Emerson Dixell Cold Chain Solutions User Manual

Dixell Cold Chain Solutions
Product Catalog
Market Overview
In today’s fast passed world the ability to monitor, control and connect is becoming more important than ever before.
At Emerson, we’ve been putting companies like yours ahead of the curve for years. From highly efficient compressors, electronics and refrigeration units to smart technologies, we have the products and solutions designed to protect and maintain food quality while lowering your costs—and your stress level.
Dixell technology is leading the way in electronic regulation and control in the fields of refrigeration, air conditioning and heating. Dedication to technological innovation and constant focus on efficiency have driven the development of solutions designed to maximize energy savings and food preservation.
Hotel kitchens to small grocery stores and everything in between we have the control or total solution that will allow you to get the job done fast and easy. From our universal controller which can virtually replace any control to our XWEB total solution which can manage energy usage, collect and store food safety data while keeping food fresh and safe. Change is always on the menu and Dixell products play an important role in ensuring human comfort and protecting food throughout the cold chain
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Table of contents
Universal-XR Controller
Prime Controllers
XW Walk-in Controls
XC Condenser Controls
XC Rack Controls
XJDL Data Logger
XH260V - Temperature and Humidity Controls
XH55P - Anti-Sweat Controller
02
03
04
05
06
07
08
09
XWeb 300D/500D - Internet Monitoring Systems
XJR40D / XJP60D - I/O Modules
XJM60D - I/O Module
iCool 900 - Wireless System
XWeb Overview
Accessories / Probes
10
11
12
13
14
15
1
Universal-XR Controller
The Universal-XR controller offers a 7 in 1 solution for heating/medium & low temperature/defrost/fans/alarms etc. in just one control. Select one of the six 6 preset maps in the application menu, and you now have a replacement of virtually any control. It’s the one control that is a must have
on your service vehicle. Ultra simplied one does it all. The Universal-XR Advanced Map (tC=7) allows total exibility with
inputs and outputs.
Heat/med/low temp w/ defrost w/ fan w/ alarm
tC = 1 XR10CX / XR01CX heating
tC = 2 XR20CX med. temp time / time def. tC = 3 XR02CX/XR20CE med. temp time / temp def.
tC = 4 XR03CX/XR30CX med.temp time/ temp/alarm tC = 5 XR04CX/XR40C
tC = 6 XR06CX/XR60CX low temp time/ temp def./fan tC = 7 XR60CX advanced
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Prime Controllers
The Dixell Prime Series con¬gurable controllers provide digital solutions for both medium temperature and low
temperature refrigeration units. Depending on the model the installer can adjust through the parameter menu such
¬elds as set point, differential, short cycle protection, energy savings temperature differential, digital input con¬guration, fan cycling plus alarm levels and delays. Included TTL Modbus
communications via Hot Key port.
Low temp refrigeration
Comp/Def/Fan
XR30CX
Low temp refrigeration
Comp/Def/Fan/Alarm
XR70CX
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XW Walk-In
The Dixell XW controls for walk-in Refrigeration replace the functions of mechanical thermostats, defrost time clocks, fan controls and alarms, in a compact unit that display’ s the temperature and equipment status in an easy to read
LED Display. Fully con gurable to meet all Medium and Low
temperature applications, the XW Series Controls are UL and NSF listed and operate with line voltage power (120 V ac or 230V ac) and large internal relays (16A) to ensure a long and
reliable operation.
The serial communication enables the XW controls to
connect to XWEB Monitoring Systems and other open systems using ModBus-R TU. Multiple temperature and Digital Inputs and up to four relay outputs allows the XW Controls to meet various refrigeration applications including:
Liquid line solenoid control
On-Demand defrosts (electric and hot gas)
Evaporator fans
Dirty condenser alarm
Hi & low temp & door alarms
Light control with auto-off feature
Kit includes control and display, enclosure, door switch,
2 probes, 2 hot keys(for medium and low temp)
Medium Low Temp Refrigeration for Walk-ins Comp / Def/ Fan/ Light
XW60K
Speci cations
Power 120V/230V ac 50/60hz
16FLA /96LRA
Output
Inputs NTC / PTC Range -40/230 Display 3 Digits Icons 8 Panel mount 32 x 74mm Connections Probe screw terminals Mounting (dimensions) 10 DIN Outputs 1/4” fast-on KeyPad J-Box mount/IP65 Communications TT L Modbus
Approvals
2 x 16 A 1 x 10 A
4
XC Condenser Controls
The Dixell XC10 & 30CX Controls replace old Mechanical
Pressure Switches that are inaccurate, dif¬cult and time
consuming to set up. The XC Controls can directly control a
compressor and up to 2 fans (XC30CX model).It is possible
to control the pressure values of the suction and discharging
lines by using a new low cost ratio-metric pressure sensor input. With the addition of a ¬xed Pressure Switch you
can Shut down (and save) the compressor on High Pressure Alarm conditions. The XC30CX will also Control up to two Condenser fans, rotating them for equal run times. A Service Menu records information on Starts, Run Times, Manual Starts, and Alarms.
Compressor control
Comp + 2 fans
XC10CX XC30CX
Circuits 1 1
Compressors 1 1
Fans 0 1-2
PSI sensor 1 2
XC10CX
XC30CX
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XC Rack Controls
Dixell offers a f ull line of Compressor Rack Controllers
for systems of all sizes. Project specications may include
working with multiple stages, compressors of differing power,
condenser fans, digital scroll management, proportional band or dead band adjustments.
Options on certain models can include alarm relay and analog
outputs. Tell us about your next project.
XC650CX Mini rack
Up to 5 comps and/or fans
XC650CX XC645D XC1015D
Circuits 1 1 2
Compressors 2-5 2-5 2-15
Digital scroll no yes opt.
Fans 1-3 1-3 1-15
Unloaders yes yes yes
XC645D
1 Digitalscroll + up to 4 comps and/or fans
XC1015D
Advanced Rack Control - 15 Relays outs + 4 Analogs outs
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XJDL Data Logger
Record up to 4 temperatures every 15 minutes and store up to 1 Year with the XJDL Digital data logger. Operators can take the guesswork and human error out of HACCP recording. Record up to 4 temperatures and 4 events, such as door openings or defrost cycles on a single unit. Data transfer to a
PC with ease using a standard USB drive to a .TXT le that can be uploaded to Excel. Dated security prohibits tampering. A built-in dry contact relay can be used for audible or visual
alarms, phone dialer, BMS or security system interface.
(4) 8 ft. NTC probes included – 40/230°F&C
Record every 15 minutes and store for up to 1 year
Download .TXT le to USB key/upload to any PC &
Excel
Hi & Low alarm setpoints with dry contacts SPDT
4 door switch inputs
24V Plug-in transformer
Wall mounting enclosure
®
Optional - XH10P Humidity probe
DATE PB1(F) PB2(F) PB3(F) PB4(F)
12/12/2008 15.00 36 37 -5 -2
12/12/2008 15.15 32 36 -2 -1
12/12/2008 15.30 34 35 -1 0
12/12/2008 15.45 37 38 -3 2
12/12/2008 16.00 39 38 -4 4
12/12/2008 16.15 40 39 -5 5
12/12/2008 16.30 41 40 -4 3
12/12/2008 16.45 42 40 -2 0
12/12/2008 17.00 42 41 -1 0
12/12/2008 17.15 43 41 0 -2
12/12/2008 17.30 44 39 2 -4
12/12/2008 17.45 44 39 4 -5
12/12/2008 18.00 41 37 -1 -2
12/12/2008 18.15 36 37 -3 -1
12/12/2008 18.30 32 36 -5 0
12/12/2008 18.45 34 38 -3 2
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XH260V - Temperature and Humidity Control
The XH260V allows you to control temperature and humidity in one dual display control. With up to two temperature
probes and one humidity probed the XH260V can manage heating, cooling, humidication and de-humidication. The
Dual display shows the actual temperature and humidity as well as 14 function icons that indicate the status of the
application. Perfect for wine storage or specic refrigeration needs like pastry or meat aging.The two temperature probes
are for control and defrost. The unit accepts a 4…20mA
humidity probe such as the XH10P (+/-5% @ 30-90%RH) or XH20P (+/- 3% @ 0-99%RH).
Power : 24Vac 10VA
Inputs : 2 x NTC Temp. probes : 1 x 4...20mA %RH probe
: 1 x Digital input Outputs : 6 x 8A Relays : Comp. : Fan : Def : Heater
: Humidication : De-humidication/light
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XH55P - Anti-Sweat Controller
The XH55P is an Energy Saving anti-sweat controller that can
manage anti-sweat heaters on walk-in coolers and freezers by
using internal temperature and humidity sensors to calculate
dew point, the best way to regulate glass door condensation.
The internal 16A relay can control from 6 to 10 glass doors*, controlling either a door heater or door frame heater with our Dew Point PWM calculation.
The XH55P features a ne tuning adjustment knob to work
the “Dew Point Edge” to save energy and allows for seasonal adjustments.
XH55P
The XH55P mounts in the ambient space convenient to the
heater connections away from A/C discharge or return ducts.
An optional outboard “Solid State Relay” (SSR–25A) kit is available for loads greater than 16A or dual temperature
(Medium temp & Low Temp) applications. There is a standard analog output of 0/10V & an optional remote sensor input for
advanced control. Can be used as a stand-alone controller or
connected to an XWEB System via MOD-BUS.
* Typical amp draw on a 10 Med. Temp doors or 6 Low Temp door heaters,
your exact amp draw may be different.
SSR-Kit
Applications include control of
Walk-in coolers & freezers
Glass doors
Temperature and humidity monitoring
Energy saving
SSR Box Solid state relay - 25A
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XWeb 300D/500D
Xweb500 internet control & monitoring for HACCP and energy savings
The Dixell XWEB300D is a web server that is connected to Dixell probe acquisition modules and/or Dixell digital controllers for a distributed control system. Devices connect via an RS485
network or Wireless options. The data collected from the
HVAC/R systems can be viewed and remotely controlled online. Additionally, the Dixell XWEB allows for SMS alarms to be sent
in the event an alarm is triggered via email.
Two features found in the Dixell XWEB500D are the scheduler and layout view. The scheduling feature allows for the
devices to be set into energy savings mode or turned off at a
preprogrammed time. The layout view offers the customer
the option to incorporate a ¬oor plan of the facility with the
locations of the equipment showing their operating conditions.
XJM60D Multi I/O & Play module
Lighting
Temp & Door
alarms
XWeb500-EVO
Connect to the Internet
The Dixell XWEB300D and XWEB500D do not require any additional software and there are no fees associated with using
the monitoring/controlling web site. Scalable and economical,
the XWEB System can manage Energy usage, collect and store important Food Safety data.
Applications for food safety and energy saving:
Schools
Food warehouses
Institutional food service
C-Stores
Hotel kitchens
Food process
Restaurants
Supermarkets
iCool900 Wireless
120Vac/5Vdc
XJR40D Relay module
Lighting
Security
10
XJR60D Monitoring module
Temperature/HACCP
Pressure
XW60K Walk-In
Thermostat
2 Heat
2 Cool
Heatpump
XR70CX
Refrigeration controller
Reach-in’s
XJR40D - On/Off Module
The XJR40D is a network module that can manage up to 4 lighting zones. It features four on/off keys and LED
indicators on the front. Each output can be controlled with
4 corresponding digital inputs such as a remote switch or occupancy and light sensors for sunrise/sunset operation. In addition, the XJR40D is connected to an XWEB LAN and receives on/o signals from the Scheduler Function via the RS485 Serial connection. 24/7/365 control is easily set up with the XWEB scheduler in order to reduce energy. The unit transfers the data to an XWEB over a RS485 Network.
The serial communication enables the XJP40D to connect
to XWEB Monitoring Systems and other open systems using ModBus-RTU.
XJP60D - I/O Module
Applications include control of:
4 zones of lighting
Sprinkler systems
Occupancy/security
On/Off of loads via scheduler
The XJP60D is a network module that can accept up to 6 NTC Temperature inputs or 4...20mA and 0/10V analog inputs from Pressure, Humidity or other inputs. The unit transfers the data to an XWEB over a RS485 Network. The serial communication
enables the XJP60D to connect to XWEB Monitoring Systems
and other open systems using ModBus-RTU.
The unit includes 3 Digital Inputs typically used for Door Alarms using a magnetic door switch, or a CT to monitor other events.
Alarm setpoints with delays can be assigned to each probe.
Applications include monitoring of:
Walk-in coolers and freezers
Reach-in’s
Food warming cabinets
A/C and outdoor temps
Pressure and humidity
Level or ow (with any 4...20mA or 0/10V output)
Probe options:
18NB–NTC –1.5m : 1/4” x1/8” Nickle Plated Brass 5Ft.
XH10P : 4... 20mA output 10–90% RH
PP11–7 to160 psi
PP30 0 to 435 psi
Any probe with 4...20mA output
18NB – NTC
XH10P PP11
11
XJM60D - Advanced Monitoring
The XJM60D-KIT is a Multi Input module that can accept up to 6x NTC, PTC, PT1000, and up to 3x4…20mA, 0/10V, 0/5V , as well as Pulse and 12 Digital inputs. In addition the XJM60D has 4 x 5A relay outputs and one 4…20mA analog output (tied to
the ¬rst input), and is housed in a 4 DIN platform with a dual
display plus 14 status Icons on the LED readout. The XJM60D is
XWEB/ModBus Compatible allowing you to monitor multiple items on one unit, or multiple units with on board RS-485
connection. The four relays can manage Lights/Temperature and Door Alarms/or other on/o requirements via either
Digital Input commands, manual keyboard or XWEB remote
commands.
Monitor:
6 Temperatures (ntc/ptc/PT1000)
3 Pressures/%RH/or 0/5V, 0/10V , 4…20mA
Up to 6 + 6 (low and line voltage)
Digital inputs for: Door switches/leak detectors/defrost detection/fan loss detection w/ CT switches, Panic Alarms, etc.
2 Pulse inputs (Electric, Gas, Water meters)
Control:
Relay outputs (4x5A relays): Lighting, sprinklers,
appliances, alarms, on/off remotely etc.
Connect:
ModBus RS485
12
iCool 900 - Wireless System
The iCool900 is a full 1 watt/900 Mhz RF radio, that uses
hopping frequency technology to self nd the most reliable path between senders and the receiver . The units are line voltage powered so you do not have to worry about changing batteries. The XWeb compatable monitoring system includes an RS-485 Test Program to ensure reliability .
If you need to go between buildings be sure to add an outdoor antenna and coax cable to reach the antenna.
Dimensions
Weight 6 oz. (170g)
Interface Serial RS485 screw terminals
Data rate Up to 115.2 Kbps
Output power 1000mW
Transmission range
Power supply included
Environmental conditions
4.4 x 2.7 x 1.4 in. (111 x 69 x 36mm)
Up to 1500 Ft. (450 m) indoors Up tp 20miles (32 km) with outdoor antannae
6 Ft. cable, 100-240VAC
50/60Hz power connector plug in cULus listed
Power draw (@ 12V dc) 400mA TX, 40mA RX
Operating temp. -40° to 80°C, 10 to 90% humidity
(non-operating
13
XWeb
14
Layout
Performance meter
Device view
Dashboard
Charts
Schermata PC tablet
Accessories
Probes
PAN
Pushbutton backlight panic alarm.
C-Box
Wall mount Dim. 108 x 108 x 90mm
AZ2700
Outboard relay
SPST 30A
AZ2800
Outboard relay
SPDT 30A
H300
Current transformer to detect defrost.
Door switch
Hot Key
XJRS485
TTL to Mod-Bus
Nickel plated
brass
Stainless steel
Emerson
Probe
P/N’s
Standard 10K Ohm NTC Thermistor
-40/230°F -- 1.8” x ¼” molded/potted probe
501-7076 18NB NTC 1.5 Meters 501-7071 18NB NTC 2.5 Meters 501-7058 18NB NTC 4.5 Meters 501-7077 18NB NTC 6.0 Meters
SST 3.0” x ¼” Molded / Potted Probe
30SS-NTC-x.xM Lengths noted above, max length
300ft. -- *Other lengths, NP T Fittings and Thermo-
wells available .
Pipe mount condenser molded probe
201-3001 PMT6-67-1.5M 201-3000 NT6-67-3.0M 201-3004 N6F2 1.5M, XT11S
318-9216 XH10P 30-90%RH +/-5% 4-20mA 318-9217 XH20P 0-99%RH +/- 3% 4-20mA
202-2451 PP11 202-2459 PP30 202-2453 PPR15 202-2454 PPR30
202-2455 0-150 PSI Transducer +/-1.5% 0/5V 202-2456 0-500 PSI Transducer +/-1.5% 0/5V
302-1016 1/4” x1/4” Male NPT Fitting 302-1020 1/4”x1/2” Male NPT Fitting
Wall mount°6RH Sensor
XH10P 30-90%RH +/- 5% 4…20mA XH20P 0-99%RH +/- 3% 4…20mA
Pressure transducer
PP1 1 0-160psi +/- 1% 4….20mA PP30 0-435psi +/- 1% 4….20mA
7/16”- 20 male
PPR1 5 0-218psi +/- 1.2% 0/5V PPR3 0 0-435psi +/- 1.2% 0/5V
7/16”- 20 female
W528-15 0 0-150psi +/- 1.5% 0/5V W528-50 0 0-500psi +/- 1.5% 0/5V
7/16”- 20 female
019-0001 1/4” Compression  tting for Stainless Steel Bulb
019-0002 1/2” Compression tting for
Stainless Steel Bulb
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2018ECT-59 (12/18) Emerson is a trademark of Emerson Electric Co. ©2018 Emerson Climate Technologies, Inc. All rights reserved.
Information Sources: 1. Convenience Store Market Intelligence Report, Technomic, Inc, February 12, 2014; 2. CSD’s 2014 Food­service Study, John Lofstock, Convenience Store Decisions and Joshua Tahan, Study Hall Research, February 19, 2014; 3. C-stores
Raise the Bar on Convenience Foods, Kelly Hansel, Institute of Food Technologies, January 2012.
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