EV3200 Door Control Inverter
User Manual
Version V1.4
Revision date April 21, 2008
BOM
31011543
Emerson Network Power provides customers with technical support. Users may contact the nearest
Emerson local sales office or service center.
Copyright © 2007 by Emerson Network Power Co., Ltd.
All rights reserved. The contents in this document are subject to change without notice.
Emerson Network Power Co., Ltd.
Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China
Homepage: www.emersonnetworkpower.com.cn
Customer Service Hotline: +86 755 86010537, 400-887-6510
Complaint Hotline: +86 755 86010800
E-mail: support@emersonnetwork.com.cn
Contents
Chapter 1 Safety Information ..............................................................................................................................................1
1.1 Warnings, Cautions & Notes................................................................................................................................. 1
1.2 Electrical Safety - General Warning ...................................................................................................................... 1
1.3 System Design And Safety Of Personnel .............................................................................................................1
1.4 Motor..................................................................................................................................................................... 1
1.5 Adjusting Parameters............................................................................................................................................ 1
1.6 Electrical Installation ............................................................................................................................................. 1
1.6.1 Electric Shock Risk.................................................................................................................................... 1
1.6.2 Isolation Device ......................................................................................................................................... 1
1.6.3 STOP Function .......................................................................................................................................... 2
1.6.4 Stored Charge ........................................................................................................................................... 2
1.6.5 Equipment Supplied By Plug And Socket .................................................................................................. 2
1.6.6 Earthing Requirement................................................................................................................................ 2
1.6.7 Capacitor And Varistors............................................................................................................................. 2
1.7 Disposing Of Unwanted Inverter ........................................................................................................................... 2
Chapter 2 Product Specifications ........................................................................................................................................ 3
2.1 Model Description ................................................................................................................................................. 3
2.2 Nameplate ............................................................................................................................................................ 3
2.3 Models .................................................................................................................................................................. 3
2.4 Installation Size..................................................................................................................................................... 4
2.5 Specifications........................................................................................................................................................ 4
Chapter 3 Electrical Installation........................................................................................................................................... 6
3.1 Wiring Of Power Terminals ................................................................................................................................... 6
3.1.1 Introduction To Power Terminals............................................................................................................... 6
3.1.2 Connection Of Power Terminals................................................................................................................ 7
3.2 Control Terminals.................................................................................................................................................. 8
3.3 User Relay Output Terminals................................................................................................................................ 8
3.4 PG Terminals Of Synchronous Motor ................................................................................................................... 9
3.5 Wiring Diagram Of Inverter ................................................................................................................................... 9
3.6 EMC.................................................................................................................................................................... 10
Chapter 4 Operation.......................................................................................................................................................... 12
4.1 Operation ............................................................................................................................................................ 12
4.1.1 Operation Keypad.................................................................................................................................... 12
4.1.2 Description Of Inverter Operating Status ................................................................................................. 12
4.1.3 Description Of Inverter Operating Mode .................................................................................................. 12
4.1.4 Parameter Classification.......................................................................................................................... 13
4.1.5 Parameter Setting Method....................................................................................................................... 13
4.1.6 Display Of Parameters............................................................................................................................. 13
4.2 Basic Applications............................................................................................................................................... 13
4.2.1 Motor Tuning ........................................................................................................................................... 13
4.2.2 Basic Operating Modes ...........................................................................................................................14
Chapter 5 Parameter Table............................................................................................................................................... 15
5.1 Basic Operation Parameters F0.......................................................................................................................... 15
5.2 OD Operation Parameters F1 ............................................................................................................................. 15
5.3 CD Operation Parameters F2 ............................................................................................................................. 16
5.4 Enhanced Function Parameters F3 .................................................................................................................... 16
5.5 Door Width Self-learning Parameters F4 ............................................................................................................ 17
5.6 Multi-function Input Terminal Parameters F5 ...................................................................................................... 18
5.7 Motor Parameters F6 .......................................................................................................................................... 18
5.8 Vector Control Parameters F7 ............................................................................................................................ 19
5.9 Communication Parameters F8 (Reserved)........................................................................................................ 19
5.10 Monitoring And Recording Parameters F9........................................................................................................ 20
Chapter 6 Parameter Description...................................................................................................................................... 22
6.1 Basic Operation Parameters F0.......................................................................................................................... 22
6.2 OD Operation Parameters F1 ............................................................................................................................. 23
6.2.1 OD Operation Curve For Speed Control.................................................................................................. 23
6.2.2 OD Operation Curve For Distance Control .............................................................................................. 24
6.3 CD Operation Parameters F2 ............................................................................................................................. 25
6.3.1 CD Operation Curve For Speed Control .................................................................................................. 25
6.3.2 CD Operation Curve For Distance Control ..............................................................................................26
6.4 Enhanced Function Parameters F3 .................................................................................................................... 27
6.5 Door Width Self-learning Parameters F4 ............................................................................................................ 29
6.6 Multi-function Input Terminal Parameters F5 ...................................................................................................... 31
6.7 Motor Parameters F6 .......................................................................................................................................... 33
6.8 Vector Control Parameters F7 ............................................................................................................................ 33
6.9 Communication Parameters F8 (Reserved)........................................................................................................ 35
6.10 Monitoring And Recording Parameters F9........................................................................................................ 36
Chapter 7 Application Guidance........................................................................................................................................ 38
7.1 Motor Type Setup ...............................................................................................................................................38
7.2 Speed Control..................................................................................................................................................... 39
7.2.1 System Wiring Diagram........................................................................................................................... 39
7.2.2 Testing Procedures ................................................................................................................................. 39
7.2.3 Parameter Settings.................................................................................................................................. 40
7.3 Distance Control 1 ..............................................................................................................................................40
7.3.1 System Wiring Diagram........................................................................................................................... 40
7.3.2 Testing Procedures ................................................................................................................................. 41
7.3.3 Parameter Settings.................................................................................................................................. 42
7.4 Distance Control 2 ..............................................................................................................................................43
7.5 Distance Control 3 ..............................................................................................................................................43
7.5.1 System Wiring Diagram........................................................................................................................... 43
7.5.2 Testing Procedures ................................................................................................................................. 43
7.5.3 Parameter Settings.................................................................................................................................. 44
Chapter 8 Troubleshooting................................................................................................................................................ 45
Chapter 9 Maintenance ..................................................................................................................................................... 47
9.1 Daily Maintenance ..............................................................................................................................................47
9.2 Periodical Maintenance....................................................................................................................................... 48
9.3 Replacing Weary Parts ....................................................................................................................................... 48
9.4 Storage ............................................................................................................................................................... 49
9.5 Warranty ............................................................................................................................................................. 49
Appendix 1 EMI Filter And AC Input Reactor .................................................................................................................... 50
Appendix 2 Modbus Communication Protocol................................................................................................................... 51
Appendix 3 EU Declaration Of Conformity ........................................................................................................................ 56
Chapter 1 Safety Information 1
EV3200 Door Control Inverter User Manual
Chapter 1 Safety Information
This chapter provides safety information of the inverter.
1.1 Warnings, Cautions & Notes
A
Warning
contains information, which is essential
for avoiding a safety hazard.
A
Caution
contains information, which is
necessary for avoiding a risk of damage to the
product or other equipment.
A
Note
contains information, which helps to ensure
correct operation of the product.
1.2 Electrical Safety - General
Warning
The voltages used in the EV3200 door control inverter (for
short, controller) can cause severe electrical shock and/or
burns, and could be lethal. Extreme care is necessary at all
times when working with or adjacent to the inverter.
Specific warnings are given at the relevant places in this
guide.
1.3 System Design And Safety Of
Personnel
The inverter is intended as a component for inverter system.
If installed incorrectly, the inverter may present a safety
hazard. The inverter uses high voltages and currents,
carries a high level of stored electrical energy, and is used
to control equipment that can cause injury.
System design, installation, commissioning and
maintenance must be carried out by personnel who have
the necessary training and experience. They must read this
safety information and this guide carefully.
The supply must be disconnected by an approved electrical
isolation device before gaining access to the electrical
connections.
Careful consideration must be given to the function of the
inverter which might result in a hazard, either through its
intended behavior or through incorrect operation due to a
fault. In any application where a malfunction of the inverter
or its control system could lead to or allow damage, loss or
injury, a risk analysis must be carried out, and where
necessary, further measures taken to reduce the risk - for
example, an over-speed protection device in case of failure
of the speed control, or a fail-safe mechanical brake in case
of loss of motor braking.
1.4 Motor
Ensure the motor is installed in accordance with the
manufacturer's recommendations.
Ensure the motor shaft is not exposed.
If it is intended to use the capability of an inverter to run a
motor at speeds above its designed maximum, it is strongly
recommended that the manufacturer be consulted first.
Low speeds may cause the motor to overheat because the
cooling fan becomes less effective. The motor should be
fitted with a protection thermistor. If necessary, an electric
force vent fan should be used.
It is essential that the correct value is entered into F6.03,
motor rated current. This affects the thermal protection of
the motor.
1.5 Adjusting Parameters
Some parameters have a profound effect on the operation
of the inverter. They must not be altered without careful
consideration of the impact on the controlled system.
Measures must be taken to prevent unwanted changes due
to error or tampering.
1.6 Electrical Installation
1.6.1 Electric Shock Risk
The voltages present in the following locations can cause
severe electric shock and may be lethal:
AC supply cables and connections
DC and brake cables, and connections
Output cables and connections
Many internal parts of the inverter, and external option
units
Unless otherwise indicated, control terminals are single
insulated and must not be touched.
1.6.2 Isolation Device
The AC supply must be disconnected from the inverter
using an approved isolation device before any cover is
removed from the inverter or before any servicing work is
performed.
2 Chapter 1 Safety Information
EV3200 Door Control Inverter User Manual
1.6.3 STOP Function
The STOP function does not remove dangerous voltages
from the inverter, the motor or any external option units.
1.6.4 Stored Charge
The inverter contains capacitors that remain charged to a
potentially lethal voltage after the AC supply has been
disconnected. If the inverter has been energized, the AC
supply must be isolated at least ten minutes before work
may continue.
Normally, the capacitors are discharged by an internal
resistor. Under certain, unusual fault conditions, it is
possible that the capacitors may fail to discharge, or be
prevented from being discharged by a voltage applied to the
output terminals. If the inverter has failed in a manner that
causes the display to go blank immediately, it is possible the
capacitors will not be discharged. In this case, consult
Emerson Network Power Co., Ltd. or their authorized
distributor.
1.6.5 Equipment Supplied By Plug And Socket
Special attention must be given if the inverter is installed in
equipment which is connected to the AC supply by a plug
and socket. The AC supply terminals of the inverter are
connected to the internal capacitors through rectifier diodes
that are not intended to give safety isolation. If the plug
terminals can be touched when the plug is disconnected
from the socket, a means of automatically isolating the plug
from the inverter must be used (e.g. a latching relay).
1.6.6 Earthing Requirement
Earth the inverter properly. Failure to observe this may
cause electric shock
1.6.7 Capacitor And Varistors
Because the inverter outputs PWM pulse wave, capacitor
and varistors should not be connected with the output
terminals of the inverter, or the inverter may trip or
components may be damaged, as shown in Figure 1-1.
M
U
V
W
EV3200
inverter
Figure 1-1 Capacitor connection with inverter output
prohibited
1.7 Disposing Of Unwanted Inverter
When disposing the inverter, note that the capacitors may
explode when they are burnt and poisonous gas may be
generated when plastic parts are burnt. Please dispose the
inverter as industrial waste.
Chapter 2 Product Specifications 3
EV3200 Door Control Inverter User Manual
Chapter 2 Product Specifications
This chapter provides model description and specifications of the inverter.
2.1 Model Description
The following figure provides the model description of the inverter.
EV3200 - 2 S 0004 A
Drive series
Code
Voltage level
220V 2
Input Volt
Single-phase
Code
S
Code
Load type
Asynchronous motor for
elevator door control
Code
Motor power (kW)
0004
0002
0.4
0.2
A
S
Synchronous motor for
elevator door control
Figure 2-1 Inverter model description
2.2 Nameplate
The nameplate is on the bottom of the inverter enclosure, as shown in Figure 2-1.
-2S0002A
0.2kW
1PH AC 200~240V
3PH AC 0~240V
Hz 0.5kVA 1.3A
MODEL:
POWER:
INPUT:
00
OUTPUT:
S/N:
-2
0.2kW
1PH AC 200~240V
2.65A 50/60Hz
3PH AC 0~240V
Hz 0.5kVA 1.3A
00
-2
0.2kW
1PH AC 200~240V
3PH AC 0~240V
Hz 0.5kVA 1.3A
00
EV3200
-2
0.2kW
1PH AC 200~240V
2.65A 50/60Hz
3PH AC 0~240V
0~128
Hz 0.5kVA 1.3A
Drive model
Motor capacity
Rated input voltage,
current and frequency
00
Emerson Network Power Co., Ltd.
Rated output capacity, current,
frequency range and voltage
Bar code
Figure 2-2 Inverter nameplate
2.3 Models
Inverter model Rated input current (A) Rated capacity (kVA) Rated output current (A) Motor power (kW)
EV3200-2S0002A
EV3200-2S0002S
2.65 0.5 1.3 0.2
EV3200-2S0004A
EV3200-2S0004S
5.3 1.0 2.5 0.4
4 Chapter 2 Product Specifications
EV3200 Door Control Inverter User Manual
2.4 Installation Size
Table 2-1 Inverter external size and installation size
Installation size External size
Inverter model
A (mm) B (mm) L (mm) W (mm) H (mm)
Installation hole
diameter (mm)
Weight (kg)
EV3200-2S0002A
EV3200-2S0002S
EV3200-2S0004A
EV3200-2S0004S
289 172.5 298 190 60 Φ4 0.9
2.5 Specifications
Items Subitems Specifications
Voltage range Single-phase AC power, 180V ~ 264V
Input
Frequency range 50Hz ± 5%, 60Hz ± 5%
Voltage range Three-phase: 0V ~ input voltage
Frequency range 0Hz ~ 128Hz
Output
Overload ability 150% rated current for 1 minute, 180% rated current for 10 seconds
Load motor type Three-phase AC asynchronous motor, three-phase AC synchronous motor
Modulation mode Optimized space voltage vector PWM modulation
Control algorithm Sensorless vector control, vector control with speed sensor
Operation mode
Two modes: 1. The inverter operates as an inverter specially used for controlling the elevator door
(elevator door control mode), 2. The inverter operates as a general purpose inverter
Frequency
resolution
Digital setting: 0.01Hz
Door width auto
learning
The inverter operates at the auto-learnt speed, and operates in the logic procedure of close door (CD)
→
open door (OD)→CD→stop. After the auto-learning operation, the door width information is saved
and the auto learning process is over
Auto tuning of
motor's
parameters
Purpose of auto tuning function of inverter is to obtain the motor's parameters automatically, and these
parameters will be saved automatically after the tuning process is over
Main control
functions
Speed-adjusting
range
Under rated load condition, 1:100 for vector control with speed sensor; 1:50 for sensorless vector
control
OD, CDcontrol
command input
Terminal control mode; keypad control mode; communication control mode (reserved)
Frequency setting Set the frequency via keypad; communication control mode (reserved)
Multi-function
terminal input
signal
External reset signal, light curtain signal, safety edge signal, OD position limiting signal, CD position
limiting signal, OD speed decrease signal, CD speed decrease signal, OD prohibition signal, torque
maintaining signal, slow OD and CD signals, lock signal, emergency firemen service (EFS) signal, rush
hour operation enable operation, operation enable signal, auto-learning command signal
Operation
functions
Output signal 3 relay-output: 250Vac/2A (cosΦ=1), 250Vac/1A (cosΦ=0.4), 30Vdc/1A
Display 4-digit LED display
Running frequency, reference frequency, output voltage, output current, output torque, DC bus voltage,
status of input terminals, status of output terminals, door-operating position (pulse number)
Chapter 2 Product Specifications 5
EV3200 Door Control Inverter User Manual
Items Subitems Specifications
Protection functions
Over current protection, over voltage protection, low voltage protection, over heat protection, overload
protection, output phase failure protection, motor protection, motor tuning error alarm, parameter
setting error alarm, door width auto-learning error alarm, OD/CD error alarm, pulse generator (PG) error
alarm, current detection circuit fault alarm, EEPROM read/write error alarm, over-speed protection
Application
environment
Inside, free from direct sunlight, dust, corrosive gas, combustible gas, oil mist, steam, water drop, and
so on
Altitude
Lower than 1000m. Max altitude: 3000m (deration curve should be observed at 1000m ~ 3000m:
derated 10% for every rise of 100m)
Working
temperature
-10°C ~ + 40°C, temperature change less than 0.5°C /minute
Must be derated above 40°C: The output current must be derated 2% for every rise of 1°C.
Max temperature: 50°C
Humidity Less than 95%RH, no condensation
Vibration 3.5mm (2 ~ 9Hz), 10m/s2 (9 ~ 200Hz), 15m/s2 (200 ~ 500Hz)
Environment
Storage
temperature
-40°C ~ + 70°C
Protection IP21
Structure
Cooling
Forced air cooling (EV3200-2S0004A and EV3200-2S0004S)
Natural air cooling (EV3200-2S0002A and EV3200-2S0002S)
6 Chapter 3 Electrical Installation
EV3200 Door Control Inverter User Manual
Chapter 3 Electrical Installation
This chapter introduces the positions, specifications, and connections of the input and output terminals of the inverter.
·
Disconnect the input power of the inverter and wait for at least 10 minutes before removing the inverter cover.
·
Only trained and authorized professionals shall make cable connection within the inverter.
·
Carefully examine the cable connection before and after connecting the emergency stop or safety circuit loop.
·
The inverter had gone through voltage withstand test in factory, users shall not conduct voltage withstand test to the inverter.
·
It is prohibited to connect the input power cables of the inverter to the U, V, W output terminals of the inverter.
·
Generally the earth cable should be copper cable with section area great than 2.5mm
2
, the earth resistance shall be less
than 10Ω.
·
To ensure safety, the inverter and motor must be earthed properly.
·
An air breaker or fuse should be fitted on the input circuit to the inverter to provide input overcurrent protection and facilitate
maintenance.
·
The control circuits are isolated from the power circuits in the drive by basic insulation (single insulation) only. The installer
must ensure that the external control circuits are insulated from human contact by at least one layer of insulation
(supplementary insulation) rated for use at the AC supply votlage.
·
If the control circuits are to be connected to other circuits classified as Safety Extra Low Voltage (SELV) (for example, to
personal computer), an additional isolating barrier must be included in order to maintain the SELV classification.
·
The control terminals of the inverter are on ELV circuit, do not touch them when they are energized.
·
If external equipment has interfaces that allow access with power on (that is, SELV circuit), protective isolation device shall
be installed. Otherwise, the safety voltage characteristics of the SELV circuit of the external equipment will be reduced to the
safety voltage characteristic of ELV circuit.
3.1 Wiring Of Power Terminals
3.1.1 Introduction To Power Terminals
A
EV3200
A amplified view
PE L N
Figure 3-1 Input power terminals
Table 3-1 Function description of input power terminals
Terminal Function description
L, N Single-phase 220Vac power input terminal
PE Protective earth point
Chapter 3 Electrical Installation 7
EV3200 Door Control Inverter User Manual
A
EV3200
PB
P(+)U (-)
WV
A amplified view
Figure 3-2 Output power terminals
Table 3-2 Function description of input power terminals
Terminal Function description
P ( + ), PB, (-) P ( + ): positive DC bus output terminal; PB: reserved; (-): negative DC bus output terminal
U, V, W Motor connection terminal
Safety earth point
3.1.2 Connection Of Power Terminals
1. It is recommended to install an MCCB used for overcurrent protection in the input circuit of the inverter.
2. The cable diameter and MCCB capacity should be selected according to Table 3-3.
Table 3-3 Recommended MCCB capacity and copper-core insulating cable specifications
Power cables (mm2)
Inverter model MCCB (A)
Input cables Output cables Earth cables
EV3200-2S0002A
EV3200-2S0002S
6 1.0 1.0 2.5
EV3200-2S0004A
EV3200-2S0004S
10 1.0 1.0 2.5
Proper overload/short-circuit protection devices must be added to the AC input side. In the north America region,
it is recommended to use the UL listed slow-blow fuse.
The protection ground cable may carry DC current. If Residual Current Device (RCD) is to be used, use Type B
RCD.
Note
Max torque of the power terminals is 0.5Nm.
8 Chapter 3 Electrical Installation
EV3200 Door Control Inverter User Manual
3.2 Control Terminals
A amplified view
X2P24 ACOM B X1 COMX4X3 X5 CDOD
A
EV3200
Figure 3-3 Control terminals
Table 3-4 Function description of control terminals
Terminal Terminal function Specifications
P24, COM
User terminal 24V power supply (COM being the
reference earth)
+24V ± 15%, max output current: 200mA, with output
shortcircuit protection function
A, B AB pulse input terminal of incremental PG
Meeting the input requirements of pulse signal with frequency
below 35kHz
X1 ~ X5
Multi-function input terminals (functions programmable,
COM being the reference earth), or Z pulse input
terminal of incremental PG
OD OD command input terminal
CD CD command input terminal
Terminal command valid when shorted with COM
Note
If the control cables are multi-core cables, it is recommended that the sectional area of a single strand of the control cables be 0.5mm2. If
the control cables are single-core cables, the cable sectional area should be greater than 1.0mm
2
.
3.3 User Relay Output Terminals
A
EV3200
A amplified view
PA2PA1 PC1 PC3PA3PC2 PB3
Figure 3-4 User relay output terminals
Table 3-5 Function description of user relay output terminals
Terminal Terminal function Specifications
PA1, PC1
When F9.22 is 0: normally closed contact output
When F9.22 is 1: normally open contact output
PA2, PC2
When F9.22 is 0: normally closed contact output
When F9.22 is 1: normally open contact output
PA3, PB3, PC3
PA3, PB3: Normally closed contact output
PA3, PC3: Normally open contact output
Contact rating
AC: 250V/1A (cosΦ=0.4), 250V/2A (cosΦ=1)
DC: 30V/1A
Chapter 3 Electrical Installation 9
EV3200 Door Control Inverter User Manual
3.4 PG Terminals Of Synchronous Motor
The motor of inverters EV3200-2S0002S and EV3200-2S0004S is three-phase AC synchronous motor. It can use the UWV
incremental PG. For the UWV incremental PG, the PG signal is connected to terminal SK2. The pin assignment of terminal
SK2 is shown in Figure 3-5.
15
6
10
11
15
Figure 3-5 Pin assignment of terminal SK2
Table 3-6 Description of terminal SK2
Pin No. Signal description Pin No. Signal description Pin No. Signal description
1 U- 6 U+ 11 /
2 V- 7 V+ 12 +5V
3 A- 8 A+ 13 GND
4 B- 9 B+ 14 Z-
5 W- 10 W+ 15 Z+
3.5 Wiring Diagram Of Inverter
The basic wiring between the inverter's input, output terminals and external equipment is illustrated in Figure 3-6.
In the figure, the control terminals are used to control the inverter operation, and output the inverter status data to external
monitoring equipment. The wiring method depends on your application.
L
N
L
N
Single phase
power supply
50/60Hz
M
A
B
X1
CD
Increm ental
PG signal input 1
Multi-function input terminal 1
P24
U
V
W
PE
Auxiliary
supply
MCCB
Defined as fault relay by default:
Normal: PA3-PB3 closed
Fault: PA3-PC3 closed
COM
OD
OD comma nd input
PB3
PC3
PA3
PC1
PA1
PC2
PG power supply
PA2
15
6
10
11
15
SK2
（configured only for EV3200-2S0002S
and EV3200-2S0004S ）
X2
X3
X4
X5
PG signal input 2
Multi-function input terminal 2
Multi-function input terminal 3
Multi-function input terminal 4
Multi-function input terminal 5
CD command input
Synchronous motor UV W PG s ignal input
Defined as co mplete OD relay by default:
Incomplete: PA1-PC1 closed
Complete: PA1-P C1 open
Defined as co mplete CD relay by default:
Incomplete: PA2-PC2 closed
Complete: PA2-P C2 open
Increm ental
Figure 3-6 Basic wiring diagram
The 24V incremental PG of EV3200 door control inverter can input the following two kinds of PG signals. The PG working
power supply should be 24V.
10 Chapter 3 Electrical Installation
EV3200 Door Control Inverter User Manual
1. The wiring of open-collector output PG is shown in Figure 3-7.
EV3200
VCC
GND
A
●
●
●
B
●
GND
GND
P24
PE
COM
●
●
●
●
●
3.3V
VCC
VCC
A
B
Using shielding cable
Closer end of shielding
cable is connected to PE
same as
interface
circuit 1
Open collector output PG
(the part in dashed line is
voltage output PG)
Interface circuit 1
Interfac e
circuit 2
Figure 3-7 Wiring diagram of open-collector output PG
2. The wiring of the push-pull output PG is shown in Figure 3-8.
EV3200
P24
PE
COM
A
●
●
●
B
●
●
3.3V
GND
A
●
●
●
●
B
Closer end of shielding
cable is connected to PE
VCC
VCC
GND
VCC
GND
Push-pull PG
Using shielding cable
Interface circuit 1
same as
interface
circuit 1
Interface
circuit 2
Figure 3-8 Wiring diagram of push-pull output PG
3.6 EMC
1. It is recommended to install an EMI filter and AC input reactor at the input side of the inverter.
With EMI filter installed, EV3200 series inverters comply with the requirements in IEC 61800-3 in the fields of conducted
emission and radiated emission, with un-shielded AC power supply cables, and shielded output cable to the motor.
With AC input reactor installed, EV3200 series inverters comply with the requirements in IEC 61800-3 in the field of harmonic
emission.
For the technical parameters of the EMI filter and the AC input reactor, see Appendix 1 EMI Filter And AC Input Reactor.
Note
1. The input EMI filter should be as close to the inverter as possible.
2. The EMI filter can reduce the interference of the inverter on other equipment connected to the same mains.
3. The EMI filter's enclosure must be properly earthed.
4. The EMI filter inside the enclosure should be placed closed to the input AC power supply and its power input cables inside the enclosure
should be as short as possible.
5. The distance between the input cable and output cable of the EMI filter should be as far as possible, otherwise the high frequency noise
may be coupled between the cables and thus bypass the filter.
Chapter 3 Electrical Installation 11
EV3200 Door Control Inverter User Manual
2. Selection of control cables
Generally, the control cables should be shield cables, and the shield must be connected to the metal enclosure of the inverter
by cable clamps at both ends.
3. Control cables, power cables and motor cables should be installed separately
Adequate clearance should be left between the cables, especially when the cables are laid in parallel and long. If the signal
cables have to cross over the power cables, keep them vertical to each other, as shown in Figure 3-9.
Power source
or motor cable
Motor cable
Signal/control cable
Power cable
>50cm
>30cm
>20cm
Signal/control cable
Figure 3-9 Wiring requirements
4. Installation requirements of relay, contactor and electro-magnetic braking kit, which may generate great interference, should
be installed outside of the inverter and installed with surge suppressors.
The suppressors are generally varistor, RC filter or diode as illustrated in Figure 3-10.
220Vac
Varistor
Relay
output
220Vac
RC-filter
Diode
+24Vdc
+
-
Method 1
Method 2
Method 3
Figure 3-10 Relay, contactor and brake device
12 Chapter 4 Operation
EV3200 Door Control Inverter User Manual
Chapter 4 Operation
This chapter tells how to use the operation keypad of the inverter, and introduces the basic application of the inverter.
4.1 Operation
4.1.1 Operation Keypad
LED
Programming key
Shift key
OD key
CD key
Digit modification key
Function and data
switchover key
Save key
Stop key
Reset key
Figure 4-1 Operation keypad
Table 4-1 Operation keypad key runctions
Key Name Function
Programming
Switches between stopping
status/operating status and programming
state.
Function
/Data
Select data monitor mode and data input
confirmation
Up Increase
Down Decrease
Shift
In the status of RUN and STOP, press this
key to select the parameters that you want
to display on the screen; when setting
data, press this key to select the digit you
want to modify
OD key
In the keypad control mode, pressing this
key opens the door (or initiates forward
(FWD) spinning)
CD key
In the keypad control mode, pressing this
key closes the door (or initiates reverse
(REV) spinning)
Stop/Reset
In the keypad control mode, press this key
to stop operating, or to reset and exit fault
alarming status.
Note
1. In the keypad control mode of elevator-door control, pressing
the
key opens the door, pressing the
key closes the door.
2. Under general-purpose inverter keypad mode, pressing the
key initiates forward spinning, pressing the
key initiates
reverse spinning.
4.1.2 Description Of Inverter Operating Status
An inverter has 4 operating status.
Stopping status-The inverter is switched on, has no
fault, but without any operation.
Programming state-Use operation keypad to modify
and set function parameters.
Operating status-The inverter's output terminals U, V
and W have electricity outputs.
Fault alarming status-When fault occurs either from
external equipment, internal or wrong operation, the
inverter's LED will display the fault code and lock
output.
4.1.3 Description Of Inverter Operating Mode
The inverter has 4 operating modes: speed control, distance
control 1, distance control 2, distance control 3.
Chapter 4 Operation 13
EV3200 Door Control Inverter User Manual
4.1.4 Parameter Classification
The inverter has 141 function parameters, divided into 11
groups according to their functions:
1. F0 (F0.00-F0.08): basic operation function parameters
2. F1 (F1.00-F1.15): OD curve parameters
3. F2 (F2.00-F2.16): CD curve parameters
4. F3 (F3.00-F3.18): enhanced function parameters
5. F4 (F4.00-F4.12): door width auto-learning parameters
6. F5 (F5.00-F5.07): multi-function terminal parameters
7. F6 (F6.00 ~ F6.13): motor parameters
8. F7 (F7.00 ~ F7.10): vector control parameters
9. F8 (F8.00 ~ F8.10): communication parameters, reserved
10. F9 (F9.00 ~ F9.22): display and monitoring parameters
11. FE: factory parameters, for factory use, not open to
users
4.1.5 Parameter Setting Method
The function parameters are set through the operation
keypad.
Look at the example below: modifying F1.04 (max CD
speed) from 20Hz to 30Hz.
1. Press the
key to enter programming state. The LED
on the keypad will display the F0 parameter group.
2. Press the
key to search the desired parameter group
(F1).
3. Press the
key to enter the corresponding function
parameter F1.00 in F1 parameter group.
4. Press the
key to enter the desired function parameter
F1.04.
5. Press the
key to display the function parameter value
(20.00, with
the
ones place “0” blinking).
6
. Press the
key to shift to the digit to be modified, and
press the
or key to change the setting to 30.00.
7. Press the
key to save and display the next parameter
(F1.05).
8. Press the
key to exit to parameter group F1.
9. Press the
key to exit programming state (30.00
blinking).
Figure 4-2 shows the application chart.
（LED display）
-F0- -F1-
F1.00
F1.04
30.00
Exit after modification
Abandon the modification
20.00
F1.05
▲
▲
-F1-
/
▲
1. Press PRG
to enter
programming
state and
display curent
parameter
group
2. Press ▲ to
search the
desired
parameter
group F1
3. Press FUNC/
DATA to enter the
corresponding
function parameter
F1.00 in F1
parameter group
4. Press ▲ to
enter the desired
function parameter
F1.04
5. Press FUNC/
DATA to display
the function
parameter value
6. Press▲， ,
to change the
setting to 30.00
7. Press FUNC/
DATA to save
and display the
next parameter
F1.05
Continue to modify parameters
Return to previous display
Figure 4-2 Function parameter setting method
Note
Some parameters cannot be modified because they are detected
values or status parameters, e.g. F9.16, F9.17, and so on.
4.1.6 Display Of Parameters
1. Define the displayed parameters during operation or in
stopping state through F9.00 and F9.01.
2. During operation, the parameters defined by F9.00 can
be displayed one by one by pressing the
key on the
keypad.
3. In stopping status, the parameter defined by F9.00 can
be displayed one by one by pressing
key on the keypad.
4.2 Basic Applications
4.2.1 Motor Tuning
EV3200 series inverter uses vector control technique. It is
necessary to tune the motor parameters before operation.
Tuning can be started through the operation keypad. Before
tuning, motor must be free of load; otherwise, the results will
be inaccurate.
1. Tuning method in the case the load is asynchronous
motor.
Example where the inverter settings are factory settings:
1) Set general-purpose inverter keypad control mode: Set
F0.02 to 0.
2) Set PG type: Set F4.00 to 0 (24V incremental PG).
14 Chapter 4 Operation
EV3200 Door Control Inverter User Manual
3) Set motor type: Set F6.00 to 0 (asynchronous motor).
4) Input motor nameplate parameters: Input correct motor
nameplate parameters through parameters F6.01 ~
F6.03 and F6.05 ~ F6.06.
5) Set parameter tuning enable function: Set F6.07 to 1.
6) Press the
key to start motor tuning and the LED
displays "
". In the tuning state, the motor runs in a
fixed mode, so you need not interfere. After the tuning is
over, the inverter stops automatically, F6.07 will be
restored "0" and the settings of F6.08 ~ F6.13 will be
updated. If the tuning is obviously abnormal, press the
key to stop it. Check the connections and motor ratings,
then set F6.07 to 1 again. Press the key to start
tuning.
A successful tuning can ensure correct control of the motor.
2. Tuning method in the case the load is synchronous motor.
The PG must be connected before synchronous motor
tuning.
Taking the inverter with default settings as an example:
1) Set general-purpose inverter keypad control mode: Set
F0.02 to 0.
2) Set the control mode as distance control 1 (close loop
vector control at this time): Set F0.01 to 1.
3) Set motor type: Set F6.00 to 1 (synchronous motor).
4) Input motor nameplate parameters: Input correct motor
nameplate parameters into F6.01 ~ F6.03 and F6.05 ~
F6.06.
5) Set the PG pulse No. per revolution: Set F4.01.
6) Set PG type. Set F4.00 to 1 (for UVW incremental
PG).
7) Set parameter tuning enable function: Set F6.07 to 1.
8) Press the
key to start motor tuning and the LED
displays " ". In the tuning state, the motor runs in a
fixed mode, so you need not interfere. After the tuning is
over, the inverter stops automatically, F6.07 will be
restored "0" and the settings of F6.08 ~ F6.13 and F4.03
will be updated.
A successful tuning can ensure correct control of the motor.
Note
1. If in tuning the keypad displays fault, press the key to reset
the inverter, change the setting of F4.02, check the connections
and motor ratings, set F6.07 to 1 again, and press the key to
start tuning.
2. In synchronous motor tuning, if the PG direction is reversed by
cable connection, the inverter will report E025 fault (PG fault). In
this case, exchange the connections of any two-phase cables of the
motor and restart the tuning.
3. For synchronous motors, you should conduct the tuning at least
twice, and see if the difference between the magnetic pole initial
angles (F4.03) obtained from the tuning is less than 10°. If
bigger than 10°, the error is unacceptable, you should restart the
tuning. If the difference is an integral multiple of 360°/motor
polarity pair number, the tuning result is acceptable.
4.2.2 Basic Operating Modes
1. Operating frequency settings, tuning and operating
control can be done via operation keypad.
1) In stopping state, press
the
key to enter
programming state and display parameter group F0.
2) Press the
key to enter the parameters in F0
parameter group.
3) Set the main parameters (other parameters can use
the defaults).
F0.01=0, speed control 1 (sensorless vector control)
F0.02=0, keypad control mode
4) Press the
key to return.
5) Press the
key for FWD running, press the
key
for REV running.
6) Press the
key ,
the inverter stops (decelerates to
stop).
7) Power-off.
2. Frequencies can be set and modified via the keypad and
operating control through control terminals.
EV3200
OD
COM
.
.
CD
.
k1
k2
Figure 4-3 Wiring
Connect power cables according to Figure 4-3, and switch
on after confirming the connection.
1) Press the
key to enter programming state.
2) Set the main parameters (other parameters can use
the defaults).
F0.01=0, speed control 1 (sensorless vector control)
F0.02=5, in terminal control mode, the operating
command is given via the control terminal. OD
controls FWD running and CD controls REV running
3) Press the
key to return to stopping status.
4) Switch on K1, the inverter runs forward.
5) Switch off K1 and switch on K2, the inverter runs REV.
6) Switch off K1 and K2, the inverter stops (decelerates
to stop).
7) Power-off.
Chapter 5 Parameter Table 15
EV3200 Door Control Inverter User Manual
Chapter 5 Parameter Table
This chapter lists the inverter parameters, briefly introduces the setting ranges, min. units, defaults of the parameters and
marks whether they can be modified.
In the "Mod." column of the tables,
"O" means that the parameter can be modified during operation
"×" means that the parameter cannot be modified during operation
"*" means the actual measured or fixed parameters can not be modified
"-" means that it is set by the manufacturer and can not be modified by the user
Abbreviation in the table:
OD: opening door
CD: closing door
MS: multi-speed
5.1 Basic Operation Parameters F0
Parameter Name Setting range Min. unit Default Mod.
F0.00
User password 0 ~ 9999 (0000 means no password)
1
0
○
F0.01
Control mode
0: speed control
1: distance control 1
2: distance control 2
3: distance control 3
1 0 ×
F0.02
Control command
selection
0: keypad control mode of general-purpose inverter
1: keypad control mode of the inverter used for controlling elevator door
2: terminal control mode of the inverter used for controlling elevator door
3: communication control mode of the inverter used for controlling
elevator door (reserved)
4: Auto-demo mode
5: terminal control mode of general-purpose inverter
6: reserved
7: communication control mode of general-purpose inverter (reserved)
1 0 ×
F0.03
Running direction
selection
0: same as direction preset by actual motor wiring
1: reverse to direction preset by actual motor wiring
1 0 ×
F0.04 Max.output frequency 50.00Hz ~ 128.0Hz 0.01Hz 50.00Hz ×
F0.05 ~ F0.08 Reserved
5.2 OD Operation Parameters F1
Parameter Name Setting range Min. unit Default Mod.
F1.00 OD start creep time for speed control 10 ~ 9999ms 1ms 500ms
○
F1.01 OD start creep distance for distance control 0 ~ 30.0% (door width) 0.1% 15.0%
○
F1.02 OD start creep speed 1.00 ~ 25.00Hz 0.01Hz 7.00Hz
○
F1.03 OD Acc time 0.1 ~ 3600s 0.1s 2s
○
F1.04 OD reference frequency 0.00 ~ F0.04 max frequency 0.01Hz 20.00Hz
○
F1.05 Rush hour operation OD speed 0.00 ~ F0.04 max frequency 0.01Hz 25.00Hz
○
F1.06 OD speed decrease point in distance control 60% ~ 95% (door width) 0.1% 70.0%
○
F1.07 OD Dec time 0.1 ~ 3600s 0.1s 2s
○
F1.08 OD ending creep speed 0 ~ 15.00Hz 0.01Hz 3.00Hz
○
F1.09 OD position limit in distance control 1 ~ 9999 (pulse number) 1 600
○
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