
15. Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified people, to prevent electrical shock and personal injury.
CAUTION!
If the ducts will be washed down during outage, make sure to power down the probes and remove them from the wash
area.
When replacement parts are required, ensure that qualified people use replacement parts specified by Emerson.
Unauthorized parts and procedures can affect the product's performance, place the safe operation of your product at risk, and void your warranty. Look-alike substitutions may result in fire, electrical hazards, or improper operation.
NOTICE
The information contained in this document is subject to change without notice.
Symbols used on equipment and in instruction manual
Earth (ground) terminal
Protective conductor terminal
Risk of electrical shock
Hot surface
Refer to reference manual.
Equipment protected throughout by double insulation
(applies to Rosemount CX1100 Remote Transmitter housing only)
NOTICE
If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
Contents
Contents
Chapter 1 General information .......................................................................................................1
1.1 Overview ..................................................................................................................................... 1
1.2 Rosemount CX1100 Oxygen Probe and Transmitter .................................................................... 1
1.3 Typical system package ............................................................................................................... 2
1.4 Rosemount CX1100 In-Situ Oxygen Transmitter ordering information ....................................... 3
1.5 Specifications .............................................................................................................................. 4
Chapter 2 Install .............................................................................................................................7
2.1 Probe installation .........................................................................................................................7
2.2 Mount remote display ................................................................................................................10
Chapter 3 Wire .............................................................................................................................15
3.1 Installation specifications - interconnect cable ...........................................................................15
3.2 Connect the cables .................................................................................................................... 15
Chapter 4 Startup .........................................................................................................................21
Chapter 5 Calibration and maintenance ....................................................................................... 23
5.1 Procedure .................................................................................................................................. 23
5.2 Calibration record ......................................................................................................................25
Chapter 6 Rosemount™ CX1100 In Situ Oxygen Transmitter menu trees ....................................... 27
6.1 System menu tree ......................................................................................................................27
6.2 Probe menu tree ........................................................................................................................28
Chapter 7 Parameters .................................................................................................................. 31
7.1 System and probe parameters ................................................................................................... 31
7.2 Rosemount™ CX1100 In Situ Oxygen Transmitter system alarms ............................................... 34
Appendices and reference
Appendix A Rosemount™ CX1100 product certifications ..................................................................37
A.1 European Directive information ................................................................................................. 37
A.2 Ordinary location certification ................................................................................................... 37
A.3 Installing equipment in North America ...................................................................................... 37
A.4 Rosemount CX1100 In-Situ Oxygen Transmitter ........................................................................37
A.4.1 North America .............................................................................................................37
Reference Manual i
Contents
ii Rosemount CX1100
1 General information
1.1 Overview
The Rosemount™ CX1100 In Situ Oxygen Transmitter provides a continuous, accurate measurement of the oxygen remaining in flue gases coming from a combustion process. Accurate measurements of furnace exhaust excess oxygen are critical for combustion optimization, which result in reduced energy costs, increased safety, and lower emissions. This product is intended for use for combustion applications only.
The Rosemount CX1100 probe contains a zirconia type oxygen sensor. At high temperatures, zirconia produces an electrical potential that is proportional to the difference in process oxygen concentration and ambient reference air. This voltage is transmitted to the Rosemount CX1100 remote transmitter and output as an analog signal. The sensor is mounted at the end of the probe tube which extends into a flue gas duct or stack. Varying lengths of the probe are available to achieve desired insertion depths. The probe tube also houses a heating element to precisely control the temperature of the sensor, reducing errors induced by varying process temperatures.
General information
1.2 Rosemount CX1100 Oxygen Probe and Transmitter
A complete Rosemount CX1100 In Situ Oxygen Transmitter system includes a probe and remote transmitter. Raw signals (sourced from the heater thermocouple and oxygen sensor) and power are transmitted between the Rosemount CX1100 probe and the Rosemount CX1000 remote transmitter, interconnect wiring consisting of nine conductors. The specifications of the wiring arrangement can be found in Chapter 3. If following the specifications, 200 ft (61 m) is the maximum cable length allowed.
Reference Manual 1
General information
1.3 Typical system package
Typical System PackageFigure 1-1:
A. Rosemount CX1100 Remote Transmitter B. Quick Start Guide C. Optional mounting or adapter plate D. Interconnect cable (user-supplied) E. Optional calibration gas flowmeter F. Rosemount CX1100 Probe
2 Rosemount CX1100
General information
1.4 Rosemount CX1100 In-Situ Oxygen Transmitter ordering information
Model Product description
CX1100 In Situ Oxygen Transmitter
Material
A 304L stainless steel
Probe length
050 1.64 ft. (0.5 m) oxygen probe
100 3.28 ft. (1.0 m) oxygen probe
200 6.56 ft. (2.0 m) oxygen probe
Probe mounting flange
F20 ANSI/DIN: 4.75 in. / 5.71 in. bolt circle, 0.75 in. holes
Transmitter
M7 Remote transmitter with LCD display and interface
M0 Probe only (no transmitter)
Product certification
G6 CSA ordinary location
Probe mounting hardware
N1 New installation plate - ANSI pattern
N2 New installation plate - DIN pattern
Transmitter mounting hardware
T2 Panel mount kit with gasket
T3 2-in. pipe / wall mount kit
Calibration accessories
F1 Calibration gas flowmeter
Reference Manual 3
General information
1.5 Specifications
System Measurement SpecificationsTable 1-1:
Specification Description
Net O2 range 0 - 23%
Repeatability 0.1% of O2 or 1.0% of reading, whichever is low-
Lowest detectable limit 0.05% O
Process temperature effect Less than 0.3% O2 from 77 to 1292 °F (25 to
System speed of response to calibration gas Initial response in less than 3 seconds, T90 in 10
Environmental specifications
er
2
700 °C)
seconds. Response to process gas changes will vary depending on process gas velocity and par­ticulate loading of the diffuser.
ProbeTable 1-2:
Specification Description
Probe Process wetted materials are 304 stainless steel.
Maximum process temperature 752 °F (400 °C)
Probe TerminationsTable 1-3:
Specification Description
Rosemount CX1100 probe ambient tempera­ture limits
-4 to 158 °F (-20 to 70 °C)
Remote DisplayTable 1-4:
Specification Description
Materials Polycarbonate
Ambient temperature limits -4 to 122 °F (-20 to 50 °C)
4 Rosemount CX1100
General information
Installation specifications
ProbeTable 1-5:
Specification Description
Probe mounting range Vertical or horizontal: 2-in. 150# (4.75 in. (121 mm) bolt circle)
and DIN145
Note
Flanges are flat-faced and for mounting only. Flanges are not pressure-rated. A 2.5-in. diameter hole in the process is required.
Many adapter flanges are available to mate to existing flanges.
Reference air No instrument air required. Ambient air diffuses into the probe
passively. Ensure that ambient air is fresh (20.95% O2).
Calibration Semi-automatic manual gas switching. New calibration values
are calculated in the remote electronics.
Cal gases 0.4% and 8% O2, balance N2 recommended. Instrument air may
be used as a high cal gas, but is not recommended. 100% nitro­gen cannot be used as a low cal gas.
Calibration gas flow 5 scfh (2.5 l/min) at 15 PSI
Heater electrical power 120/240 Vac, 50/60 Hz, 1.8 A Max
Traditional architecture cable Customer-supplied
Power consumption of probe heater
150 watts max. during initial warm-up
Remote ElectronicsTable 1-6:
Specification Description
Electrical power 120/240 Vac, 50/60 Hz, 1.8 A Max
Power consumption 150 watts during initial warm-up
Analog output 4-20 mA. Max load 550 Ohms
Alarms relays Two SPDT Form C, epoxy sealed contacts rated
5A, 30 Vdc, 120 Vac, or 230 Vac; user configura­ble to alarm.
Resistive load: 5A at 28 Vdc or 300 Vac
Inductive load: 1/8 HP at 120/240 Vac
Probe sensing cable 3 twisted pair conductors, 22 ga overall shielded
cable to connect the TC, O2, and CJC signals
Heater cable 3 multi conductor 18 ga shielded cable to con-
nect the heater control signal
Reference Manual 5
General information
Rosemount CX1100 Probe Shipping weight Actual weight
19.68 in. (0.5 m) 19 lb. (8.6 kg) 13.5 lb. (6.1 kg)
39.37 in. (1 m) 23 lb. (10.43 kg) 16.8 lb. (7.6 kg)
78.74 in. (2 m) 30.5 lb. (13.8 kg) 23 lb. (10.43 kg)
Rosemount CX1100 Remote Transmitter dimensions in inches (millimeters) Shipping weight Actual weight Part number
6.10 x 6.10 x 5.15 in.
4 lb. (1.8 kg)_ 3 lb. (1.4 kg) 24490-00
(155 x 155 x 131 mm)
Accessory Part number
Calibration flowmeter 771B635H01
Cal gas adaptor kit to mate to existing tubing arrangement 1A98771H07
6 Rosemount CX1100
2 Install
WARNING!
ELECTRIC SHOCK Install all protective equipment covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death.
CAUTION!
EQUIPMENT DAMAGE
Do not allow the temperature of the Rosemount™ CX1100 Probe electronics to exceed 194 °F (90 °C) or damage to the unit may result.
2.1 Probe installation
Install
A weld plate for welding to the flue gas duct can be supplied for new installations.
1. If using the standard square weld plate (Figure 2-2) or an optional flange mounting
plate, weld or bolt the plate onto the duct.
The through hole diameter in the stack or duct wall and refractory material must be at least 2.5 in. (63.5 mm).
2. Insert probe through the opening in the mounting flange and bolt through the
probe gasket and flange.
For horizontal installations, the breather port must be oriented such that it is facing downward.
Reference Manual 7
Install
Probe InstallationFigure 2-1:
A. M6 X 1 X 25 hex head machine screw (3X) B. Calibration gas, 3/16-in. tube fitting, 2.82 liter/min (10 SCFH), 138 kPa (20 psi) C. M5 X 0.8 x 10 pan head machine screw, ground screw D. 1/2 NPT conduit connection (power, signal) E. Breather port F. Calibration gas connection
NOTICE
All dimensions are in millimeters with inches in parentheses.
Removal/InstallationTable 2-1:
Probe length Removal envelope
.5 m (19.68 in.) 750 mm (30 in.)
1 m (39.37 in.) 1250 mm (49 in.)
2 m (78.74 in.) 2250 mm (89 in.)
8 Rosemount CX1100
Rosemount CX1100 Probe InstallationFigure 2-2:
NOTICE
All dimensions are in millimeters with inches in parentheses.
Install
Square weld plate, ANSI pattern part 4512C34G01
Reference Manual 9
Install
Mounting FlangeTable 2-2:
ANSI DIN
Flange dia 185 mm (7.28 in.)
Hold dia 19.1 mm (.75 in.)
4 holes eq sp on BC 120.7 mm (4.75 in.) 145 mm (5.71 in.)
Drip loop and Insulation RemovalFigure 2-3:
A.
Note
Replace insulation after installing CX1100. B. Drip loop C. Stack duct or metal wall D. Adapter plate E. Insulation
NOTICE
Probe installation may be vertical or horizontal.
2.2
10 Rosemount CX1100
Mount remote display
Complete the following steps to install the Rosemount CX1100 Remote Transmitter.
Install
The Rosemount CX1100 Remote Transmitter is available in a panel mounting or wall/pipe mounting configuration. Refer to Figure 2-4 or Figure 2-5 for the panel, wall, or pipe mounting details. You need a wrench and bolts to mount the transmitter.
Procedure
1. Ensure all components are available to install the Rosemount CX1100 Remote
Transmitter.
2. Select a mounting location near or removed from the Rosemount CX1100 Probe.
Consider the temperature limitations of the Rosemount CX1100 Remote
Transmitter. Refer to product specifications when selecting the mounting location.
3. Mount at a height convenient for viewing and operating the interface.
Emerson recommends approximately 5 ft. (1.5 m).
4. The keypad window on the Rosemount CX1100 Remote Transmitter may have an
exterior protective membrane. Remove the protective membrane prior to use of the
Rosemount CX1100 Remote transmitter.
Failure to remove the protective membrane may cause the display to appear
distorted. The membrane may become difficult or impossible to remove after
extended use at elevated temperatures.
Reference Manual 11
Install
Wall/Surface and Pipe MountFigure 2-4:
12 Rosemount CX1100
Install
Panel MountFigure 2-5:
Reference Manual 13
Install
14 Rosemount CX1100
3 Wire
All wiring must conform to local and national codes.
WARNING!
Before installing the equipment, read the Safety Instructions at the front of this manual. Failure to follow safety instructions could result in serious injury or death.
NOTICE
To maintain proper earth grounding, ensure a positive connection exists between the probe terminations housing and earth. The connecting wire must be 14 AWG minimum.
NOTICE
Line voltage, signal, and relay wiring must be rated for at least 221 °F (105 °C).
Wire
3.1
3.2
NOTICE
If metal conduit is used with the Rosemount™ CX1100 Remote Transmitter, reliably bond the conduit to protective earth. The grounding plate inside the Rosemount CX1100 Remote Transmitter is not bonded to PE and does not provide adequate grounding.
Installation specifications - interconnect cable
Customer supplied cable up to 200 ft. (60 m) long, rated for -40 to 194 °F (-40 to 90 °C) and voltage 300 VACrms.
Heater power: 3 multi conductor 18ga shielded cable to connect the heater control signal
Probe sensing: 3 twisted pair conductors 22ga overall shielded cable to connect the TC, O2, and CJC signals.
Cable may be purchased as two separate cables.
Connect the cables
Raw voltages from the oxygen sensor and heater thermocouple are transmitted from the Rosemount CX1100 Probe to the Rosemount CX1100 Remote Transmitter. The remote transmitter also controls power to the probe heater in order to maintain the correct sensor temperature. This arrangement calls for interconnect wiring consisting of nine conductors. Given the recommended wire specifications, the maximum length for this cable is 200 ft (60 m) (refer to Section 3.1).
Reference Manual 15
Wire
NOTICE
To maintain EMC/EMI noise protection, connect the customer supplied 9 conductor cable and cable glands properly to ground.
Procedure
1. Run the signal and power cables between the probe and the installation site for the
optional Rosemount CX1100 Remote Transmitter.
2. Remove the covers from the probe and the remote transmitter (if applicable).
3. Feed all probe wiring through the conduit port of the probe.
4. Refer to Figure 3-2. Connect probe heater power leads to probe connector.
5. Connect O2 signal, thermocouple, and cold junction (CJC) wires from probe to the
Rosemount CX1100 Remote Transmitter.
6. At the Rosemount CX1100 Remote Transmitter, connect the cable leads to the
connectors on the sensor board as indicated in Figure 3-1.
16 Rosemount CX1100
Wire
Wiring DiagramFigure 3-1:
A. Heater power to probe
B. Alternate 4-20 mA out
C. Signal from probe
D. Power to remote transmitter
E. Alarm relay
Reference Manual 17
Wire
F. 4-20 mA out
G. Power supply
H. Combustion sensor
I. Shield ground
J. Heater power terminates to underside of the sensor board.
K. Probe sensing connect shield to GND
L. S1 Dip switch is for factory use only and should be in the Off position.
AC power wires from power supply board to the underside of the sensor board are provided with
the sensor board.
18 Rosemount CX1100
Wire
Closeup Wiring DiagramFigure 3-2:
A. M4 X 0.7 X 8 pan head screw machine screw (internal ground)
Reference Manual 19
Wire
20 Rosemount CX1100
4 Startup
1. Apply AC line power to the Rosemount™ CX1100 Remote Transmitter.
The probe takes approximately 45 minutes to warm up to the 1357 °F (736 °C)
setpoint. The 4-20 mA signal remains at a default value of 3.5 mA, and the O
reading remains at 0% through the warmup period.
2. After warmup, the probe begins reading oxygen, and the 4-20 mA output is based
on the default range of 0-10% O2.
If there is an error condition at startup, an alarm message is displayed on the
Rosemount CX1100 Remote Transmitter.
Startup
2
Reference Manual 21
Startup
22 Rosemount CX1100
Calibration and maintenance
5 Calibration and maintenance
The Rosemount™ CX1100 In Situ Oxygen Transmitter can be calibrated in the installed position without removing the instrument from the process duct and also while the combustion process is online.Gas is applied to the sensor through the calibration gas fitting. New Rosemount CX1100 In Situ Oxygen Transmitter systems are factory calibrated and are generally acceptable for initial startup and operation. High accuracy can be gained by calibrating a system during normal operating conditions. Emerson ™recommends calibrating on a semi-annual to annual basis for most applications; however actual calibration frequency may vary per process unit.
Calibrations are conducted using a two point calibration. Factory calibration uses 0.4% O and 8.0% O2 gases with a balance of nitrogen and is therefore recommended. Calibration gases with other oxygen concentrations are acceptable. If using different calibration gas values, additional configuration through the Rosemount CX1100 Remote Transmitter is required. Emerson does not recommend pure nitrogen as a calibration gas.
5.1 Procedure
The calibration of the Rosemount CX1100 Probe is initiated from the Rosemount CX1100 Remote Transmitter. The Rosemount CX1100 Remote Transmitter display prompts you with the calibration instructions.
1. Press the x1 or x2 menu button on the Rosemount CX1100 Remote Transmitter
display to enter the probe.
2. Navigate, using Up and Down buttons to Setup; press Enter.
3. Navigate to Cal Gas values; press Enter.
4. Navigate to Cal Gas 1 and press Enter twice to highlight the value setting.
5. Use the Up and Down buttons to set Cal Gas 1 value and Left and Right buttons
to move to decimals setting.
6. After setting the correct value, press Enter and press Left to go to the Calibration
Setup for Cal Gas 2, Gas time, and Purge time settings.
2
7. After setting the values (0.4% O2, 8.0% O2, and 300s are the defaults), press Left to
go up to the Calibration submenu.
8. Navigate using the Up and Down buttons to Calibration and press Enter to start.
9. Follow the instructions on the display, manually applying calibration gases (0.4% and
8.0% O2 at 5 SCFH are recommended) to the calibration port.
10. After the calibration is finished, press Left and use the Up and Down buttons the
check the current and previous 10 calibrations log.
After completing the procedure, the Rosemount CX1100 software calculates new calibration values and determines whether they meet an acceptance criteria. If successful, the new calibration values automatically replace the previous values. In the event the
Reference Manual 23
Calibration and maintenance
calibration values do not meet the accepted performance criteria, the existing calibration values remain in effect, and Emerson recommends replacing the Rosemount CX1100 Probe.
EQUIPMENT DAMAGE
Make sure that the calibration gas cap is replaced tightly after calibration is complete. Many combustion processes operate at a slight negative pressure (draft pressure) and can draw ambient air down the cal gas lines and into the sensing cell, causing a false elevated oxygen reading. The same phenomenon is possible if the calibration gas hoses become degraded or loose.
CAUTION!
24 Rosemount CX1100
5.2 Calibration record
For Rosemount CX1100 In-Situ O2 Probe
Probe serial number:
Probe tag number:
Probe location:
Date placed into service:
Calibration and maintenance
NOTICE
Response valve of the second calibration gas bottle.
Response concentration after closing the valve of the second calibration gas bottle.
Reference Manual 25
initial
: The time (sec) in which the oxygen reading returns to process oxygen
final
: The time (sec) to observe the initial change in oxygen reading after closing the
Calibration and maintenance
26 Rosemount CX1100
1 Diagnostics
2 Setup
1 Active Alarms
2 Status
3 Maintenance
1 Revision
2 NV Memory Status
3 Reset
1 Version
2 Checksum
1 Language
2 Display
3 Security
1 Main Display
2 Revert Time
3 Set Contrast
4 Flash Alarm
1 Line 1
2 Line 2
3 Line 3
1 Center
1 Center
1 Left
2 Right
1 Password
2 Enable Password
1 Restart Counter
2 Reset Restart Count
3 Reset Main Board
4 Factory Defaults
5 Offline
Rosemount™ CX1100 In Situ Oxygen Transmitter menu trees
6 Rosemount™ CX1100 In Situ Oxygen
Transmitter menu trees
6.1 System menu tree
System Menu TreeFigure 6-1:
Reference Manual 27
1 Process Variables
1 Process Variables
2 Temperatures
3 Raw Values
4 Analog Output
5 Maximums
6 Heater
1 O
2
Temp
2 CJC Temp
3 Board Temp
4 OP Mode
1 O
2
2 O
2
Temp
3 Cell Imp
4 O
2
Cell
1 O
2
Cell
2 Cell Imp
3 T/C Voltage
4 Heater
5 Update Cell Imp
1 O
2
AO
2 O
2
AO%
3 O
2
LRV
4 O
2
URV
1 Temperature
2 Voltage
3 Ramp Rate
1 O
2
Temp Max
2 CJC Temp Max
3 Board Temp Max
1 Heater Voltage Max
2 Cell Voltage Max
1 Duty Cycle
2 O
2
Temp SP
3 O
2
Temp
4 Heater Ramp Rate
1 Heater Ramp Rate Max
Rosemount™ CX1100 In Situ Oxygen Transmitter menu trees
6.2 Probe menu tree
Probe Menu TreeFigure 6-2:
28 Rosemount CX1100
2 Diagnostics
3 Setup
1 Active Alarms
2 Status
3 Acknowledge Alarms
4 Maintenance
1 Current
2 Previous
1 Failed
2 Maintenance
3 Advisory
1 Previous Alarms
1 Ack Previous Alarms
2 Ack Cal Failed
1 Revision
2 Analog Output
3 Operating Status
4 I/O States
5 NV Memory Status
6 Reset
1 Version
2 Checksum
1 Trim mA Output 1
1 Restart Counter
2 Reset Restart Count
3 Reset Sensor Board
1 Sensor
2 Analog Output
3 Relay
4 Calibration
5 Communication
1 T90 Filter
2 Low O
2
Alm SP
1 O
2
LRV
2 O
2
URV
3 AO Range
4 Alarm Level
1 Relay 1
2 Relay 2
1 AO Track
2 Cal Gas 1
3 Cal Gas 2
4 Gas Time
5 Purge Time
1 No Response
2 Bad Response
Rosemount™ CX1100 In Situ Oxygen Transmitter menu trees
Reference Manual 29
Rosemount™ CX1100 In Situ Oxygen Transmitter menu trees
30 Rosemount CX1100
7 Parameters
7.1 System and probe parameters
System ParametersTable 7-1:
Parameter label Description
Active Alarms Alarms
Status Alarm status bits
Version Main board software version number
Checksum Main board software checksum
Restart Counter Main board restarted counter
Offline The number of times the sensor board is discon-
nected from the main board since last power up
Language Supported languages
Line 1 | Center Main display Line 1 data
Line 2 | Center Main display Line 2 data
Line 3 | Left Main display Line 3 left hand side data
Line 3 | Right Main display Line 3 right hand side data
Revert time The time set for the display to revert back to the
main display after the period of time with no button press (2-9999 min)
Contrast Display contrast (110 - 200)
Flash Alarm Turn off/on the main display flashing when
alarms detected. (No/Yes)
Password User password: 4 numeric digits. (0 - 9999)
Enable Password Disable/Enable password protection. (No/Yes)
NV Memory Status Main board nonvolatile data memory diagnos-
tic.
Parameters
Probe ParametersTable 7-2:
Parameter label Description
O
2
O2 Temp Current O2 sensor temperature
Cell Imp Cell impedance/sensor resistance measured
O2 Cell Raw voltage value for ZrO2 sensor
CJC Temp Current cold junction temperature
Reference Manual 31
Current oxygen concentration value
Parameters
Probe Parameters (continued)Table 7-2:
Parameter label Description
Board Temp Current electronics temperature measured at
the sensor board
OP Mode Device operating mode
T/C Voltage O2 T/C voltage
Heater Heater voltage
O2 AO Analog ouput value represents the O2 concen-
tration measurement
O2 AO% Analog output percentage for O2 AO
O2 Temp Max This is the highest O2 sensor temperature
reached since last reset.
CJC Temp Max This is the highest temperature reached at the
cold junction since last reset.
Board Temp Max This is the highest temperature reached at the
sensor board since last reset.
Heater Voltage Max This is the highest heater voltage reached since
last reset.
Cell Voltage Max This is the highest cell voltage reached since
last reset.
Heater Ramp Rate Max This is the highest heater ramp rate reached
since last reset.
Duty Cycle PID temperature set point
O2 Temp Sp Current O2 sensor temperature
Active Alarms Current alarms
Failed Alarm status
Maintenance Alarm status
Advisory Alarm status
Previous Alarms Previous alarms
Operating Status Operating status
I/O States I/O state
Version Sensor board software version number
Checksum Sensor board software checksum
NV Memory Status Sensor board nonvolatile data memory diag-
nostic
Restart Counter Sensor board software restarts counter.
T90 Filter Analog output T90 time. It represents the time
to take a step change in oxygen to reach 90% of the final value at the filter output. (0-300 sec)
Low O2 Alm SP Low O2 alarm threshold (0.0 - 50.0%)
32 Rosemount CX1100
Parameters
Probe Parameters (continued)Table 7-2:
Parameter label Description
O2 LRV Primary variable, O2%, lower range value. (0.0%
only)
O2 URV Primary variable, O2% upper range value (1.0% -
50.0%)
AO Range Analog ouput polarity
Alarm Level O2 alarm level
Relay 1 Alarm Relay 1 mode
Relay 2 Alarm Relay 2 mode
AO Track Analog output track O2 sensor measurement
during a calibration
Cal Gas 1 Test Gas 1 value. This is the actual value of the
gas being applied during the Test Gas 1 phase of a calibration. (0.05 - 50.0%)
Cal Gas 2 Test Gas 2 value. this is the actual value of the
gas being applied during the Test Gas 2 phase of calibration. (0.05 - 50.0%)
Gas Time Test gas application time. This is the length of
time test gases are applied to the O2 probe dur­ing low or high test gas phase of a calibration. (60 - 1200 sec)
Purge Time Test gas purge time. This is the length of time
before the output will be returned to the proc­ess reading after a calibration. (60 - 1200 sec)
Imp Check Hold Time to hold analog output during impedance
check. (0 - 60 sec) (Factory mode only)
Remote CJC Use local or remote CJC measurement for cor-
rection. (No/Yes) (Factory mode only)
Raw Counts | Cell Voltage O2 sensor voltage raw counts. (Factory mode
only)
Raw Counts | Cell Imp Cell impedance/sensor resistance raw counts.
(Factory mode only)
Raw Counts | T/C Voltage O2 T/C raw counts. (Factory mode only)
Raw Counts | Heater Voltage Heater voltage raw counts. (Factory mode only)
Cal State This represents the state of the calibration cycle
it is in.
Time Remain Time remaining in the present calibration cycle
state.
Slope Current calibration slope. This is the slope value
that was calculated as a result of the last suc­cessful calibration. (34.5 to 57.5 mV/Dec)
Reference Manual 33
Parameters
Probe Parameters (continued)Table 7-2:
Parameter label Description
Constant Current calibration constant. This is the con-
stant value that was calculated as a result of the last successful calibration. (-20.0 to 20.0 mV)
Impedance Cell impedance. This is the sensor resistance
that was calculated as a result of the last suc­cessful calibration.
Time Time stamp of the last successful calibration
Calibration Log | Slope Previous calibration slope. There are ten calibra-
tion results. 1 is the most recent, and 10 is the least recent calibration slope.
Calibration Log | Constant Previous calibration constant. there are ten cali-
bration results. 1 is the most recent, and 10 is the least recent calibration constant.
Calibration Log | Impedance Previous cell impedance. This is the sensor re-
sistance that was calculated as a result of previ­ous successful calibration. There are ten calibra­tion results. Index 1 is the most recent, and
Index 10 is the least recent sensor resistance measured.
Calibration Log | Log Time Time stamp of the previous successful calibra-
tion. There are ten calibration time stamps. In- dex 1 is the most recent, and Index 10 is the least recent time stamp.
Cal Result Calibration result
7.2 Rosemount™ CX1100 In Situ Oxygen Transmitter system alarms
System AlarmsTable 7-3:
Alarm label Help messages and recommended actions
NV Memory Fail Checksum error was detected in the nonvolatile memory
SB Disconnect Communication failure detected between the sensor
34 Rosemount CX1100
configuration data when the unit was turned on. Default values have been loaded. Check to see that your configura­tions have not been changed. Cycle the power to clear alarm.
board and the main board, indicating the sensor board has been disconnected from the main board.Check the con­necting cable pins.
Parameters
System Alarms (continued)Table 7-3:
Alarm label Help messages and recommended actions
SB Mismatch The sensor type does not match, indicating wrong sensor
board is connected.
SB Version The sensor board software version does not match the ex-
pected version, indicating the sensor board software needs to be upgraded. Place the jumper on J1 of the sensor board and cycle the power to start the sensor board software up­grade.
SB Bootload Mode The Bootload Mode jumper at J1 of the sensor board is on
at power up. This mode should only be used to upgrade the sensor board software. Remove the jumper from J1 of the sensor board and cycle the power to clear the alarm.
Probe AlarmsTable 7-4:
Alarm label Help messages and recommended actions
O2 T/C Reversed The sensor heater thermocouple voltage is reading a nega-
tive voltage, indicating the thermocouple wire connec­tions may be reversed. Check wiring.
NV Memory Fail Checksum error was detected in the nonvolatile memory
configuration data when the unit was turned on. Default values have been loaded. Check to see that your configura­tions have not been changed. Cycle the power to clear alarm.
Board Temp High The electronics board tempreature reading is above the
threshold. The board may not function correctly.
Factory Mode The Factory Mode switch is set to On at power up. This
mode should only be uses for factory setup. Turn off the Factory Mode switch and cycle the power to clear alarm.
Program Integrity Software checksum error detected when the unit was
turned on. Please replace sensor board.
O2 T/C Shorted This diagnostic is only intended to detect a copper short of
the thermocouple connections at the electronics connec­tor. The cell heater T/C voltage is reading close to zero, in­dicating the thermocouple wires may be shorted.
O2 Sensor Open The cell impedance voltage is reading out of normal range,
indicating the sensor wires may be disconnected or the sensor junction may be open. Check wiring.
O2 T/C Open The sensor heater thermocouple voltage is out of range,
indicating the T/C wires may be disconnected, or the T/C junction may be open. Check wiring.
O2 Temp Low The sensor heater temperature is below the low tempera-
ture threshold.
Reference Manual 35
Parameters
Probe Alarms (continued)Table 7-4:
Alarm label Help messages and recommended actions
O2 Temp High The sensor heater temperature is above the high tempera-
ture threshold.
RTD Open The CJC temperature is out of range, indicating the RTD
may be open. Check RTD wiring.
Cal Failed Calibration has failed. Check the Cal Result for more de-
tails. Acknowledge Calibration Failed or recalibrate to clear alarm.
Low O
2
The O2 reading is below the threshold. The threshold is de­fined by the "Low O2 Alm SP".
36 Rosemount CX1100
Rosemount™ CX1100 product certifications
Appendix A Rosemount™ CX1100 product certifications
A.1 European Directive information
A copy of the EC Declaration of Conformity can be found at the end of the Quick Start Guide. The most recent revision of the EC Declaration of Conformity can be found at
Emerson.com/Rosemount.
A.2 Ordinary location certification
As standard, the transmitter has been examined and tested to determine that the design meets the basic electrical, mechanical, and fire protection requirements by a nationally recognized test laboratory (NRTL) as accredited by the Federal Occupational Safety and Health Administration (OSHA).
A.3 Installing equipment in North America
The US National Electrical Code (NEC) and the Canadian Electrical Code (CEC) permit the use of Division marked equipment in Zones and Zone marked equipment in Divisions. The marking must be suitable for the area classification, gas, and temperature class. This information is clearly defined in the respective codes.
A.4
A.4.1 North America
Rosemount CX1100 In-Situ Oxygen Transmitter
CSA
Certificate: 70172073
Standards: CAN/CSA C22.2 No. 61010-1-12, CAN/CSA C22.2 No. 61010-2-010:15, UL 61010-1 (3rd Edition), UL 61010-2-10 (3rd Edition), UL 50E (2012), C22.2 No. 94.2-07, IEC 60529:2013 (Edition 2.2)
Markings: Type 4X, IP66
Reference Manual 37
Rosemount™ CX1100 product certifications
Condition of acceptability:
1. The measuring of net O2 range is limited 0-23%.
2. The equipment shall be installed in accordance with manufacturer's specification by
qualified personnel.
3. This equipment is for permanently connection to power source with approved
power cord at end installation in accordance with local codes.
4. The Probe unit of the equipment shall be connected to PE separately at end
installation.
5. End installation to provide the means of disconnection from power sources.
6. End installation to comply with the requirement of IP66 and 4X.
38 Rosemount CX1100
Rosemount™ CX1100 product certifications
Reference Manual 39
Rosemount™ CX1100 product certifications
40 Rosemount CX1100
Rosemount™ CX1100 product certifications
Reference Manual 41
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