Emerson ROSEMOUNT 5300, Rosemount 5300 Series Reference Manual

Download

Reference Manual

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Superior Performance Guided Wave Radar

www.rosemount.com

Reference Manual

NOTICE

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Rosemount 5300 Series Guided Wave Radar Level and

Interface Transmitters

Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.

Within the United States, Emerson Process Management has two toll-free assistance numbers.

Customer Central: 1-800-999-9307(7:00 a.m. to 7:00 p.m. CST) Technical support, quoting, and order-related questions.

North American Response Center: Equipment service needs. 1-800-654-7768 (24 hours a day – Includes Canada) For equipment service or support needs outside the United States, contact your local

Emerson Process Management representative.

The products described in this document are NOT designed for nuclear-qualified applications.

Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.

For information on Rosemount nuclear-qualified products, contact your local Emerson Process Management Sales Representative.

This product is designed to meet FCC and R&TTE requirements for a non-intentional radiator. It does not require any licensing whatsoever and has no tank restrictions associated with telecommunications issues.

This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Cover Photo: 5300_coverphoto.tif

www.rosemount.com

Reference Manual

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Table of Contents

SECTION 1 Introduction

SECTION 2 Transmitter Overview

Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Manual Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Service Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Product Recycling/Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Components of the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

System Architecture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Probe Selection Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Transition Zones. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Process Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Coating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Bridging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Vapor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Boiling Hydrocarbons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Measuring Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Vessel Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Heating Coils, Agitators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Tank Shape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

SECTION 3 Mechanical Installation

Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Mounting Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Process Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Installation of Single Lead Probes in Non-metallic Vessels . . . . . . 3-5

Installation in Concrete Silos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Considerations for Solid Applications. . . . . . . . . . . . . . . . . . . . . . . 3-6

Mounting in Chamber/ Still Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Replacing a Displacer in an Existing Displacer Chamber . . . . . . 3-10

Free Space. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Recommended Mounting Position for Liquids . . . . . . . . . . . . . . . 3-12

Recommended Mounting for Solids . . . . . . . . . . . . . . . . . . . . . . . 3-13

Insulated Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

Flange Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

Threaded Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

Tri-Clamp Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

Bracket Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

Shortening the Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19

Anchoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

Mounting a Centering Disc for Pipe Installations . . . . . . . . . . . . . 3-25

www.rosemount.com

Rosemount 5300 Series

Reference Manual

00809-0100-4530, Rev BA

July 2009

SECTION 4 Electrical Installation

SECTION 5 Configuration

Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Cable/conduit entries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Cable Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Hazardous Areas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

HART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Maximum Loop Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Connecting the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Non-Intrinsically Safe Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Intrinsically Safe Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

OUNDATION Fieldbus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Connecting the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Non-Intrinsically Safe Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Intrinsically Safe Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Optional Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

Tri-Loop HART to analog converter . . . . . . . . . . . . . . . . . . . . . . . 4-13

751 Field Signal Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Echo Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

LCD Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Advanced Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Configuration Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Basic Configuration Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Measurement Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Tank and Probe Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Tank Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Volume Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Analog Output (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Basic Configuration Using a 375 Field Communicator . . . . . . . . . . . 5-11

Basic Configuration Using Rosemount Radar Master . . . . . . . . . . . . 5-13

System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

Help In RRM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

Installing the RRM software for HART communication . . . . . . . . 5-14

Specifying the COM Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

To set the COM port buffers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Installing the RRM Software for FOUNDATION Fieldbus . . . . . . 5-16

Specifying Measurement Units. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

Using the Setup Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

Guided Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

Device Properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21

Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

Tank Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23

Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25

Analog Output (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

Finish Configuration Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

TOC-2

Reference Manual

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Device Specific Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27

Restart the Transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28

View Measured Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28

Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28

Basic Configuration Using AMS Suite (HART) . . . . . . . . . . . . . . . . . 5-30

Basic Configuration Using DeltaV . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31

OUNDATION Fieldbus Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36

Assigning Device Tag and Node Address . . . . . . . . . . . . . . . . . . 5-36

Foundation Fieldbus Block Operation . . . . . . . . . . . . . . . . . . . . . 5-37

Configure the AI Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39

Application Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42

Application Example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43

Application Example 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44

Tri-Loop HART to Analog Converter . . . . . . . . . . . . . . . . . . . . . . . . . 5-45

HART Multi-drop Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47

SECTION 6 Operation

SECTION 7 Service and Troubleshooting

Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Viewing Measurement Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Using the Display Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Specifying Display Panel Variables . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Viewing Measurement Data in RRM . . . . . . . . . . . . . . . . . . . . . . . 6-7

Viewing Measurement Data in AMS Suite . . . . . . . . . . . . . . . . . . . 6-8

Viewing Measurement Data in DeltaV . . . . . . . . . . . . . . . . . . . . . . 6-9

Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Analyzing the Measurement Signal. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

Surface Pulse Not Found. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

Probe End Projection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Disturbance Echo Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

Amplitude Threshold Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

Disturbances at the Top of the Tank . . . . . . . . . . . . . . . . . . . . . . . 7-7

Interface Pulse not Found . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

Signal Quality Metrics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

Using the Echo Curve Analyzer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

Using the Rosemount Radar Master . . . . . . . . . . . . . . . . . . . . . . 7-10

The Configuration Mode Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11

The View/Record ModeTab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

The File ModeTab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13

Using the Echo Curve Analyzer with a 375 Field Communicator. 7-13

Interface Measurements with Fully Submerged Probes . . . . . . . . . . 7-15

Analog Output Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

Level and Distance Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17

Logging Measurement Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19

Backing up the Transmitter Configuration . . . . . . . . . . . . . . . . . . . . . 7-20

Configuration Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21

Reset to Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23

Using the Simulation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25

Write Protecting a Transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

Enter Service Mode in RRM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

Viewing Input and Holding Registers. . . . . . . . . . . . . . . . . . . . . . . . . 7-27

Removing the Transmitter Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28

TOC-3

Rosemount 5300 Series

Changing a Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29

Probe and Firmware Compatibility . . . . . . . . . . . . . . . . . . . . . . . . 7-29

Check Firmware and Probe Version. . . . . . . . . . . . . . . . . . . . . . . 7-30

Changing the Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31

Diagnostic Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33

Device Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35

Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37

Measurement Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38

Interface Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40

Volume Calculation Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40

Analog Output Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41

LCD Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42

LED Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43

Foundation Fieldbus Error Messages . . . . . . . . . . . . . . . . . . . . . . . . 7-44

Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44

Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45

Analog Input (AI) Function Block . . . . . . . . . . . . . . . . . . . . . . . . . 7-45

Reference Manual

00809-0100-4530, Rev BA

July 2009

SECTION 8 Safety Instrumented Systems (4-20 mA only)

APPENDIX A Reference Data

Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

Applicable Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

Skill Level of Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

Functional Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Damping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Alarm and Saturation Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

Write Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

Site Acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

Operation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

Failure Rate Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

Useful Lifetime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

Terms and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1

Process Temperature and Pressure Rating . . . . . . . . . . . . . . . . . .A-4

Flange Connection Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-6

Flange Rating Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-6

Ambient Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7

Remote Housing Measuring Range . . . . . . . . . . . . . . . . . . . . . . . .A-8

Dimensional Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-9

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-21

Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-30

TOC-4

Reference Manual

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

APPENDIX B Product Certifications

APPENDIX C Advanced Configuration

Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2

European ATEX Directive Information. . . . . . . . . . . . . . . . . . . . . . . . .B-3

Intrinsic Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3

Flameproof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6

National Supervision and Inspection Center for Explosion Protection

and Safety of Instrumentation (NEPSI) Approvals. . . . . . . . . . . . . . . .B-8

Factory Mutual (FM) Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-11

Intrinsic Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-11

Explosion Proof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-13

Canadian Standards Association (CSA) Approval. . . . . . . . . . . . . . .B-14

Intrinsic Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-14

Explosion Proof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-16

IECEx Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-17

Intrinsic Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-17

Flameproof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-20

Combination Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-22

Approval Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-22

Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1

User Defined Upper Reference Point . . . . . . . . . . . . . . . . . . . . . . . . .C-3

Handling of Disturbances from Nozzle . . . . . . . . . . . . . . . . . . . . . . . .C-4

Trim Near Zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4

Changing the Upper Null Zone. . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7

Threshold Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-8

Probe End Projection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-10

Echo Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-12

Dielectric Constant Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-14

Static Vapor Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-14

Lower Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-14

Dynamic Vapor Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-15

Installation Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-18

Signal Quality Metrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-20

Viewing Signal Quality Metrics in RRM . . . . . . . . . . . . . . . . . . . .C-21

APPENDIX D Remote Mounting

APPENDIX E Performing Proof Test

APPENDIX F Level Transducer Block

Remote Housing, New Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1

Remote Connection, Field Retrofit. . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3

Remote Housing Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-4

Performing Proof Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-1

375 Field Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-1

Rosemount Radar Master (RRM) . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-3

AMS Suite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-5

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1

Definition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1

Channel Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2

Parameters and Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2

Supported Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-8

Unit Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-8

Diagnostics Device Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9

TOC-5

Rosemount 5300 Series

Reference Manual

00809-0100-4530, Rev BA

July 2009

APPENDIX G Register Transducer Block

APPENDIX H Advanced Configuration Transducer Block

APPENDIX I Resource Transducer Block

APPENDIX J Analog-Input Block

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-1

Advanced Configuration Transducer Block Parameters. . . . . . . . .H-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1

Parameters and Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1

PlantWeb

Alarm Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-7

Process Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-7

Recommended Actions for PlantWeb Alerts . . . . . . . . . . . . . . . . . I-7

Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-3

Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-4

Signal Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-5

Block Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-6

Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-6

Alarm Detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-7

Status Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-8

Advanced Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-8

Configure the AI Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-9

™

Alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-5

TOC-6

Reference Manual

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Section 1 Introduction

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2

Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-3

Product Recycling/Disposal . . . . . . . . . . . . . . . . . . . . . . .page 1-4

SAFETY MESSAGES Procedures and instructions in this manual may require special preca utions to

ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the safety messages listed at the beginning of each section before performing an operation preceded by this symbol.

Failure to follow these installation guidelines could result in death or serious injury.

• Make sure only qualified personnel perform the installation.

• Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.

Explosions could result in death or serious injury.

• Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.

• Before connecting a HART make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

Electrical shock could cause death or serious injury.

• Use extreme caution when making contact with the leads and terminals.

-based communicator in an explosive atmosphere,

www.rosemount.com

Any substitution of non-authorized parts or repair, other than exchanging the complete transmitter head or probe assembly, may jeopardize safety and is prohibited.

Unauthorized changes to the product are strictly prohibited as they may unintentionally and unpredictably alter performance and jeopardize safety. Unauthorized changes that interfere with the integrity of the welds or flanges, such as making additional perforations, compromise product integrity and safety. Equipment ratings and certifications are no longer valid on any products that have been damaged or modified without the prior written permission of Emerson Process Management. Any continued use of product that has been damaged or modified without prior written authorization is at the customer's sole risk and expense.

Reference Manual

00809-0100-4530, Rev BA

Rosemount 5300 Series

July 2009

MANUAL OVERVIEW This manual provides installation, configuration and maintenance information

for the Rosemount 5300 Series Radar Transmitter.

Section 2: Transmitter Overview

• Theory of operation

• Description of the transmitter

• Process and vessel characteristics

Section 3: Mechanical Installation

• Mounting considerations

• Mounting

Section 4: Electrical Installation

• Grounding

• Cable selection

• Power requirements

• Wiring

• Optional devices

Section 5: Configuration

• Basic configuration

• Configuration using the 375 Field Communicator

• Configuration using the RRM software

• Configuration using AMS Suite

• Configuration using DeltaV

• Foundation™ Fieldbus

Section 6: Operation

• Viewing measurement data

• Display functionality

Section 7: Service and Troubleshooting

• Service functions

• Diagnostic messages

• Error messages

Section 8: Safety Instrumented Systems (4-20 mA only)

• Functional specifications

• Installation

• Configuration

• Operation and maintenance

•Spare parts

1-2

Appendix A: Reference Data

• Specifications

• Dimensional drawings

• Ordering information

Reference Manual

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Appendix B: Product Certifications

• Labels

• European ATEX Directive information

• NEPSI approvals

• FM approvals

• CSA approvals

• IECEx approvals

• Combination approvals

• Approval drawings

Appendix C: Advanced Configuration

• Advanced Tank Geometry

• Advanced Transmitter Co nfiguration

• Dynamic Vapor Compensation

• Signal Quality Metrics

Appendix D: Remote Housing

• Remote Housing, New Units

• Remote Housing, Field Retrofit

• Remote Housing Configuration

Appendix E: Performing Proof Test

• Describes the process of performing pr oo f te st.

Appendix F: Level Transducer Block

Describes the operation and parameters of the Level transducer block.

Appendix G: Register Transducer Block

Describes the operation and parameters of the Register tran sducer block.

Appendix H: Advanced Configuration Transducer Block

Describes the operation and parameters of the Advanced Configuration transducer block.

Appendix I: Resource Transducer Block

Describes the operation and parameters of the Resource transducer block.

Appendix J: Analog-Input Transducer Block

Describes the operation and parameters of the Analog Input transducer block.

SERVICE SUPPORT To expedite the return process outside of the United States, contact the

nearest Emerson Process Management representative. Within the United States, call the Emerson Process Management Instrument

and Valves Response Center using the 1-800-654-RSMT (7768) toll-free number. This center, available 24 hours a day, will assist you with any needed information or materials.

1-3

Rosemount 5300 Series

The center will ask for product model and serial numbers, and will provide a Return Material Authorization (RMA) number. The center will also ask for the process material to which the product was last exposed.

Emerson Process Management Instrument and Valves Response Center representatives will explain the additional information and procedures necessary to return goods exposed to hazardous substance can avoid injury if they are informed of and understand the hazard. If the product being returned was exposed to a hazardous substance as defined by OSHA, a co py of the required Material Safety Data Sheet (MSDS) for each hazardous substance identified must be included with the returned goods.

Reference Manual

00809-0100-4530, Rev BA

July 2009

PRODUCT RECYCLING/DISPOSAL

Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation/regulations.

1-4

Reference Manual

Time

Reference Pulse

Level

Interface Level

Signal Amplitude

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Section 2 Transmitter Overview

Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-1

Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2

Components of the Transmitter . . . . . . . . . . . . . . . . . . . .page 2-5

System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-7

Probe Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-9

Process Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-11

Vessel Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-14

Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-15

THEORY OF OPERATION The Rosemount 5300 Series Radar Transmitter is a smart, two-wire

continuous level transmitter based on Time Domain Reflectometry (TDR) principles. Low power nano-second-pulses are guided alon g an immersed probe. When a pulse reaches the surface, part of the energy is reflected back to the transmitter, and the time difference between the generated and reflected pulse is converted into a distance, which calculates the total level or interface level (see below).

Figure 2-1. Measurement Principle.

The reflectivity of the product is a key parameter for measurement performance. Media with a high dielectric constant gives better reflection and a longer measuring range.

www.rosemount.com

Reference Manual

00809-0100-4530, Rev BA

Rosemount 5300 Series

July 2009

APPLICATIONS The Rosemount 5300 Series Radar Tr ansmitter series is suite d for aggregate

(total) level measurements on most liquids, semi-liquids, solids, and liquid/liquid interfaces.

Guided microwave technology offers the highest reliability and precision to ensure measurements are virtually unaffected by temperature, pressure, vapor gas mixtures, density, turbulence, bubbling/boiling, low level, varying dielectric media, pH, and viscosity.

Guided wave radar technology in combination with advanced signal processing makes the Rosemount 5300 transmitters suitable for a wide r ange of applications:

Figure 2-2. Application examples

The Rosemount 5300 transmitter works well in boiling conditions with vapor and turbulence. If there are disturbing objects in the vicinity of the transmitter, the coaxial probe is particularly suitable.

2-2

The Rosemount 5300 Series is well suited for chamber applications, such as distillation columns.

Reference Manual

Oil

Water

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

The Rosemount 5302 measures both level and interface level in a separator tank.

The Rosemount 5300 Series is a good choice for underground tanks. It is installed on the top of the tank with the radar pulse concentrated near the probe. It can be equipped with probes that are unaffected by high and narrow openings or nearby objects.

Guided wave radar technology provides reliable measurements in ammonia, LNG and LPG tanks.

2-3

Rosemount 5300 Series

5303

Reference Manual

00809-0100-4530, Rev BA

July 2009

Model 5303, with a flexible single lead probe, is the solution for solids, powders and granules. It measures independently of dust, angled surfaces etc.

The Rosemount 5300 with Dynamic Vapor Compensation will automatically compensate for dielectric changes in high pressure steam applications and maintain the level accuracy.

2-4

Reference Manual

Radar Electronics

Probe

Dual Compartment Housing

Cable Entry:

½" NPT. Optional adapters: M20, eurofast, minifast

Threaded Process Connections

Flanged Process Connections

BSP (G)

NPT

in L

ad wi

Rigid

Tw in Lead

Lea

Sing

Lea

th weig

HTHP Version

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

COMPONENTS OF THE TRANSMITTER

Figure 2-3. Transmitter components.

The Rosemount 5300 Series Radar T ransmitte r has an aluminum or st ainless steel (SST) transmitter housing containing advan ced electronics and software for signal processing. SST housing is preferred for harsh environment applications, such as off-shore platforms or other location s where the housing can be exposed to corrodents, such as salt solutions and caustics.

The radar electronics produces an electromag netic pulse that is guided by the probe. It comes with flange, threaded or Tri-Clamp process connection.

There are different probe types available for various applications: Rigid Twin Lead, Flexible Twin Lead, Rigid Single Lead, Flexible Single Lead, and Coaxial.

2-5

Rosemount 5300 Series

Dual Compartment Housing

U-bolt Bracket

Clamping Brackets

M50 nut

Cable Remote Connection

Reference Manual

00809-0100-4530, Rev BA

July 2009

Figure 2-4. Remote Housing components.

Remote Housing allows for the transmitter head to be mounted separately from the probe.

2-6

Reference Manual

4-20 mA/HART

Rosemount 751 Field Signal Indicator

Rosemount 375 Field Communicator

HART modem

5300 SERIES

RADAR

TRANSMITTER

DCS

Rosemount 333 HART Tri-Loop

3 x 4-20 mA

Rosemount Radar Master or AMS Suite

Integral Display

Note! For HART communication, a minimum load resistance of 250  within the loop is required.

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

SYSTEM ARCHITECTURE

Figure 2-5. HART system architecture

The Rosemount 5300 Series Radar Transmitter is loop-powered, and it uses the same two wires for both power supply and output signal. The output is a 4-20 mA analog signal superimposed with a digital HART

or FOUNDATION™

Fieldbus signal. By using the optional Rosemount 333 HART Tri-loop, the HART signal can

convert up to three additional 4-20 mA analog signals. With the HART protocol multidrop configuration is possible. In this case,

communication is restricted to digital, since current is fixed to the 4 mA minimum value.

The transmitter can be connected to a Rosemount 751 Field Signal Indi ca tor, or it can be equipped with an integral display.

The transmitter can easily be configured using a Rosemount 375 Field Communicator or a PC with the Rosemount Radar Master software. Rosemount 5300 Series transmitters can also be configured with the AMS

Suite and DeltaV™ software, and other tools supporting Electronic Device Description Language (EDDL) functionality.

For HART communication a minimum load resistance o f 250  within the loop is required.

2-7

Rosemount 5300 Series

Host/DCS system (e.g. DeltaV®)

375 Field Communicator

Maintenance

Rosemount 5300

Rosemount 5400

Rosemount 5600

PC with Rosemount Radar Master

Fieldbus modem

H2 - High Speed Field Bus

H1 - Low Speed Field Bus

6234 ft (1900 m) maximum (depending on cable characteristics)

Display

Note: Intrinsically safe installations may allow fewer devices per I.S. barrier due to current limitations.

Figure 2-6. FOUNDATION Fieldbus system architecture

Reference Manual

00809-0100-4530, Rev BA

July 2009

2-8

Reference Manual

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

PROBE SELECTION GUIDE

The following guidelines should be used to choose the appropriate probe for the Rosemount 5300 transmitter:

Table 2-1. Probe selection guide.

Rigid Single

Lead

G=Good NR=Not Recommended AD=Application Dependent (consult your local Emerson Process Management representative)

Level G G G G G Interface (liquid/liquid) G G G G G

Changing density G G G G G Changing dielectric Wide pH variations G G G G G Pressure changes G G G G G Temperature changes G G G G G Condensing vapors G G G G G Bubbling/boiling surfaces G AD G G G Foam (mechanical avoidance) NR NR AD NR NR Foam (top of foam measurement) AD AD NR AD AD Foam (foam and liquid

measurement) Clean liquids G G G G G Liquid with very low dielectric

constants, see also Table 2-4. Coating/sticky liquids AD AD NR NR NR Viscous liquids AD G NR AD AD Crystallizing liquids AD AD NR NR NR Solids, granules, powders AD G NR NR NR Fibrous liquids G G NR NR NR

Probe is close (<12 in./30 cm) to tank wall / disturbing objects

Probe might touch tank wall, nozzle or disturbing objects

Turbulence G AD G G AD Turbulent conditions causing

breaking forces Tall, narrow nozzles AD AD G AD AD Angled or slanted surface

(viscous or solids materials) Liquid or vapor spray might touch

probe above surface Disturbing Electromagnetic

interference in tank Cleanability of probe G G NR AD AD

(1) For overall level applications, a changing dielectric has no effect on the measurement. For interface measurements, a changing dielectric for the

top fluid will degrade the accuracy of the interface measurement.

(2) Limited measuring range.

(1)

GGGGG

AD AD NR AD AD

Tank Environment Considerations

AD AD G G G

NR NR G NR NR

NR AD NR NR AD

G G NR AD AD

NR NR G NR NR

AD AD G AD AD

Flexible Single

Lead

Measurements

Process Medium Characteristics

(2)

Coaxial Rigid Twin Lead Flexible Twin

GGG

Lead

(2)

2-9

Reference Manual

4mA

20mA

Upper Transition Zone

Lower Transition Zone

Range 0 -100 %

Maximum Recommended Measuring Range

Upper Reference Point

00809-0100-4530, Rev BA

Rosemount 5300 Series

July 2009

Transition Zones The measuring range depends on probe type and product properties, and is

limited by the Upper and Lower Transition Zones. In these zones, measurement accuracy may be reduced. The Upper Transition Zone is the minimum measurement distance between the upper reference point and the product surface. At the end of the probe, the measuring accuracy is reduced in the Lower Transition Zone. The Transition Zones vary depending on probe type and product.

Figure 2-7 illustrates how the measuring range is related to the Transition Zones:

Figure 2-7. Transition Zones

Table 2-2. Transition Zones for different probe types and dielectric constants

Dielectric Constant

(1)

Upper Transition Zone

(2)

Lower Transition Zone

(1) The distance from the upper reference point where measurements have reduced accuracy, see picture above. (2) The distance from the lower reference point where measurements have reduced accuracy, see picture above. (3) The measuring range for the PTFE covered Flexible Single Lead probe includes the weight. For low dielectric media, special configuration may be

required. (4) Note that the weight length adds to non-measurable area and is not included in the t able. See “Dimensional Drawings” on page A-9. (5) If using a metal centering disc, the lower transition zone is up to 8 in. (20 cm). If using a PTFE centering disc, the lower transition zone is not affected.

80 4.3 in. (11 cm) 4.3 in. (11 cm) 4.3 in. (11 cm) 4.3 in. (11 cm) 4.7 in. (12 cm)

80 2 in. (5 cm) 0 in. (0 cm)

Rigid Single Lead Flexible Single Lead Coaxial Rigid Twin Lead Flexible Twin Lead

2 6.3 in. (16 cm) 7.1 in. (18 cm) 4.3 in. (11 cm) 5.5 in. (14 cm) 5.5 in. (14 cm)

2 2.8 in. (7 cm)

2 in. (5 cm) - long weight

(5)

3.2 in. (8 cm) - short weight

(4)(3)

0.4 in. (1 cm) 1.2 in. (3 cm) 2 in. (5 cm)

(4)

2 in. (5 cm) 4 in. (10 cm) 5.5 in. (14 cm)

NOTE!

Measurements in the Transition Zones may be non-linear, or have reduced accuracy. It is recommended the 4-20 mA points be set between the Transition Zones.

2-10

(4)

Reference Manual

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

PROCESS CHARACTERISTICS

The Rosemount 5300 Series has high sensitivity because of its advanced signal processing and high signal to noise ratio. This makes it able to handle various disturbances, however, the following circumstances should be considered before mounting the transmitter.

Coating Heavy coating of the probe should be avoided since it may decrease the

sensitivity of the transmitter and lead to measurement errors. In viscous or sticky applications, periodic cleaning may be required.

For viscous or sticky applications, it is important to choose a suitable probe:

Table 2-3. Probe type guide for different product viscosity

Coating not recommended Thin coating allowed, but no

(1) Consult your local Emerson Process Management representatvie for agitation/turbulence and high (2) Be precautious in HTHP viscous or crystallizing media applications where temperature at instr ument

Maximum measurement error due to coating is 1-10% depending on probe type, dielectric constant, coating thickness and coating height above product surface.

Coaxial Twin Lead Single Lead

Maximum viscosity

500 cP 1500 cP 8000 cP

Coating/Build-up

Coating allowed

bridging

viscous products. connection is significantly lower than process temperature with risk of coating in the upper part of

probe that may reduce the measurement signal. Consider using HP or STD probes in such applications.

(1)(2)

Signal Quality Metrics (SQM) diagnostic option can give an indication of how good the surface signal is compared to the noise, and when to clean the probe.

Bridging Heavy product coating results in bridging between the two probes in a twin

lead version, or between the pipe and inner rod for coaxial probes, and may cause erroneous level readings, so it must be prevented. A single lead probe is recommended in these situations.

Foam The Rosemount 5300 Series Radar T ransmitter measurement in foamy

applications depends on the foam properties; light and airy or dense and heavy, high or low dielectrics, etc. If the foam is conductive and creamy, the transmitter may measure the surface of the foam. If the foam is less conductive the microwaves may penetrate the foam and measure the liquid surface.

Vapor In some applications, such as high pressure boiling water, there is a heavy

vapor above the product surface that could influence the level measurement. The Rosemount 5300 Series Radar Transmitter can be configured to compensate for the influence of vapor.

Boiling Hydrocarbons For products with very low dielectric constants, such as boiling hydrocarbons

and solids, the threshold may need to be lowered, and/or the Probe End Projection (PEP) function activated.

2-11

Reference Manual

Level

Interface Level

Level = Interface Level

5302

5301

00809-0100-4530, Rev BA

Rosemount 5300 Series

July 2009

Measuring Range The measuring range differs depending on probe type and characteristics of

the application. Table 2-4 can be used as a guideline for clean liquids. See Appendix A: Reference Data for the measuring range when using

Remote Housing.

Table 2-4. Measuring Range

Rigid Single Lead Flexible Single Lead

Maximum Measuring Range

9 ft 10 in. (3 m) - for 8 mm probes 14 ft 9 in. (4.5 m) - for 13 mm probes

1.4 (1.25 if installed in a metallic bypass or stilling well)

(1) The probe end projection software function will improve the minimum die lectric const ant. Consult you local Emer son Process Managemen t representa tive

for details.

(2) Measuring range may be lower depending on installation.

(1)(2)

164 ft (50 m) 19 ft 8 in. (6 m) 9 ft 10 in. (3 m) 164 ft (50 m)

Minimum Dielectric Constant at Maximum Measuring Range

1.4, up to 49 ft (15 m)

1.8, up to 82 ft (25 m)

2.0, up to 115 ft (35 m) 3, up to 138 ft (42 m) 4, up to 151 ft (46 m) 6, up to 164 ft (50 m)

(1)

(1) (1)

(1)

Coaxial Rigid Twin Lead Flexible Twin Lead

1.2 (Standard)

1.4 (HP/C)

2.0 (HTHP)

1.4 1.4, up to 82 ft (25 m)

2.0, up to 115 ft (35 m)

2.5, up to 131 ft (40 m)

3.5, up to 148 ft (45 m) 6, up to 164 ft (50 m)

The maximum measuring range differs based on application according to:

• Disturbing objects close to the probe

• Media with higher dielectric constant (

) has better reflection and a

longer measuring range

• Surface foam and particles in the tank atmosphere might affect measuring performance

• Heavy coating / contamination on the probe may redu ce the measuring range and cause erroneous level readings

• Disturbing EMC environment in tank

• Tank material (e.g. concrete or plastic) for measurements with single lead probes

(1)

(1) (1)

Interface Rosemount 5302 is the ideal choice for measuring the level of oil, and the

Figure 2-8. Interface measurement with a Rosemount 5302 and a Rosemount 5301 (fully submerged probe).

2-12

interface of oil and water , or other liquids with significan t dielectric dif ferences. Rosemount 5301 can also be used for interface measurement in applica tions where the probe is fully submerged in the liquid.

Reference Manual

16 (5)

33 (10)

49 (15)

66 (20)

82 (25)

98 (30)

115 (35)

80 40 20 10

Upper product dielectric constant

Maximum Upper Product

Thickness, ft (m)

Lower product dielectric constant

Flexible Single Lead

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

For measuring interface level, the transmitter uses the residual wave of the first reflection. Part of the wave, not reflected at the upper product surface, continues until it is reflected at the lower product surface. The speed of this wave depends fully on the dielectric constant of the upper product.

To measure interface, the following criteria have to be fulfilled:

• The dielectric constant of the upper prod uct must be known and sho uld be constant. The Rosemount Radar Master software has a built- in dielectric constant calculator to assist in determining the dielectric constant of the upper product. (see “Dielectric Constant/Dielectr ic Range” on page 5-23)

• The upper product must have a lower dielectr ic constant than the lower product to have a distinct reflection

• The difference between the dielectric constants for the two products must be greater than 6

• The maximum dielectric constant for the upper product: 10 for the coaxial probe, 7 for the twin lead, and 8 for the single lead probes

• The upper product thickness must be greater than 5.1 in. (0.13 m) for all probes, except the HTHP coaxial probe, which requires 8 in. (0.2 m), to distinguish the echoes of the two liquids

The maximum allowable upper product thickness/measuring range is primarily determined by the dielectric constants of the two liquids.

Target applications include interfaces between oil / oil-like and water / water-like liquids with a low (<3) dielectric constant for the upper product and a high (>20) dielectric constant for the lower product.

For such applications, the maximum measuring range is limited by the length of the coaxial, rigid twin, and rigid single lead probes.

For flexible probes, the maximum measuring range is reduced by the maximum upper product thickness, according to the diagram below . However, characteristics may vary between the different applicat ion s .

Figure 2-9. Maximum Upper Product thickness for the Flexible Single Lead probe.

2-13

Rosemount 5300 Series

Lower product dielectric constant

Upper product dielectric constant

Flexible Twin Lead

Maximum Upper Product

Thickness, ft (m)

Figure 2-10. Maximum Upper Product thickness for the Flexible Twin Lead probe.

NOTE!

Maximum distance to the interface = 164 f t.(50 m) - Maximum Upper Product Thickness.

Reference Manual

00809-0100-4530, Rev BA

July 2009

Emulsion Layers

Sometimes an emulsion layer (mix of the products) forms between the two products and can affect interface measurements. For assistance with emulsion applications, consult your local Emerson Process Management representative.

V E SSEL CHARACTERISTICS

Heating Coils, Agitators Because the radar signal is transmitted along a probe, the Rosemount 5300

Radar transmitter is generally not affected by objects in the tan k. Avoid physical contact with metallic objects when Twin Lead or Single Lead probes are used.

Avoid physical contact between probes and agitators, as well as applications with strong fluid movement, unless the probe is anchored. If the probe is able to move 1 ft. (30 cm) from any object, such as an agitator, during operation, the probe tie-down is recommended.

To stabilize the probe for side forces, a weight may be hung at the probe end (flexible probes only) or fix/guide the probe to the tank bottom.

Tank Shape The guided wave radar transmitter is insensitive to tank shape. Since the

radar signal travels along a probe, the shape of the tank bottom has virtually no effect on the measurement performance. Th e transmitter can handle flat or dish-bottom tanks.

2-14

Reference Manual

Review Mounting

Considerations

(see page 3-3)

Mount the transmitter

(see page 3-15)

Wire the transmitter

(see Section 4:

Electrical Installation)

Make sure covers and cable/conduit

connections are tight

Power up the

transmitter

Configure the

transmitter (see Section 5: Configuration)

Verify measurements

Set the Write

Protection

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

INSTALLATION PROCEDURE

Follow these steps for proper installation:

2-15

Rosemount 5300 Series

Reference Manual

00809-0100-4530, Rev BA

July 2009

2-16

Reference Manual

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Section 3 Mechanical Installation

Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1

Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . .page 3-3

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-15

SAFETY MESSAGES Procedures and instructions in this section may require special precautions to

ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.

Failure to follow safe installation and servicing guidelines could result in death or serious injury:

Make sure only qualified personnel perform the installation. Use the equipment only as specified in this manual. Failure to do so may impair the

protection provided by the equipment. Do not perform any services other than those contained in this manual unless you are

qualified.

Process leaks could result in death or serious injury.

Make sure that the transmitter is handled carefully. If the Process Seal is damaged, gas might escape from the tank if the transmitter head is removed from the probe.

www.rosemount.com

High voltage that may be present on leads could cause electrical shock:

Probes covered with plastic and/or with plastic discs may generate an ignition-capable level of electrostatic charge under certain extreme conditions. Therefore, when the probe is used in a potentially explosive atmosphere, appropriate measures must be taken to prevent electrostatic discharge.

Rosemount 5300 Series

Any substitution of non-authorized parts or repair, other than exchanging the complete transmitter head or probe assembly, may jeopardize safety and is prohibited.

Reference Manual

00809-0100-4530, Rev BA

July 2009

3-2

Reference Manual

Avoid nozzles with reducer (unless using Coaxial probe)

UNZ

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

MOUNTING CONSIDERATIONS

Before installing the Rosemount 5300 Series Radar Transmitter, consider specific mounting requirements, vessel and process characteristics.

For Remote Housing installation see Appendix D: Remote Mounting.

Process Connection The Rosemount 5300 Series has a threaded con nection for easy mounting on

a tank roof. It can also be mounted on a nozzle by using differen t flanges.

Threaded Connection

Figure 3-1. Mounting on tank roof using threaded connection.

Mounting on tank roof.

Figure 3-2. Mounting in nozzles

Flange Connection on Nozzles

3-3

Rosemount 5300 Series

The transmitter can be mounted in nozzles by using an appropr iate flange. The nozzle sizes given in Table 3-1 show the recommended dimensions. For small nozzles, it may be necessary to increase the Upper Null Zone (UNZ) to reduce the measuring range in the upper p art of the tank. Amplitude Threshold adjustments may also be needed in th is case. A Trim Near Zone is recommended in most nozzle installations, for example, when there are disturbing obstacles in the near zone. See Appendix C: Handling of Disturbances from Nozzle on page C-4.

NOTE!

The probe should not contact the nozzle, with the exception of the Coaxial Probe. If the nozzle diameter is less than recommended, the mea suring range may be reduced.

Table 3-1. Nozzle considerations

Recommended Nozzle Diameter (D)

Minimum Nozzle Diameter (D)

Recommended Nozzle Height (H)

(1) The Trim Near Zone function may be necessary or an Upper Null Zone setup may be required to mask

the nozzle.

(2) Longer nozzles may be used in certain applications. Consult your local Emerson Process

Management representative for details.

(3) When using single flexible probes in tall nozzles, it is recommended to use t he Long Stud (LS).

Reference Manual

00809-0100-4530, Rev BA

July 2009

Single (Rigid/Flexible) Coaxial Twin (Rigid/Flexible)

6 in. (150 mm)

(1)

(2)

2 in. (50 mm)

4 in. + Nozzle Diameter

> Probe Diameter 4 in. (100 mm)

> Probe Diameter 2 in. (50 mm)

(3)

N/A

4 in. + Nozzle

Diameter

3-4

Reference Manual

Metal flange Ø>2 in./DN50

Metal sheet Ø>8 in./200 mm

00809-0100-4530, Rev BA July 2009

Figure 3-3. A single flexible probe with a long stud.

Rosemount 5300 Series

A long stud - 10 in. (250 mm) - is recommen ded for sin gle flexible probes in a tall nozzle.

Long Stud 10 in. (250 mm)

Installation of Single Lead Probes in Non-metallic Vessels

Figure 3-4. Mounting in non-metallic vessels.

NOTE!

For single lead probes, avoid 10-in. (250 mm)/DN250 or larger diameter nozzles, especially in applications with low dielectric constant. An alternative is to install a smaller nozzle inside the nozzle.

For optimal single lead probe performance in non-metallic (plastic) vessels, the probe must be mounted with a metal flange, or screwed in to a metal sheet (d>8 in./200 mm), if the threaded version is used.

Electromagnetic disturbances should be kept to a minimum since they may affect measurement performance.

3-5

Rosemount 5300 Series

Metal

Installation in Concrete Silos

Reference Manual

00809-0100-4530, Rev BA

July 2009

Considerations for Solid Applications

The flexible single lead probe is recommended for solids and is available in two versions to handle different loads and lengths:

• 0.16 in. (4 mm) diameter Tensile strength is minimum 2698 lb (12 kN) Collapse load is maximum 3597 lb (16 kN)

• 0.24 in. (6 mm) diameter Tensile strength is minimum 6519 lb (29 kN) Collapse load is maximum 7868 lb (35 kN)

Keep the following in mind when planning installation of the Rosemount 5300 in solid applications:

• There might be considerable down-pull forces on silo roofs caused by the media, so the silo roof must withstand the maximum probe tensile load

• The tensile load depends on silo size, material density, and the friction coefficient. Forces increase with the buried length, the silo, and probe diameter

• In critical cases, such as for products with a risk for build-up, use a 0.24 in. (6 mm) probe

• Depending on position, forces on probes are two to ten times greater on probes with tie-down, than on probes with ballast weights

Guidelines for the tensile load from free-flowing solids acting on a suspended probe without any tie-down or weight in a smooth metallic wall silo as shown in Table 3-2. A safety factor of 2 is included for the figures. Consult your local Emerson Process Management representative for more information.

(1)

3-6

(1) The weight should not be fixed for probe 100 ft (30 m) or longer.

Reference Manual

Make sure that the probe does not come into contact with the chamber wall, e.g. by using a centering disk.

00809-0100-4530, Rev BA July 2009

Table 3-2. Pulling force on probe installed in tanks with different products

Rosemount 5300 Series

Material Tensile load for 0.16 in. (4 mm)

Probe length 49 ft (15 m) Probe length 115 ft (35 m) Probe length 49 ft (15 m) Probe length 115 ft (35 m) Tank Ø=

10 ft (3 m)

Wheat 670 (3) 1120 (5) 1800 (8) 4500 (20)

Polypropylene Pellets

Cement 900 (4) 2020 (9) 2470 (11) 7310 (32.5)

340 (1.5) 670 (3) 810 (3.6) 2360 (10.5) 450 (2) 920(4.1) 1190 (5.3) 3510 (15.6)

flexible single lead probe, lb (kN)

Tank Ø= 39 ft (12 m)

Tank Ø= 10 ft (3 m)

Tank Ø= 39 ft (12 m)

Exceeds tensile strength limit

NOTE!

For environments where electrost atic discharge s (p lastics) ar e li ke ly to occur, it is recommended that the probe end is grounded.

Mounting in Chamber/ Still Pipe

The chamber is also known as bridle, side pipe, bypass pipe, and cage. Dimensioning the chamber correctly and selecting the appropriate probe is key to the success in these applications.

To prevent the probe from contacting the wall, centering discs are available for the Rigid Single, Flexible Single, and Flexible Twin Lead Probes. The disc is attached to the end of the probe, and thus keeps the probe centered in the chamber. See also “Mou nting a Centering Disc for Pipe Installations“ on page 3-25.

Tensile load for 0.24 in. (6 mm)

flexible single lead probe, lb (kN)

Tank Ø= 10 ft (3 m)

900 (4) 1690 (7.5) 2810 (12.5) 6740 (30)

1350 (6) 2920 (13) 3600 (16) 10790 (48)

Tank Ø= 39 ft (12 m)

Tank Ø= 10 ft (3 m)

Tank Ø= 39 ft (12 m)

Exceeds tensile strength limit

NOTE!

To avoid disturbances from object near the pipe, metal-pipes are preferred, especially in applications with low dielectric constant.

3-7

Rosemount 5300 Series

Rigid Single

Flexible Single

Figure 3-5. Mounting Single Probe in Chamber/Still Pipe

Inlet pipe diameter N<Ø. Effective measuring range L12 in. (300 mm).

Table 3-3. Recommended and minimum chamber/still pipe diameters for different probes.

Probe Type Recommended Diameter Minimum Diameter

Rigid Single 3 or 4 in. (75 or 100 mm) 2 in. (50 mm)

Flexible Single

Rigid Twin

Flexible Twin

Coaxial 3 or 4 in. (75 or 100 mm) 1.5 in. (37.5 mm)

(1) The center rod must be placed more than 0.6 in. (15 mm) away from the pipe wall.

The recommended chamber diameter is 3 in. (75 mm) or 4 in. (100 mm). Chambers with a diameter less than 3 in. (75 mm) may cause problems with build-up and it may also be difficult to avoid contact between chamber wall and probe. Chambers larger than 6 in. (150 mm) can be used but provide no advantages for radar measurement.

Reference Manual

00809-0100-4530, Rev BA

July 2009

4 in. (100 mm) Consult your local Emerson

Process Management

(1)

3 or 4 in. (75 or 100 mm) 2 in. (50 mm) 4 in. (100 mm) Consult your local Emerson

representative

Process Management representative

3-8

It is recommended that single probes are used with the Rosemount 5300 Series. Other probe types are more susceptible to build-up and are not recommended.

(1)

An exception is with liquefied gas > 40 bar when the coaxial

probe should be used. The probe must not touch the chamber wall, should extend the full height of

the chamber, but not touch the bottom of the chamber. Probe type selection depends on probe length:

Less than 14.7 ft (4.5 m): Rigid Single Probe is recommended. Use a centering disc for a probe > 3.3 ft. (1 m). If installation requires less head-space, use a Flexible Single Probe with a weight and centering disc.

(2)

More than 14.7 ft (4.5 m): Use Flexible Single Probe with a weight and centering disc.

(1) The single probe creates a virtual coaxial probe with the chamber as the outer tube. The

extra gain provided by the twin and coaxial probes is not necessary; the electronics in the Rosemount 5300 Series is very sensitive and is not a limiting factor.

(2) The transition zones and the height of the weight limit the use of single flexible probes

shorter than 3 ft. (1 m). If using the flexible probe, the short weight is recommended.

Reference Manual

Side-and-Side dimension

Side-and-Bottom dimension

Centre-to-Centre

00809-0100-4530, Rev BA July 2009

Figure 3-6. Insulated Chamber.

Rosemount 5300 Series

A short weight for the single flexible 0.16 in. (4 mm) SST probe can be used for measuring close to the probe end. The height is 2 in. (50 mm) and the diameter is 1.5 in. (37.5 mm). Option code W2.

For hot applications, the chamber should always be insulated to prevent personal injuries and to reduce the amount o f energy needed for heating . See Figure 3-6. It is often an advantage, and sometimes even required, for the radar measurement:

• In hot applications, insulation reduces the amount of condensation, since it prevents the upper part of the chamber from becoming a cold spot

• Insulation prevents product solidification inside the chamber, and clogging of the inlet-pipes

See page 3-14 for more information. When mounting in a Rosemount 9901 chamber, the probe length to use can

be calculated with these formulas: Side-and-Side dimension: Probe length = Centre-to-Centre dimension +

19 in. (48 cm) Side-and-Bottom dimension: Probe length = Centre-to-Centre dimension +

4 in. (10 cm)

3-9

Rosemount 5300 Series

Replace chamber flange

Displacer length

Probe length

NOTE!

The formulas are not valid when using Dynamic Vapor Compensation probes.

Reference Manual

00809-0100-4530, Rev BA

July 2009

Replacing a Displacer in an Existing Displacer Chamber

A Rosemount 5300 Series transmitter is the perfect replacement for an existing displacer chamber. To simplify installation, proprietary flanges are offered to allow for using the same chambers.

Rosemount 5300 benefits

• No moving parts: Less maintenance - dramatically reduce d cos ts, and as a result, improved measurement availability

• Reliable measurement, that is independent of density, turbulence, and vibrations

Considerations when changing to Rosemount 5300

When changing from a displacer to a Rosemount 5300 Series transmitter, make sure to correctly match the 5300 Series flange choice and probe length to the chamber. Both standard ANSI and EN (DIN), as well as proprietary chamber flanges are available.

Table 3-4. Required Probe Length Depending on Chamber Manufacturers

3-10

Table 3-4 shows probe length guidelines.

Chamber Manufacturer Probe Length

Major torque-tube manufacture (249B, 249C, 2449K, 249N, 259B)

Masoneilan (Torque tube operated), proprietary flange

Others - torque tube Magnetrol (spring operated) Others - spring operated Displacer + 19.7 in. (500 mm)

(1)

Displacer + 9 in. (229 mm)

Displacer + 8 in. (203 mm)

(2)

(3)

(1) If flushing ring is used, add 1 in. (25 mm). (2) For other manufacturers, there are small variations. This is an approximate value,

actual length should be verified.

(3) Lengths vary depending on model, SG and rating, and should be verified.

Displacer + 8 in. (203 mm) Displacer + between 7.8 in. (195 mm)

to 15 in. (383 mm)

Reference Manual

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Free Space For easy access to the transmitter, make sure it is mounted with sufficient

service space. For maximum measurement performance, the transmitter should not be mounted close to the tank wall or near other object s in the tank.

If the probe is mounted close to a wall, nozzle or other tank obstruction, noise may appear in the level signal. The minimum clearance shown in Table 3-5 and Table 3-6 is recommended:

Figure 3-7. Free Space Requirement

Table 3-5. Recommended minimum free space L to tank wall or other objects in the tank

Table 3-6. Recommended minimum free space L to tank wall or other objects in the tank for Single Lead probes

Coaxial Rigid Twin Flexible Twin

0 in. (0 mm) 4 in. (100 mm) 4 in. (100 mm)

Rigid Single/Flexible Single

4 in. (100 mm) Smooth metal wall.

20 in. (500 mm)

(1) When measuring in low DC (around 1.4). For higher DC, the recommended

free space is lower.

(1)

Disturbing objects such as pipes and beams, concrete or plastic tank walls, rugged metal tank walls.

3-11

Rosemount 5300 Series

Inlet pipe

Heating coils

Agitator

Reference Manual

00809-0100-4530, Rev BA

July 2009

Recommended Mounting Position for Liquids

Figure 3-8. Mounting Position

Tank conditions are recommended to be carefully considered when finding the appropriate mounting position for the transmitter. The transmitter should be mounted so the influence of disturbing objects is reduced to a minimum.

In case of turbulence, the probe may need to be anchored to the bottom. See “Anchoring“ on page 3-22 for more information.

When mounting the transmitter the following guidelines should be considered :

• Do not mount close to inlet pipes

• Do not mount close to agitators. If the probe can move to within 30 cm away from an agitator, a probe tie-down is recommended

• If the probe tends to sway from the turbulent conditions in the tank, the probe should be anchored to the tank bottom

• Avoid mounting near heating coils

• The nozzle should not extend into the tank

• The probe should not come into contact with the nozzle or other object s in the tank

• Position the probe so it is subject to a minimum of lateral force

NOTE!

Violent fluid movements can cause forces that could break rig id probes.

3-12

Reference Manual

00809-0100-4530, Rev BA July 2009

Recommended Mounting for Solids

Rosemount 5300 Series

Consider the following guidelines when mounting the transmitter:

• Do not mount near inlet pipes in order to avoid product filling on the probe

• Regularly check the probe for defects

• It is recommended that the vessel be empty during installation

• For concrete vessels, the distance (L) between the probe and the wall should be at least 20 in. (500 mm)

• Stabilize the probe for side forces, by attaching the probe to the tank bottom. For solids, use the 0.24 in. (6 mm) probe, because of the higher tensile strength. The probe should have a sag of prevent probe damage. See “Anchoring“ on page 3-22 for more information

• Avoid anchoring in solids tanks over 98 ft (30 m) in height since tensile loads are much stronger for anchored probes, see “Considerations for Solid Applications“ on page 3-6

• Product build-up on the silo walls near the probe may interfere with measurements. Choose a mounting position where the probe is not in contact with, or close to, the product build-up

1 in./100 in. (1 cm/m) to

3-13

Reference Manual

Tank insulation

HTHP version

-320 (-196)

-40 (-40)

-17 (-27)

Ambient Temperature °F (°C)

Process Temperature °F (°C)

00809-0100-4530, Rev BA

Rosemount 5300 Series

July 2009

Insulated Tanks When the Rosemount 5300 is installed in high temperature applications,

consider the maximum ambient temperature. Tank insulation should not exceed 4 in. (10 cm).

Figure 3-9. Ambient temperature vs. process temperature.

3-14

Reference Manual

Transmitter head

Gasket

Flange

Tank flange

Nut

Probe

Bolts

The transmitter is delivered with head, flange, and probe assembled into one unit.

1. Place a gasket on top of the t ank flange.

2. Lower the transmitter and probe with flange into the tank.

3. Tighten the bolts.

4. Loosen the nut that connect s the transmitter housing to the probe slightly.

5. Rotate the transmitter housing so the cable entries/display face the desired direction.

6. T ighten the nut.

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

MOUNTING Mount the transmitter with flange on a nozzle on top of the tank. The

transmitter can also be mounted on a threaded connection. Make sure only qualified personnel perform the installation.

NOTE!

If you need to remove the transmitter head from the probe, make sure that the Process Seal is carefully protected from dust and water. See “Removing the Transmitter Head“ on page 7-28 for further information.

NOTE!

PTFE covered probes must be handled carefully to prevent damage to the coating.

Flange Connection

Figure 3-10. Tank connection with flange.

3-15

Rosemount 5300 Series

Transmitter head

Gasket

Flange

Tank flange

Probe

Flange nut

Bolts

Nut

Transmitters delivered with Alloy probes featuring plate design are mounted as described below:

1. Place a gasket on top of the tank flange.

2. Mount

(1)

the flange on the probe and tighten the flange

nut.

3. Mount

(1)

the transmitter head.

4. Lower the transmitter and probe with flange into the tank.

5. Tighten the bolts.

6. Loosen the nu t th at conne cts the transmitter housing to the probe slightly.

7. Rotate the transmitter housing so the cable entries/display face the desired direction.

8. Tighten the nut.

(1) Flange and transmitter head are normally mounted at the factory.

Sealant on threads or gasket (for BSP/G threads)

Nut

Tank connection

Probe

1. For tank connections with BSP/G threads, place a gasket on top of the tank flange, or use a sealant on the threads of the tank connection.

2. Lower the transmitter and probe into the tank.

3. Screw the adapter into the process connection.

4. Loosen the nut that connects the transmitter housing to the probe slightly.

5. Rotate the transmitter housing so the cable entries/display face the desired direction.

6. Tighten the nut.

NOTE!

For adapters with NPT threads, pressure-tight joints require a sealant.

Figure 3-11. Tank connection with loose flange (“plate design”).

Reference Manual

00809-0100-4530, Rev BA

July 2009

Threaded Connection

Figure 3-12. Threaded tank connection.

3-16

Reference Manual

Tri-Clamp

Probe

Transmitter head

Gasket

Tank

1. Place a gasket on top of the tank flange.

2. Lower the transmitter and probe into the tank.

3. Fasten the Tri-Clamp to the tank with a clamp.

4. Loosen the nut that connects the transmitter housing to the probe slightly.

5. Rotate the transmitter housing so the cable entries/display face the desired direction .

6. Tighten the nut.

Nut

Clamp

00809-0100-4530, Rev BA July 2009

T ri-Clamp Connection

Figure 3-13. Tri-Clamp tank connection.

Rosemount 5300 Series

3-17

Rosemount 5300 Series

Mount the bracket to the pole

1. Put the two U-bolts through the holes of the bracket. Several holes are available for vertical/horizontal pipe mounting.

2. Put the clamping bra ckets on the U-bolts and around the pipe.

3. Use the supplied nuts to fasten the bracket to the pipe.

U-bolt

Bracket

Clamping Brackets

M6 screw

Fasten the housing support to the bracket

Fasten the housing support to the bracket using the M6 screws. The screws are threaded through the top of the mounting bracket and into the housing support.

Connect the transmitter head on the probe

Connect the transmitter head on the probe, making sure that the M50 nut is properly tightened.

Pipe mounting (vertical pipe)

Pipe mounting (horizontal mounting)

Wall mounting

Bracket Mounting

Reference Manual

00809-0100-4530, Rev BA

July 2009

3-18

Reference Manual

Allen screws

Minimum:

1.6 in./ 40 mm

Spacer

Cut

1. Mark off the required probe length. Add at least

1.6 in. (40 mm) to the required probe length to be inserted into the weight.

2. Loosen the Allen screws.

3. Slide the weight upwards as much as needed in order to cut the probe.

4. Cut the probe. If necessary, remove a spacer to make room for the weight.

5. Slide the weight down to the required cable length.

6. Tighten the screws. Required torque: M6: 7 Nm M8: 15 Nm M10: 25 Nm

7. Update the transmitter configuration to the new probe length, see “Tank and Probe Geometry“ on page 5-4 and “Probe“ on page 5-21.

If the weight was removed from the cables when cutting, make sure that at least 1.6 in. (40 mm) of the cable is inserted when the weight is replaced.

NOTE!

If the screws are not tightened according to the required torque, the weight may fall off. This is especially important for solid applications with high tensile loads on the probe.

00809-0100-4530, Rev BA July 2009

Shortening the Probe NOTE!

HTHP Coaxial and PTFE probes must not be shortened.

Flexible Twin/Single Lead

Rosemount 5300 Series

Rigid Single Lead

1. Cut the Single Lead probe to the desired length. The minimum probe length is 15.7 in. (400 mm).

2. If a centering disc is used, follow the instructions on page 3-26.

3. Update the transmitter configuration to the new probe length, see “Tank and Probe Geometry“ on page 5-4 and “Probe“ on page 5-21.

3-19

Rosemount 5300 Series

Maximum shortening length: 19.7 in. (500 mm)

L>46.5 in. (1180 mm)

20.5 < L<46.5 in.

Minimum probe length:

20.5 in. (520 mm)

(520 mm< L <1180 mm)

Minimum probe length:

15.7 in. (400 mm)

15.7< L<20.5 in. (400< L<520 mm)

Rigid Twin Lead

The spacers are put closer together at the probe end. The maximum amount that can be cut is related to the ordering length L.

To cut a Rigid Twin Lead probe:

Reference Manual

00809-0100-4530, Rev BA

July 2009

1. Cut the rods to the desired length:

• You may cut up to 19.7 in. (500 mm) from the probe end for probe length L above 46.5 in. (1180 mm)

• For probe length

20.5 to 46.5 in. (520 to 1180 mm) the minimium length is

20.5 in. (520 mm)

• For probe length 15.7 to 20.5 in. (400 to 520 mm) the minimium length is 15.7 in. (400 mm)

2. Update the transmitter configuration to the new probe length, see “Tank and Probe Geometry“ on page 5-4 and “Probe“ on page 5-21.

3-20

Reference Manual

Centering piece

Maximum shortening

23.6 in. (600 mm)

L>49 in. (1250 mm)

Minimum probe length

15.7 in. (400 mm)

L49 in. (1250 mm)

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Coaxial

To cut a coax ial pr ob e:

NOTE! The HTHP coaxial probe must not be cut in field.

1. Insert the centering piece. (The centering piece is

delivered from factory and should be used to prevent the spacers centering the r od from coming loose).

2. Cut the tube to the desired length.

3. Move the centering piece.

4. Cut the rod inside the tube. Make sure that the rod is fixed with the centering piece while cutting.

• Pipes longer than 49 in. (1250 mm) can be shortened by as much as

23.6 in. (600 mm)

• Pipes shorter than 49 in. (1250 mm) can be cut as long as the remaining length is not less than

15.7 in. (400 mm)

5. Update the transmitter configuration to the new probe length, see “Tank and Probe Geometry“ on page 5-4 and “Probe“ on page 5-21.

3-21

Reference Manual

Weight with internal threads M8x14

Ring

Magnet

1.1 in. (28 mm)

00809-0100-4530, Rev BA

Rosemount 5300 Series

July 2009

Anchoring In turbulent tanks, it may be necessary to fix the probe. Depending on the

probe type, different methods can be used to guide the probe to the tank bottom. This may be needed to prevent the p robe fr om hi tting the tank wall or other objects in the tank, as well as preventing a probe from breaking.

Flexible Twin/Single Lead probe with weight and ring.

A ring (customer supplied) can be attached to the weight in a threaded (M8x14) hole at the end of the weight. Attach the ring to a suitable anchoring point.

Flexible Twin/Single Lead probe with weight and magnet.

A magnet (customer supplied) can be fastened in a threaded (M8x14) hole at the end of the weight. The probe can then be guided by placing a suitable metal plate beneath the magnet.

Coaxial probe fixed to the tank wall. The coaxial probe can be guided to

the tank wall by fixtures fastened to the tank wall. Fixtures are customer supplied. Make sure the probe can move freely due to thermal expansion without getting stuck in the fixture.

3-22

Reference Manual

Drain

Ø 0.3 in. (8 mm)

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Coaxial probe. The Coaxial probe can be guided by

a tube welded on the tank bottom. Tubes are customer supplied. Make sure that the probe can move freely in order to handle thermal expansion.

Rigid Twin Lead probe. The Rigid Twin Lead probe can be

secured to the tank wall by cutting the center rod and putting a fixture at the end of the outer rod.

The fixture is customer supplied. Make sure the probe is only guided and not fastened in the fixture to be able to move freely for thermal expansion.

Flexible Single Lead probe. The probe rope itself can be used for

anchoring. Pull the probe rope through a suitable anchoring point, e.g. a welded eye and fasten it with two clamps.

The length of the loop will add to the transition zone.The location of the clamps will determine the beginning of the transition zone. The probe length should be configured as the length from the underside of the flange to the top clamp. See section “Transition Zones“ on page 2-10 for further information on Transition Zones.

3-23

Rosemount 5300 Series

 1cm/m

Reference Manual

00809-0100-4530, Rev BA

July 2009

Solid Applications

Pull the probe rope through a suitable anchoring point, e.g. a welded eye and fasten it with two clamps. It is recommended that the probe is slack in order to prevent high tensile loads.

The sag should be at least

1.5 in./10 ft (1 cm/m) of the probe length.

Alternative chuck for Flexible Single Lead probes

Loosen the screws. Pull the probe rope through a suitable anchoring point, e.g. a welded eye.

Tighten the screws. The required torque and hex key dimensions: 4 mm wire: 15 Nm, 4 mm 6 mm wire: 25 Nm, 5 mm

3-24

Reference Manual

Centering disc

Weight

Bolt

Tab washer

1. Mount the centering disc at the end of the weight.

2. Make sure that the tab washer is properly inserted in the centering disc.

3. Fasten the centering disc with the bolt.

4. Secure the bolt by folding the tab washer.

NOTE!

When using centering discs made of PTFE, note that the maximum temperature is 392 °F (200 °C).

Tab washer

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Mounting a Centering Disc for Pipe Installations

Table 3-7. Choose the right centering disc diameter for a particular Pipe Schedule.

Table 3-8. Outer diameter for discs according to disc size.

To prevent the probe from contacting the bridle wall when replacing displacers or installing in pipes, centering discs are available for rigid single, flexible single, and flexible twin lead probes. The disc is attached to the end of the probe and thus keeps the probe centere d in the br idle. The discs a re ma de of stainless steel, Alloy C-276, or PTFE.

When mounting a centering disc, it is important that it fits correctly in the pipe. See Table 3-7 for the appropriate disc diameters.

Pipe Schedule

Pipe Size 5s,5 10s,10 40s,40 80s,80 120 160

2 in. 2 in. 2 in. 2 in. 2 in. NA 3 in. 3 in. 3 in. 3 in. 3 in. NA 4 in. 4 in. 4 in. 4 in. 4 in. 4 in. 3 in. 5 in. 4 in. 4 in. 4 in. 4 in. 4 in. 4 in. 6 in. 6 in. 6 in. 6 in. 6 in. 4 in. 4 in. 7 in. NA 8 in. 8 in. 8 in. 8 in. 8 in. 6 in. 6 in.

(1) Schedule is not available for pipe size. (2) No centering disc is available.

(1)

6 in. 6 in. NA

(1) (1)

(1)

NA 2 in.

(2)

(1)

This table shows the actual outer diameter for discs.

Disc Size Actual Disc Diameter

2 in. 1.8 in. (45 mm) 3 in. 2.7 in. (68 mm) 4 in. 3.6 in. (92 mm) 6 in. 5.55 in. (141 mm) 8 in. 7.4 in. (188 mm)

Mounting a Centering Disc on Flexible Single Probes

3-25

Rosemount 5300 Series

8 mm

13 mm

Probe

Drilling fixtures

Split pin

Bushing

Lower lockring

Mounting a Centering Disc on Rigid Single Probes

The mounting of a centering disc on a rigid single lead probe requires one hole (8 mm probe) or two holes (13 mm probe) at certain distances from the end of the lead. The drilling fixture included in your shipment should be used to make the hole(s) according to Figure 3-14.

Reference Manual

00809-0100-4530, Rev BA

July 2009

T able 3-9. Hole req uirements on probes for mounting a centering disc.

Figure 3-14. Use drill template for proper holes.

Probe

8 mm 5 mm 1 3.5 mm 13 mm 7 mm (first hole) 2 3.5 mm

Minimum distance to hole

from probe end

Number of

holes

Rigid Single Lead probe (13 mm)

Washer

Hole diameter

1. Mount the centering disc at the end of the probe.

2. Fasten the disc by inserting the split pins through the bushings and the probe.

3-26

3. Adjust distance by shifting hole for split pin in lower lockring.

4. Secure the split pin.

Reference Manual

Bushing

Split pin

A clearance distance of 1 in. (25 mm) between the probe end and the chamber bottom is recommended.

Bushing

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Rigid Single Lead probe (8 mm)

1. Mount the centering disc at the end of the probe.

2. Fasten the disc by inserting the split pin through the bushing and the probe.

3. Secure the split pin.

NOTE!

The washer should not be used if the disc material is C-276.

NOTE!

Centering discs may not be used with PTFE covered probes.

To avoid bending the probe (rigid probes), or twisting and coming into contact with the chamber wall (flexible probes), a small clearance distance between centering disk and chamber bottom is recommend ed. The clea rance dist ance of 1 in. (25 mm) is selected with a dome shaped chamber bottom in mind, which may prevent the centering disk from reaching the bottom.

3-27

Rosemount 5300 Series

Reference Manual

00809-0100-4530, Rev BA

July 2009

3-28

Reference Manual

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Section 4 Electrical Installation

Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1

Cable/conduit entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3

Cable Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4-3

Hazardous Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3

HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4-4

OUNDATION Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4-8

Optional Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-13

SAFETY MESSAGES Procedures and instructions in this section may require special precautions to

Explosions could result in death or serious injury:

Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.

Before connecting a HART sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

Do not remove the gauge cover in explosive atmospheres when the circuit is alive.

Failure to follow safe installation and servicing guidelines could result in death or serious injury:

Make sure only qualified personnel perform the installation. Use the equipment only as specified in this manual. Failure to do so may impair the

protection provided by the equipment. Do not perform any service other than those contained in this manual unless you are

qualified.

Process leaks could result in death or serious injury.

Make sure that the transmitter is handled carefully. If the Process Seal is damaged, gas might escape from the tank if the transmitter head is removed from the probe.

-based communicator in an explosive atmosphere, make

www.rosemount.com

Rosemount 5300 Series

High voltage that may be present on leads could cause electrical shock:

Avoid contact with leads and terminals. Make sure the main power to the Rosemount 5300 transmitter is off and the lines to any

other external power source are disconnected or not powered while wiring the gauge. Probes covered with plastic and/or with plastic discs may generate an ignition-capable

level of electrostatic charge under certain extreme conditions. Therefore, when the probe is used in a potentially explosive atmosphere, appropriate measures must be taken to prevent electrostatic discharge.

Reference Manual

00809-0100-4530, Rev BA

July 2009

4-2

Reference Manual

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

CABLE/CONDUIT ENTRIES

The electronics housing has two entries for ½ - 14 NPT. Optional M20×1.5, minifast and eurofast adapters are also available. The connections are made in accordance with local or plant electrical codes.

Make sure that unused ports are properly sealed to prevent moisture or other contamination from entering the terminal block comp artment of the electronics housing.

NOTE!

Use the enclosed metal plug to seal the unused port. The orange plasti c plugs mounted at delivery are not sufficient as seal!

GROUNDING The housing should always be grounded in accordance with national and

local electrical codes. Failure to do so may impair the protection provided by the equipment. The most effective grounding method is direct connection to earth ground with minimal impedance. There are two grounding screw connections provided. One is inside the Field Terminal side of the housing and the other is located on the housing. The internal ground screw is identified by a ground symbol: .

NOTE!

Grounding the transmitter via threaded conduit connection may not provide sufficient ground.

NOTE!

In the Explosion-proof/Flameproof version, the electronics is gro unded via the transmitter housing. After installation and commissioning make sure that no ground currents exist due to high ground potential differences in the installation.

CABLE SELECTION Use shielded twisted pair wiring for the Rosemount 5300 Seri es to comply

with EMC regulations. The cables must be suitable for the supply voltage and approved for use in hazardous areas, where applicable. For instance, in the U.S., explosion-proof conduits must be used in the vicinity of the vessel. For the ATEX flameproof and the IECEx approval versions of the Rosemount 5300 Series, suitable conduits with sealin g device or flameproof (EEx d) cable glands must be used depending on local requirements.

Use 18 AWG to 12 AWG to minimize the voltage drop to the transmitter.

HAZARDOUS AREAS When the Rosemount 5300 transmitter is installed in a hazardous area, local

regulations and specifications in applicable certificates must be observed.

4-3

Reference Manual

External Power Supply Voltage

NOTE

This diagram is only valid if the load resistance is at the + side and if the - side is grounded, otherwise the maximum load resistance is limited to 435 .

Operating Region

External Power Supply Voltage

Operating Region

External Power Supply Voltage

Operating Region

00809-0100-4530, Rev BA

Rosemount 5300 Series

July 2009

HART Power Requirements Terminals in the transmitter housing provide connections for signal cables.

The Rosemount 5300 transmitter is loop-powered and operates with the following power supplies:

Current

3.75 mA 21.75 mA

Hazardous approval Minimum input voltage (UI)

Non-Hazardous Installations and Intrinsically Safe Installations

Explosion-proof / Flameproof Installations

The input voltage for HART is 16-42.4 Vdc (16-30 Vdc in IS applications, and 20-42.4 Vdc in Explosion-proof / Flameproof applications).

16 Vdc 11 Vdc

20 Vdc 15.5 Vdc

Maximum Loop Resistance

Figure 4-1. Explosion-proof /Flameproof installations.

Figure 4-2. Non-hazardous installations.

The maximum current loop resistance (see Figur e4-5 and Figure 4-6) is given by the following diagrams:

Figure 4-3. Intrinsically Safe installations.

4-4

Reference Manual

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Connecting the Transmitter

To connect the Rosemount 5300 Series transmitter:

1. Make sure the power supply is switched off.

2. Remove the terminal block cover.

3. Pull the cable through the cable gland/conduit. Install wiring with a drip loop. The bottom of the loop must be lower than the cable/conduit entry.

4. Connect wires according to Figure 4-5 for non-intrinsically safe power supplies and according to Figure 4-6 for intrinsically safe power supplies.

5. Use the enclosed metal plug to seal any unused port.

6. Mount the cover and tighten the cable gland making sure the cover is secure to meet explosion-proof requirements.

7. For ATEX, IECEx and NEPSI installations, lock the cover with the Locking Screw .

8. Connect the power supply.

NOTE!

Use PTFE tape or other sealant at the NPT threads in the Cable Entries.

Figure 4-4. Terminal compartment and external ground screw.

Cable entries. Internal Ground screw. Terminals for signal and power supply. Locking screw. External Ground screw

4-5

Rosemount 5300 Series

Load Resistance

Power

Supply

375 Field Communicator

Rosemount 5300 Series Radar Transmitter

HART modem

RRM AMS Suite

250 

Reference Manual

00809-0100-4530, Rev BA

July 2009

Non-Intrinsically Safe Output

Figure 4-5. Wiring diagram for non-intrinsically safe installations (HART).

With non-intrinsically safe power supply in non-hazardous installations or Explosion-proof/Flameproof installations, wire the transmitter as shown in Figure 4-5.

NOTE!

Make sure that the power supply is off when connecting the transmitter.

4-6

For HART communication a minimum load resistance o f 250  within the loop is required. For maximum load resistance. See Figure 4-1 (Explosion/Flameproof) and Figure 4-2 (Non-hazardous installations).

For Explosion-proof/Flameproof applications the resistance betwee n the negative terminal on the transmitter and the power supply must not exceed 435 Ohm.

NOTE!

For Explosion-proof/Flameproof installations, make sure the transmitter is grounded to the internal ground terminal inside the terminal compartment in accordance with national and local electrical codes.

Reference Manual

Load Resistance

Power

Supply

375 Field Communicator

Rosemount 5300 Series Radar Transmitter

HART modem

RRM AMS Suite

250 

Approved IS Barrier

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Intrinsically Safe Output For intrinsically safe installations wire the transmitter as shown in Figure 4-6.

NOTE!

Make sure the instruments in the loop are installed in accordance with intrinsically safe field wiring practices and System Control Drawings when applicable.

Figure 4-6. Wiring diagram for intrinsically safe installations (HART).

For HART communication, a minimum load resistance of 250  within the loop is required. For maximum load resistance see Figure 4-3.

The power supply voltage ranges from 16 Vdc to 30 Vdc.

IS parameters

(1)

Ui=30 V. Ii=130 mA. Pi=1 W. Ci=7.26 nF. Li=0.

(1) See Section B: Product Certifications for more information.

4-7

Reference Manual

00809-0100-4530, Rev BA

Rosemount 5300 Series

July 2009

FOUNDATION FIELDBUS Power Requirements Terminals in the transmitter housing provide connections for signal cables.

The Rosemount 5300 transmitter is powered over F standard fielbus power supplies. The transmitter operates with the following power supplies:

Approval Type Power Supply (Vdc)

IS 9 - 30 Explosion-Proof/Flameproof 16 - 32 None 9 - 32 FISCO; IS 9 - 17.5

OUNDATION Fieldbus with

Connecting the Transmitter

To connect the transmitter:

1. Make sure the power supply is switched off.

2. Remove the terminal block cover.

3. Pull the cable through the cable gland/conduit. Install wiring with a drip loop. The bottom of the loop must be lower than the cable/conduit entry.

4. Connect wires according to Figure 4-9 for non-intrinsically safe power supplies, and according to Figure 4- 10 for intrinsically safe power supplies.

5. Use the enclosed metal plug to seal any unused port.

6. Mount the cover and tighten the cable gland making sure the cover is secure to meet explosion-proof requirements.

7. For ATEX, IECEx and NEPSI installations, lock the cover with the Locking Screw .

8. Connect the power supply.

NOTE!

Use PTFE tape or other sealant at the NPT threads in the Cable Entries.

4-8

Reference Manual

00809-0100-4530, Rev BA July 2009

Figure 4-7. Terminal compartment and external ground screw.

Rosemount 5300 Series

Cable entries. Internal Ground screw. Terminals for signal and power supply. Locking screw. External Ground screw

Grounding - Foundation Fieldbus

Signal wiring of the fieldbus segment cannot be groun ded. Grounding out one of the signal wires will shut down the entire fieldbus segment.

Shield Wire Ground

To protect the fieldbus segment from noise, grounding techniques for shield wire usually require a single grounding point for shield wire to avoid cr eating a ground loop. The ground point is typically at the power supply.

4-9

Rosemount 5300 Series

Signal Wiring

Power

Supply

OUNDATION

Fieldbus

Configuration

Tool

Terminators

6234 ft (1900 m) maximum

(depending upon cable

characteristics)

Integrated Power

Conditioner

and Filter

(Trunk)

(Spur)

(The power supply, filter, first terminator, and configuration tool are typically located in the control room.)

Fieldbus Segment

Fieldbus

devices on

segment

*Intrinsically safe installations may allow fewer devices per I.S. barrier due to current limitations.

Configuration with Rosemount Radar Master (in a fieldbus system hooked up on Fieldbus segment).

Connecting Fieldbus Devices

Figure 4-8. Rosemount 5300 Radar Transmitter field wiring.

Reference Manual

00809-0100-4530, Rev BA

July 2009

4-10

Reference Manual

Power supply

375 Field Communicator

Rosemount 5300 Series Radar Transmitter

max

=250 V

Fieldbus Modem

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Non-Intrinsically Safe Output

Figure 4-9. Wiring for non-intrinsically safe power supply (Foundation Fieldbus).

With non-intrinsically safe power supply in Non-hazardous installations or Explosion-proof/Flameproof installations, wire the transmitter as shown in Figure 4-9.

NOTE!

Make sure that the power supply is off when connecting the transmitter.

NOTE!

For Explosion Proof/Flameproof installations, make sure the transmitter is grounded to the internal ground terminal inside the terminal compartment in accordance with national and local electrical codes.

4-11

Reference Manual

Power supply

Rosemount 5300 Series Radar Transmitter

Approved IS Barrier

375 Field Communicator

Fieldbus Modem

00809-0100-4530, Rev BA

Rosemount 5300 Series

July 2009

Intrinsically Safe Output When your power supply is intrinsically safe, wire the transmitter as shown in

Figure 4-10.

NOTE!

Make sure the instruments in the loop are installed in accordance with intrinsically safe field wiring practices.

Figure 4-10. Wiring diagram for intrinsically safe power supply (Foundation Fieldbus).

4-12

IS parameters

(1)

Ui=30 V. Ii=300 mA. Pi=1.5 W (ATEX), 1.3 W (FM) Ci=7.26 nF. Li=0.

FISCO IS parameters

Ui=17.5 V. Ii=380 mA. Pi=5.32 W. Ci=0. Li=0.

(1) See Section B: Product Certifications for more information.

Reference Manual

Ch. 3 Ch. 2 Ch. 1

Each Tri-Loop Channel recieves power from Control Room

Channel 1 must be powered for the Tri-Loop to operate

Device recieves power from Control Room

250 

HART Burst Command 3/ Analog Output

Intrinsically Safe Barrier

DIN Rail Mounted HART Tri-Loop

Control Room

Burst Input to Tri-Loop

Rosemount 5300 Series Radar Transmitter

00809-0100-4530, Rev BA July 2009

OPTIONAL DEVICES

Rosemount 5300 Series

Tri-Loop HART to analog converter

Figure 4-11. Wiring diagram for HART Tri-Loop.

The Rosemount 5300 transmitter outputs a HART signal with four process variables. By using the Model 333 HART Tri-Loop, up to three additional analog 4-20 mA outputs are provided.

Configure Channels 1, 2, and 3 to reflect the units as well as Upper Range Values and Lower Range Values for your secondary, tertiary and fourth variables (variable assignment is configured in the Rosemount 5300). It is also possible to enable or disable a channel from this menu. See “Tri-Loop HART to Analog Converter“ on page 5-45 for further information on how to install a Tri-Loop.

4-13

Rosemount 5300 Series

Power supply

Rosemount 5300 Series Radar Transmitter

Model 751 Field Signal Indicator

751 Field Signal Indicator

Figure 4-12. Wiring diagram for a Rosemount 5300 transmitter with 751 Field Signal Indicator.

Reference Manual

00809-0100-4530, Rev BA

July 2009

4-14

Reference Manual

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Section 5 Configuration

Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-2

Basic Configuration Parameters . . . . . . . . . . . . . . . . . . . . page 5-4

Basic Configuration Using a 375 Field Communicator . . page 5-11 Basic Configuration Using Rosemount Radar Master . . page 5-13

Basic Configuration Using AMS Suite (HART) . . . . . . . .page 5-30

Basic Configuration Using DeltaV . . . . . . . . . . . . . . . . . . page 5-31

OUNDATION Fieldbus Overview . . . . . . . . . . . . . . . . . . . . . page 5-36

Configure the AI Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-39

Tri-Loop HART to Analog Converter . . . . . . . . . . . . . . . . . page 5-45

HART Multi-drop Configuration . . . . . . . . . . . . . . . . . . . . . page 5-47

SAFETY MESSAGES Procedures and instructions in this section may require special precautions to

Explosions could result in death or serious injury:

Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications.

Before connecting a HART sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

Do not remove the gauge cover in explosive atmospheres when the circuit is alive.

Failure to follow safe installation and servicing guidelines could result in death or serious injury:

Make sure only qualified personnel perform the installation. Use the equipment only as specified in this manual. Failure to do so may impair the

protection provided by the equipment. Do not perform any service other than those contained in this manual unless you are

qualified.

-based communicator in an explosive atmosphere, make

www.rosemount.com

Reference Manual

00809-0100-4530, Rev BA

Rosemount 5300 Series

July 2009

OVERVIEW The configuration of a Rosemount 5300 transmitter is normally a simple and

straight-forward task. The complete configuration of a Rosemount 5300 transmitter includes Basic Configuration, Echo Tuning and Advanced Configuration. This section describes Basic Configuration.

If the transmitter is pre-configured at the factory according to the ordering specifications in the Configuration Data Sheet, no further Basic Configuration is required unless tank conditions have changed. The Rosemount 53 00 Series supports a set of advanced configuration op tions as well, which can be used to handle special tank conditions and applications.

Basic Configuration The Basic Configuration includes parameters for a standard configuration

which is sufficient in most cases. The Basic Configuration comprises the following items:

• Measurement Units

• Tank Configuration

- Tank Geometry

- Environment

- Volume

• Analog Output

Echo Tuning Amplitude thresholds can be adjusted in order to handle special situations

when, for example, objects in the tank cause disturbing echoes that are stronger than the surface echo. A useful function is the so called Amplitude

Threshold Curve (ATC) which lets you filter out single disturbing echoes. See Section 7: Service and Troubleshooting, and Appendix C: Advanced Configuration for more information.

LCD Configuration It is possible to specify the variables to be presented on the Display Panel.

See also Section 6: Operation.

Advanced Configuration For some applications, further device specific configuration is needed in

addition to the Basic Configuration. This may be due to product properties or tank shape. See Appendix C: Advanced Configuration for more information.

Configuration Tools There are several tools available for the configuration of a Rosemo unt 5300

transmitter:

• Rosemount Radar Master (RRM). Note that RRM is recommended for advanced configuration features. See “Basic Configuration Using Rosemount Radar Master” on page 5-13 for information on how to use RRM for configuration of the 5300 Series

• Rosemount 375 Field Communicator. See “Basic Configuration Using a 375 Field Communi cato r” on page 5-11 for the Field Communicator Menu Tree

• AMS Suite software (for HART). See “Basic Configuratio n Using AMS Suite (HART)” on page 5-30

• DeltaV (only for Foundation Fieldbus). See “Basic Configuration Using DeltaV” on page 5-31

• Other tools that support Electronic Device Description Language (EDDL) functionality

5-2

Reference Manual

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

RRM is a user-friendly, Windows® based software package including waveform plots, off-line/on-line configuration Wizard, logging, and extensive on-line help.

To communicate with the transmitter using RRM, a HART modem (part number 03300-7004-0001 or 03300-7004-0002) or a F modem (part number 03095-5108-0001 for PCMCIA) is required. For

OUNDATION Fieldbus communication you will also need the National

F Instruments Communication Manager software (see “Installing the RRM Software for FOUNDATION Fieldbus” on page 5-16).

OUNDATION Fieldbus

5-3

Rosemount 5300 Series

Tank Height

Hold Off/ Upper Null Zone

Product Level

Upper Reference Point

Lower Reference Point

Interface Level

Probe Length

NPT BSP (G) Flange

Upper Reference Point

Adapter

Tri-Clamp

Reference Manual

00809-0100-4530, Rev BA

July 2009

BASIC CONFIGURATION PARAMETERS

This section describes basic configuration parameters for a Rosemo unt 530 0 transmitter. Basic configuration is only needed for the 5300 Series transmitters which are not pre-configured at the factory. Factory configuration is normally specified in the Configuration Data Sheet.

Measurement Units Measurement units can be specified for present ation of L evel/Interface Le vel,

Level Rate, Volume, and Temperature values.

Tank and Probe Geometry

Figure 5-1. Tank Geometry

The basic transmitter configuration includes setting the tank geo metry parameters.

Figure 5-2. Upper Reference Point

5-4

For the different tank co nnections the Up per Reference Point is loca ted at the underside of the threaded adapter or at the underside of the welde d flange, as illustrated in Figure 5-2:

Reference Manual

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Tank Height

The Tank Height is defined as the distance from the Upper Reference Point to the Lower Reference Point. The transmitter measures the distance to the product surface and subtracts this value from the Tank Height to determine the product level. The Lower Reference Point can be set to any position in the tank simply by adjusting the Tank Height.

Mounting Type

Enter the type of mounting for the device. This configuration optimizes the device for the respective mounting type.

• Unknown – default factory setting for mounting type, and can also be used if the mounting type is unknown

• Pipe/Chamber – select this option if the device is mounted on a chamber/bridle or in a pipe. When selecting this alternative enter the corresponding Inner Diameter as well

• Nozzle – select this if the device is installed on a nozzle. When selecting this alternative, configure the Inner Diameter and the Nozzle Height as well

• Direct/Bracket – when the device is mounted directly on the tank roof with no traditional nozzle, this is the alternative to use. With this selection no inner diameter or height is required, thus those selections are disabled

Inner Diameter

Using with pipe, chamber - and nozzle installations.

Nozzle Height

For nozzle installations.

Probe Length

The probe length is the distance betwee n the Upper Reference Point and the end of the probe. If a weight is used at the end of the probe, it should not be included.

For Flexible Single Lead probes anchored with clamps, the probe length should be configured as the distance between the underside of the flange and the upper clamp (see “Anchoring” on page 3-22).

This parameter is pre-configured at the factory. It must be changed if the probe is shortened.

Probe Type

The transmitter is designed to optimize measurement performance for each probe type.

This parameter is pre-configured at the factory. This value needs to be changed if the probe type is changed.

5-5

Rosemount 5300 Series

Hold Off/Upper Null Zone

This parameter should only be chang ed if there are measuremen t problems in the upper part of the tank. Such problems may occur if there are disturbing objects, such as a narrow nozzle with rough walls, close to the probe. By adjusting the Hold Off/Upper Null Zone, the measuring range is reduced. See “Handling of Disturbances from Nozzle” on page C-4 for further information.

Tank Environment Measurement Mode

Normally, the Measurement Mode does not need to be changed. The transmitter is pre-configured according to the specified model:

Table 5-1. List of Measurement Modes which can be used for different 5300 models

Model Measurement Mode

5301

5302

5303

• Liquid Product Level

• Interface Level with Submerged probe

• Liquid Product Level

• Product Level and Interface Level

• Interface Level with Submerged probe

• Solid Product Level

Reference Manual

00809-0100-4530, Rev BA

July 2009

(1)

(1) Default setting

Submerged is used for applications where the probe is fully submerged in

liquid. In this mode, the transmitter ignores the upper product level. See “Interface Measurements with Fully Submerged Probes” on page 7-15” for more information.

NOTE!

Only use Submerged for applications where the interface is measured with a fully submerged probe.

Rapid Level Changes

Optimize the transmitter for measurement conditions where the level changes quickly due to filling and emptying of the tank. As a default standard, a Rosemount 5300 transmitter is able to track level changes of up to

1.5 in./s (40 mm/s). When the Rapid Level Changes check box is marked, the transmitter can track level changes of up to 8 in./s (200 mm/s).

The Rapid Level Changes check-box should not be used in normal conditions when the product surface moves slowly.

Dielectric Constant

For interface measurements, the dielectric constant of the upper product is essential to obtain good accuracy. See “Interface” on page 2-12 for further information on dielectric constants. If the dielectric constant of the lower product is significantly smaller than the dielectric constan t of water, you may need to make special adjustments, see Appendix C: Advanced Configuration for further information.

5-6

For level measurements, the Upper Product Dielectric parameter corresponds to the actual dielectric constant of the product in the tank.

Reference Manual

Actual tank bottom may look like this.

Using only 3 strapping points results in a level-to-volume profile that is more angular than the actual shape.

Using 10-15 of the points at the bottom of the tank yields a level-to-volume profile that is similar to the actual tank bottom.

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Normally, this parameter does not need to be changed even if the actual dielectric constant of the product deviates from the Upper Product Dielectric parameter value. However, for some products, measurement performance can be optimized by setting the proper product dielectric constant.

Volume Configuration For volume calculations, you can choose one of the standard tank shapes or

the strapping option. Choose None if volume calculation is not used. For the standard tanks, a Volume Offset parameter can be specified which can be used for a non-zero volume that corresponds to the zero level. This may be useful, for example, if the user want s to includ e the product volume below the zero level.

Tank Type

You can choose one of the following options:

• Strap table

• Vertical Cylinder

• Horizontal Cylinder

• Vertical Bullet

• Horizontal Bullet

• Sphere

•None

Figure 5-3. Strapping points

Strapping Table

Use a strapping table if a standard tank type does not provide sufficient accuracy . Use most o f the strapp ing point s in region s where th e ta nk shape is non-linear. A maximum of 20 points can be added to the strapping table.

5-7

Rosemount 5300 Series

Diameter

Height

Diameter

Height

Diameter

Height

Diameter

Height

Diameter

Standard Tank Shapes

Figure 5-4. Standard tank shapes

Reference Manual

00809-0100-4530, Rev BA

July 2009

Vertical Cylinder

Vertical Cylinder t anks are sp ecified by Diameter, Height, and Volume Offset.

Horizontal Cylinder

Horizontal Cylinders are specified by Diameter, Height, and Volume Offset.

Vertical Bullet

Vertical Bullet tanks are specified by Diameter, Height and Volume Offset. The volume calculation model for this tank type assumes that the radius of the bullet end is equal to the Diameter/2.

Horizontal Bullet

Horizontal Bullets are specified by Diameter, Height, and Volume Offset. The volume calculation model for this tank type assumes that the radius of the bullet end is equal to the Diameter/2.

Sphere

5-8

Spherical tanks are specified by Diameter and Volume Offset.

Reference Manual

20 mA Upper Range Value (URV) = 100%

Upper Transition Zone

Product Level

Lower Transition Zone

4 mA Lower Range Value (LRV) = 0%

Upper Reference Point

Range 0-100%

Lower Reference Point (Level=0)

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Analog Output (HART) The Output Source (Primary Value), Range Values and Alarm Mode are

specified for the analog output.

Figure 5-5. Example of Range Value settings

Output Source/Primary Variable

Specify the source to control the analog output. Typically, the Primary Value is configured to be the Product Level.

Upper/Lower Range Value

Enter the range values that correspond to the analog output values 4 and 20 mA. It is recommended that the 4 mA and 20 mA values are set outside the Transition Zones. See “Transition Zones” on page 2-10 for more information.

If a measured value goes beyond the measurement range, the transmitter enters saturation mode (limit alarm is disabled) or alarm mode depending on the current configuration.

Also make sure that the 20 mA value is below the Upper Null Zone (UNZ). (This parameter may be used if there are measurement problems in the upper part of the tank, see “Handling of Disturbances from Nozzle” on page C-4). The UNZ is equal to zero in the default configuration.

5-9

Rosemount 5300 Series

Alarm Mode

The Alarm mode specifies the analog output sta t e when th er e is a failu re or a measurement error:

High: the output current is set to the High Alarm Limit. Low: the output current is set to the Low Alarm Limit. Freeze Current: the output current is set to the last valid value at the time

when the error occurs. Default settings for alarm mode:

• Measurement errors: Output current=High.

• Measured value out of range: transmitter enters saturation mo de (if

Table 5-2. Analog Output: Standard Alarm Values vs. Saturation Values

Level 4–20 mA Saturation Values 4–20 mA Alarm Value

Reference Manual

00809-0100-4530, Rev BA

July 2009

Limit Alarm is disabled).

Low 3.9 mA 3.75 mA High 20.8 mA 21.75 mA

Table 5-3. Analog Output: NAMUR-Compliant Alarm Values vs. Saturation Values

Level 4–20 mA Saturation Values 4–20 mA Alarm Value

Low 3.8 mA 3.6 mA High 20.5 mA 22.5 mA

5-10

Reference Manual

Function Key

Navigation Keys

Alphanumeric Keys

Backlight adjustment key

Tab Key

Enter Key

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

BASIC CONFIGURATION USING A 375 FIELD COMMUNICATOR

Figure 5-6. The 375 Field Communicator.

This section describes how to configure the 5300 transmitter by using a 375 Field Communicator.

The menu tree with the various configuration parame ters is shown in Figure 5-7 on page 5-12. Section “Basic Configuration Parameters” on page 5-4 presents a description of the basic configuration parameters.

For information on all the capabilities, refer to the 375 Field Communicator Product Manual (Document No. 00809-0100-4276).

1. Check that the desired Measurement Units are selected.

2. Open the Process Variable menu and select Primary Variable. HART command: [1,1]. Select the desired parameter.

3. Open the Basic Setup menu. HART command: [2, 1]. This menu includes Probe, Tank Geometry, Environment, Volume, and Analog Output settings.

4. Select Finish, Device Specific Setup to see if there is any additional configuration that needs to be done.

5. Restart the transmitter. HART command: [3, 2, 1, 1].

See also “Guided Setup” on page 5-19 for further information on configuration of the Rosemount 5300 transmitter.

5-11

Rosemount 5300 Series

Process Variables

1 Process Variabl es 2Setup 3 Diagnostics

4 Primary Variable

Value 5 Analog Out 6 Distance 7 Signal Strength

1 Primary Variable 22nd 33rd 44th 5All variables 6 Signal Quality

Metrics

7 Identification

1Basic Setup 2Device 3Tank 4 Analog output 5 Echo Tuning 6 Echo Curve 7 Advanced 8Calibration

1 Diagnostics 2 Tools

1Variable Mapping 2Probe 3 Geometry 4 Environment 5Volume 6 Analog output 7Finish

1Identification 2 Variable Mapping 3LCD 4 Communication 5Alarm/Sat. Limits

1Probe 2 Geometry 3 Environment 4Volume

1Analog Out 2Alarm/Sat. Limits

1Echo Peaks 2 Thresholds

1Echo Curve

1Near Zone 2 Probe End Projection 3 Dynamic Vapor

Compensation 4 Signal Quality Metrics 5 Echo Tracking

Setup

Diagnostics/Tools

1Primary Variable 22nd 33rd 44th 5 HART Digital Units 6 Damping Value 7 Device Status

1Probe Type 2 Probe Length 3 Upper Null Zone 4Drawing

1Tank Height 2 Mounting Type 3 Inner Diameter 4 Nozzle Height 5 Drawing

1Measurement Mode 2 Product Diel. Range 3 Upper Prod. Dielectr. 4 Process Conditions 5 Drawing

1Calculation Method 2 Tank Diameter 3 Tank Length 4 Volume Offset 5 Strapping Table 6Drawing

1Primary Variable 2 Range Values 3 Alarm Mode 4 Sensor Limits 5 Alarm Mode Definit.

1Finish Setup 2 Device Specific Setup 3 After Setup Restart

F/W

4 Restart Device

1Analog Output

Figure 5-7. HART Communicator Menu Tree corresponding to Device Revision 3.

Reference Manual

00809-0100-4530, Rev BA

July 2009

5-12

Reference Manual

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

BASIC CONFIGURATION USING ROSEMOUNT RADAR MASTER

The Rosemount Radar Master (RRM) is a user-friendly software tool that allows the user to configure the Rosemount 5300 Series transmitter. Choose either of the following methods to configure a Rosemount 5300 Series transmitter with RRM:

• Guided Setup if you are unfamiliar with the 5300 transmitter (see page 5-19).

• Setup functions if you are already familiar with the configuration process or for changes to the current settings (page 5-18).

System Requirements Hardware

Processor (minimum/recommended): Pentium 200 MHz/1 GHz Memory (minimum/recommended): 64/128 MB RAM COM Port: 1 serial COM port or 1 USB port Graphical Card (minimum/recommended):

screen resolution 800 x 600/1024 x 768 Hard drive space: 100 MB

Software

Operating Systems supported: Windows 2000 - Service Pack 3 Windows XP - Service Pack 2

Help In RRM Help is accessed by selecting the Contents option from the Help menu. Help

is also available from a Help button in most windows.

5-13

Rosemount 5300 Series

RRM communicates with the transmitter

No communication with the transmitter

Installing the RRM software for HART communication

To install the Rosemount Ra da r Ma st er :

1. Insert the installation CD into your CD-ROM drive.

2. If the installation program is not automatically started, choose Run from the Windows Start bar.

3. Type D:\RRM\Setup.exe, where D is the CD-ROM drive.

4. Follow the instructions on the screen.

5. Make sure that HART is chosen as default protocol.

6. For Windows 2000/XP set COM Port Buffers to 1, see page 5-15.

Reference Manual

00809-0100-4530, Rev BA

July 2009

Getting Started

1. From the Start menu click Programs>Rosemount>Rosemount Radar Master or click the RRM icon in the Windows workspace.

2. If the Search Device window did not appear automatically, choose menu option Device>Search.

3. In the Search Device window , choo se communication protocol HAR T, and click the Start Scan button (click the Advanced button if you want to specify start and stop address). Now RRM searches for the transmitter.

4. After a while the Search Device window presents a list of found transmitters.

5. Select the desired transmitter and press OK to connect. If communication does not work, check that the correct COM port is connected to the computer and that the COM port is properly configured, see “Specifying the COM Port” on page 5-15. You may also check in the Communication Preferences window that HART communication is enabled.

6. In the RRM Status Bar verify that RRM communicates with the transmitter:

5-14

Reference Manual

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Specifying the COM Port If communication is not established, open the Communication Preferences

window and check that the correct COM Port is selected:

1. From the View menu select Communication Preferences in RRM. Figure 5-8. Communication Preferences.

To set the COM port buffers

2. Select the HART tab.

3. Make sure that HART communication is enabled.

4. Check which COM port the modem is connected to.

5. Choose the COM Port option that matches the actual COM Port on the PC

that the transmitter is connected to. For Windows 2000/XP the COM port Receive Buffer and Transmit Buffer

need to be set to 1. To set the COM port buffers:

1. In the MS Windows Control Panel open the System option.

2. Choose the Hardware tab and click the Device Manager button.

3. Expand the Ports node in the tree view.

4. Click the right mouse button on the selected COM port and choose

Properties.

5. Select the Port Settings tab and click the Advanced button.

6. Drag the Receive Buffer and Transmit Buffer slides to 1.

7. Click the OK button.

8. Restart the computer.

5-15

Rosemount 5300 Series

Installing the RRM Software for FOUNDATION Fieldbus

To install the Rosemount Radar Mast er for F OUNDATION Fieldbus communication:

1. Start by installing the National Instruments Communication Manager

software. See National Instruments manual (Getting started with your PCMCIA-FBUS and the NI-FBUS™ software) for more information.

2. Insert the RRM installation CD into your CD-ROM drive.

3. If the installation program is not automatically started, choose Run from

the Windows Start bar.

Reference Manual

00809-0100-4530, Rev BA

July 2009

4. Type D:\RRM\Setup.exe where D is the CD-ROM drive.

5. Follow the instructions on the screen.

6. Make sure that F

Getting Started

1. Before starting RRM make sure that appropriate settings are made with

the National Instruments Interface Configuration Utility:

If only Rosemount Radar Master is connected to th e bu s: Device address=Fixed Device Type=Link Master Device Usage=NI-FBUS

If other host systems are connected to the bus: Device address=Visitor Device Type=Basic Device Usage=NI-FBUS

OUNDATION Fieldbus is chosen as default protocol.

5-16

Reference Manual

RRM communicates with the transmitter

No communication with the transmitter

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

2. Start Rosemount Radar Master (RRM): from the Start menu click

Programs>Rosemount>Rosemount Radar Master or click the RRM icon in the MS Windows workspace.

3. If the National Instruments Communication Manager server is not running,

click Yes when RRM displays a request for starting the server.

4. If the Search Device window did not appear automatically choose menu

option Device>Search.

5. In the Search Device window choose communication protocol

OUNDATION Fieldbus (if not already selected) and click the Start Scan

button (click the Advanced button if you want to spec ify start and stop dress). Now RRM searches for the transmitter. After a while RRM shows the transmitters found on the bus:

Specifying Measurement Units

6. Select the desired transmitter and click OK to connect.

In the RRM Status Bar verify that RRM communicates with the transmitter:

Measurement units for data presentation in RRM can be specified when the RRM program is installed. Units can also be changed as follows:

1. From the View menu, choose the Application Preferences option.

2. Select the Measurement Units tab.

3. Choose the desired units for Length, Level Rate, Volume, and

Temperature.

5-17

Rosemount 5300 Series

General

Tank Geometry, Environment, Volume

Analog Output

Echo Curve

Advanced

Wizard

Reference Manual

00809-0100-4530, Rev BA

July 2009

Using the Setup Functions

Figure 5-9. Setup functions in RRM.

Use the Setup function if you are already familiar with the configuration process for the Rosemount 5300 Series transmitter or for chang es to the current settings:

1. Start the RRM software.

2. In the RRM workspace choose the appropriate icon for the configuration of transmitter parameters:

• Wizard: the Wizard is a tool that guides you through the basic configuration procedure of a Rosemount 5300 Series transmitter

• General: configuration of general settings such as measurement units and communication parameters. This window also lets you configure which LCD variables to be displayed, see Section 6:

Operation

• Tank: configuration of Tank Geometry, Tank Environment, and Volume

• Output: configuration of Analog Output

• Echo Curve: disturbance echo handling

• Advanced: advanced configuration

5-18

Reference Manual

Run Wizard

00809-0100-4530, Rev BA July 2009

Rosemount 5300 Series

Guided Setup The following description shows how to use the RRM Guided Setup. The

corresponding HART commands (375 Field Communicator Fast Key Sequence) and F

The Guided Setup is useful if you are unfamiliar with the Rosemount 5300 Series transmitter.

1. Start the Guided Setup Start RRM. It autom atically presents a list of available transmitters. Select

the desired transmitter. Now the transmitter is connected and the Guided Setup window appears automatically:

OUNDATION Fieldbus parameters are also shown.

2. Start the Configuration Wizard In the Guided Setup window, click the Run Wizard... button and follow the

instructions. Now you will be guided through a short transmitter installation procedure.

NOTE!

The Guided Setup is an extended installation guide that includes more than just the configuration Wizard. It can be disabled by deselecting the Show Introduction Dialog after Connect check box in the Application Settings window (see menu option View>Application Preferences).

5-19

Rosemount 5300 Series

Device Properties

3. Check the device properties The first window in the configuration wizard presents general information

stored in the transmitter database such as device model, serial number, probe type, probe length, communication protocol and device address. Check that the information complies with the ordering information.

Reference Manual

00809-0100-4530, Rev BA

July 2009

General Information

4. Enter Device Information

HART command: [2, 2, 1]. This window lets the user enter Tag, Message, Descriptor, and Date. The

information is not required for the operation of the transmitter and can be left out if desired.

5-20

Reference Manual

00809-0100-4530, Rev BA July 2009

Probe

Rosemount 5300 Series

5. Probe settings

HART command: [2, 1, 2]. F

OUNDATION Fieldbus parameters:

TRANSDUCER 1100>PROBE_TYPE TRANSDUCER 1100>PROBE_LENGTH TRANSDUCER 1100>GEOM_HOLD_OFF_DIST

Check that the correct Probe Type is chosen. Normally, the Probe Type is pre-configured at the factory, but if the current configuration does not match the actual probe, choose the correct Probe Type from the list.

The Rosemount 5300 Series transmitter automatically makes some initial calibrations based on the chosen Probe Type. The following Probe Types are available:

• Rigid Twin

• Flexible Twin

• Coaxial, Coaxial HP, Coaxial HTHP

• Rigid Single, Rigid Single HTHP/HP/C, Rigid Single PTFE

• Flexible Single, Flexible Single HTHP/HP/C, Flexible Single PTFE

The Probe Length is the distance from the Upper Reference Point to the end of the probe, see Figure 5-1. If the probe is anchored to a weight, do not include the height of the weight. The Probe Length needs to be changed if, for example, the probe is shortened.

The Hold Off Distance/Upper Null Zone (UNZ) should not be changed unless there are disturbances at the top of the tank. By increasing the Upper Null Zone, measurements in this region are avoided. See “Handling of Disturbances from Nozzle” on page C-4 for more information on how to use the UNZ. The UNZ is set to zero in the factory configuration.

5-21

Rosemount 5300 Series

Geometry

Reference Manual

00809-0100-4530, Rev BA

July 2009

6. Geometry

HART command: [2, 1, 3]. F

OUNDATION Fieldbus parameter:

TRANSDUCER 1100>GEOM_TANK_HEIGHT TRANSDUCER 1100>MOUNTING_TYPE TRANSDUCER 1100>PIPE_DIAMETER TRANSDUCER 1100>NOZZLE_HEIGHT

Tank Height is the distance from the Upper Reference Point to the Lower Reference Point (see Figure 5-1 on page 5-4 and Figure 5-2 on page 5-4). The Upper Reference Point is located at the bottom part of the threaded adapter, or at the underside of the welded flange.

Make sure the Tank Height is as accurate as possible, since a Tank Height error results in a corresponding Level value offset error.

When specifying the Tank Height, keep in mind that this value is used for all level and volume measurements performed by the Rosemount 5300 Series transmitter.

The Tank Height must be set in linear (level) units, such as feet or meters, regardless of primary variable assignment.

Select the Mounting Type used. Select Inner Diameter if using pipe, chamber or nozzle.

5-22

Type Nozzle Height if using nozzle.

Reference Manual

00809-0100-4530, Rev BA July 2009

Tank Environment

Rosemount 5300 Series

7. Specify Tank Environment

HART command: [2, 1, 4]. F

OUNDATION Fieldbus parameter:

TRANSDUCER 1100>MEAS_MODE TRANSDUCER 1100>PRODUCT_DIELEC_RANGE TRANSDUCER 1100>UPPER_PRODUCT_DC TRANSDUCER 1100>ENV_ENVIRONMENT

Measurement Mode

Normally, the Measurement Mode does not need to be changed. The transmitter is pre-configured according to the specified model. See “Basic Configuration Parameters” on page 5-4 for more information.

Process Conditions

Select the Rapid Level Changes check-box only if the surface is moving quickly up or down at rates over 1.5 in./s (40 mm/s).

Dielectric Constant/Dielectric Range

The dielectric constant of the product is used for setting the appropriate signal amplitude thresholds, see Section 7: Service and Troubleshooting for more information on amplitude threshold settings. Normally, this parameter does not need to be changed for level measurements. However, for some products, measurement performance can be optimized by setting the proper product dielectric constant.

For Interface Level measurements, the dielectric constant of the upper product is essential for calculating interface level and the upper product thickness. By default, the Upper Product Dielectric parameter is about 2.

Set the Upper Product Dielectric Constant to a value that corresponds to the current product.

5-23

Rosemount 5300 Series

Rosemount Radar Master (RRM) includes tools to estimate the dielectric constant of the current product:

•The Dielectric Chart lists the dielectric constant of a large number of

•The Dielectric Calculator lets you calculate the dielectric constant

Reference Manual

00809-0100-4530, Rev BA

July 2009

products. The Dielectric Chart can be opened with one of the following methods:

- Choose the View>Dielectric Constant Chart menu option

- Click the Dielectric Chart button in the Configuration Wizard - Environment window

- Choose the Setup>Tank menu option and click the Dielectric Chart button in the Tank/Environment window

of the Upper Product based on the following input:

- actual upper product thickness,

- the dielectric constant value stored in the transmitter, and

- the upper product thickness presented by the transmitter. The Dielectric Calculator is available via the Dielectric Calculator

button in the Configuration Wizard - Environment window or the Tank/Environment window.

5-24

Reference Manual

00809-0100-4530, Rev BA July 2009

Volume

Rosemount 5300 Series

8. Choose Volume Calculation Method

HART command: [2, 1, 5]. F

OUNDATION Fieldbus parameters:

Calculation method: TRANSDUCER 1300>VOL_VOLUME_CALC_METHOD

Tank Diameter: TRANSDUCER 1300>VOL_IDEAL_DIAMETER

Tank Length: TRANSDUCER 1300>VOL_IDEAL_LENGTH

Volume Offset: TRANSDUCER 1300>VOL_VOLUME_OFFSET

To use volume calculation, choose a pre-defined calculation method based on the tank shape that best corresponds to the actual tank. See “Volume Configuration” on page 5-7.

Use the Strapping Table option if the actual tank does not match any of the available options for pre-defined tanks, or if higher calculation accuracy is desired.

Choose None if volume calculation is not desired at all. The following standard tank shapes are available:

• Vertical Cylinder

• Horizontal Cylinder

• Vertical Bullet

• Horizontal Bullet

• Sphere

•None

The following parameters must be entered for a standard tank shape:

• Tank diameter

• Tank height/length (not for spherical tanks)

• Volume Offset: use this parameter if you do not want zero volume and zero level to match (for example if you want to include a volume below the zero level)

5-25

Rosemount 5300 Series

Analog Output (HART)

9. Configure the Analog Output HART command: [2,1, 6].

Reference Manual

00809-0100-4530, Rev BA

July 2009

Finish Configuration Wizard

Analog Output is not available for F Typically, the Primary Variable (PV) is configured to be Product Level,

Interface Level, or Volume. Other variables like Product Distance, Interface Distance, Upper Product Thickness, etc. are available as well.

Specify the analog output range by setting the Lower Range Value (4 mA) and the Upper Range Value (20 mA) to the desired values.

The Alarm Mode specifies the output state when a measurement error occurs. See also “Analog Output (HART)” on page 5-9 for information on Analog

Output configuration.

OUNDATION Fieldbus.

5-26

10. Finish the Configuration Wizard This is the last window in the Configuration Wizard concluding the basic

configuration. The current configuration can be changed at any time by using the Setup windows (General, Tank, Output etc., see “Using the Setup Functions” on page 5-18). The Setup windows contain further options not available in the configuration wizard. Click the Finish button and continue with the next step in the Guided Setup.

Reference Manual

00809-0100-4530, Rev BA July 2009

Device Specific Configuration

Rosemount 5300 Series

11. Click the Device specific setup button

12. This window will show if any additional configuration is needed. Proceed to step 13 if no configuration is needed.

Trim Near Zone is described further in “Handling of Disturbances from Nozzle” on page C-4.

Probe End Projection is described further in “Probe End Projection” on page C-10.

Vapor Compensa tion is described further in “Dielectric Constant Settings” on page C-14.

Choose the Tank Material if recommended.

5-27

Rosemount 5300 Series

Restart the Transmitter

13. Restart the transmitter When the transmitter is configured, it should be rest arted to make sure that all

configuration changes are properly activated and the transmitter performs as expected. It may take up to 60 seconds after the rest art button is pressed until measurement values are updated.

Reference Manual

00809-0100-4530, Rev BA

July 2009

View Measured Values

Backup

14. Step three in the Guided Setup lets you view measurement values in order to verify that the transmitter works correctly. If the measured values seem incorrect, configuration settings may need to be adjusted.

5-28

15. When configuration is finished, it is recommended that the configuration is saved to a backup file.

Emerson ROSEMOUNT 5300, Rosemount 5300 Series Reference Manual

Specifications and Main Features

Frequently Asked Questions

User Manual