The device described in this document is the property of Rosemount.
No part of the hardware, software, or documentation may be reproduced, transmitted, transcribed, stored in a retrieval system,
or translated into any language or computer language, in any form or by any means, without prior written permission from
Rosemount.
While great efforts have been made to ensure the accuracy and clarity of this document, Rosemount assumes no liability resulting
from any omissions in this document or from misuse of the information obtained herein. The information in this document has
been carefully checked and is believed to be entirely reliable with all of the necessary information included. Rosemount reserves
the right to make changes to any products described herein to improve reliability, function, or design and reserves the right to
revise this document and make changes from time to time in content hereof with no obligation to notify any persons of revisions
or changes. Rosemount does not assume any liability arising out of the application or any use of any product or circuit described
herein; neither does it convey license under its patent rights or the rights of others.
WARNING
All individuals who have or will have responsibility for using, maintaining, or servicing this product must read this manual
carefully.
CAUTION
Equipment damage
This device is not field repairable due to the meticulous alignment and calibration of the sensors and the respective circuits.
Modifying or repairing the internal circuits may impair the system's performance and void the Rosemount product warranty.
Do not attempt to modify or repair the internal circuits or change their settings.
Warranty
1. Limited Warranty . Subject to the limitations contained in Section 2 (Limitation of Remedy and Liability) herein, Seller
warrants that (a) the licensed firmware embodied in the Goods will execute the programming instructions provided by
Seller; (b) that the Goods manufactured by Seller will be free from defects in materials or workmanship under normal use
and care; and (c) Services will be performed by trained personnel using proper equipment and instrumentation for the
particular Service provided. The foregoing warranties will apply until the expiration of the applicable warranty period.
Sensors and detectors are warranted against defective parts and workmanship for 60 months from the date of purchase.
Products purchased by Seller from a third party for resale to Buyer (Resale Products) shall carry only the warranty
extended by the original manufacturer. Buyer agrees that Seller has no liability for Resale Products beyond making a
reasonable commercial effort to arrange for procurement and shipping of the Resale Products. If Buyer discovers any
warranty defects and notifies Seller thereof in writing during the applicable warranty period, Seller shall, at its option, (i)
correct any errors that are found by Seller in the firmware or Services; (ii) repair or replace FOB point of manufacture that
portion of the Goods found by Seller to be defective; or (iii) refund the purchase price of the defective portion of the
Goods/Services. All replacements or repairs necessitated by inadequate maintenance; normal wear and usage; unsuitable
power sources or environmental conditions; accident; misuse; improper installation; modification; repair; use of
unauthorized replacement parts; storage or handling; or any other cause not the fault of Seller, are not covered by this
limited warranty and shall be replaced or repaired at Buyer's sole expense, and Seller shall not be obligated to pay any
costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Seller. All
costs of dismantling, reinstallation, freight, and the time and expenses of Seller's personnel and representatives for site
travel and diagnosis under this limited warranty clause shall be borne by Buyer unless accepted in writing by Seller. Goods
repaired and parts replaced by Seller during the warranty period shall be in warranty for the remainder of the original
warranty period or 90 days, whichever is longer. This limited warranty is the only warranty made by Seller and can be
amended only in a writing signed by an authorized representative of Seller. The limited warranty herein ceases to be
effective if Buyer fails to operate and use the Goods sold hereunder in a safe and reasonable manner and in accordance
with any written instructions from the manufacturers. THE WARRANTIES AND REMEDIES SET FORTH ABOVE ARE
EXCLUSIVE. THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESSED OR IMPLIED, AS TO
MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS
OR SERVICES.
Limitation of Remedy and Liability SELLER SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY IN PERFORMANCE. THE
2.
REMEDIES OF BUYER SET FORTH IN THE AGREEMENT ARE EXCLUSIVE. IN NO EVENT, REGARDLESS OF THE FORM OF THE
CLAIM OR CAUSE OF ACTION (WHETHER BASED IN CONTRACT INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER
TORT, OR OTHERWISE), SHALL SELLER'S LIABILITY TO BUYER AND/OR BUYER'S CUSTOMERS EXCEED THE PRICE TO BUYER
OF THE SPECIFIC GOODS MANUFACTURED OR SERVICES PROVIDED BY SELLER GIVING RISE TO THE CLAIM OR CAUSE OF
2
ACTION. BUYER AGREES THAT IN NO EVENT SHALL SELLER'S LIABILITY TO BUYER AND/OR BUYER'S CUSTOMERS EXTEND
TO INCLUDE INCIDENTAL, CONSEQUENTIAL, OR PUNITIVE DAMAGES. THE TERM "CONSEQUENTIAL DAMAGES" SHALL
INCLUDE, BUT NOT BE LIMITED TO, LOSS OF ANTICIPATED PROFITS, REVENUE OR USE AND COSTS INCURRED INCLUDING
WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF BUYER'S CUSTOMERS.
Technical support
To get technical support for this product, contact your local Rosemount representative or the Rosemount Technical Support
department at +1 866 347 3427 or safety.csc@emerson.com
Return of material
To expedite the repair and return of this product, proper communication between the customer and the factory is important.
Before returning a product for repair, call +1 866 347 3427 or email safety.csc@emerson.com for a return material authorization
(RMA) number.
On the return of equipment, provide the following information:
1. RMA number provided to you by Emerson
2. Company name and contact information
3. Purchase order from your company authorizing repairs of request for quote
Ship all equipment prepaid to:
Emerson Automation Solutions
Rosemount
8200 Market Blvd
Chanhassen, MN 55317
Mark all packages with "Return for Repair" and include the RMA number.
Pack items to protect them from damage and use anti-static bags or aluminum-backed cardboard as protection from electrostatic
damage.
Ship all equipment prepaid. Emerson will not accept collect shipments.
Abbreviations and acronyms
Abbreviation or acronym
Definition
ATEXAtmospheric explosives
AWGAmerican wire gauge
BITBuilt-in test
EMCElectromagnetic compatibility
EOLEnd of line
FOVField of view
®
HART
Highway addressable remote transducer - communication protocol
2.6 Installing the tilt mount (PN 00975-9000-0001).............................................................................28
2.7 Connect the detector..................................................................................................................... 32
2.8 Configure the detector...................................................................................................................35
Chapter 3Operating the detector................................................................................................ 39
3.1 Power up........................................................................................................................................ 39
E.2 Guidelines for configuring, installing, operating, and service.......................................................... 71
Appendix FEnd of line resistor........................................................................................................73
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Introduction
1Introduction
1.1Overview
The Rosemount 975MR Multi-spectrum Flame Detector uses improved multi-spectrum
infrared technology to provide state-of-the-art fire protection. The detector uses patented
digital signal processing to analyze the spectral and dynamic characteristics of the
measured infrared radiation to identify fire events with exceptional sensitivity and extreme
immunity to fire alarms.
All Rosemount 975 series detectors include a heated optical window for improved
performance in icing, snow, and condensation conditions.
The operator can easily adapt detection performance to all environments, applications,
and requirements by changing the detector's configuration parameters. Adjusting these
parameters, as well as performing other maintenance and monitoring tasks, is possible by
means of RS-485 based Modbus® communication or HART® communication (in models
with 0-20 mA output).
The detector enclosure is ATEX certified Exd flameproof with an integral, segregated, rear,
Exe terminal compartment (avoiding exposure of the sensors and electronics to
surrounding environment). Hence the combined approval:
Ex II 2G D
Ex db eb op is IIC T4 G
Ex tb op is IIIC T96 °C Db
(-55 °C ≤ Ta ≤ +75 °C)
or
Ex II 2G D
Ex db eb op is IIC T4 Gb
Ex tb op is IIIC T106 °C Db
(-55 °C ≤ Ta ≤ +85 °C)
The flame detector is designed to operate as a stand-alone unit directly connected to an
alarm system or an automatic fire extinguishing system. The detector can also be part of a
more complex system where many detectors and other devices are integrated through a
common control unit.
1.2Model and types
The Rosemount 975MR is provided in various configurations depending on:
• Output configurations
• Temperature
• Housing style
Rosemount 975MR7
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• Product certifications
The configuration detail is included in the product part number on the product label and
takes the form: 975MR-XXXXXXX, where XXXXXXX defines the model according to the
above requirements.
To modify the default or pre-ordered configuration and perform maintenance tasks,
please refer to the following manuals: HART Protocol 00809-0200-4975, the RS-485Manual 00809-0300-4975, or 00809-0400-4975.
The starred offerings (★) represent the most common options and should be selected for
best delivery. The non-starred offerings are subject to additional delivery lead time.
The Rosemount model structure is defined as:
Table 1-1: Rosemount 975 Flame Detector Ordering Information
00975-9000-0012Spare battery pack for use with flame
simulator
00975-9000-00144-in. (101,6 mm) pipe mount★
00975-9000-0015Spare battery charger for use with flame
simulator
Table 1-3: Output Configurations
Output
configuration
1APowerManual built-
Connections provided
in test
Fault relay
N.C.
Alarm relay
N.O.
0-20 mA sink RS-485HART
★
★
2APowerManual built-
in test
3APowerManual built-
in test
Rosemount 975MR9
Fault relay
N.C.
Fault relay
N.O.
Alarm relay,
N.O., N.C.
Alarm relay
N.O., N.C.
0-20 mA
source
0-20 mA
source
RS-485HART
RS-485HART
Introduction
August 201900809-0100-4975
Reference Manual
Table 1-3: Output Configurations (continued)
Output
configuration
1RPowerManual built-
2RPowerManual built-
Connections provided
in test
in test
NOTICE
Output configuration 1A is default. You can change the mA sink output to source type,
with a link between terminals 1 and 8. You cannot change any other output configurations
on site.
For example, product number 975MR3A8S2A1 has the following options:
Check your specific part numbers against the information in Checking the product type.
1.3Features and benefits
The flame detector has the following features and benefits.
• Detection range: Up to 215 ft. (65 m) for a 1 ft.2 (0.1 m2) n-heptane fire.
• Ultra high immunity to false alarms. See Table 1-6.
• Advanced digital processing of the dynamic characteristics of fire: flickering, threshold,
correlation, and ratio.
• Multi IR channels: between two and five microns.
• Field programmable sensitivity: four ranges to avoid zone crossover.
• Built-in-test (BIT): manual and automatic (see Built-in test (BIT)).
• Heated window: prevents effects of icing, snow, and condensation.
• Electrical interface:
— Dry contact relays
— Communication network RS-485
— 0-20 mA output
• HART® protocol: communication protocol (see HART protocol).
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• Exde: integral junction box for easy wiring.
• SIL-2: TÜV approved.
• Hazardous area certification: ATEX, IECEx, FM, and CSA.
• Functionality approval:
— EN54-10 approved by VdS
— FM approved per FM3260
• Accessories are approved as part of ATEX and IECEx approval.
Introduction
1.4Principles of operation
1.4.1Hydrocarbon fire detection
The Rosemount 975MR uses four infrared sensors, each sensitive to its own wavelength
range. Two of the sensors are sensitive to wavelengths within the emission peak of hot
CO2. The other two sensors are sensitive to wavelengths above and below this peak.
1.4.2
1.4.3
In the event of fire, the signal measured in the first sensor is significantly higher than those
measured in the other two sensors. In order to issue a fire alarm, the detector requires that
this occurs, as well as other conditions (for example, radiation is flickering in frequencies
typical of flames). If exposed to non-fire radiation sources, the specific conditions required
do not occur, and the detector does not react.
Heated optics
The flame detector uses heated optics. The heater increases the temperature of the
optical surface by 5 to 8 °F (3 to 5 °C) above the ambient temperature to improve
performance in icing, condensation, and snow conditions.
The heated optics can be set to one of the following:
• Off, not operating.
• On continuously.
• Automatic, per temperature change (default): the operator can define the start
temperature below which the window is heated. The default is 41 °F (5 °C). The
operator can define this temperature between 32 °F (0 °C) and 122 °F (50 °C). The
heating stops when the temperature is 27 °F (15 °C) above the start temperature.
For more information, see Configure the detector.
HART® protocol
The flame detector uses the HART protocol.
HART communication is a bi-directional industrial field communication protocol used to
communicate between intelligent field instruments and host systems. HART is the global
standard for smart process instrumentation, and the majority of smart field devices
installed in plants worldwide are HART-enabled. HART is available in output configurations
1A, 2A, and 3A (see Table 1-1).
Rosemount 975MR11
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Through the HART connection, you can do the following:
• Detector setup
• Detector troubleshooting
• Detector health and status
For more details, refer to HART Manual 00809-0200-4975.
Reference Manual
1.4.4RS-485 Modbus
For more advanced communications, the flame detector has an RS-485 Modbuscompatible output that provides data communication from a network (up to 247
detectors) to a host computer or universal controller for central monitoring. This feature
allows for reduced installation costs, easy maintenance, and local or remote diagnostic
tools.
1.4.5
Product certifications
The flame detector has the following certifications:
• ATEX, IECEx
• FM, CSA
• SIL-2 (TUV)
• EN54-10
• Inmetro (UL)
• TR CU/EAC
ATEX, IECEx
The flame detector is certified to:
®
ATEX per SIRA 15ATEX1364X and IECEx per IECEx SIR 15.0138X.
Ex II 2G D
Ex db eb op is IIC T4 Gb
Ex tb op is IIIC T96 °C Db
(-55 °C ≤ Ta ≤ +75 °C)
or
Ex II 2G D
Ex db eb op is IIC T4 Gb
Ex tb op is IIIC T106 °C Db
(-55 °C ≤ Ta ≤ +85 °C)
The accessories: tilt mount (PN 00975-9000-0001), weather cover (PN 00975-9000-0003
[plastic] and PN 00975-9000-0004 [stainless steel]), duct mount (PN 00975-9000-0002),
and air shield (PN 00975-9000-0005), are included in the approval.
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This product is available to use in hazardous zones 1 and 2 with IIC gas group vapors
present and zones 21 and 22 with IIIC dust type present.
Introduction
FM, CSA
The flame detector is certified to FM and CSA explosion proof and functionality per
FM3260.
• Class I, Division 1, Groups B, C, and D, T5 Ta = 85 °C.
• Dust ignition proof - Class II/III Division 1, Groups E, F, and G.
• Ingress protection - IP67, IP66, NEMA 250 Type 6P
One three-color LED indicator is located inside the detector window, as shown in Figure
1-3. The detector statuses are listed in Table 1-8.
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Introduction
Table 1-8: LED Indications
Detector statusLED colorLED mode
Fault, BIT FaultYellow4 Hz - flashing
NormalGreen1 Hz - flashing
WarningRed2 Hz -flashing
AlarmRedSteady
Figure 1-3: Indication LED
A. Indicator LED
1.5.5
Output signals
Outputs are available according to the default configuration or the wiring options selected
for the detector.
Determine the outputs of your model according to Table 1-9.
The detector incorporates several types of output suitable to different control systems.
• 0-20 mA (stepped) with HART
®
• Relays (alarm, fault, auxiliary)
• RS-485 Modbus
Rosemount 975MR19
®
Introduction
August 201900809-0100-4975
Reference Manual
Table 1-9: Available Output Types
Output typeVersionDetector status
Alarm relay975MR- output configurations
Auxiliary relay975MR - output configurations
Fault relay975MR - output configurations
0-20 mA current output975MR - output configuration
RS-485All versionsModbus protocol
1.5.6Detector status
1AXXXXX, 1RXXXXX, and
2RXXXXX
975MR - output configurations
2AXXXXX and 3AXXXXX
1AXXXXX, 2AXXXXX, and
1RXXXXX
1AXXXXX, 2AXXXXX, and
1RXXXXX
975MR - output configurations
3AXXXXX and 2RXXXXX
1AXXXXX
975MR - output configurations
2AXXXXX and 3AXXXXX
The relay is N.O.
The relay is N.O. and N.C.
The relay is N.O.
The relay is N.C. energized.
The relay is N.O. energized.
Sink with the HART protocol
(can be changed to Source - see
Figure B-3, Figure B-4, and
Figure B-5).
Source with the HART protocol
The possible detector function statuses are listed in the table below. Use HART® or
Modbus® to see a more detailed fault analysis.
Table 1-10: Detector Statuses
StatusDescription
NormalNormal operation.
BITBuilt-in test being performed.
WarningFire detected - changed to Warning (pre-alarm state).
AlarmFire detected - changed to Fire Alarm state.
Latched alarm (optional)The alarm outputs remain latched on following detection of a fire
that has already been extinguished.
BIT faultA fault is detected during built-in test sequence or other electric
failure. The detector will continue to detect for fire.
FaultA fault is detected when the power supply is too low or due to a
software fault or electrical failure. The detector will not detect fire
in this condition.
In each state, the detector activates different outputs, as specified in Table 1-11.
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Introduction
Table 1-11: Output Signals vs. Detector State
Detector state LED indicatorLED modeAlarm relayAuxiliary relay Fault relaymA output
NormalGreen1 HzOffOffOn4 mA
On
(1)
(1)
(1)
On16 mA
On20 mA
Off16 mA
WarningRed2 HzOffOn
(2)
Alarm
(3)
Latch
BIT Fault
Warning at BIT
Fault
(4)
RedConstantOnOnOn20 mA
RedConstantOnOffOn20 mA
Yellow4 HzOffOffOff2 mA
Red2 HzOffOn
Alarm at BIT
Fault
FaultYellow4 HzOffOffOff0 mA
(1) The auxiliary relay can be activated at the Warning level or Alarm level, depending on programmed function.
(2) The alarm outputs are activated while alarm conditions exist and will stop approximately five seconds after a fire is no
longer detected.
(3) The Alarm state can be optionally latched via programmed function. (Default is non-latching).
(4) The detector will remain in BIT Fault state until it has passed a successful built-in test.
RedConstantOnOnOff20 mA
Note
The outputs depend on the output configurations.
Optional latching
Alarms are set as non-latching by default. However, the detector includes a latched alarm
output capability, which operates according to the programmed function.
If selected, upon detection of a fire, the detection signal is latched until the operator
manually resets the detector (disconnecting the power supply or performing a manual
built-in test [see Manual built-in test]).
Latching affects the alarm relay, 0-20 mA output, and the alarm LED. The auxiliary relay is
latched only when the programmable function Auxiliary Relay is set to Yes.
NOTICE
The auxiliary relay is available only in models with output configurations - 1RXXXXX and
2RXXXXX.
The 0-20 mA is available only in models with output configurations - 1AXXXXX, 2AXXXXX,
and 3AXXXXX.
1.6Internal detector tests
The detector performs two types of self-tests:
• Continuous feature test
Rosemount 975MR21
Introduction
August 201900809-0100-4975
• Built-in test (BIT)
Reference Manual
1.6.1Continuous feature test
During normal operation, the detector tests itself continuously and indicates a fault if a
failure is found. This type of test complies with SIL-2 requirements.
The detector continuously tests:
• Input voltage level
• All internal regulator voltage level
• Voltage level status of sensor and sensor circuitry for noise or disconnection in the
electronic circuitry
• 0-20 mA level output
• Relays and heater operation
• Processor watch dog
• Software
1.6.2
• Memory
• Oscillator frequency
Response to a fault indication
If a failure is found, the detector indicates it by:
• Fault relay:
— Opens in output configurations 1A, 2A, and 1R
— Closes in output configurations 3A and 2R
• 0-20 mA: indicates fault (0 mA or 2 mA) in output configurations 1A, 2A, and 3A
• LED - yellow flashes (4 Hz)
• Correcting the fault
The fault indications remain until the detector's power is removed. The fault indications
return if the fault is still found when power is restored.
Built-in test (BIT)
The detector's built-in test (BIT) also checks the following:
• Electronics circuitry
• Sensors
• Window cleanliness
The detector can be set to perform the built-in test in the following modes:
• Automatically and manually
• Manually only
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NOTICE
In a manual built-in test, the outputs may also be tested; apply control system inhibit if
this could initiate other systems.
How the built-in test operates
• The detector's status remains unchanged if the result of a built-in test is the same as
the current status (Normal or BIT Fault).
• The detector's status is changed (from Normal to BIT Fault or vice versa) if the built-in
test differs from the current status.
NOTICE
In BIT Fault status, the detector can continue to detect a fire.
Automatic built-in test
The detector automatically performs a built-in test every fifteen minutes. A successful
built-in test sequence does not activate any indicator.
All outputs of built-in test results function as described in Table 1-12 and Table 1-13, and
the built-in test is automatically executed every one minute.
This continues until a successful built-in test occurs, when the detector resumes normal
operation.
Table 1-12: Results of a Successful Built-in Test
OutputResult
Fault relay• Output configurations 1A, 2A, and 1R:
remain CLOSED
• Output configurations 3A and 2R: remain
OPEN
0-20 mA outputOutput configurations 1A, 2A, and 3A: Normal
(4 mA)
Power LEDGreen, flashing, 1 Hz on (Normal)
Table 1-13: Results of an Unsuccessful Built-in Test
OutputResult
Fault relay• Output configurations 1A, 2A, and 1R:
change to OPEN
• Output configurations 3A and 2R: change to
CLOSED
0-20 mA outputOutput configurations 1A, 2A, and 3A: BIT Fault
(2 mA)
Power LEDYellow, flashing, 4 Hz
Rosemount 975MR23
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