Emerson Rosemount 4088B MultiVariable Quick Start Manual

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Quick Start Guide

00825-0200-4088, Rev BA

November 2014

Rosemount 4088B MultiVariable™ Transmitter

with BSAP/MVS Protocols

Quick Start Guide

November 2014

NOTICE

This installation guide provides basic guidelines for the Rosemount 4088 MultiVariable Transmitter (reference manual document number 00809-0100-4088). It does not provide instructions for diagnostics, maintenance, service, or troubleshooting. Refer to the 4088 MultiVariable Transmitter Reference Manual for more instruction. All documents are available electronically at www.emersonprocess.com/rosemount.

Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operation. Information that raises potential safety issues is indicated with a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol.

Explosions could result in death or serious injury.

Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Review the approvals section of the 4088 MultiVariable Transmitter Reference Manual (00809-0100-4088) for any restrictions associated with a safe installation.

 Before connecting any instruments in an explosive atmosphere, ensure any instruments in the

loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

 In an Explosion-proof/Flameproof installation, do not remove the transmitter covers when

power is applied to the unit.

Process leaks may cause harm or result in death.

 Install and tighten process connectors before applying pressure.

Electrical shock can result in death or serious injury.

 Avoid contact with the leads and terminals. High voltage that may be present on leads can

cause electrical shock.

Conduit/cable entries

 Unless marked, the conduit/cable entries in the transmitter housing use a 1/2-14 NPT thread

form. Entries marked "M20" are M20 x 1.5 thread form. On devices with multiple conduit entries, all entries will have the same thread form. Only use plugs, adapters, glands, or conduit with a compatible thread form when closing these entries.

 When installing in a hazardous location, use only appropriately listed or Ex certified plugs,

adapters, or glands in cable/conduit entries.

Contents

Steps required for quick installation page 3

Mount the transmitter . . . . . . . . . . page 4

Consider housing rotation . . . . . . . page 8

Set the switches . . . . . . . . . . . . . . . . page 9

Wiring and power up . . . . . . . . . . . .page 9

Verify device configuration . . . . . page 15

Trim the transmitter . . . . . . . . . . . page 16

Product Certifications . . . . . . . . . . page 17

November 2014

Steps required for quick installation

Start >

Mount the transmitter

Consider housing rotation

Set the switches

Wiring and power up

Quick Start Guide

Verify device configuration

Trim the transmitter

> Finish

Quick Start Guide

Step 1: Mount the transmitter

Liquid flow applications

1. Place taps to the side of the line.

2. Mount beside or below the taps.

3. Mount the transmitter so that the drain/vent valves are oriented upward.

Gas flow applications

1. Place taps in the top or side of the line.

2. Mount beside or above the taps.

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Steam flow applications

1. Place taps to the side of the line.

2. Mount beside or below the taps.

3. Fill impulse lines with water.

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Panel mount

Pipe mount

Panel mount

Pipe mount

Panel mount

Pipe mount

Mounting brackets

Quick Start Guide

Coplanar flange

Traditional flange

In-Line

Bolting considerations

If the transmitter installation requires assembly of a process flange, manifold, or flange adapters, follow these assembly guidelines to ensure a tight seal for optimal performance characteristics of the transmitter. Only use bolts supplied with the transmitter or sold by Emerson Process Management as spare parts.

Figure 1 illustrates common transmitter assemblies with the bolt length required

for proper transmitter assembly.

Quick Start Guide

4 x 1.75-in. (44 mm)

4 x 2.88-in. (73 mm)

4 x 1.75-in. (44 mm)

4 x 1.50-in. (38 mm)

4 x 2.25-in. (57 mm)

4 x 1.75-in. (44 mm)

Figure 1. Common Transmitter Assemblies

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Note

For all other manifolds, contact Rosemount Customer Central technical support or the local Emerson Process Management representative.

A. Transmitter with coplanar flange B. Transmitter with coplanar flange and optional flange adapters C. Transmitter with traditional flange and optional flange adapters D. Transmitter with coplanar flange and optional Rosemount Conventional Manifold and

flange adapters

Bolts are typically carbon steel or stainless steel. Confirm the material by viewing the markings on the head of the bolt and referencing Figure 2. If bolt material is not shown in Figure 2, contact the local Emerson Process Management representative for more information.

Use the following bolt installation procedure:

1. Carbon steel bolts do not require lubrication and the stainless steel bolts are coated with a lubricant to ease installation. However, no additional lubricant should be applied when installing either type of bolt.

2. Finger-tighten the bolts.

3. Torque the bolts to the initial torque value using a crossing pattern. See

Figure 2 for initial torque value.

4. Torque the bolts to the final torque value using the same crossing pattern. See

Figure 2 for final torque value.

5. Verify the flange bolts are protruding through the sensor module before applying pressure (see Figure 3).

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B7M

316

STM

316

B8M

C D

Figure 2. Torque Values for the Flange and Flange Adapter Bolts

Bolt material Head markings Initial torque Final torque

Quick Start Guide

Carbon Steel (CS)

Stainless Steel (SST)

Figure 3. Proper Bolt Installation

A. Bolt B. Sensor module

300 in.-lbs. 650 in.-lbs.

150 in.-lbs. 300 in.-lbs.

O-rings with flange adapters

Failure to install proper flange adapter O-rings may cause process leaks, which can result in death or serious injury. Only use the O-ring that is designed for its specific flange adapter.

A. Flange adapter B. O-ring C. PTFE based profile is square D. Elastomer profile is round

Whenever the flange or adapters are removed, visually inspect the O-rings. Replace them if there are any signs of damage, such as nicks or cuts. If the O-rings

are replaced, re-torque the flange bolts and alignment screws after installation to compensate for seating of the O-rings.

Quick Start Guide

November 2014

In-Line gage transmitter orientation

The low side pressure port (atmospheric reference) on the in-line gage transmitter is located under the sensor module neck label (see Figure 4).

Keep the vent path free of any obstruction, including but not limited to paint, dust, and lubrication by mounting the transmitter so that any contaminants can drain away.

Figure 4. In-Line Gage Transmitter

A. Low side pressure port (under neck label)

Step 2: Consider housing rotation

To improve field access to wiring or to better view the optional LCD display:

1. Loosen the housing rotation set screw.

2. Turn the housing up to 180° left or right of its original (as shipped) position.

3. Re-tighten the housing rotation set screw.

Figure 5. Transmitter Housing Set Screw

A. LCD display B. Housing rotation set screw (3/32-in.)

Note

Do not rotate the housing more than 180° without first performing a disassembly procedure (refer to the Rosemount 4088 MultiVariable Transmitter Reference Manual [00809-0100-4088] for more information). Over-rotation may sever the electrical connection between the sensor module and the electronics.

November 2014

Quick Start Guide

Step 3: Set the switches

The transmitter’s default configuration for the AC Termination is in the off position. The transmitter’s default configuration for the security switch is in the off position.

1. If the transmitter is installed, secure the bus and remove power.

2. Remove the housing cover opposite the field terminals side. Do not remove the housing cover in explosive environments.

3. Slide the security and AC Termination switches into the preferred position by using a small screwdriver. Note that the security switch will need to be in the off position in order to make any configuration changes.

4. Reinstall the housing cover and tighten so that the cover is fully seated with metal to metal contact between the housing and cover in order to meet explosion proof requirements.

Figure 6. Transmitter Switch Configuration

A. Security B. AC termination

Step 4: Wiring and power up

Use the following steps to wire the transmitter:

1. Remove the cover on the field terminals side of the housing.

2. Set up based on optional process temperature input.

a. If the optional process temperature input is being utilized, follow the

procedure “Install optional process temperature input (PT 100 RTD sensor)”

on page 14.

b. If there will not be an optional temperature input, plug and seal the unused

conduit connection.

3. Connect the positive lead from the power source to the “PWR +” terminal, and the negative lead to the “PWR –” terminal.

4. Connect the transmitter to the RS-485 bus as shown in Figure 7.

a. Connect the A lead to the “A” terminal. b. Connect the B lead to the “B” terminal.

Note

The Rosemount 4088 MultiVariable Transmitter uses RS-485 Modbus® with 8 data bits, one stop bit and no parity. The default baud rate is 9600.

Quick Start Guide

November 2014

Note

Twisted pair wiring is required for RS-485 bus wiring. Wiring runs under 1000 ft (305 m) should be AWG 22 or larger. Wiring runs from 1000 to 4000 feet (305 to 1219 m) should be AWG 20 or larger. Wiring should not exceed AWG 16.

NOTICE

When the enclosed threaded plug is utilized in the conduit opening, it must be installed with a minimum engagement of five threads in order to comply with explosion-proof requirements. Refer to the Rosemount 4088 MultiVariable Transmitter reference manual (document number 00809-0100-4088) for more information.

5. Reinstall the housing cover and tighten so that the cover is fully seated with metal to metal contact between the housing and cover in order to meet explosion proof requirements.

Note

Installation of the transient protection terminal block does not provide transient protection unless the Rosemount 4088 MultiVariable Transmitter housing is properly grounded.

Figure 7 and Figure 8 show the wiring connections necessary to power a

Rosemount 4088 MultiVariable Transmitter and enable communications with OpenEnterprise Field Tools.

Transmitter wiring and configuration tool connection

Figure 7. Rosemount 4088 MultiVariable Wiring for RS-485 Bus

A. RS-485 (A) B. RS-485 (B) C. RS-485 bus, twisted pair required D. Bus Termination: AC Termination on 4088 (see

120 resistor

E. User-provided power supply

“Set the switches” on page 9) or

November 2014

Quick Start Guide

It is not required to remove the Rosemount 4088 from the RS-485 network when configuring over the local HART port. The device should be taken out of service or put in manual prior to performing any configuration changes.

Note

Certain BSAP parameters (such as MANUAL.LOCK.CFG or EXECUTE.CALIB) are accessible only through BSAP and must be configured using the TechView component of OpenEnterprise Field Tools.

Figure 8. Rosemount 4088 MultiVariable Configuration via HART® or BSAP

(local) Port

A. TechView (BSAP protocol) component of

OpenEnterprise Field Tools

B. MACTek® Viator® USB HART Interface C. User-provided power supply

Note

In the TechView component of OpenEnterprise Field Tools, specify a baud rate of 1200 baud, and specify the transmitter’s local address. For more information on 4088B configuration/calibration tasks in TechView, see the TechView User’s Guide (part D301430X012).

Quick Start Guide

November 2014

Configure the Rosemount 4088B either through a connection with a ROC

™

controller or FloBoss

flow computer using the ROCLINK™ 800 component of OpenEnterprise Field Tools or through a connection with a ControlWave™ controller or flow computer using the TechView component of OpenEnterprise Field Tools.

Figure 9. Rosemount 4088 MultiVariable Configuration via RS-485 Network Port

A. RS-485 (A) B. RS-485 (B) C. RS-485 bus, twisted pair required D. Bus Termination: AC Termination on 4088

“Set the switches” on page 9) or

(see 120 resistor

E. User-provided power supply F. OpenEnterprise Field Tools (ROCLINK for

MVS or TechView for BSAP protocol)

G. ROC, FloBoss, or ControlWave flow

computer or RTU

Grounding

Signal wire grounding

Do not run signal wiring in conduit or open trays with power wiring, or near heavy electrical equipment. Ground the shield of the signal wiring at any one point on the signal loop (see Figure 10). The negative terminal of the power supply is a recommended grounding point.

Figure 10. Signal Ground Wiring

A. Positive

B. Minimize distance C. Trim shield and insulate

D. Insulate shield E. Connect shield back to the power supply F. Ne g a tive

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Quick Start Guide

Transmitter case

Always ground the transmitter case in accordance with national and local electrical codes. The most effective transmitter case grounding method is a direct connection to earth ground with minimal impedance (< 1 ). Methods for grounding the transmitter case include:

Internal ground connection

The internal ground connection screw is inside the terminal side of the electronics housing. The screw is identified by a ground symbol ( ).

Figure 11. Internal Ground Connection

A. Ground lug

External ground connection

The external ground connection is on the outside of the sensor module housing. The connection is identified by a ground symbol ( ). An external ground assembly is included with the option codes shown in Table 1 on page 1-14 or is available as a spare part (03151-9060-0001).

Figure 12. External Ground Connection

A. External ground lug B. External Ground Assembly 03151-9060-0001

Quick Start Guide

Table 1. External Ground Screw Approval Option Codes

Option code Description

November 2014

ATE X Fla meproof

ATE X Int rinsic Safe t y

ATE X Type n

ATE X Dus t

ATEX Flameproof, Intrinsic Safety, Type n, Dust (combination of E1, I1, N1, and ND)

IECEx Flameproof, Dust Ignition-proof

IECEx Type n

IECEx Flameproof, Dust Ignition-proof, Intrinsic Safety, and Type n (combination of E7, I7, and N7)

ATEX and CSA Explosion-proof, Intrinsically Safe, Division 2 (combination of E1, E6, I1, and I6)

FM and ATEX Explosion-proof, Intrinsically Safe, Division 2 (combination of E5, E1, I5, and I1)

Transient terminal block

External ground screw assembly

Install optional process temperature input (PT 100 RTD sensor)

Note

To meet ATEX/IECEx Flameproof certification, only ATEX/IECEx Flameproof Cables (Temperature Input Code C30, C32, C33, or C34) may be used.

1. Mount the Pt 100 RTD Sensor in the appropriate location.

Note

Use shielded three-wire or four-wire cable for the process temperature connection.

2. Connect the RTD cable to the Rosemount 4088 MultiVariable Transmitter by

inserting the cable wires through the unused housing conduit and connect to the screws on the transmitter terminal block. An appropriate cable gland should be used to seal the conduit opening around the cable.

3. Connect the RTD cable shield wire to the ground lug in the housing.

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3-Wire 4-Wire

Figure 13. Rosemount 4088 MultiVariable Transmitter RTD Wiring Connection

Quick Start Guide

A. Ground lug B. Pt 100 RTD sensor C. Connection head

Step 5: Verify device configuration

Use the ROCLINK or TechView components of OpenEnterprise Field Tools to communication with and verify configuration of the Rosemount 4088 MultiVariable Transmitter.

Note

Device configuration procedures are given in the ROCLINK Configuration Software User Manual (for ROC800-Series), part D301250X012; the ROCLINK Configuration Software User Manual (for FloBoss 107), part D301249X012; and the TechView User’s Guide (part D301430X012). The Rosemount 4088 MultiVariable Transmitter Reference Manual (00809-0100-4088) contains a detailed register map.

Quick Start Guide

November 2014

Step 6: Trim the transmitter

Transmitters are shipped fully calibrated per request or by the factory default of full scale.

Use the ROCLINK or TechView components of OpenEnterprise Field Tools to communicate with and perform maintenance on the Rosemount 4088 MultiVariable Transmitter.

Zero trim

A zero trim is a single-point adjustment used for compensating mounting position and line pressure effects on static and differential pressure sensors. When performing a zero trim, ensure that the equalizing valve is open and all wet legs are filled to the correct level.

The transmitter will allow up to 95% of URL zero error to be trimmed through a lower SP trim procedure.

If zero offset is less than 5% of URL, follow the user interface software instructions below.

Performing a zero trim using OpenEnterprise Field Tools

See the product-specific ROCLINK manual (ROCLINK Configuration Software User Manual [for ROC800-Series], part D301250X012, or the ROCLINK Configuration Software User Manual [for FloBoss 107], part D301249X012) or the TechView User’s Guide (part D301430X012) for information.

November 2014

Quick Start Guide

Product Certifications

Ordinary Location Certification for FM

As standard, the transmitter has been examined and tested to determine that the design meets basic electrical, mechanical, and fire protection requirements by FM, a nationally recognized testing laboratory (NRTL) as accredited by the Federal Occupational Safety and Health Administration (OSHA).

European Directive Information

A copy of the EC Declaration of Conformity can be found at the end of the Quick Start Guide. The most recent revision of the EC Declaration of Conformity can be found at www.emersonprocess.com/rosemount

Hazardous Locations Certifications

North American Certifications

FM Approvals

E5 XP Class I, Division 1, Groups B, C, D (Ta = -50 °C to 85 °C); DIP Class II and Class

III,Division 1, Groups E, F, G (Ta = -50 °C to 85 °C); Class I Zone 0/1 AEx d IIC T5 or T6 Ga/Gb (Ta = -50 °C to 80 °C); hazardous location; enclosure Type 4X/IP66/IP68; conduit seal not required

Special Conditions for Safe Use (X):

1. The device contains a thin wall diaphragm. Installation, maintenance, and use

shall take into account the environmental conditions to which the diaphragm will be subjected. The manufacturers instruction for maintenance shall be followed in detail to assure safety during its expected lifetime.

2. In case of repair contact the manufacturer for information on the dimensions

of the flameproof joint.

3. Appropriate cable, glands, and plugs need to be suitable for a temperature of

5 °C greater than maximum specified temperature for location where installed.

4. The applicable temperature class, ambient temperature range and process

temperature range of the equipment is as follows:

 T4 for -50 °C ≤ Ta ≤ 80 °C with T process = -50 °C to 120 °C  T5 for -50 °C ≤ Ta ≤ 80 °C with T process = -50 °C to 80 °C  T6 for -50 °C ≤ Ta ≤ 65 °C with T process = -50 °C to 65 °C

Quick Start Guide

November 2014

I5 Intrinsic Safety Class I, Division 1, Groups C, D; Class II, Groups E, F, G; Class III;

Class I Zone 0 AEx ia IIB T4; Nonincendive Class I, Div 2, Groups A, B, C, D; T4(-50 °C

≤ Ta ≤ 70 °C); when connected per Rosemount drawing 04088-1206;

Type 4X

Special Conditions for Safe Use (X):

1. The maximum permitted ambient temperature of the Model 4088 Pressure

Transmitter is 70 °C. To avoid the effects of process temperature and other thermal effects care shall be taken to ensure the surrounding ambient and the ambient inside the transmitter housing does not exceed 70 °C.

2. The enclosure may contain aluminum and is considered to present a potential

risk of ignition by impact or friction. Care must be taken during installation and use to prevent impact or friction.

3. The Model 4088 Transmitters fitted with transient protection are not capable

of withstanding the 500V test. This must be taken into account during installation.

Canadian Standards Association (CSA)

All CSA hazardous approved transmitters are dual seal certified per ANSI/ISA

12.27.01-2003.

E6 Explosion-proof for Class I, Division 1, Groups B, C, and D; Dust-Ignition-Proof

for Class II and Class III, Division 1, Groups E, F, and G; suitable for Class I, Division 2, Groups A, B, C, and D, CSA Enclosure Type 4X; conduit seal not required.

I6 Intrinsically Safe for Class I, Division 1, Groups C and D, T3C, Class I, Zone 0,

Ex ia IIb, T4; when connected per Rosemount drawing 04088-1207; enclosure Type 4X

European Certifications

ND ATEX Dust

Certificate No.: FM12ATEX0030X

II 2D Ex tb IIIC T95 °C Db (-20 °C Ta 85 °C) Vmax = 30V IP66

1180

Special Conditions for Safe Use (X):

1. Cable entries must be used which maintain the ingress protection of the enclosure to at least IP66.

2. Unused cable entries must be filled with suitable blanking plugs which maintain the ingress protection of the enclosure to at least IP66.

3. Cable entries and blanking plugs must be suitable for the ambient range of the apparatus and capable of withstanding a 7J impact test.

November 2014

Quick Start Guide

E1 ATEX Fla meproof

Certificate No.: FM12ATEX0030X Ex d IIC T5 or T6 Ga/Gb T5 (-50 °C

≤ Tamb ≤ 80 °C)

T6 (-50 °C ≤ Tamb ≤ 65 °C) Vmax = 30V

1180

Special Conditions for Safe Use (X):

1. The device contains a thin wall diaphragm. Installation, maintenance, and use shall take into account the environmental conditions to which the diaphragm will be subjected. The manufacturers instruction for maintenance shall be followed in detail to assure safety during its expected lifetime.

2. In case of repair contact the manufacturer for information on the dimensions of the flameproof joint.

3. Appropriate cable, glands, and plugs need to be suitable for a temperature of 5 °C greater than maximum specified temperature for location where installed.

4. The applicable temperature class, ambient temperature range and process temperature range of the equipment is as follows:

E7 IECEx Flameproof

Certificate No.: IECEx FMG 13.0024X Ex d IIC T5 or T6 Ga/Gb T5 (-50 °C T6 (-50 °C V

max

Special Conditions for Safe Use (X):

≤ Tamb ≤ 80 °C) ≤ Tamb ≤ 65 °C)

= 30V

2. In case of repair contact the manufacturer for information on the dimensions of the flameproof joint.

3. Appropriate cable, glands, and plugs need to be suitable for a temperature of 5 °C greater than maximum specified temperature for location where installed.

4. The applicable temperature class, ambient temperature range and process temperature range of the equipment is as follows:

Quick Start Guide

November 2014

Combinations of Certifications

Stainless steel certification tag is provided when optional approval is specified. Once a device labeled with multiple approval types is installed, it should not be reinstalled using any other approval types. Permanently mark the approval label to distinguish it from unused approval types.

Note

The following combination certifications are pending until the aforementioned certifications are received.

K1 Combination of E1, I1, N1, and ND

K2 Combination of E2 and I2

K5 Combination of E5 and I5

K6 Combination of E6 and I6

K7 Combination of E7, I7, and N7

KA Combination of E1, E6, I1, and I6

KB Combination of E5, E6, I5, and I6

KC Combination of E5, E1, I5 and I1

KD Combination of E5, E6, E1, I5, I6, and I1

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Quick Start Guide

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Quick Start Guide

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Quick Start Guide

Headquarters:

Emerson Process Management

Remote Automation Solutions 6005 Rogerdale Road Houston, TX USA 77072 T +1 (281) 879-2699 | F +1 (281) 988-4445

www.EmersonProcess.com/Remote

?00825-0200-4088J?

Quick Start Guide

00825-0200-4088, Rev BA

November 2014

Europe:

Emerson Process Management

Remote Automation Solutions Emerson House Unit 8, Waterfront Business Park Dudley Road, Brierly Hill Dudley UK DY5 1LX T +44 1384 487200 | F +44 1384 487258

www.EmersonProcess.com/Remote

North America/Latin America:

Emerson Process Management

Remote Automation Solutions 6005 Rogerdale Road Houston, TX USA 77072 T +1 (281) 879-2699 | F +1 (281) 988-4445

www.EmersonProcess.com/Remote

Middle East/Africa:

Emerson Process Management

Remote Automation Solutions Emerson FZE P.O. Box 17033 Jebel Ali Free Zone - South 2 Dubai U.A.E. T +971 4 8118100 | F +971 4 8865465

www.EmersonProcess.com/Remote

Asia-Pacific:

Emerson Process Management

Remote Automation Solutions 1 Pandan Crescent Singapore 128461 T +65 6777 8211 | F +65 6777 0947

www.EmersonProcess.com/Remote

© 2014 Rosemount Inc. All rights reserved. All marks property of owner. The Emerson logo is a trade mark and service mark of Emerson Electric Co. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. FloBoss, ROCLINK, TechView, ControlWave, and OpenEnterprise are trademarks of Remote Automation Solutions, a business unit of Emerson Process Management. Modbus is a registered trademark of the Modbus Organization, Inc.

Emerson Rosemount 4088B MultiVariable Quick Start Manual

Specifications and Main Features

Frequently Asked Questions

User Manual