Emerson Nfinity 240V, Liebert Nfinity 16kVA, Liebert Nfinity 12kVA, Liebert Nfinity 20kVA User Manual

Page 1
POWER AVAILABILITY
Nfinity
™ Power System
USER MANUAL
208/240V
60Hz
12 to 20 kVA
Page 2
Page 3
i
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
GLOSSARY OF SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.0 I
NTRODUCTION
1.1 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.1 System Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Modes of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3.1 Unit Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3.2 User Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3.3 System Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3.4 Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3.5 Battery Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.0 INSTALLATION
2.1 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1.1 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1.2 Required Setup Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1.3 Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.1 Unloading the UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.2 Stationary Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 Cable Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.1 Wiring Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.2 Connecting to External Panel Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Input Cabling and Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
OUTPUT CABLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3.3 REPO Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.4 Communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.4.1 COM Ports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.4.2 Intellislot™ Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.0 OPERATING INSTRUCTIONS
3.1 Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1.1 Display Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2 Status LED Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3 Navigating the Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.4 Operating Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.4.1 Start-Up and Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.4.2 Shutting Down the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.4.3 Manual Transfer to Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Page 4
ii
3.5 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.5.1 UPS Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.5.2 UPS Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.5.3 Display Date/Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.5.4 Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.5.5 Active Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.5.6 Transfer to Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.5.7 Module Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.5.8 Service Tools for Liebert Global Services Engineers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.0 TROUBLESHOOTING
4.1 Active Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.2 Module LED Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.3 Module Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.3.1 Removing Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.3.2 Adding or Replacing Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.3.3 Replacing the User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.0 MAINTENANCE
5.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.1.1 Proper Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.1.2 Scheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.1.3 Replacing Fan Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.0 SPECIFICATIONS
6.1 Product Warranty Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
FIGURES
Figure 1 Front and back views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 2 REPO switch connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
TABLES
Table 1 Nfinity weight and dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Table 2 Guide to LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Page 5
1
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be closely followed during installation and maintenance of this UPS unit and during the installation and replacement of Power and Battery Modules.
This product is designed for Commercial/Industrial use only. This product is not intended for use with life support and other U.S. FDA-designated “critical” devices. Maximum load must not exceed that shown on the UPS rating label.
Observe the following precautions when working with batteries:
This UPS is designed for use on a properly grounded (earthed), 208/240 VAC, 60 Hz supply and is to be installed by qualified personnel.
Electromagnetic Compatibility—The Nfinity™ UPS complies with the limits for a Class A digital device, pursuant to Part 15 of FCC rules. These limits provide reasonable protection against harmful interference in a commercial environment. This device generates, uses and radiates radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operating this device in a residential area is likely to cause harmful interference which users must correct at their own expense.
Operate the UPS in an indoor environment only in an ambient temperature range of 32°F to +104°F (0°C to +40°C). Install it in a clean environment, free from conductive contaminates, moisture, flam­mable liquids, gases and corrosive substances.
Turn the UPS off and isolate the UPS before cleaning. Use only a soft cloth, never liquid or aerosol cleaners. Keep the front and rear vents free of dust accumulation that could restrict airflow.
Never block or insert any object into the ventilation holes or other openings.
This UPS contains user replaceable modules. No attempts should be made to access the interior of any module. See 4.3 - Module Replacement.
!
WARNING
Lethal voltages may be present within this unit even when it is apparently not operating. Observe all cautions and warnings in this manual. Failure to do so MAY result in serious injury or death. Never work alone.
!
CAUTION
DO NOT dispose of Battery Modules in a fire because the modules may explode.
DO NOT open or mutilate batteries; released electrolyte is harmful to skin and eyes and may be toxic.
A battery can present a risk of electrical shock and high short-circuit current. The following precautions should be observed when working on batteries:
• Remove watches, rings and other metal objects.
• Use tools with insulated handles.
Lead-acid batteries contain hazardous toxic materials. Handle, transport and recycle in accordance with local regulations.
Page 6
2
GLOSSARY OF SYMBOLS
Risk of electrical shock
Indicates caution followed by important instructions
AC input
AC output
Requests the user to consult the manual
Indicates the unit contains a valve-regulated lead acid battery
Recycle
DC voltage
Equipment grounding conductor
Bonded to ground
AC voltage
OFF
ON
Standby
No telecommunication connection
Locked position
Unlocked position
Contact closure signals
Serial communications
i
Page 7
Introduction
3
1.0 INTRODUCTION
1.1 General Description
Congratulations on your purchase of Liebert’s Nfinity™ Uninterruptible Power System. As with every other Liebert product, we stand behind our quality. If you have any questions concerning this UPS, please feel free to contact your local dealer or Liebert representative or call the appropriate Technical Support number listed on the back of this manual.
To ensure proper installation and operation of this unit, please read this manual thoroughly.
For details on product warranty and registration, see 6.1 - Product Warranty Registration.
1.1.1 System Description
The Liebert Nfinity 12 to 20 kVA Power System is a modular UPS available in a 12 bay frame. It is intended for use with workstations, servers, network, telecom and other sensitive electronic equip­ment. It provides continuous, high-quality AC power to your equipment, protecting it from any power disturbance due to blackouts, brownouts, surges or noise interference.
The Nfinity modular UPS was designed to provide maximum system availability to business-critical equipment. Nfinity is also an easily adaptable UPS system. By simply installing additional Power or Battery Modules, you can expand your current system capacity or extend your backup runtime.
Nfinity has a comprehensive user interface that enables configuration according to the user’s prefer­ence. It also informs the user of details on the status of the UPS and keeps a log of events.
Features
• Up to 20 kVA of modular backup power
• Continuous power conditioning
• A user-friendly interface for custom configuration
• Continuous system monitoring
• Warning alarms and event logs
• Internal automatic & manual bypass
Standard Components
• Power Modules - for power conditioning
• Battery Modules - for backup power
• System Control Modules - for system monitoring and communications
• LCD Display - for comprehensive user indications and programmable controls
• Output Transformer - for isolation
• REPO Switch Connection
Communications
• Dry contacts
• RS-232
• Optional communications via Intellislot™ communication ports
Page 8
Introduction
4
Figure 1 Front and back views
Refer to the table below for size and fully populated weight considerations.
Table 1 Nfinity weight and dimensions
Model Max Weight - lb (kg) W x D x H - in. (mm)
12 bay 1127 (512) 20 x 28 x 53 (508 x 711 x 1346)
ESC
!
User Interface
Control Switch (SW2)
Power Module Bays
Battery Module Bays
Manual Bypass Switch (SW1)
Intake Cooling Fans
DB-9 Communication Ports
Output Power Terminal
Input Power Terminal
External Battery Connection
REPO Connection
Intellislot™ Communications Ports
208/240 Jumper
Input Earth Terminal
BACK VIEW with access
plates removed
FRONT VIEW
with bezels
removed
Page 9
Introduction
5
1.2 Modes of Operation
Normal Mode
The Power Module rectifiers derive power from a utility AC source and supply regulated DC power to the inverter. The module’s inverter regenerates precise AC power to supply the connected equipment. The battery charger is in the Power Module and maintains a float-charge on the batteries.
Backup Mode
When AC utility fails, the connected equipment is supplied power by the inverter, which obtains energy from the Battery Modules. The output power equipment will not be interrupted during the failure or restoration of the AC utility source.
Auto Restart Mode
After a power outage and complete battery discharge, and once AC utility is restored, the UPS will automatically restart and resume supplying power to connected equipment. This feature is enabled at the factory, but can be disabled by the user. The user can also program two auto restart delay settings:
1. Battery capacity level (%)
2. Countdown timer
Bypass Mode
The bypass provides an alternate path for power to the connected equipment and operates in the fol­lowing manner:
•Automatic
In the event of an internal fault or should the inverter overload capacity be exceeded, the UPS performs an automatic transfer of the connected equipment from the inverter to the bypass source.
• Manual
Should the UPS need to be taken out of service for limited maintenance or repair, manual activa­tion of the bypass will cause an immediate transfer of the equipment from the inverter to the bypass source.
OUTPUTINPUT
MANUAL
BYPASS
POWER CONTROL
EMI
FILTER
POWER
MODULE(S)
OUTPUT &
BYPASS
CONTACTOR
SYSTEM
CONTROL
MODULE(S)
CONTROL
INTERFACE
USER
INTERFACE
BATTERY
MODULE(S)
COMMUNICATIONS
OUTPUT
TRANSFORMER
Page 10
Introduction
6
1.3 Major Components
The following is a general description of each compo­nent and its functions. Please review this section carefully, as it will give you a better understanding as to how the Nfinity operates.
1.3.1 Unit Frame
The front of the Nfinity consists of a series of plastic bezels. By grasping these bezels from the left and right sides and pulling straight out, you can remove the bezel to reveal the Battery / Power Module bays. The bottom bezel covers the internal cooling fans and the manual bypass switch.
The User Interface Module is located above the Power / Battery Module bays for easy access. By mov­ing the User Interface and setting it on top of the frame, you will see the system control module bays.
1.3.2 User Interface Module
The User Interface Module is the primary source of communication between the UPS and the user. From the interface, the user can:
• View the status of the UPS
• Custom configure the system
• Review the event log to assist with troubleshooting
• Enable/disable the output power
• Silence the audible alarm
• Manually transfer the unit to bypass
For a more detailed explanation on how to operate the User Interface Module, see 3.1 - Controls and Indi- cators.
1.3.3 System Control Module
The System Control Module is the communications backbone of the UPS. It gathers input from all mod­ules and processes the data to control the operation of the system — including monitoring the condition of each module. An optional redundant System Control Module can be installed to provide full system func­tionality (operation and communication).
Under normal operation, the Status LED (green) will blink and the Fault LED (yellow) will be off. For any condition other than this, check 4.0 - Troubleshoot-
ing.
NOTE
In the figure at right, the Power Module and Battery Module are extended for illustration purposes only. Extending more than one module at a time could cause the unit to be top-heavy and/or tip.
Nfinity’s frame with bezels removed
User Interface Module
Fault LED
Status LED
Lever
Fasteners
System Control Module
Page 11
Introduction
7
1.3.4 Power Module
Each power module is an independent 4 kVA, 2.8kW unit, consisting of a power factor corrected recti­fier, battery charger and inverter, with associated monitoring and control circuitry. The modules are paralleled to provide greater capacity and/or redundancy. Modules may be added or replaced on-line with no interruption or danger to the connected equipment.
1.3.5 Battery Module
Each battery module contains 10 individual 12-volt, 9 amp hour, valve-regulated (VRLA) battery blocks with associated monitoring and controls to isolate the Battery Module in the event of a battery failure. The modules are paralleled to provide greater capacity, backup time and/or redundancy. Mod­ules may be added or replaced on-line with no interruption or danger to the connected equipment, provided that the UPS is not operating on battery.
Under normal operation, the Green Status LED will blink continuously and the Yellow Fault LED will be off. For any condition other than this, check 4.0 - Troubleshooting.
NOTE
Nfinity is shipped with each battery module secured to the frame by two shipping screws. These screws should be removed prior to start-up.
Power Module Battery Module
Shipping screws
FRONTFRONT
Fastener
Green Status LED Yellow Fault LED
Cooling Fan
Lever
Page 12
Installation
8
2.0 INSTALLATION
2.1 Inspection
Upon receiving the UPS, examine the packaging for any signs of mishandling or damage. If any dam­age is noted, call your local dealer or Liebert representative and/or notify your carrier.
2.1.1 Environment
2.1.2 Required Setup Equipment
The tools below are required to properly set up your UPS:
• Pallet jack
• 1/2" (13mm) ratchet or wrench
• Torque wrench (in-lb)
• Flathead screwdriver
• #2 Phillips screwdriver
2.1.3 Site Preparation
When deciding where to locate your UPS, consider the weight and size of the unit. Make sure that the structural integrity of the floor can withstand the weight of a fully loaded unit.
Check to make sure that your UPS will be located in a well-ventilated area with at least 12 inches (305mm) behind it. The UPS is air-cooled utilizing internal fans. Air is drawn into the front of the UPS and is exhausted through ventilation grilles in the back. It should also have at least 36 inches (915mm) in front in order to change modules when necessary.
The unit frame is bolted to the shipping pallet to ensure safety. It is recommended that a pallet jack be used to transport the unit to its operating location (prior to unbolting the unit).
NOTE
Operating in temperatures above 77°F (25°C) will reduce battery life. The UPS environment must be free of conductive contaminants and excessive moisture (water and condensation), flammable vapors, chemical fumes, corrosive gases and liquids.
36" (915 mm)
12" (305mm)
Page 13
Installation
9
2.2 Unloading
2.2.1 Unloading the UPS
!
CAUTION
2. Remove the metal ramp from the bottom of the UPS.
This UPS is very heavy (see weight in Table 1). At least two people should assist in unloading it from the pallet.
3. Fit the ramp flange in the slot in the rear of the pallet (back of unit) as shown below.
1. Use a ratchet or wrench, 1/2" (13mm), to remove the four mounting bolts from the front and rear pallet brackets. Remove the mounting brackets from the pallet and UPS. Keep the brackets for future transportation of the UPS or for additional stability of the UPS once in place.
4. Using two people, slowly move the UPS down the ramp until the UPS is on a level surface.
Pull ramp out from under front of unit, then turn ramp over
Fit ramp in rear of pallet
Page 14
Installation
10
5. Once the UPS is in the desired location, adjust the leveling feet to secure its position.
2.2.2 Stationary Mounting
Additional stability can be added by bolting the mounting brackets (used in shipping) to the floor, as shown below left.
For greater stability, use a higher-grade bolt. Refer to the dimensions above right when drilling holes for stationary mounting.
1/2" (13mm)
28"
(711mm)
5/16" (7.94mm) diameter - in six places
Optional Stationary Mounting Dimensions
Center Line
4.75"
(120mm)
4.75"
(120mm)
Shipping Brackets Used for Stationary Mounting
Page 15
Installation
11
2.3 Cable Installation
2.3.1 Wiring Preparation
Removing the Cover Plates
On the back of the UPS, cover plates are over the input and output terminals, as shown at right. Keep screws and plates to one side.
Configuring the Bypass Voltage (TB2)
The UPS voltage is factory-set to 208 V. Should the user have a utility supply of 240 V, the bypass voltage jumper will have to be changed to ensure correct output voltage. After selection, retorque jumper screws to 28 in-lb.
Customer-Provided Overcurrent Protection
A branch rated overcurrent protection device (cir­cuit breaker or fused disconnect switch) must be installed for the AC input.
If the start-up is on bypass, the UPS has a six­cycle inrush current that is up to 20 times the rated output current. This must be taken into account when selecting the overload protection device at the AC input supply distribution point. To avoid random tripping on start-up, it is recom­mended that the AC input supply be protected with a circuit breaker capable of withstanding this initial inrush.
This UPS is fitted with EMI suppression filters. Earth leakage current is less than 40mA. Tran­sient and steady state earth leakage currents may occur when starting the equipment. This should be taken into account when selecting ground cur­rent detection devices, as the earth leakage cur­rents of both the UPS and load will be carried.
Input and output cables must be run in separate conduits.
!
WARNING
Please read this section thoroughly before attempting to install wiring to this unit.
This UPS should be installed by a qualified / certified electrician.
Remove Cover Plates
208 V
(default)
240 V
OR
Bypass Voltage Jumper
Page 16
Installation
12
Input Wiring (TB1)
To connect the input wiring, follow these steps:
1. Locate the input wiring access, remove the knockout and pull the three input wires through it, allowing some slack for installation.
2. Secure the conduit to the rear panel of the UPS.
3. Input Power cables connect to screw terminals on the Input Terminal Block located to the right of the Bypass Voltage Terminal. Connect the wires to the block connections as shown below. Using a torque wrench, turn the screws clockwise until tightened to the proper torque value (28 in-lb). Insert the ground wire through the grounding lug and tighten it to the proper torque value (120 in-lb).
Grounding Conductor Installation
An insulated grounding conductor must be identical or larger in size, insulation material, and thickness as the grounded and ungrounded branch circuit supply conductors. This cable must be green with or without one or more yellow stripes and is to be installed as part of the branch circuit that supplies the unit or system.
The grounding conductor is to be grounded to earth at the service equipment or, if supplied by a separately derived sys­tem, at the supply transformer or generator set.
Output Wiring (TB3)
Output wiring may be configured one of two different ways (240/120 or 208/120). Refer to the chart below and the diagram at right when configuring the out­put wiring.
Voltage 120 208 240
Between terminals 1 & 4
3 & 4
2 & 3 1 & 3
Use only the connections listed above. Other connections will produce nonstandard voltages.
NOTE
The Nfinity UPS contains an isolation transformer that generates a neutral conductor for the connected equipment. The UPS is a separately derived source and contains a neutral to ground bonding jumper. A grounding electrode conductor (GEC) must be installed in accordance with national and local wiring codes and regulations.
TB1
L1
L2
2
1
Note the Neutral / Earth jumper on the terminal above
Page 17
Installation
13
2.3.2 Connecting to External Panel Boards
The following instructions are also shipped attached to the rear of the unit.
INPUT CABLING AND PROTECTION
Table Below Applies to 12- 20 kVA Scalable Systems:
Stand-alone UPS or UPS equipped with a Maintenance Bypass Cabinet (Without Transformer)
UPS With Maintenance Bypass Cabinet (With Transformer)
Single Input Feed: All UPS ratings must use 125A input circuit breaker protection. Dual Input Feed: See table below.
Bypass Voltage Jumper Position (TB2)
Max. System
Load Rating
Input Voltage – 208VAC Input Voltage – 240VAC
Max. Current in UPS mode
Recommended
Input Protection
Circuit Breaker
Max. Current in UPS mode
Recommended
Input Protection
Circuit Breaker
12kVA
53 amps 75 amps 46 amps 75 amps
16kVA
70 amps 100 amps 62 amps 100 amps
20kVA
102 amps 125 amps* 88 amps 125 amps*
Terminal
Block
Details
Maximum: 35mm2 (2AWG) * Must use 90° copper wire
Minimum: 16mm
2
(6AWG)
Torque Rating: 2.5-3.0 Nm (22-26 in/lbs)
Max. System
Load Rating
UPS Feed Bypass Feed
Input Voltage – 208VAC Input Voltage – 240VAC 208V or 240V
Max. Current in UPS mode
Recommended
Input Protection
Circuit Breaker
Max. Current
in UPS mode
Recommended Input
Protection Circuit Breaker
Recommended
Input Protection
Circuit Breaker
12kVA
53 amps 75 amps 46 amps 75 amps 125 amps*
16kVA
70 amps 100 amps 62 amps 100 amps 125 amps*
20kVA
102 amps 125 amps* 88 amps 125 amps* 125 amps*
Terminal
Block
Details
Maximum: 35mm
2
(2AWG) * Must use 90° copper wire
Minimum: 16mm
2
(6AWG)
Torque Rating: 2.5-3.0 Nm (22-26 in/lbs)
Bypass Voltage Selection
208 VAC
(Factory Default)
240 VAC
(Field Change)
Jumper/link on upper two screws
Jumper/link on lower two screws
Page 18
Installation
14
OUTPUT CABLING
UPS Output Terminal Block (TB3) Connection to External Panel Boards
208 VAC
If connected equipment operates at 208VAC only, use a single-phase panel board connected to the UPS as follows.
208 VAC and 120 VAC
If connected equipment is a combination of 208 VAC and 120 VAC, use a three-phase panel board connected to the UPS as follows.
240VAC and / or 120 VAC
If connected equipment operates at 240VAC only or 120VAC only or is a combination of both, use a single-phase panel board connected to the UPS as follows.
1
2
3
4
5
Setup 1 - 208 VAC
208
Grounding Electrode Conductor
(Field connection must be made)
L
L
GEC
Max output current = 96A
Connected Equipment
Ground
Connected Equipment
Ground
208
UPS Output TB3Panel Board Input
Grounding Electrode Conductor
(Field connection must be made)
1
2
3
4
5
L
L
GEC
G
1
2
3
4
5
Setup 2 - 120 VAC
120
N
208 VAC also available as shown connected in Setup 1
Grounding Electrode Conductor
(Field connection must be made)
Max output current = 83A each 120 VAC circuit
L
L
GEC
120
Connected Equipment
Ground
Note: L2 to N is 88 VAC
CAUTION: It is important for the installing
electrician to clearly identify the connections for future reference. Refer to NEC 215-8 and 210-4(d).
208
120
UPS Output TB3Panel Board Input
120
1
2
3
4
5
L2
GEC
N
L1
L3
Grounding Electrode Conductor
(Field connection must be made)
G
1
2
3
4
5
Setup 3 - 240 VAC
240
120 VAC also available as shown connected in Setup 2
Grounding Electrode Conductor
(Field connection must be made)
Max output current = 83A
L
L
GEC
Connected Equipment
Ground
240
120
120
UPS Output TB3Panel Board Input
1
2
3
4
5
GEC
N
L
L
Grounding Electrode Conductor
(Field connection must be made)
G
Page 19
Installation
15
2.3.3 REPO Connection
The Nfinity is equipped with a Remote Emergency Power Off (REPO) connection.
Figure 2 REPO switch connections
NOTE
A jumper is factory installed between pins 1 & 2 to disable the Control Switch (SW2). This will prevent the unit from being started during installation. This jumper must be removed in order to start the unit.
!
CAUTION
To maintain safety, Signal Edge Low Voltage (SELV) barriers, and electromagnetic compatibility, signal cables should be segregated and run separately from power cables.
NOTE Remove jumper before wiring.
If the installation does not require connection to a REPO system, the jumper must be removed.
1234
Key to REPO switch connections
1. 24 V DC, 50mA
2. Sense
3. Sense
4. Ground
REPO connections
for normally open
switch system
REPO jumper
connected
as shipped
REPO connections
for normally closed
switch system (fail-safe)
Hanger for cable-tie to strain relief REPO wiring
REPO switch
on rear of unit
1234 1234
Page 20
Installation
16
2.4 Communications
2.4.1 COM Ports
Nfinity is able to communicate through multiple communication ports simultaneously. Use only Liebert-provided communication cards. Connect only Signal Edge Low Voltage (SELV)/ Class 2 cir­cuits when connecting to any communication port.
There are two DB-9 COM ports available on the rear of the Nfinity.
COM1 - Relay Contacts
Relay contacts are available through a DB-9F communications connector. Contact closure provides the following:
These contacts are rated 48 VDC, 1 amp maximum and are compatible with Liebert MultiLink™ software.
COM2 - Serial
Nfinity is able to communicate via Liebert proprietary protocol. This communication port can be used for serial communication with Liebert MultiLink software. For more detailed information, please see the MultiLink software documentation on the CD shipped with the Nfinity. The pin-out configuration of the DB-9 connector is:
2.4.2 Intellislot™ Ports
The following communication cards may be used with Nfinity:
Intellislot OpenComms Web Card—allows the Nfinity to communicate intelligently with your Ethernet network. The OpenComms Web Card must be installed in port 1.
Intellislot MultiPort4 cards—allows up to four client computer systems to monitor the sta­tus of Nfinity simultaneously.
Intellislot Relay Contacts cards—provides contact closures for remote monitoring of alarm conditions; On Battery, On Bypass, Low Battery, Summary Alarm, UPS Fault and On UPS signals.
Pin Assignment
1 Low Battery (normally open)
4 UPS shutdown in battery mode
(5-12 V DC for 1.5 sec)
5 Common
7 Low Battery (common)
8 On Battery (common)
9 On Battery (normally open)
Pin Assignment
2 Transmit Data
3 Receive Data
5 Common
54321
6789
Pin Assignment
Port 1 Port 2 Port 3 Port 4
COM 1 COM 2
Page 21
Operating Instructions
17
3.0 OPERATING INSTRUCTIONS
3.1 Controls and Indicators
3.1.1 Display Controls
The User Interface Module informs you of the status of the UPS and lets you configure the UPS to your own needs or preferences.
The module consists of a series of Status LEDs, an LCD display window (four lines of 20 characters each), and buttons for navigation, as displayed below.
Buttons
Refer to the legend below to properly navigate the Nfinity User Interface.
Fault/Warning and Status LEDs
Refer to the legend below to indicate occurrence when an LED is lit.
LCD Display
Window
Standby Button
Alarm Silence Button
Fault/Warning LED
Status LEDs
Navigation Buttons
ESC
- Navigates cursor on display menus
- Returns to previous display screen
- Selects displayed information
- Enables / disables output power
- Mutes the audible alarm
Up
Down
Escape
Enter
Standby
Alarm Silence
ESC
On Bypass - The Bypass is supplying the power.
Solid - A UPS fault condition has occurred.
Fault/Warning
AC Input - AC utility is available.
Inverter On - The inverter is supplying the power.
On Battery - Battery is supplying power to the inverter.
AC Output - Power is available to supply the load.
Flashing - A Warning has occurred. Consult event log.
Page 22
Operating Instructions
18
3.2 Status LED Modes 3.3 Navigating the Menu
To review or change any settings on the UPS, use the buttons on the User Interface shown at left. Because some menus contain more than four rows of information, you may see an arrow on the display pointing up or down (as shown below)—indicating to scroll using the
or buttons.
If you are scrolling through any of the Main Menus, items will scroll one line at a time with the menu heading on the top line:
Pressing
reveals:
Note the arrows on the screen indicate that the user can scroll up or down to reveal more information.
LED Off
UPS is Off or Initializing
UPS is On, Utility is Good and Output is On
(Normal Operation)
UPS is On, Utility is Bad and Output is On
(On Battery Operation)
UPS is On, Utility is Good and Output is Off
UPS is On, Utility is Bad and Output is Off
UPS is in Bypass Operation
(Manual or Automatic)
UPS is in Manual Bypass Operation with Utility Out of Bypass Operation Range
Shutdown Due to End of Discharge
LED On
LED Flashing
UPS Status
Present Load Redundant Status Battery Status
UPS Status
Redundant Status Battery Status Volts/Amps/kVA
Page 23
Operating Instructions
19
3.4 Operating Procedures
3.4.1 Start-Up and Initialization
Follow these steps to start up the UPS.
1. Ensure the manual bypass switch is in UPS position. Close Input Circuit Breaker (CB1) and close the Control Enable Switch (SW2). You should see the following on the LCD display window:
2. Press or button.
3. Press
to access the Main Menu.
3.4.2 Shutting Down the UPS
Use the following procedure to power down the UPS.
1. Press to disable power from the connected equipment.
2. Verify request to disable the output by pressing .
3. Turn off the Enable Switch (SW2). Open the Input Circuit Breaker (CB1).
3.4.3 Manual Transfer to Bypass
To manually transfer the UPS to bypass, move the manual bypass switch to the bypass position. The manual bypass switch is behind the front bottom bezel. To transfer the UPS from bypass to normal mode, follow the on­screen instructions.
Once is pressed, the bypass alarm will annunciate and cannot be canceled until the manual bypass switch is operated.
To transfer the UPS from bypass to normal mode, simply operate the manual bypass switch back to the UPS position.
On return from bypass, the following screen will be displayed.
UPS Initializing
Please wait...
*Press to Enable UPS Output.
ESC
On Mains/Utility Output % = xx Battery Minutes yyy Press for menu
NOTE
The load is not protected from utility interruptions when the UPS is in bypass mode.
Main Menu
> Transfer to Bypass
Transfer to Bypass
Press for bypass Press ESC to cancel
Assert manual bypass
Manual Bypass Switch
On UPS
On Bypass
UPS on manual bypass
No active alarms See Event Log
Page 24
Operating Instructions
20
3.5 Main Menu
After initialization, the button will take you to the Main Menu. From here you may check on the status of the UPS, review the event log and active alarms, configure your UPS and even receive instructions on replacing modules. The Main Menu is divided into eight sub-menus as shown below:
Use the
and buttons to select the desired menu item and press to access the appropriate
submenu.
Service Tools
Service Tools
UPS Test Clear Failures BM Cell Replacement Reset Battery Stats Reset Bypass Stats
Active Alarms
Active Alarms Message
UPS Configuration
UPS Configuration
Review Settings Change Settings Service Mode
Main Menu
> UPS Status
UPS Configuration Display Date/Time Event Log Active Alarms Transfer to Bypass Module Replacement Service Tools
UPS Status
UPS Status
Present Load Redundant Status Battery Status Volts/Amps/kVA UPS Frequency Bypass Information UPS Information Module Information
Module Replacement
Module Replacement
Ctrl w/ Redundant Ctrl w/o Redundant Pwr w/ Redundant Pwr w/o Redundant Battery Module
Event Log
Event: xxx/xxx xx
event message event message
DD/MMM/YYYY HH:MM:SS
Display Date/Time
Date/Time
xx/xx/xxxx xx:xx:xx mm/dd/yyyy hh:mm:ss
Transfer to Bypass
Press for bypass Press ESC to cancel
Page 25
Operating Instructions
21
3.5.1 UPS Status Screen
From the Main Menu the user may select UPS Status and press . Once at the UPS Status Screen, the user may access any information on the present condition of the UPS. Note the chart below when reviewing the UPS.
Main Menu
> UPS Status
UPS Configuration Display Date/Time Event Log Active Alarms Transfer to Bypass Module Replacement Service Tools
UPS Status
UPS Status
Present Load Redundant Status Battery Status Volts/Amps/kVA UPS Frequency Bypass Information UPS Information Module Information
Present Load
On Mains/Utility Output: kVA xx.x Output: kW xx.x Output: pf xx.x
Redundant Status
Redundant Status PMs Installed xx PM:N+1 redundant/non-redundant SC:Redundant/(non-redundant)
Battery Status
Battery Status Voltage (VDC) xxx Capacity % xxx Status: charging BMs Installed xx Ext batt present: No Discharge count: xxxx Batt Usage Hr: xxxx.x
Module Information
Main Control S/N: xxxxxxxxxxxxxxx FW ver: xxxx
Redundant Control S/N: xxxxxxxxxxxxxxx FW ver: xxxx
User Interface S/N: xxxxxxxxxxxxxxx FW ver: xxxx
Power Module S/N: xxxxxxxxxxxxxxx FW ver: xxxx
Battery Module S/N: xxxxxxxxxxxxxxx FW ver: xxxx
Bays=x,XFMR=x Defaults = xxxV/xxHz Limit/Cnfg=xxxkVA/1x1 Model ID=x
UPS Status menu options
Volts/ Amps/k VA
Input Output xxx VAC xxx VAC xxx A xxx A xx.x kVA xx.x kVA
UPS Frequency
UPS Frequency Input Hz: xx.x Output Hz: xx.x
Bypass Information
Bypass Reasons Manual-User x Overload x Other x
UPS Information
UPS Information UPS ID: xxxxxxxxxxxx xxxxxxxxxxxxxxxxxxx
Page 26
Operating Instructions
22
3.5.2 UPS Configuration Screen
Review Settings
Follow this procedure to review your UPS configuration settings. Follow the menus below by pressing
and to review the settings.
Main Menu
UPS Status
> UPS Configuration
Display Date/Time Event Log Active Alarms Transfer to Bypass Module Replacement Service Tools
UPS Configuration
UPS Configuration
> Review Settings
Change Settings Service Mode
Review Settings
Voltage Frequency Battery Alarm Service Contact Auto Restart UPS Shutdown Delay Remote Shutdown External Battery Bypass Alarm Mode Intelli-Battery Ca. Air Filter Reminder Guarantee Shutdown
External Battery
External batt config Amp.Hr 0000 Charge (A) 00.0
Bypass Alarm Mode
Bypass Alarm Mode Mode: Enable
Intelli-Battery Ca.
Intelli-Batteries
0
Air Filter Reminder
Air Filter Reminder Mode: 26 weeks
Guarantee Shutdown
Guarantee Shutdown Mode: Enable/Disable
Voltag e
Voltage Settings
Input 208/120 Output 208
Frequency
Frequency Settings Frequency Hz: 60 Sync Range Hz: +/- 5.0 Slew Range Hz/S: 3.0
Battery
Battery Settings Test intrvl weeks: 2 on Wed 06:00 Low Batt Warn:2 min
Alarm
Alarm Settings Redundant Alarm:
Enabled/Disabled
Max Load: Enabled/Disabled
Service Contact
Service Contact Liebert Corp.
www.liebert.com
Auto Restart
Auto Restart Mode: Disable Batt % 0% Delay 10
UPS Shutdown Delay
UPS Shutdown Delay 120 seconds
Remote Shutdown
Remote comm shutdown Mode: Enable
Review Settings menu options
Page 27
Operating Instructions
23
Change Configuration Settings - Change Settings Menu
Starting from the Main Menu, locate and press UPS Configuration. From the UPS Configuration screen, select the Change Settings option. You may configure Nfinity from a large variety of selec­tions. Items indicated by an asterisk (*) are the selected settings.
Input Voltage: Select the required input voltage set­ting. This voltage must match the bypass voltage jumper setting.
Display Voltage: Displays the actual voltage the unit is configured for.
Frequency Sync Range: Sets the window to which the system synchronizes to the input supply.
Frequency Slew Rate: Sets the rate of change of frequency through the sync range window.
Set Password: Set a Password to prevent unautho­rized users from changing the configuration of the Nfinity. It can be up to seven characters in length. Once set, the password will be required to change the configuration.
Main Menu
UPS Status
> UPS Configuration
Display Date/Time Event Log Active Alarms Transfer to Bypass Module Replacement Service Tools
UPS Configuration
UPS Configuration
Review Settings
> Change Settings
Service Mode
Change Settings
Input Voltage Display Voltage Frequency Sync Range Frequency Slew Rate Set Password Auto Battery Test Low Battery Warning Auto Restart User Settings Set Date/Time Max Load Alarm Set UPS Shutdown Delay Redund Alarm Set Service Contact Remote Shutdown External Battery Bypass Alarm Mode Intelli-Batt Ca. Air Filter Reminder Guarantee Shutdown Line Compensation Factory Defaults
Input Voltage
* 208/120
240/120
Display Voltage
208
* 240
Frequency Sync Range
0.5 Hz
1.0 Hz
2.0 Hz
3.0 Hz
4.0 Hz
* 5.0 Hz
NOTE
If the password is lost, call Liebert Technical Support.
Frequency Slew Rate
0.5 Hz
1.0 Hz
2.0 Hz
3.0 Hz
4.0 Hz
* 5.0 Hz
Set Password
xxxxxxx
Page 28
Operating Instructions
24
Auto Battery Test: Configure when and how often the Nfinity’s automatic battery test will run. This test is designed to ensure battery system integrity and provide early warning of problems.
Low Battery Warning: Notifies user how much run time is available. Can be set from 1 to 30 minutes.
Auto Restart: Automatically restarts once both delay parameters (battery capacity percentage and countdown timer) are met.
User Settings: You may adjust the contrast of the user interface LCD or select the appropriate lan­guage.
Auto Battery Test
Interval Start Day Start Time
Interval
Batt Test Interval
1 week
* 2 weeks
3 weeks 4 weeks 6 weeks Disabled
Start Day
Batt Test Weekday SUN MON TUE WED THU FRI SAT
Start Time
Battery Test Time 06:00
Low Battery Warning 02 Minutes
Auto Restart
Mode Auto restart batt % Auto restart delay
Auto Restart Mode
Auto Restart Mode
* Enable
Disable
Auto Restart Batt %
Auto Restart Batt %
*0%
10% 25% 40% 60% 80%
Auto Restart Delay
Auto Restart Delay in 10-second increments,
x0 sec
User Settings
Screen Contrast Display Language
Screen Contrast
Screen Contrast
Press to increase Press to decrease
Display Language
Display Language
English Francais Italiano Deutsch Espanol
Page 29
Operating Instructions
25
Set Date/Time: Allows user to enable/disable DST (Daylight Saving Time), change the Day, Date and Time setting on Nfinity. When enabled, the time will automatically adjust to Daylight Saving Time.
Max Load Alarm Set: Allows an alarm to set when Nfinity’s load reaches a specific level.
UPS Shutdown Delay: Delays UPS shutdown for specified amount of time after receiving shutdown command via relay contacts only.
Redundant Alarm Set: Sets Alarm to notify user when redundancy is no longer available.
Service Contact: Set a contact for the user to reach if problems occur.
Remote Shutdown: Enables / Disables the Remote Communications Shutdown.
If you are using MultiLink™ software, this parameter should be enabled in order for the UPS output to be turned off once the operating system has been shut­down.
External Battery: Sets total amp-hour for external batteries to provide a more accurate runtime remain­ing value on the LCD display and through communi­cations.
When using the Non-Modular External Battery Cabinets with Chargers (P/N: PB10SLF105WC120), enter the following:
Set Time/Date
DST Mode Set Time/Date
DST Mode
DST Mode
Enabled
* Disabled
Set Date/Time
Date/Time
MM/DD/YYYY HH:MM:SS
Max Load Alarm Set
Mode Threshold
Alarm Mode
Max Load Alarm Mode
* Enable
Disable
Threshold
Max Load Alarm Set Threshold kVA = xx.x
UPS Shutdown Delay xxx seconds
Redundant PWR Alarm Set
Enable
* Disable
# Cabinets AH Value Charge Current
1 0091 07.0
2 0182 14.0
3 0273 21.0
4 0364 28.0
5 0455 35.0
6 0546 42.0
Service Contact
>Company Name
Company Phone
Company Name
Company/Name
LIEBERT CORP.
Phone Number
Phone Number
WWW.LIEBERT.COM
Remote Shutdn
* Enable
Disable
External Battery
Amp-hour
> Charge Current
External Batt Config Enter total amp-hour
0000
External Batt Config Enter charge current
00.0
Page 30
Operating Instructions
26
Bypass Alarm Mode: Allows the user to enable/dis­able alarm, indicating that the bypass is not quali­fied.
Intelli-Battery Ca.: Allows the user to enter the quantity of intelligent battery cabinets installed.
Air Filter Reminder: Allows the user to set a warn­ing reminder to check the air filters.
Guarantee Shutdown: Allows the user to guarantee a shutdown after a low battery warning is announced, even if the utility becomes qualified.
Line Compensation: Allows the user to control the amount of line drop compensation to be applied to the nominal output voltage. Line drop compensation is intended to compensate for any IR drop that may occur when the UPS is a significant distance from the protected load.
Factory Defaults: Allows the user to reset all set­tings to the values in effect when the UPS was shipped from the factory.
Bypass Alarm Mode
> Enable
Disable
Enter Intelli­Battery cabinet count
x
Air Filter Reminder
2 weeks 4 weeks 10 weeks 26 weeks 52 weeks
* Disable
Guarantee Shutdown
Enable
* Disable
Output Volt: x
Increase Decrease
ESC to cancel
to Accept & Exit
Load Factory Default Are you sure? Press for yes Press ESC for no
Page 31
Operating Instructions
27
UPS Configuration Screen - Service Mode Menu
Service Mode contains site identification information about the UPS system. The data is entered by Liebert Global Services (LGS). To view the data, go to the Main Menu, select UPS Configuration and press . Next, select Service Mode and press .
Set Site ID: Press to return to the Service Mode menu. Scroll to Set Site ID and press to display the screen shown below.
Set Tag Number: Press to return to the Service Mode menu. Scroll to Set Tag Number and press to display the screen shown below.
Set UPS ID: Press to return to the Service Mode menu. Scroll to Set UPS ID and press to display the screen shown below.
3.5.3 Display Date/Time
This feature shows the current date and time. At the Main Menu, select UPS Configuration and press . Next, select Display Date/Time and press .
Main Menu
UPS Status
> UPS Configuration
Display Date/Time Event Log Active Alarms Transfer to Bypass Module Replacement Service Tools
UPS Configuration
UPS Configuration
Review Settings Change Settings
> Service Mode
Service Mode
Service Mode
> Set Site ID
Set Tag Number Set UPS ID
ESC
Service Mode
Service Mode
> Set Site ID
Set Tag Number Set UPS ID
Set Site ID
-
ESC
Service Mode
Service Mode
Set Site ID
> Set Tag Number
Set UPS ID
Set Tag Number
-
ESC
Service Mode
Service Mode
Set Site ID Set Tag Number
> Set UPS ID
Set UPS ID
Main Menu
UPS Status UPS Configuration
> Display Date/Time
Event Log Active Alarms Transfer to Bypass Module Replacement Service Tools
Display Date/Time
Date/Time
xx/xx/xxxx xx:xx:xx mm/dd/yyyy hh:mm:ss
Page 32
Operating Instructions
28
3.5.4 Event Log
Accessing the Event Log enables the user to scroll through the Nfinity’s past 255 occur­rences. To open the Event Log, start at the Main Menu, select Event Log and press .
Press the
and buttons to scroll through
the Nfinity’s Event Log in chronological order. The Event Log contains the following infor­mation.
The typical event log screen will display the event number and reference code on the first line. The purpose of this code is to assist fac­tory trained service personnel in trouble­shooting. Please make a note of the code number when contacting technical support. The second line contains the event descrip­tion. The third line will have either more detail about the event, a serial number indi­cating as to which module the event occurred, or be left blank. The last line will show the date and time the event occurred.
Press to go back to the Main Menu.
When an event or alarm occurs, the User Interface LCD will display the last message regardless of the default screen. See 4.1 - Active Alarms for a list of events and alarms and possible solutions. If you are unsure of the corrective action to take, contact a Liebert representative at the number listed on the back of this manual.
3.5.5 Active Alarms
Alarms affecting the Nfinity can be viewed at the Active Alarms screen. To access the screen, go to the Main Menu, select Active Alarms and press .
When an alarm sounds, the User Interface LCD will display a general explanation as to what the alarm is indicating. To view these messages in chronological order, press the and buttons.
• The first line of a typical Active Alarms screen will display the reason for the alarm occurrence.
• The second line will give a more specific detail of the occurrence (i.e., module serial number).
Press to go back to the Main Menu.
3.5.6 Transfer to Bypass
In the event of a UPS overload or failure, the UPS will transfer to bypass via its automatic bypass switch.
Main Menu
UPS Status UPS Configuration Display Date/Time
> Event Log
Active Alarms Transfer to Bypass Module Replacement Service Tools
Event Log
Event: xxx/xxx xx
event message event message
DD/MMM/YYYY HH:MM:SS
Event 031/255 NC09 Power module warning S/N:0012200001002G1 19 MAY 2000 16:54:27
Event Detail or Serial Number
Date of Event
Time of Event
Description
Event Number
Reference Code
ESC
Main Menu
UPS Status UPS Configuration Display Date/Time Event Log
> Active Alarms
Transfer to Bypass Module Replacement Service Tools
Active Alarms
Active Alarms Message
ESC
Main Menu
UPS Status UPS Configuration Display Date/Time Event Log Active Alarms
> Transfer to Bypass
Module Replacement Service Tools
Transfer to Bypass
Press for bypass Press ESC to cancel
Page 33
Operating Instructions
29
3.5.7 Module Replacement
The user interface also supplies instructions for removing and replacing modules. From the Main Menu, access the module replacement screen and select the type of module. Refer to the screens below:
For more details on module replacement, consult 4.0 - Troubleshooting.
Main Menu
UPS Status UPS Configuration Display Date/Time Event Log Active Alarms Transfer to Bypass
> Module Replacement
Service Tools
Module Replacement
Module Replacement
> Ctrl w/ Redundant
Ctrl w/o Redundant Pwr w/ Redundant Pwr w/o Redundant Battery Module
Control Module w/ Redundant
Cntl Mod Replacement
1. Lift off display panel and place on top of UPS
2. Locate amber LED
3. Open lever
4. Loosen fastener
5. Replace module
6. Tighten fastener
7. Close lever
8. Replace display
Control Module w/o Redundant
Cntl Mod Replacement
1. Remove bottom bezel and place UPS in bypass
2. Lift off display panel and place on top of UPS
3. Locate amber LED
4. Open lever
5. Loosen fastener
6. Replace module
7. Tighten fastener
8. Close lever
9. Wait for amber LED to stop flashing.
10.Replace display
11.Switch bypass to return to UPS operation
12.Replace bezel
Power Module w/ Redundant
Pwr Mod Replacement
1. Remove all front bezels
2. Locate amber LED
3. Open lever
4. Loosen fastener
5. Replace module
6. Tighten fastener
7. Close lever
8. Replace all bezels
Power Module w/o Redundant
Pwr Mod Replacement
1. Remove bottom bezel and place UPS in bypass
2. Remove remaining front bezels
3. Locate amber LED
4. Open lever
5. Loosen fastener
6. Replace module
7. Tighten fastener
8. Close lever
9. Wait for amber LED to stop flashing.
10.Switch bypass to return to UPS operation
11.Replace all bezels
Battery Module
Battery Module
1. Remove all front bezels
2. Locate amber LED
3. Loosen fastener
4. Replace module
5. Tighten fastener
6. Replace all bezels
Module Replacement menu options
Page 34
Operating Instructions
30
3.5.8 Service Tools for Liebert Global Services Engineers
The Service Tools option is intended for use by Liebert Global Services engineers or Liebert-trained engineers to carry out certain tests and clear failures. These are advanced menus, entering changes may adversely affect UPS operation. From the Main Menu, shown below left, select Service Tools and press .
UPS Test: Allows a Liebert-trained engineer to test the Batteries, LEDs or LCD.
Clear Failures: Allows a Liebert-trained engineer to reset the UPS after a Battery Module failure alarm.
BM Cell Replacement: Allows a Liebert-trained engineer to reset the battery module (BM) energy val­ues to defaults after replacing battery cells within the module.
Reset Battery Stats: Allows a Liebert-trained engi­neer to reset all battery statistics. These statistics include battery usage and discharge count.
Reset Bypass Stats: Allows a Liebert-trained engi­neer to reset all bypass statistics. These statistics include manual bypass count, bypass overload count and other bypass count.
Main Menu
UPS Status UPS Configuration Display Date/Time Event Log Active Alarms Transfer to Bypass Module Replacement
> Service Tools
Service Tools
Service Tools
> UPS Test
Clear Failures BM Cell Replacement Reset Battery Stats Reset Bypass Stats
Service Tools
Service Tools
> UPS Test
Clear Failures BM Cell Replacement Reset Battery Stats Reset Bypass Stats
UPS Test
LED LCD Battery
Service Tools
Service Tools
UPS Test
> Clear Failures
BM Cell Replacement Reset Battery Stats Reset Bypass Stats
Clear Failures
Clear batt failures
Clear batt failures
Press for Yes Press ESC for No
Service Tools
Service Tools
UPS Test Clear Failures
> BM Cell Replacement
Reset Battery Stats Reset Bypass Stats
Reset All BM Energy Settings to Default
Press for Yes Press ESC for No
Service Tools
Service Tools
UPS Test Clear Failures BM Cell Replacement
> Reset Battery Stats
Reset Bypass Stats
Reset Battery Stats Are you sure?
Press for Yes Press ESC for No
Service Tools
Service Tools
UPS Test Clear Failures BM Cell Replacement Reset Battery Stats
> Reset Bypass Stats
Reset Bypass Stats Are you sure?
Press for Yes Press ESC for No
Page 35
Troubleshooting
31
4.0 TROUBLESHOOTING
4.1 Active Alarms
In the event of an alarm, the User Interface LCD will display the last message regardless of the default screen. A list of possible alarm messages is displayed below. If you encounter one of these or other alarm messages and are unsure of the corrective action to take, please contact a qualified Lie­bert representative at the number listed on the back of this manual.
User Interface Text Cause Action
Main Control Failure The Nfinity system has detected a
System Control Module failure.
Identify and replace the failed System Control Module or contact Liebert Global Services for support.
Power Module Fail The Nfinity system has detected a Power
Module failure.
Identify and replace the failed Power Module or contact Liebert Global Services for support.
Battery Module Fail The Nfinity system has detected a Battery
Module failure.
Identify and replace the failed Battery Module or contact Liebert Global Services for support.
Redun. Control Fail The Nfinity system has detected a
System Control Module failure.
Identify and replace the failed System Control Module or contact Liebert Global Services for support.
Battery Card Failure The Nfinity system has detected an
Intellislot Battery Card failure.
Identify and replace the failed Intellislot Battery Card or contact Liebert Global Services for support.
UPS On Battery The Nfinity is drawing power from the
batteries, not from utility.
Verify input breaker is closed. Verify input voltage is present and correct voltage. Verify input frequency is correct.
Reminder alarm -
Check air filter
The fan filter reminder time has elapsed. Check and clean the fan filter and acknowledge the alarm.
This alarm may be disabled or the interval between these alarms can be configured via the User Interface.
Short Circuit
Recovery - Please
Wait
User tried to turn the output on following a short circuit on the output without waiting for the required 30 seconds to expire.
Wait for at least 30 seconds and then turn the output on.
Power Module N+1 Redundancy Alarm
Number of power modules is not adequate to provide power redundancy.
Reduce the UPS’s load, add power modules to the frame or disable the alarm feature via the User Interface.
Output Off - Output
Short Circuit
A short circuit was detected on the output. Correct short (or extreme overload condition) and turn on
the UPS’s output.
UPS Output
Overload
The load on the Nfinity exceeded the capacity of the active power modules.
Reduce the UPS’s load or add power modules.
Output exceeds
max load setting
This will occur if the max load alarm is enabled, and the measured load at the UPS’s output is greater than the value set.
Reduce the UPS’s load, increase the Maximum Load Alarm limit via configuration or disable the Maximum Load Alarm limit via configuration.
Output Off-
Overload, bypass
unavailable
Normally a severe overload will cause the unit to go to automatic bypass. This event informs the user that bypass was not qualified so the unit dropped the load to protect itself.
Reduce the UPS’s output load and verify that the UPS’s bypass source is qualified (amplitude and frequency). Verify that the configuration voltage and frequency settings are properly selected.
Switch To
Manual Bypass
The Nfinity is on automatic bypass. Manual bypass switch should be activated before servicing.
Transfer Nfinity to manual bypass and call Liebert service for assistance.
Load Exceeds
Battery Module
Capacity
The measured load on the output will cause the battery modules to exceed their limits if the UPS transfers to battery mode.
Reduce the UPS’s load or add battery capacity. If external non-modular battery cabinet(s) are added, verify that the UPS’s configuration is set to match the external battery amp-hour rating and charger rating.
Bypass source
not qualified
The input voltage is not within the specified voltage or frequency range so the UPS will not allow an automatic or manual transfer to bypass.
Verify UPS’s configuration for voltage and frequency. Check UPS’s input breaker; disable this alarm if desired via configuration.
Load exceeds
frame limit
Load is greater then the rated frame limit. Reduce the UPS’s load.
Page 36
Troubleshooting
32
Assert manual
bypass
A user-initiated transfer to bypass will assert this alarm, instructing the user to enable the manual bypass switch. Once the manual bypass is asserted, the alarm will clear. This is a non-mutable alarm.
Engage the manual bypass switch (located at the bottom front on the left hand corner of the unit). Once engaged, the switch may be de-asserted to return to normal operation.
Remote shutdown
on COM port 1
active
The most likely cause is that the incorrect cable has been connected to the COM port between the UPS and the host.
Check for a wiring problem to the Shutdown On Battery at the COM1 connector. If this problem is not addressed, the unit will shut down shortly after switching to battery operation.
Battery Test
Weak Battery
The battery was determined to be weak as a result of the battery test.
Depending on the age of the batteries, it may be appropriate to replace all batteries in the system. Schedule a battery test so that the system operation is double-checked once the batteries become fully charged.
Battery Test
Failure
One or more of the following was detected during a battery test:
• UPS output regulation failure was detected.
• A battery module warning or failure occurred.
• A system control failure occurred.
Replace the battery modules that have active failures/ warnings. Depending on the age of the batteries, it may be appropriate to replace all batteries in the system. Schedule a battery test so that the system operation is double-checked once the batteries become fully charged.
Battery Cabinet
Not Connected
This is intended to detect a situation where a Modular battery cabinet has been connected for communication, but the power busses are not connected.
Check that the Modular Battery breaker is closed. Verify proper connections between UPS and Modular Battery Cabinet.
Don’t Remove SC The only good System Control Module
lock lever was raised with the output on and the unit is not on bypass.
• Lower the lock lever on the System Control Module.
• Provide qualified bypass power so that transfer to bypass is possible.
• Add a redundant System Control Module so that the load is not dropped.
Failure: Select
Manual Bypass
The System Controller detected a failure. Select manual bypass so that the unit can be serviced.
Transfer UPS to manual bypass and contact Liebert Global Services.
Output Off -
bypass unavailable
This event informs the user that bypass was not qualified so the unit dropped the load to protect itself.
Verify that the UPS’s bypass source is qualified (amplitude and frequency). Verify that the configuration voltage and frequency settings are properly selected.
Last UPS Shutdown
By Emergency
Power Off
REPO switch was pressed. If REPO wasn’t pressed, check for REPO wiring problems.
External Battery Module Warning
The energy delivered from the Non­Modular battery did not meet programmed battery capacity.
Verify proper connections between UPS and Non-Modular Battery Cabinet. Reenter the amp-hour rating for the external battery (set the amp-hour entry to zero and press the return key, then reset it to the appropriate value for the external battery). If the problem persists, the external battery should be replaced.
Battery Module
Not Ready
A battery module is not ready. In most cases, one or more battery modules should indicate a warning/failure condition.
Ensure that the battery module is fully seated and the 1/4 turn fastener is engaged. If the problem persists, replace the battery module with warning/failure condition indicated at the User Interface. If no User Interface warning/failure of battery module, look for the battery module with LEDs indicating a problem and replace that unit.
Power Module
Not Ready
A power module is not ready. In most cases, one or more power modules should indicate a warning or failure condition.
Ensure that the power module is fully seated and the 1/4 turn fastener is engaged. If the problem persists, replace the power module with warning/failure condition indicated at the User Interface. If no User Interface warning/failure of power module, look for the power module with LEDs indicating a problem and replace that unit.
User Interface Text Cause Action
Page 37
Troubleshooting
33
4.2 Module LED Indication
Every Battery, Power and Control Module features two LEDs to help inform the user of the module status, as shown below left. Refer to Table 2 for details.
Table 2 Guide to LEDs
Status
LED
(Green)
Fault
LED
(Yellow) Module Status
OFF OFF
Module not inserted into frame. System is OFF.
OFF ON
Module is initializing (max 30 seconds*).
FLASHING OFF
Normal Operation
FLASHING FLASHING
Module is in start-up qualification mode or module warning. **
FLASHING ON
Module failed and is off-line.
OFF FLASHING
Abnormal operation, re-insert module.
If this persists, contact Liebert Global Services at 1-800-543-2378.
ON OFF
ON ON
ON FLASHING
* If this persists for more than 30 seconds, check to verify the
lever is in the down position, otherwise the module is faulty.
** If both green and yellow LEDs are flashing for more than 30
seconds, then reinsert module.
Green Status LED Yellow Fault LED
Control Module
Green Status LED Yellow Fault LED
Green Status LED
Yellow Fault LED
Battery Module
Power Module
Page 38
Troubleshooting
34
4.3 Module Replacement
Follow the instructions below when replacing or adding a Control, Battery or Power Module to the system.
To order additional modules, contact your Liebert representative or call 1-800-LIEBERT.
4.3.1 Removing Modules
1. Remove bezel cover of appropriate module. When replacing a Power or Battery Module, verify the faulty module by confirming the yellow LED is lit.
2. If removing a Control or Power Module with no redundant modules, switch UPS to manual bypass.
3. Pull out and lift the lever if replacing a Control or Power Module, then turn fastener counterclockwise until it is loosened.
4. To remove the module: a. Start to pull out module (shown above
right, top). About 2/3 out it will stop.
b. Slide module away from the center of the
UPS (shown above right, center).
c. Continue to pull until module is removed
(shown above right, bottom).
5. Dispose of module in an environmentally responsible way that complies with local codes/regulations or return to Liebert for proper disposal.
!
CAUTION
Battery Modules are heavy—66 lb (30 kg).
NOTE
Battery Modules may contain shipping screws. These screws may be removed and discarded.
WARNING
POTENTIAL TIP HAZARD
Install all battery modules starting from the bottom. For module removal, start from the top. Do not remove more than one module at a time. Failure to do so may cause unit to tip over and cause serious injury.
Step 4a
MODULE REMOVAL (Steps 4a-c)
Step 4b
Step 4c
Turn fastener counterclockwise
Lift lever up (for Control and Power Modules)
Page 39
Troubleshooting
35
4.3.2 Adding or Replacing Modules
1. Lift module to appropriate bay, resting end of module on bay shelf. Use caution not to rest the module on the lower bezel cover.
2. Push module into bay. Once halfway in, slide module sideways toward the center of the UPS. Continue pushing module until fully inserted.
3. Press and turn fastener clockwise until locked. If replacing a Control or Power Module, press lever down.
4. Wait about 15 seconds as the module performs a start-up test and synchronizes with the other modules. Both the yellow and green LEDs should be flashing. A green flashing LED will then confirm the module is properly installed.
5. If UPS was placed in bypass manually, transfer back to UPS operation.
6. Replace bezels.
4.3.3 Replacing the User Interface
1. Lift off user interface and set it on top of the UPS frame.
2. The attached cable will be connected to an Intellislot card, found in a port between the control modules.
3. Remove the cable and the attached Intellislot card from the UPS.
4. Plug the new Intellislot card into the UPS.
5. Plug the new user interface cable into the Intellislot card.
6. Set replacement User Interface into proper position.
NOTE
Power Modules must be installed in the top half of the Nfinity frame. Battery Modules can be installed in any bay of the UPS frame.
NOTE
When replacing the Control Module, record user configuration data before removing. Re-verify the configuration settings after the new Control Module is installed.
Turn fastener clockwise
Press lever down (for Control and Power Modules)
Page 40
Maintenance
36
5.0 MAINTENANCE
5.1 Maintenance
5.1.1 Proper Care
Keeping your Liebert Nfinity UPS operating properly is imperative to optimal performance and life of the unit. It is recommended that a certified technician perform preventive and corrective mainte­nance. Liebert Global Services (LGS) is dedicated to ensuring the highest level of performance and unmatched support for your Nfinity UPS. Contact an LGS representative for service to guarantee maximum reliability and system availability.
5.1.2 Scheduled Maintenance
It is recommended the following maintenance is performed at least monthly:
• Clean unit
• Clean / replace filters
• Verify proper airflow
It is recommended the following maintenance is performed annually:
• Verify all Power Modules are operating properly.
• Verify all Battery Modules are operating properly.
• Verify redundancy (if applicable).
5.1.3 Replacing Fan Filters
Nfinity’s intake fans contain filters that will need to be replaced or cleaned periodically, depending on the surrounding environment. Check by removing the bottom bezel and noting the condition of the two filters. If filters are dirty, replace them by removing the plastic cover over the filter frame and inserting a new filter in its place. Use caution when replacing filters when fans are running.
The fan filters are washable and can be reused. To wash filters, place them under running water (with the dirt side down) to remove dirt and dust. Blot dry with a towel and allow air-drying before reusing.
Fan Filters
Page 41
Specifications
37
6.0 SPECIFICATIONS
6.1 Product Warranty Registration
To register for warranty protection:
•Visit the Quick Links section of our Web site at:
http://www.liebert.com
• Click on Product Warranty Registration and fill in the form.
If you have any questions, please contact us at:
US: 800-222-5877 Outside the US: 614-841-6755
upstech@liebert.com
General & Environmental Units Configuration
Unit Rating
k
VA 12 16 20 20
k
W 8.4 11.2 14 16 Conducted and Radiated EMC Levels FCC Part 15, Class A Compliant Safety Standards UL 1778; c-UL Compliant Immunity Standards IEEE C62.41, Category B
Mechanical Units
Dimensions
Width
in (mm)
20 (508) Depth 28 (711) Height 54 (1372)
Environmental Units
Operating Temperature (max) C (F) 0° - 40° (32° - 104°) Relative Humidity % 0-95% non-condensing Maximum operating altitude M (ft.) 3,000 (10,000) Nominal heat dissipation BTU/Hr 3,186 4,248 5,903 6,748 Acoustic noise level dBA <62 @ 1 meter
Input Data Units
Nominal input voltage VAC 208 or 240
Voltage Range (Typical)
208VAC nominal: operating voltage range variable based on output loading percentages
% UPS Load Input Voltage
80 – 100% 170 VAC
60 – 80% 144 VAC 30 – 60% 127 VAC
0 – 30% 110 VAC
Power factor Cos >.98
Input frequency (nominal) Hz 60 Input frequency range Hz 40-70
Battery Module Units
Number of lead acid batteries 10 Number of battery cells 60 Battery capacity A/hr 9 Autonomy time (full load) minutes 6 (With an equal number of Battery & Power Modules, in a non-redundant configuration) Maximum charge current (full load) A 3 Nominal Voltage VDC 120 Recharge Time Hrs Typically 6 (to 90% capacity)
Output Data Units
Output voltage VAC 208/120 or 240/120 Voltage regulation % ±3 Voltage stability (100% step load) % ±7 Recovery time msec 96
Voltage distortion %
<3 THD, linear load
<7 THD, non-linear load Output frequency Hz 60 Efficiency at 100% load % 89
Output overload capability %
110 - 125% for 10 min
126-150% for 10 sec
151 - 200% for 2 cycles
Page 42
Specifications
38
Page 43
Page 44
The Company Behind the Products
With over a million installations around the globe, Liebert is the world leader in computer protection systems. Since its founding in 1965, Liebert has developed a complete range of support and protection systems for sensitive electronics:
Environmental systems—close-control air conditioning from 1 to 60 tons
Power conditioning and UPS with power ranges from 300 VA to more than 1000 kVA
Integrated systems that provide both environmental and power protection in a single, flexible package
Monitoring and control—from systems of any size or location, on-site or remote
Service and support through more than 100 service centers around the world and a 24/7 Customer Response Center
While every precaution has been taken to ensure the accuracy and completeness of this literature, Liebert Corporation assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions.
© 2003 Liebert Corporation All rights reserved throughout the world. Specifications subject to change without notice.
® Liebert and the Liebert logo are registered trademarks of Liebert Corporation. All names referred to are trademarks or registered trademarks of their respective owners.
SL-23953 (9/08) Rev.3
Technical Support / Service
Web Site
www.liebert.com
Monitoring
800-222-5877
monitoring@liebert.com
Outside the US: 614-841-6755
Single-Phase UPS
800-222-5877
upstech@liebert.com
Outside the US: 614-841-6755
Three-Phase UPS
800-543-2378
powertech@liebert.com
Environmental Systems
800-543-2778
Outside the United States
614-888-0246
Locations
United States
1050 Dearborn Drive
P.O. Box 29186
Columbus, OH 43229
Italy
Via Leonardo Da Vinci 8
Zona Industriale Tognana
35028 Piove Di Sacco (PD)
+39 049 9719 111
Fax: +39 049 5841 257
Asia
23F, Allied Kajima Bldg.
138 Gloucester Road
Wanchai
Hong Kong
+852 2 572 2201
Fax: +852 2 831 0114
POWER AVAILABILITY
Nfinity™ Power System
USER MANUAL
Loading...