KEYSTONE FIGURE 952 KNIFE GATE VALVES
INSTALLATION AND OPERATING MANUAL
Gland packing replacement instructions for DN 50 - 200 (NPS 2 - 8)
Figure 952 knife gate valves
PACKING REPLACEMENT
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For optimum performance, the packing
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14
material should be replaced whenever the
valve has been disassembled for routine
maintenance. This is a very simple procedure
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17
8
5
which can be done leaving the valve in the
pipeline.
Correct packing is essential for leak-free
operation. Use Emerson’s preformed and precut packing replacement kits for best results.
Kits are available in the following types:
K-LON - Standard packing material.
D-LON - Food grade packing.
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21
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G-LON - High cyclic packing.
H-LON - Abrasive service packing.
Ensure packing material selected is suitable
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forthe service.
PACKING PROCEDURE
NOTE
Care should be taken to stagger the mitred joints
in each layer of packing to the opposite side of the
glandbox, e.g.;
• 1st packing layer joint to the front of the valve
• 2nd packing layer joint to the rear of the valve
• (on larger valves) 3rd packing layer joint to the front
of the valve.
1. Press first layer of gland packing (6) into
gland box (3) cavity by hand, then repeat
the process with the second layer ensuring
the joints of the two layers are on opposing
sides of the cavity
2. Push gate (2) (rounded edge first) gently
through top of gland box with packing
underneath, then turn upside down and
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1. Ensure the pipeline is not pressurized and
DISASSEMBLY PROCEDURE
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3
1
13
4
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any hazardous medium is drained away.
2. Close valve. Loosen gland box nuts (10)
toend of pillar (9) threads.
3. Remove clevis fastener (19).
4. Remove both bridge bolts (14).
5. Remove bridge sub-assembly (handwheel,
handwheel nut, spindle and bridge or
cylinder actuator and bridge).
NOTE
Heavy valves will require a chain block or crane to
assist.
push gland box to 25 mm (1") from the
end of the gate. Firmly press packing in
with fingers around gate then fit the RTFE
scraper blade (7) (Not fitted on polyurethane
trim valves) in bottom of gland box.
6. Unscrew both pillars (9).
7. Unscrew gate guides approximately 2 turns
Note: DN 50 - 200 (NPS 2 - 8) valve illustrated.
(Not applicable on polyurethane trim valves).
8. Withdraw gland box (3) and gate (2)
sub-assembly.
9. Remove scraper (7) (Not fitted on
polyurethane trim valves) and packing
segments (6) from the gland box (3), noting
the number of layers.
10. Clean gland box (3) and gate (2). Check gate
for irregularities or abrasion on the seating
side. If excessive, discard and replace.
Emerson.com/FinalControl VCIOM-02046-EN 18/07
© 2017 Emerson. All Rights Reserved.
KEYSTONE FIGURE 952 KNIFE GATE VALVES
INSTALLATION AND OPERATING MANUAL
ASSEMBLY PROCEDURE
1. With bevelled edge (Not applicable on
polyurethane trim valves) of gate up stream
and away from the seating face, place gland
box/gate sub-assembly into body and push
gate down until firmly wedged at bottom of
valve.
2.
Screw the gland box nuts (10) onto each
pillar (9), add washers (11) and (12). Coat
threads with anti-seize compound. Put each
pillar sub-assembly through gland box holes
and screw them into the valve body lug until
pillar is level with the bottom of the body lug.
Height of pillars (9) should be equal.
NOTE
For Polyurethane trimed valves ignore steps
3through5.
3. Screw in the gate guides (13) until they
contact the gate, do not over tighten.
4. With gate firmly wedged into bottom of
valve, push top of gate towards downstream
side to ensure it’s firmly up against seat (4),
thentighten pillar nuts.
5. Check gate alignment (gate closed).
If correctly fitted and aligned
• Gate will be fitting firmly and evenly up
against seating face in valve body.
• Gate and gland box will be approximately
centred with the valve body viewed from
frontand sides.
• Gate will be true and parallel to valve body
axis viewed from the side.
• Gate will not have significant movement
when rocked backwards and forwards
(upstreamand downstream, not sideways).
If not fitted correctly
• Gate is not seating properly into the wedges
in the base of the valve and/or the gate guides
in the upper body of the valve are badly worn,
missing or incorrectly adjusted - repair as
necessary.
6.
Fit bridge sub-assembly (handwheel,
handwheel nut, spindle and bridge or
cylinder actuator and bridge) to the top of the
pillars and secure using bridge bolts (14).
7. To fit the clevis pin (19) adjust the spindle (5)
until the holes in the spindle and the gate
are aligned.
8. Assembly is complete, actuate to check all
is functioning as desired and gate reseats
itself into the wedges at bottom of the valve
body. If re-seating does not occur, loosen
gland box nuts (8) and remove gland box,
clean and repeat steps.
NOTE
1. At commissioning or plant start-up, open
and close valve to check it is operating
correctly - gland nuts (8) may require adjustment.
Pleaseensure to tighten equally.
2. To minimize risk to personnel, Emerson
recommend the use of purpose built guards
and shrouds. Refer to the Emerson data sheet
orconsult factory for details.
CAUTION
Do NOT over tighten gland packing as it will cause
excessive resistance to gate movement.
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11
3
1
13
4
Note: DN 50 - 200 (NPS 2 - 8) valve illustrated.
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14
8
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2
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