Emerson KEYSTONE F320, KEYSTONE F322 Operating And Safety Instructions Manual

KEYSTONE OPERATING AND SAFETY INSTRUCTIONS
PED - RESILIENT SEATED BUTTERFLY VALVES F320/322
Before installation, these instructions must be fully read and understood
TAGPLATE - for NBR seated valves
TAGPLATE - for EPDM seated valves
Max. permissible working pressure
Product designation
Nominal
diameter
Identification number of
Explosive equipment classification
Trim number
Body material
Min/Max temperature limits in °C
notified body
Year of construction
Mass
Please read these instructions carefully.
HAZARD POTENTIALS
• Disregarding of instructions
• Improper use of product
• Insufficiently qualified personnel
Ensure that valve materials are compatible with the pipeline fluid. Valve application to be within the pressure/ temperature limits indicated in the P/T diagram of the Product Manual.
If in doubt contact factory.
Check the valve’s functionality on a regular basis.
PRECAUTIONS
For safety reasons, it is important to take the following precautions before you start work on the valve:
1.
Personnel making any adjustments to the valves should utilize suitable equipment. All required personal protection means should be worn.
2.
The line must be depressurized before installing the valve. In case of dangerous pipeline fluids, the pipeline should be drained and flushed properly with an appropriate cleaning fluid.
3. Personnel trained in all aspects of manual and mechanical handling techniques must carry out handling of all valves.
4. Misuse of the valve is not allowed. For example: the valve, handles, actuators or other parts may not be used as ‘climbing tools’.
5. Ensure the valve pressure/temperature specification as indicated on the identification label, is within the pressure/temperature limits of the application. A full pressure/ temperature diagram can be obtained from the Product Manual. With the use of the figure and trim number on the valve’s identification label, the correct diagram can be found.
6. Ensure that valve materials are compatible with the pipeline fluid.
7. The body material is ductile iron, which is a known brittle material and heavy impacts such as blows with a steel headed hammer should be avoided. This is particularly important for applications between 0 °C and -28 °C.
8.
The normal shelf life of the F320/322 valve seat is 5 years under clean, dry ambient and conditions with UV exposure prior to installation.
9. Tighten all flange bolts as per the nominated flange standards using the diagonal sequence method.
© 2017 Emerson. All Rights Reserved.Emerson.com/FinalControl VCOSI-00771-EN 19/06
KEYSTONE OPERATING AND SAFETY INSTRUCTIONS
PED - RESILIENT SEATED BUTTERFLY VALVES F320/322
INSTALLATION
1. Handling and lifting should be performed according the Maintenance and Installation Instructions.
2. Keystone valves are bi-directional unless fitted with a Flow Direction Arrow. If a directional arrow is fitted then the valve must be installed with the arrow pointing in the direction of the flow.
3. For detailed installation instructions refer to the Maintenance and Installation Instructions for the specific product.
4. Preferred installation position of butterfly valves is the shaft horizontal and the lower disc-edge opening downstream.
5. Do not use the valve to spread the flanges.
6. Instructions whether to use or to omit flange gaskets are stated in the Maintenance and Installation Instructions.
7. In case the valve is used as spool piece during erection of piping, do not finish weld the flanges to the pipes with the valve bolted between the flanges as this will result in serious heat-damage to the seat.
8. Valve operation should be checked for open - close positions. The disc should have enough clearance from the pipeline in all positions.
REPAIR
The line must be depressurized before carrying out any repairs to the valve. In case of dangerous pipeline fluids, the pipeline should be drained and flushed with an appropriate cleaning fluid. Failure to do so may cause serious personal injury and/ or equipment damage. Before disassembling the valve ensure the valve has been decontaminated correctly from any harmful gasses or liquids and that it is within a safe temperature range for handling. Personnel making any adjustments to the valves should utilize suitable equipment. All required personal protection means should be worn. Only qualified personnel trained in all aspects of manual and mechanical handling techniques must carry out lifting and handling of valves. Use Keystone original spare parts only. For detailed information on valve (dis)assembly and part replacement, refer to the Maintenance and Installation Instructions.
MAINTENANCE
!! Read all warning labels fitted to the valve before operation or maintenance !!
Check the valve’s functionality on a regular basis. No additional routine maintenance is required.
Neither Emerson, Emerson Automation Solutions, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Keystone is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
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