Emerson Keystone OM11 Installation And Maintenance Instructions Manual

KEYSTONE OM11 - EPI2 DEVICENET INTERFACE
InstallatIon and maIntenance InstructIons
Before installation these instructions must be fully read and understood
TABLE OF CONTENTS
1. Introduction ................................................... 1
2. Operation and storage .................................. 1
3. Distinguish OLD/NEW models ..................... 1
4. Installation ..................................................... 3
4.1 Assembling procedure for models 63-125 Nm old version (US or NO
US market) ........................................... 3
4.2 Assembling procedure for models 250-500-1000-2000 Nm old version
(US or NO US market) ......................... 5
5. Communication features .............................. 6
6. DeviceNet interface module ......................... 6
6.1 On board indication ............................. 6
6.2 Wiring diagram .................................... 7
6.3 Bus/hardwired mode selection .......... 8
7. Brief DeviceNet description .......................... 8
7.1 Network cable ...................................... 8
7.2 Terminator ........................................... 8
8. Communication interface ............................. 9
8.1 Actuator commands ............................ 9
8.2 Actuator status and indication ............ 9
8.3 Fail safe data...................................... 11
For details about EPI2 actuator the reference manual is: EPI2 Quarter-turn Electric Actuator IOM.
WARNING
EPI2 actuators must be electrically isolated before any disassembling or reassembling operations. Before any disassembling or reassembling operations, please follow in detail the relevant paragraph of the basic installation and operating manual (latest revision available).
WARNING
The electronic parts of the EPI2 actuators and all option modules can be damaged by a discharge of static electricity. Before you start, touch a grounded metal surface to discharge any static electricity.
WARNING
It is assumed that the installation, configuration, commissioning, maintenance and repair works are carried out by qualified personnel and checked by responsible specialists.
WARNING
Repair work, other than operations outlined in this manual, is strictly reserved to qualified Emerson personnel or to personnel authorized by the company itself.
2 OPERATION AND STORAGE
The module is designed to work and to be stored in the same environment of the actuator.
3 DISTINGUISH OLD/NEW MODELS
Figures below allow to distinguish old version of EPI2/F02 from the new version (on the labels are underlined the digits of Product Number); furthermore, the logic boards with heatsink identifies old version models, while logic boards without heatsink identifies new version models.
1 INTRODUCTION
The OM11 DeviceNet interface is an electronic module that allows you to connect the Keystone EPI2 electrical actuator to a DeviceNet network. The module has its own microprocessor and acts as a pure bus interface without affecting the actuator control integrity. It is installed inside the actuator housing and takes the electrical power from the actuator power supply module. The DeviceNet network is fully isolated from the actuator electronics.
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It is important to distinguish between EPI2/F02 old models and the new ones. To install the board on base actuator, in fact, it is necessary to choose the correct mechanical parts form the kit. Furthermore, the meaning of some data exchanged on the DeviceNet interface depends on model (old or new); differences will be explained in the following paragraphs.
VCIOM-02377-EN 17/05
KEYSTONE OM11 - EPI2 DEVICENET INTERFACE
InstallatIon and maIntenance InstructIons
FIGURE 1 Label for NON US MARKET - Digits X7X8 on product coding chart
FIGURE 2 Label for US MARKET – Digit 6 on product coding chart
FIGURE 3 Example of F02 old version (heatsink present)
FIGURE 4 Example of F02 new version (heatsink no present)
2
KEYSTONE OM11 - EPI2 DEVICENET INTERFACE
InstallatIon and maIntenance InstructIons
4 INSTALLATION
To assemble the OM11 into the EPI2/F02 actuator, proceed as follows:
• Ensure that all the parts received with the
OM11 are available as described in paragraph Optional kits.
• Using paragraph Optional kits, select only
mechanical parts (screws and spacers) depending on actuator models.
• Gather the right tools for the assembly and
for setting the actuator controls.
• With an Allen wrench of 5 mm unscrew the
cover screws (Figure 5).
FIGURE 5
4.1 Assembling procedure for models 63-125 Nm old version (US or NO US market)
• Detect the black cable required for the OM11 which is already included in the basic actuator (Figure 7).
FIGURE 7
FIGURE 6
• Remove the actuator cover (Figure 6).
Follow one of the following assembling procedures depending on actuator model.
• Detect the black cable required for the OM11 which is already included in the basic actuator (Figure 7).
FIGURE 8
• Connect the flat cable furnished into the kit to connector J3 on OM11 (Figure 8).
3
KEYSTONE OM11 - EPI2 DEVICENET INTERFACE
InstallatIon and maIntenance InstructIons
FIGURE 9
• Unscrew the 3 screws (Figure 9): 3 pcs M3x10
FIGURE 10
FIGURE 12
• Place the OM11 card onto the spacer and tighten the 4 screws (Figure 12).
FIGURE 13
• Tighten the 3 metal spacers (Figure 10).
FIGURE 11
• Connect OM11 flat cable to connector J8 on the logic board (Figure 11).
• Connect the 8-pins connector to connector on OM11 (Figure 13)
4
KEYSTONE OM11 - EPI2 DEVICENET INTERFACE
InstallatIon and maIntenance InstructIons
4.2 Assembling procedure for models 250-500-1000-2000 Nm old version (US or NO US market)
FIGURE 14
• Detect the black cable required for the OM11 which is already included in the basic actuator; disassemble local mechanical indicator (Figure 14).
FIGURE 16
• Connect OM11 flat cable to connector on the logic board (Figure 16).
FIGURE 17
FIGURE 15
• Connect the flat cable furnished into the kit to connector J3 on OM11 (Figure 15).
• Place the OM11 card onto the heatsink spacers and tighten the 4 screws; assemble local mechanical indicator (Figure 17).
FIGURE 18
• Connect the 8-pins connector to connector on OM11 (Figure 18)
5
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